SERVICE MANUAL HIGHLIGHTS

SERVICE MANUAL (ANSI/CSA)
ROUGH TERRAIN SCISSORS

MODELS SJ6826 RT SJ6832 RT
167955AC December 2015

This manual is based on Serial Number:
SJ 68XXRT 37 004 671 & Above
Please refer to the website (www.skyjack.com) for older Serial Numbers.
Skyjack Service Center Parts & Service (Europe)

3451 Swenson Ave. St. Charles, Unit 1 Maes Y Clawdd
Illinois, 60174 USA Maesbury Road Industrial Estate
Phone: 630-262-0005 Oswestry, Shropshire SY10 8NN UK
Toll Free: 1-800-275-9522 Phone: +44-1691-676-235
Fax: 630-262-0006 Fax: +44-1691-676-238
Email: service@skyjack.com E-mail: info@skyjackeurope.co.uk
Parts (North America) Skyjack Brasil

Toll Free: 1-800-965-4626 Alameda Júpiter, 710
Toll Free Fax: 1-888-782-4825 Loteamento American Park Empresarial
E-mail: parts@skyjack.com Indaiatuba, SP, Brasil 13347-653
Tel: +55 19 3936 0132
Skyjack Australia Pty Ltd.
4 Coates Place
Wetherill Park
New South Wales 2164
Australia
Tel: +61 (0) 28786 3200
Fax: +61(0) 28786 3222
SERVICE AND MAINTENANCE
Table of Contents
Section 1 – Scheduled Maintenance

Table of Contents
Section 2 – Maintenance Tables

Table of Contents
Section 3 – Schematics
Table of Contents
Section 4 – Troubleshooting
Table of Contents
Section 5 – Procedures
Table of Contents
Compact Rough Terrain Series SKYJACK, Page 3

Models 6826 & 6832
167955
Service and Maintenance Operator’s Responsibility for Maintenance
The Safety Alert Symbol identifies important

safety messages on aerial platforms, safety This Safety Alert Symbol means attention!
signs in manuals or elsewhere. When you
see this symbol, be alert to the possibility Be alert! Your safety is involved.
of personal injury or death. Follow the
instructions in the safety message.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. It may also be used to alert against
unsafe practices.
IMPORTANT
IMPORTANT indicates a procedure essential for safe operation and which,
if not followed, may result in a malfunction or damage to the aerial platform.
SKYJACK, Page 4 Compact Rough Terrain Series

Models 6826 & 6832
167955
1
Section 1
SCHEDULED MAINTENANCE
Table of Contents
Operator’s Responsibility for Maintenance
Service and Maintenance
Tables
Table 1.1 Owner’s Annual Inspection Record............................................................................................................10
Table 1.2 Pre-Delivery / Maintenance Inspection Checklist.......................................................................................11
Service and Maintenance Inspections

Scheduled Maintenance Inspections.........................................................................................................................12
Function Tests.............................................................................................................................................................23

Models 6826 & 6832
167955
AD
Operator’s Responsibility for Contact the SKYJACK Service Department for warranty
statement extensions or exclusions
Maintenance
SKYJACK is continuously improving and expanding
Operator Safety Reminders, Warnings, and
product features on its equipment; therefore, Precautions
specifications and dimensions are subject to change Operator safety is SKYJACK’s priority. The operator
without notice. should comply with all applicable safety-related
reminders, warnings and precautions found in the
Aerial Platform Definition Operating Manual. It should be read and understood
An Aerial platform is a mobile device that has an completely before operating the aerial platform.
adjustable position platform supported from ground
level by a structure. Maintenance and Inspection Schedule
The actual operating environment of the work platform
Purpose of Equipment governs the use of the maintenance schedule. The
The SKYJACK Rough Terrain Compact Series inspection points covered in Table 1.2 Maintenance
aerial platforms are designed to transport and raise and lnspection Checklist, indicates the areas of the
personnel, tools and materials to overhead work aerial platform to be maintained or inspected and at
areas. what intervals the maintenance and inspections are to
be performed.
Use of Equipment
Owner’s Annual Inspection Record
The aerial platform is a highly maneuverable, mobile
work station. Work platform elevation and elevated It is the responsibility of the owner to arrange quarterly
driving must only be done on a firm, level surface. and annual inspections of the aerial platform. Table 1.1
It can be driven over uneven terrain only when the Owner’s Annual lnspection Record is to be used for
platform is fully lowered. recording the date of the inspection, owner’s name,
and the person responsible for the inspection of the
Product Manuals work platform.
The Operating Manual is considered a fundamental
part of the aerial platform. It is a very important way to Replacement Parts
communicate necessary safety information to users Use only original replacement parts. Parts such
and operators. A complete and legible copy of this as batteries, wheels, railings, etc. with weight and
manual must be kept in the provided weather-resistant dimensions different from original parts will affect
storage compartment on the aerial platform at all stability of the work platform and must not be used
times. without manufacturer’s consent.
The Service Manual provides the customer with the Use only original filled tires for models which must be
servicing and maintenance procedures essential for so equipped. Consult factory.
the promotion of proper machine operation for its
intended purpose. All replacement tires must be of the same size and
load rating as original equipment to maintain safety
All information in this manual should be read and and stability of the work platform. Consult factory.
understood before any attempt is made to service the
machine. This manual may be revised after printing, so
WARNING
for the very latest issue go to the company’s website
at: www.skyjack.com. Any aerial platform that is damaged or not
operating properly must be immediately tagged
Service Policy and Warranty and removed from service until proper repairs are
SKYJACK warrants each new SJRT Compact Series completed.
work platform to be free of defective parts and
workmanship for the first 24 months. Any defective
part will be replaced or repaired by your local
SKYJACK dealer at no charge for parts or labor.

Models 6826 & 6832
167955
AD
Operator’s Responsibility for Maintenance Service and Maintenance
Maintenance and Service Safety Tips Hydraulic System & Component

• Maintenance and repairs should only be Maintenance and Repair
performed by personnel who are trained and The following points should be kept in mind when
qualified to service this aerial platform. working on the hydraulic system or any component:
• All maintenance and service procedures should
be performed in a well lighted and well ventilated WARNING
area.
Escaping fluid from a hydraulic pressure leak can
• Anyone operating or servicing this aerial platform damage your eyes, penetrate the skin and cause
must read and completely understand all serious injury. Use proper personal protection at all
operating instructions and safety hazards in this times.
manual and the operator's manual.
• All tools, supports and lifting equipment to be 1. Any structure has limits of strength and durability.
used must be of proper rated load and in good To prevent failure of structural parts of hydraulic
working order before any service work begins. components, relief valves which limit pressure to
Work area should be kept clean and free of safe operating values are included in the hydraulic
debris to avoid contaminating components while circuits.
servicing.
2. Tolerance of working parts in the hydraulic system
• All service personnel must be familiar with is very close. Even small amounts of dirt or foreign
employer and governmental regulations that apply materials in the system can cause wear or damage
to servicing this type of equipment. to components, as well as general faulty operation
of the hydraulic system. Every precaution must
• Keep sparks and flames away from all flammable be taken to assure absolute cleanliness of the
or combustible materials. hydraulic oil.
• Properly dispose of all waste material such as 3. Whenever there is a hydraulic system failure
lubricants, rags, and old parts according to the which gives reason to believe that there are metal
local law provisions in the country of operation. particles or foreign materials in the system, drain
and flush the entire system and replace the filter
• Before attempting any repair work, turn Battery cartridges. A complete change of oil must be
Disconnect Switch to the OFF position. made under these circumstances.
Preventive maintenance is the easiest and least 4. Whenever the hydraulic system is drained, check
expensive type of maintenance. the magnets in the hydraulic reservoir for metal
particles. If metal particles are present, flush the
entire system and add a new change of oil. The
presence of metal particles also may indicate the
possibility of imminent component failure. A very
small amount of fine particles is normal.
5. All containers and funnels used in handling

hydraulic oil must be absolutely clean. Use a
funnel when necessary for filling the hydraulic oil
reservoir, and fill the reservoir only through the
filter opening. The use of cloth to strain the oil
should be avoided to prevent lint from getting into
the system.
6. When removing any hydraulic component, be sure

to cap and tag all hydraulic lines involved. Also,
plug the ports of the removed components.

Models 6826 & 6832
167955
AD
NOTE: Samples of hydraulic oil should be drawn Maintenance Hints

from the reservoir and tested annually. These
Three simple maintenance procedures have the
samples should be taken when the oil is
greatest effect on the hydraulic system performance,
warmed through normal operation of the
efficiency, and life:
system. The sample should be analyzed by
a qualified lubrication specialist to determine 1. Change filters annually. The filters will need
if it is suitable for continued use. Oil change to be changed more often depending on the
intervals will depend on the care used in operating conditions. Dirty, dusty, high moisture
keeping the oil clean, and the operating environments may cause the hydraulic system to
conditions. Dirt and/or moisture contamination be contaminated more quickly.
will dictate that the oil should be changed
more often. Under normal use and operating 2. Maintain a sufficient quantity of clean hydraulic
conditions, the hydraulic oil should be oil of the proper type and viscosity in the hydraulic
changed every two years. Refer to Table 1.2 of reservoir.
this manual.
3. Keep all connections tight.
7. All hydraulic components must be disassembled
in spotlessly clean surroundings. During
disassembly, pay particular attention to the
identification of parts to assure proper reassembly.
Clean all metal parts in a clean mineral oil solvent.
Be sure to thoroughly clean all internal passages.
After the parts have been dried thoroughly, lay
them on a clean, lint-free surface for inspection.
8. Replace all O-rings and seals when overhauling

any component. Lubricate all parts with clean
hydraulic oil before reassembly. Use small
amounts of petroleum jelly to hold O-rings in place
during assembly.
9. Be sure to replace any lost hydraulic oil when

completing the installation of the repaired
component, and bleed any air from the system
when required.
10. All hydraulic connections must be kept tight. A

loose connection in a pressure line will permit
the oil to leak out or air to be drawn into the
system. Air in the system can cause damage
to the components and noisy or erratic system
operation.

Models 6826 & 6832
167955
AD
Operator’s Responsibility for Maintenance Service and Maintenance
Service and Maintenance Pre-delivery/Maintenance Inspection

The Pre-delivery/Maintenance Inspection checklist
About this Section on the next page consists of four inspection types
This section contains the maintenance and inspection that must be performed to keep an aerial platform in
schedule that is to be performed. Instructions for a safe, working order. Inspection schedule interval is
specific procedures are found in Section 5. described below:
Service Bulletins Inspection Type Interval

Before performing any scheduled maintenance PDI B Perform PDI prior to each
inspection procedure, check for any service bulletins delivery.
related to service and maintenance of this aerial Frequent B Perform Frequent Inspection
platform at: www.skyjack.com. every 3 months or 150 hours.
Maintenance and Inspection Annual C Perform Scheduled

Maintenance Inspections every
Death or injury can result if the aerial platform is year.
not kept in good working order. Inspection and
Additional * Perform at time-sensitive
maintenance should be performed by competent
maintenance intervals.
personnel who are trained and qualified on
maintenance of this aerial platform.
Make copies of the Maintenance and Inspection
Checklist to be use for each inspection.
WARNING
Risk of death, serious injury or substantial machine Follow These Steps:
damage. Always perform each procedure as • Check the schedule on the checklist for the type of
described at the scheduled interval. inspection to be performed.
• Place a mark in the appropriate box after each

NOTE: Preventive maintenance is the easiest and least
inspection procedure is completed.
expensive type of maintenance.
• Use the Maintenance and Inspection Checklist and
Unless otherwise specified, perform each maintenance
step-by-step procedures starting on page 12 to
procedure with the aerial platform in the following
perform these inspections.
configuration:
• If any inspection receives a fail, tag-out and
• Parked on a flat and level surface.
remove the aerial platform from service. If any
• Battery disconnected by turning the main power aerial platform component has been repaired,
disconnect switch off. an inspection must be performed again before
Repair any damaged or malfunction components removing the tag. Place a mark in the repair
before operating aerial platform. column.
Keep records on all inspections. Inspection Schedule Legend

P = Pass
F = Fail
R = Repaired
N/A = Not applicable

Models 6826 & 6832
167955
Service and Maintenance Inspections Scheduled Maintenance
Tables
Table 1.1 Owner’s Annual Inspection Record
Model Number: _________________ Serial Number:__________________
* 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__
**
1000AB
This decal is located on the scissor assembly. It must be completed after an annual inspection has been completed.
Do not use the aerial platform if an inspection has not been recorded in the last 13 months.
Pictorial Description
Inspection Date
Inspector Signature
**

Models 6826 & 6832
167955
Scheduled Maintenance Service and Maintenance Inspections
Pre-Delivery/Maintenance Inspection Checklist

Vertical Mast, SJIII, & Rough Terrain
Table 1.2 Pre-Delivery / Maintenance Inspection Checklist
Serial Number: Product Owner:
Model:
Hourmeter Reading: Product User:
Date/Time:
Use this form for Pre-Delivery Inspections (PDI) prior to each rental, lease or sale, or as a guide for all Frequent Inspections and Annual Inspections. Refer to the
applicable Operating and Service Manuals for inspection details (eg. Visual Inspection and Function Tests, Torque Specs., Engine Oil, Chain Inspection Intervals, etc.).
Inspection Type Schedule P - Pass

 PDI B B - Perform PDI prior to each delivery or Frequent Inspections every 3 months or 150 hrs. For further details refer to Service & Operating F - Fail
 Frequent B Manuals. R - Repaired
 Annual B+C C - Perform Scheduled Maintenance Inspections every year. For further details refer to Service & Operating Manuals. N/A - Not Applicable
Check the appropriate box as each item is inspected. If an item is found to be not acceptable, please describe the issue in the comments box provided.
Items for Inspection P F R N/A Items for Inspection P F R N/A

Refer to skyjack.com for the latest service bulletins. B Engine Control Console. Secure & no damage. B
Ensure Annual Inspection has been completed within the Engine Air Filter. No damage or missing parts. B, C
B
last 13 months. Engine Oil. Level between "L" and "H". Ensure oil change
B
Manuals & Required Documents. In storage box, in interval has not been exceeded.
B
good condition & legible. Radiator. Secure & no damage or missing parts. Check
B, C
Labels. In place, secure & legible. B coolant level.
Limit Switches. Secured & no obstructions or damage. B Muffler and Exhaust. Secure & no damage. B
Main Power Disconnect Switch. Cables secure & in Fuel Shut-off Valve. No damage or missing parts. B
B
working order. Fuel Tank. Filler cap is secure & no damage. B
Battery/ Hydraulic Tray. Latch is secure, & no missing Fuel Leaks. Tight fittings and hoses & no damage or
B B
parts. leaks.
Battery Charger. Secure, & no damage. B Propane Tank. Straps fastened to brackets & coupler
B
Battery. No damage, tight connections, fluid levels tight.
B
correct. Clean terminals and cable ends. Propane Tank Leaks. No leaks (refer to service manual
B
Manifolds. Tight fittings and hoses & no damage or leaks. for procedure).
B, C
Tight wire connections & no missing parts. Scissor Assembly. No deformation/damage. Pins secure.
B
Motor Controller. Secure & no damage. No loose Cables & wires routed with no damage.
B
connections. Mast Assembly. No damage or deformation. B
Electrical Panel. Secure & no damage. Tight wire Mast Chains & Control Cables. No damage or missing
B B
connections and fasteners. parts.
Hydraulic Tank. Filler cap secure & no damage or leaks. B Rollers. Secure & no obstructions, dirt, or damage/wear. B
Hydraulic Oil. Level at, or slightly above top mark. B, C Wear Pads. No damage/wear or missing parts. Fasteners
B
Hydraulic Components & Hoses. Secure & no damage tightened.
B
or leaks. Scissor Bumpers. Secure & no damage. B
Base Weldment. No deformation or cracks. B Sliders. Secure & no obstructions, dirt, or damage/wear. B
Base Control Switches. Switches to neutral position & Maintenance Support. Secure & no damage. B
B
no damage. Lift Cylinder(s). No damage or missing parts. Tight
B
Free-wheeling Valve Knob. Secure & no damage or fittings and hoses & no leaks.
B
missing parts. Scissor Pins. No damage/wear or missing parts. B
Ladder. Secure & no damage. B Platform Control Console. Switches to neutral position
B
AC Power to Platform (Plug Cord Receptacle). No & secure. No missing parts.
B
obstructions, dirt or damage. Raillings and Gate/Chain. Secure & no damage or
B
Pothole Protection Device. Check both sides for missing parts.
B
obstructions, dirt, or damage. Lanyard Attachment Anchorage. Attachment rings
B
Brakes. Secure & no damage or leaks. B, C secure & no damage.
Steer Cylinder Assembly. Secure & no damage, leaks or AC Outlet. No obstructions, dirt, or damage. B
B
missing parts. Powered Extension Control Console. Switches to
B
Wheel/Tire Assembly. Check all tires for damage, wear neutral position & secure. No missing parts.
B
& proper alignment. Lug nuts torqued as recommended. Extension Deck. Secure & no damage or missing parts.
B
Axles. Secure & no missing parts. Tight fittings and hoses Check fluid level (if applicable).
B
& no leaks. Outriggers. No damage or missing parts. B
Tie Rod. End studs locked & no damage. B Scissor Guards. Secure & no damage. B
Tilt (Load) Sensor. Secure & no damage. B Greasing Points. No obstructions, dirt, or damage. B, C
Emergency Lowering Access Rod. Secure & no Function Tests (Refer to your corresponding Serial #'s Operating  PASS
B
damage. Manual for information on running these tests.)  FAIL
Engine Tray. No damage or missing parts. B
Comments:
The undersigned confirms that all areas listed have been inspected, and any and all discrepancies have been brought to the attention of the owner. Furthermore, the
undersigned confirms that all discrepancies have been corrected prior to using this machine.
Owner: ________________________________________________ / _____________________________________________ / ______________________________________________________

Print Name Signature Date (DD/MM/YY)
User: _________________________________________________ / _____________________________________________ / ______________________________________________________

Print Name Signature Date (DD/MM/YY)
Note: Visit skyjack.com for a printable copy of this form. 167830AA

Models 6826 & 6832
167955
AD
Service and Maintenance

Inspections
Platform Control Console

Scissor Assembly
Platform Assembly
Limit Switch
Limit Switch
Outriggers
Outriggers
Base
1.1 Scheduled Maintenance Inspections • Engine wiring harness.

• Hydraulic / electrical wiring harnesses.
Begin the scheduled maintenance inspections by
checking each item in sequence for the conditions
listed in this section.
Hydraulic
Maintaining the hydraulic components is essential
to good performance and service life of the aerial
WARNING
platform.
Risk of personal injury. Do not operate an aerial
platform until all malfunctions have been corrected. Perform a visual inspection around the following areas:
• Hydraulic tank filter, fittings, hoses, emergency

power unit (if equipped) and base surfaces.
WARNING
• Engine compartment fittings, hoses, main pump,
Risk of personal injury. Make sure aerial and filter.
platform power is off during your visual and daily
maintenance inspections. • All hydraulic cylinders.
• All hydraulic manifolds.
Electrical • The underside of the base.
Maintaining the electrical components is essential • Ground area under the aerial platform.
to good performance and service life of the aerial
platform • Outriggers.
Inspect the following areas for chafed, corroded and

loose wires:
• Base to platform cables and wiring harness.

• Engine compartment electrical panel.

Models 6826 & 6832
167955
AD
Muffler and Exhaust Engine
Base Control
Console
Tilt Sensor
Engine Air Filter
Main Power
Disconnect Switch
Radiator
Hydraulic Pump
Fuel Shut-off
Valve
Battery
1.1-1 Manuals (B) 1.1-4 Engine Compartment
Ensure a copy of the operating manual and any other

important documents are enclosed in the manual WARNING
storage box. Risk of burns to exposed skin. Beware of hot
engine components.
• Check to be sure manual storage box is present
and in good condition.
• Ensure manuals are legible and in good • Ensure compartment latch is secure and in
condition. proper working order.
• Always return manuals to the manual storage 1. Main Power Disconnect Switch (B)
box after use.
• Turn main power disconnect switch to off
1.1-2 Labels (B) position.
Refer to the labels section in the operating manual and • Ensure all cables are secure and switch is in
determine that all labels are in place and are legible. proper working condition.
2. Base Control Switches (B)

1.1-3 Limit Switches (B)
• Ensure there are no signs of visible damage and
Detecting limit switches malfunction is essential to safe all switches are in their neutral positions.
aerial platform operation. Ensure limit switches are
properly secured with no signs of visible damage and 3. Battery (B)
movement is not obstructed.
Proper battery condition is essential to good
Visually inspect all limit switch located inside the performance and operational safety. Improper fluid
scissor arms and the outrigger assemblies for the levels or damaged cables and connections can result
following: in component damage and hazardous conditions.
• Broken or missing actuator arm.
• Missing fasteners.
• Loose wiring.

Models 6826 & 6832
167955
AD
Base Control
Console
Tilt Sensor
Engine Air Filter
Main Power
Disconnect Switch
Radiator
Hydraulic Pump
Fuel Shut-off
Valve
Battery
WARNING WARNING
Risk of explosion. Keep flames and sparks away Risk of equipment failure. Use original or
from batteries. Do not smoke near batteries. manufacturer-approved parts and components for
the aerial platform.
4. Tilt Sensor (B)
• Ensure tilt sensor is properly secured and there

WARNING is no visible damage.
Battery electrolyte is an acid that can cause severe 5. Hydraulic Pump (B)
burns to exposed skin. Wear proper eye and
facial protection as well as appropriate protective • Ensure there are no loose or missing parts and
clothing. If contact occurs, flush with cold water there is no visible damage.
and seek medical attention immediately. • Ensure all bolts are properly tightened.
• Ensure all fittings and hoses are properly
• Check battery case for damage. tightened and there is no evidence of hydraulic
leakage.
• Inspect batteries frequently. Clean battery
terminals and cable ends thoroughly with a 6. Radiator (B, C)
terminal cleaning tool or wire brush.
• Make sure all battery connections are tight. If
WARNING
applicable, check battery electrolyte fluid level
frequently. Risk of burns to exposed skin. Beware of hot
liquids and radiator components. Allow the engine
• Make sure electrolyte level covers the plates by
to cool before performing any maintenance.
at least 1/2 in. (13 mm) of solution. Use distilled or
demineralized water only.
• Ensure radiator is secure.
• Replace battery if damaged or incapable of
holding a lasting charge. • Ensure there are no loose or missing parts and
there is no visible damage.

Models 6826 & 6832
167955
AD
Base Control
Console
Tilt Sensor
Engine Air Filter
Main Power
Disconnect Switch
Radiator
Hydraulic Pump
Fuel Shut-off
Valve
Battery
• Check coolant level and add as needed. 11. Engine Air Filter (B, C)
• For recommended coolant change interval, refer • Ensure there are no loose or missing parts and
to engine manual. there is no visible damage.
7. Muffler and Exhaust (B) • For engine air filter maintenance procedure,
refer to engine manual.
• Ensure muffler and exhaust system are properly • For engine air filter replacement procedure, refer
secured, with no evidence of damage. to engine manual.
8. Engine Tray (B) 12. Fuel Leaks (B, C)
• Ensure there are no loose or missing parts and • Ensure there are no fuel leaks.
no visible damage to the engine tray.
• Ensure that fasteners/bolts/pins/latches are in WARNING
place.
Engine fuels are highly combustible. Inspect fuel
9. Engine Oil (B, C) system in a well ventilated area away from heaters,
sparks and flames to avoid the risk of explosion.
• Maintaining the engine components is essential Fuel leaked onto hot surfaces can cause a fire.
to good performance and service life of the Always have an approved fire extinguisher within
aerial platform. easy reach.
• Check oil level on dipstick.
• Ensure fuel pump, fuel filter, hoses and fittings
• Oil level should be between the L and H marks show no visible damage and no evidence of fuel
on the dipstick. leakage.
• For recommended oil change interval, refer to • For engine fuel filter replacement procedure,
engine manual. refer to engine manual.
10. Fuel Shut-off Valve (B) IMPORTANT
• Ensure there are no loose or missing parts and Close engine compartment before operating. Push
there is no visible damage. it in until the two latches lock to base.

Models 6826 & 6832
167955
AD
Gear Type
Hydraulic
Flow Divider
Oil Filter
Oil Level
Gauge
Fuel Level
Main Gauge
Manifold
Hydraulic
Tank Fuel Tank
1.1-5 Hydraulic / Fuel Compartment 4. Fuel Tank (B)
• Ensure compartment latch is secure and in IMPORTANT

proper working order. Before using the aerial platform, always make sure
there is enough fuel for expected use.
1. Hydraulic Tank (B)
• Ensure fuel filler cap is secure.
• Ensure hydraulic filler cap is secure.
• Ensure tank shows no visible damage and no
• Ensure tank shows no visible damage and no evidence of fuel leakage.
evidence of hydraulic leakage.
5. Fuel Leaks (B)
2. Hydraulic Oil (B,C) • Ensure there are no fuel leaks.
• Ensure platform is fully lowered, and outriggers
retracted, and then visually inspect the sight WARNING
gauge located on the side of the hydraulic oil Engine fuels are highly combustible. Inspect fuel
tank. Check oil level against label that indicates system in a well ventilated area away from heaters,
minimum and maximum oil levels. sparks and flames to avoid the risk of explosion.
• Review information to keep in mind when Fuel leaked onto hot surfaces can cause a fire.
working on the hydraulic system. Refer to Always have an approved fire extinguisher within
Section 1 - Hydraulic System & Component easy reach.
Maintenance and Repair.
• Ensure fuel pump, fuel filter, hoses and fittings
3. Hydraulic Return Filter (B) show no visible damage and no evidence of fuel
leakage.
• Ensure filter element is secure.
• Ensure there are no signs of leakage or visible 6. Main Manifold (B, C)
damage.
tightened and there is no evidence of hydraulic
leakage.
• Ensure there are no loose wire connections or
missing fasteners.

Models 6826 & 6832
167955
AD
Fall Protection
Manuals Anchorage
Platform
Railing
Platform Control
Console
AC Outlet Extension Deck
Platform
Assembly
7. Gear Type Flow Divider (B) 2. AC Outlet on Platform (B)
• Ensure there are no loose or missing parts and • Ensure outlet has no visible damage and free
there is no visible damage. from dirt or obstructions.
3. Platform Control Console (B)
1.1-6 Platform Assembly
• Ensure all switches and controller are returned
CAUTION to neutral and are properly secured.
• Ensure there are no loose or missing parts and
Risk of slipping or falling. Always maintain three
points of contact when mounting and dismounting
the platform.
CAUTION
• Use the ladder of aerial platform to access Risk of slipping or falling. Always maintain three
platform. points of contact when mounting and dismounting
• Close the gate. the platform.
there is no visible damage. • Use the ladder to dismount from platform.
• Ensure all fasteners are securely in place.
4. Extension Deck (If Equipped) (B)
• Ensure all railings are properly positioned and
secured. • Ensure assembly is securely attached to the
• Ensure gate is in good working order. bottom of the platform.
1. Fall Protection Anchorage (B) there is no visible damage or leaks.
• Ensure attachment rings are secure and have no

visible damage.

Models 6826 & 6832
167955
AD
Lift Cylinder
Maintenance
Support
Scissor Assembly
Scissor Bumper
Roller
1.1-7 Lifting Mechanism 4. Scissor Bumpers (B)
1. Sliders (B) • Ensure bumpers are secure and shows no sign

of visible damage.
CAUTION
5. Scissor Pin Inspection (B)
Avoid risk of scissor assembly collapsing when
servicing. Always install maintenance support. Complete a structural inspection of the scissor pin
Raise the platform until there is adequate clearance connections, looking for indicators of pin and/or
to swing it down into place. scissor arm damage. These indicators include, but are
not limited to:
• Ensure sliders are secure and there is no visible • Noise coming from binding or seized pins.
damage.
• Rust forming near pin joint.
• Ensure slider path of travel is free from dirt and
• Cracks in welds or in surrounding metal.
obstructions.
• Evidence of metal dust or shavings from wearing
2. Maintenance Support (B) components.
• Broken or missing pin retainer bolts.
• Ensure maintenance support is properly secured
and shows no visible damage. • Broken or missing pin retainers.
• Rotated pin.
3. Scissor Assembly (B)
• Elongation or enlargement of pin hole.
• Ensure scissor assembly shows no visible
damage and no signs of deformation in
weldments.
• Ensure all pins are properly secured.
• Ensure cables and wires are properly routed
and shows no signs of wear and/or physical
damage.

Models 6826 & 6832
167955
AD
Lift Cylinder
Maintenance
Support
Scissor Assembly
Scissor Bumper
Roller
Examples of pivot pin connections with no damage:
• No rust.
Pin retainer bolts
• Pin has not rotated. in place
• Area is clear of dust/metal shavings.
• Pin retainer and retainer bolts are in place.
Center pin pivot – Outer
Pin retainer in place
Center pin pivot – Middle
No rust. Pin has

not rotated. Area is
clean of dust/metal
shavings
Center pin pivot – Inner

Models 6826 & 6832
167955
AD
Lift Cylinder
Maintenance
Support
Scissor Assembly
Scissor Bumper
Roller
Examples of damaged pin connections:

WARNING
Avoid a hazardous situation by not operating a
Broken retainer machine that has structural damage to the scissor
bolt assembly. Have machines repaired by a qualified
service technician. Any units showing this type
of damage should be removed from service and
repaired by a qualified technician immediately.
Rust is evident
around pin Any units with structural damage to any pin connection
or scissor arm must be immediately removed from
Retainer bolt hole out of line service and repaired by a qualified technician. Contact
indicates pin has rotated Skyjack Service for repair instructions.
6. Lift Cylinders (B)
• Ensure each lift cylinder is properly secured,

Rust around pin boss
there are no loose or missing parts, and there is
no evidence of damage.
Thrust washer • Ensure all fittings and hoses are properly
tightened and there is no evidence of hydraulic
leakage.
Pin boss is broken
out of the scissor arm Raise the platform until there is adequate clearance
Stress cracks to swing the maintenance support up into the storage
bracket.
Scissor end pin connections showing symptoms
of damage must be inspected after removing the Fully lower the platform.
applicable pins and bushings. Examine the hole for
any signs of damage or elongation. If required, new
pins and bushings can be installed provided there is
no structural damage to the scissor arms.

Models 6826 & 6832
167955
AD
Overhead View
Steer Cylinder
Base Assembly
Weldment
Splitter Manifold
Wheel/Tire
Assembly
Tie Rod
Emergency Lowering
Access Rod
1.1-8 Base • To maximize stability, it is essential to maintain

proper pressure equally in all air-filled tires.
1. Base Weldment (B)
• Check each tire with an air pressure gauge and
• Ensure there are no visible cracks in welds or add air as needed.
structure and there are no signs of deformation.
Refer to Table 2.1 Specifications and Features for tire
2. Wheel / Tire Assembly (B) specifications.
The aerial platform / MEWP is either equipped with

air tires or foam-filled tires. Tire failure, wheel failure WARNING
or both could result if an aerial platform tips over. Do not use tires other than those specified for this
Component damage may also result if problems are machine. Do not mix different types of tires. Tires
not discovered and repaired in a timely fashion. other than those specified can adversely affect
stability. Failure to operate with matched, approved
WARNING tires in good condition can result in death or
serious injury. Replace tires with the exact,
Risk of explosion causing death or serious injury. Skyjack-approved types only.
Do not over inflate tires.
3. Axles (B)
WARNING • Ensure axles are properly secured, and there are

no loose or missing parts, all fittings and hoses
Air filled tires may not be permitted on some
are properly tightened and there is no evidence
machines. Refer to Table 2.1 Specifications and
of hydraulic leakage.
Features.
• Check all tire treads and sidewalls for cuts,

cracks, punctures and unusual wear.
• Check each wheel for damage and cracked
welds.
• Check each lug nut for proper torque. Refer to
Table 2.5 Torque Specifications.

Models 6826 & 6832
167955
AD
Overhead View
Steer Cylinder
Base Assembly
Weldment
Splitter Manifold
Wheel/Tire
Assembly
Tie Rod
Emergency Lowering
Access Rod
4. Steer Cylinder Assembly (B) 7. Ladder (B)
• Ensure steer cylinder assembly is properly • Ensure there are no loose or missing parts and
secured, there are no loose or missing parts, all there is no visible damage.
fittings and hoses are properly tightened and
there is no evidence of hydraulic leakage. 8. Outriggers (If Equipped) (B)
5. Splitter Manifold (B, C) • Ensure there are no loose or missing parts and
tightened and there is no evidence of hydraulic 9. Emergency Lowering Access Rod (B)
leakage.
• Ensure rod is properly secured and there is no
• Ensure there are no loose wire connections or visible damage.
missing fasteners.
6. Tie Rod (B)
• Ensure there are no loose or missing parts, tie

rod end studs are locked and there is no visible
damage.

Models 6826 & 6832
167955
AD
1.2 Function Tests
WARNING
Avoid hazardous situations. Never use a
malfunctioning aerial platform. If malfunctions
are discovered, tag the machine and take it out of
service. Have repairs made by a qualified service
technician.
Function Tests are designed to discover any

malfunctions before the aerial platform is put into
service. The operator must understand and follow
step-by-step instructions to test all aerial platform
functions.
Prior to performing function tests, be sure to read

and understand the Start Operation section of the
Operator's Manual.
Refer to the Operator's Manual for a list of function

tests. These instructions detail which tests must be
performed, as well as how to properly and safely
perform them.
After repairs are completed, the operator must perform

a pre-operation inspection and a series of function
tests again before putting aerial platform into service.

Models 6826 & 6832
167955
Notes

Models 6826 & 6832
167955
Section 2
MAINTENANCE TABLES AND DIAGRAMS
Table of Contents
Tables
Table 2.1 Specifications and Features........................................................................................................................26
Table 2.2 Floor Loading Pressure...............................................................................................................................28
2
Table 2.3 Maximum Platform Capacities (Evenly Distributed)...................................................................................29
Table 2.6 Torque Specifications for Fasteners (Imperial)...........................................................................................32
Table 2.7 Torque Specifications for Fasteners (Metric)..............................................................................................33
Table 2.8 Torque Specifications for Hydraulic Couplings & Hoses............................................................................34

Models 6826 & 6832
167955
Service and Maintenance Section 2 - Maintenance Tables and Diagrams
Tables
Table 2.1 Specifications and Features
Compact RT’s
Model
6826 6832
No Outriggers 6400 lb. 2903 kg 7660 lb. 3475 kg

Weight*
With Outriggers 7500 lb. 3402 kg 8060 lb. 3656 kg
Width 68” 1.73 m 68” 1.73 m
No Outriggers 106.6” 2.71 m 106.6” 2.71 m

Length
With Outriggers 131.4” 3.34 m 131.4” 3.34 m
Platform Size 56” x 99” 1.4 m x 2.5 m 56” x 99” 1.4 m x 2.5 m
Working 32 ft. 9.8 m 38 ft. 11.7 m
Platform Elevated 26 ft. 8m 32 ft. 9.8 m

Height
Platform Lowered 7.8 ft. 2.37 m 8.25 ft. 2.52 m
Drive 26 ft. 7.95 m 32 ft. 9.8 m
Normal Drive 4 mph 6.3 km/h 4 mph 6.3 km/h
Elevated Drive 0.39 mph 0.63 km/h 0.39 mph 0.63 km/h
Speed
Lift (Rated Load) 36 sec 39 sec
Lower (Rated Load) 36 sec 36 sec
Kubota Diesel 3500 (High Throttle) / 2050 (Low Throttle)

Engine
(RPM)
Kubota Dual Fuel 3500 (High Throttle) / 2050 (Low Throttle)
Foam-filled OTR Outrigger - 26 x 12

Tires
Air-filled N/A
Sound Pressure 96 dB(A)
Gradeability (Torque Equivalent To) 50% 40%
RTC T4.2 - 133048AP

* Weights are approximate; refer to serial nameplate for specific weight.

Models 6826 & 6832
167955
Section 2 - Maintenance Tables and Diagrams Service and Maintenance
Floor Loading Pressure
Locally Concentrated Pressure (LCP): Overall Uniform Pressure (OUP):
Foot Print Area = Tread Contact Area Base Area = Length x Width

Maximum Wheel Load Weight of Aerial Platform + Capacity

LCP = OUP =
Foot Print Area Base Area
Foot Print Area
Width
Length
Width
Diameter
Length
WARNING
Do not use tires other than those specified for this machine. Do not mix different types of tires.
Tires other than those specified can adversely affect stability. Failure to operate with matched,
approved tires in good condition can result in death or serious injury. Replace tires with the
exact, Skyjack-approved types only.

Models 6826 & 6832
167955
Table 2.2 Floor Loading Pressure
Total Aerial Platform Total Aerial Platform Load
MODEL Weight Wheel/Outrigger Pad LCP** OUP**
lb. kg lb. kg psi kPa psf kg/m2
min* 6400 2903 2560 1161 152 1046 206 1007

6826 on Tires
max* 8666 3931 3466 1572 168 1159 280 1364
6826 on min* 7286 3305 2914 1322 37 256 235 1146
Outrigger Pads max* 3931 3466 1572 44 305 280 1364

8666
min* 7661 3475 3064 1390 162 1114 247 1205
6832 on Tires
max* 9189 4168 3675 1667 171 1179 296 1446
6832 on min* 8058 3655 3223 1462 41 283 260 1268
Outrigger Pads max* 9189 4168 3675 1667 47 323 296 1446
1014AB-ANSI
* min - Total aerial platform weight with no options

max - aerial platform weight + all options + full capacity
** LCP – Locally Concentrated Pressure is a measure of how hard the aerial platform presses on the areas in direct contact with
the floor. The floor covering (tile, carpet, etc.) must be able to withstand more than the indicated values above.
OUP – Overall Uniform Pressure is a measure of the average load the aerial platform imparts on the whole surface directly
underneath it. The structure of the operating surface (beams, etc.) must be able to withstand more than the indicated values
above.
NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is generally determined by the
engineer or architect for that particular structure.

Models 6826 & 6832
167955
Table 2.3 Maximum Platform Capacities (Evenly Distributed)
Total Machine Weight Extension

MODEL Number of Number of
Capacity Capacity
Occupants Occupants
One Extension
6826 1250 lb. 567 kg 4 300 lb. 136 kg 1
Platform
One Extension
6832 1000 lb. 453.6 kg 4 300 lb. 136 kg 1
Platform
RTC T4.4 - 133048AP
NOTE:
Occupants and materials are not to exceed rated load.
Refer to capacity label for additional information and for models equipped with options.

Models 6826 & 6832
167955
AC
Table 2.4 Fluids
Hydraulic Oil
Model Capacity (Liters) Capacity (US Gallons) Oil Type
ATF Dexron III

SJ68XXRT 86.88 22.95
Shell Naturelle HF-E 32 (biodegradable)
Engine Oil
Engine Type Capacity (Liters) Capacity (US Gallons) Engine Oil Type Recommended Equivalent Oil
Kubota D902 3.9 1.03

10W30 - API Service Designation
Kubota D972 SAE 10W-30
3.4 0.9 CG-4, CF-4, CD, SH
Kubota WG752
Engine Coolant
Engine Type Capacity (Liters) Capacity (US Gallons) Coolant Type
Kubota 3.1 0.82 Anti-freeze 50/50 Premix
Engine Fuel
Engine Type Capacity (Liters) Capacity (US Gallons) Fuel Type
Kubota D902 Diesel

Kubota D972 86.88 22.95
Unleaded Gasoline
Kubota WG752
60660AD

Models 6826 & 6832
167955
Table 2.5 Torque Specifications
Cartridge
Size
Torque
8 38 58 10 12 16
Lb-ft (max) 20 25 35 50
Lb-in (max) 240 300 420 600
Nm (max) 27.12 33.9 47.46 67.8
Coils
Size
Torque
All coils
Lb-ft (max) 4 to 5
Lb-in (max) 48 to 60
Nm (max) 5.42 to 6.78
SAE Plugs
Size
Torque
2 4 5 6 8 10 12 16
Lb-ft (max) 3 10 15 25 30 35
Lb-in (max) 36 120 180 300 360 420
Nm (max) 4.07 13.56 20.34 33.9 40.68 47.46
Bolts
Type of Bolt Torque (ft-lb) Torque (Nm)
Directional valve mounting bolts 2.33 (28-32 in-lb) 3.16 - 3.61
Wheel mounting bolts 90 122
Wheel motor castle nut (front) 350 474.54
Wheel motor castle nut (back) 350 474.54
Center drive sprocket mounting bolts 110 - 115 (242 Loctite) 149 -156
Hydraulic drive motor mounting bolts 120 (242 Loctite) 162
Positive battery post cable/fuse nut 7.5 (90 in-lb) 10.2
Newton-meter = Nm Foot-Pound Force = ft-lb Inch-Pound Force = in-lb
60664AB

Models 6826 & 6832
167955
Table 2.6 Torque Specifications for Fasteners (Imperial)
IMPERIAL BOLT TORQUE CHART IMPERIAL BOLT TORQUE CHART
SAE 2 SAE 5 SAE 8 Torque SAE 2 SAE 5 SAE 8
Size Torque Type Size
Dry Lubed Dry Lubed Dry Lubed Type Dry Lubed Dry Lubed Dry Lubed
(in‐lb) (5) (4) (8) (6) (12) (9) ft‐lb 70 55 110 80 150 110
4-40 9/16-12
Nm 0.6 0.5 0.9 0.7 1.4 1.0 Nm 95 75 149 108 203 149
(in‐lb) (6) (5) (9) (7) (13) (10) ft‐lb 80 60 120 90 170 130
4-48 9/16-18
Nm 0.7 0.6 1.0 0.8 1.5 1.1 Nm 108 81 163 122 230 176
(in‐lb) (10) (8) (16) (12) (23) (17) ft‐lb 100 75 150 110 220 170
6-32 5/8-11
Nm 1.1 0.9 1.8 1.4 2.6 1.9 Nm 136 102 203 149 298 230
(in‐lb) (12) (9) (18) (13) (25) (19) ft‐lb 110 85 180 130 240 180
6-40 5/8-18
Nm 1.4 1.0 2.0 1.5 2.8 2.1 Nm 149 115 244 176 325 244
(in‐lb) (19) (14) (30) (22) (41) (31) ft‐lb 175 130 260 200 380 280
8-32 3/4-10
Nm 2.1 1.6 3.4 2.5 4.6 3.5 Nm 237 176 353 271 515 380
(in‐lb) (20) (15) (31) (23) (43) (32) ft‐lb 200 150 300 220 420 320
8-36 3/4-16
Nm 2.3 1.7 3.5 2.6 4.9 3.6 Nm 271 203 407 298 569 434
(in‐lb) (27) (21) (43) (32) (60) (45) ft‐lb 170 125 430 320 600 460
10-24 7/8-9
Nm 3.1 2.4 4.9 3.6 6.8 5.1 Nm 230 169 583 434 813 624
(in‐lb) (31) (23) (49) (36) (68) (51) ft‐lb 180 140 470 360 660 500
10-32 7/8-14
Nm 3.5 2.6 5.5 4.1 7.7 5.8 Nm 244 190 637 488 895 678
(in‐lb) / ft‐lb (66) (50) 8 (75) 12 9 ft‐lb 250 190 640 480 900 680
1/4-20 1-8
Nm 7.5 5.6 11 8.5 16 12 Nm 339 258 868 651 1220 922
(in‐lb) / ft‐lb (76) (56) 10 (86) 14 10 ft‐lb 270 210 710 530 1000 740
1/4-28 1-12
Nm 8.6 6.3 14 9.7 19 14 Nm 366 285 963 719 1356 1003
ft‐lb 11 8 17 13 25 18 ft‐lb 280 210 730 540 1020 760
5/16-18 1-14
Nm 15 11 23 18 34 24 Nm 380 285 990 732 1383 1030
ft‐lb 12 9 19 14 25 20 ft‐lb 350 270 800 600 1280 960
5/16-24 1 1/8-7
Nm 16 12 26 19 34 27 Nm 475 366 1085 813 1735 1302
ft‐lb 20 15 30 23 45 35 ft‐lb 400 300 880 660 1440 1080
3/8-16 1 1/8-12
Nm 27 20 41 31 61 47 Nm 542 407 1193 895 1952 1464
ft‐lb 23 17 35 25 50 35 ft‐lb 500 380 1120 840 1820 1360
3/8-24 1 1/4-7
Nm 31 23 47 34 68 47 Nm 678 515 1519 1139 2468 1844
ft‐lb 32 24 50 35 70 55 ft‐lb 550 420 1240 920 2000 1500
7/16-14 1 1/4‐12
Nm 43 33 68 47 95 75 Nm 746 569 1681 1247 2712 2034
ft‐lb 36 27 55 40 80 60 ft‐lb 670 490 1460 1100 2380 1780
7/16-20 1 3/8‐6
Nm 49 37 75 54 108 81 Nm 908 664 1979 1491 3227 2413
ft‐lb 50 35 75 55 110 80 ft‐lb 750 560 1680 1260 2720 2040
1/2-13 1 3/8‐12
Nm 68 47 102 75 149 108 Nm 1017 759 2278 1708 3688 2766
ft‐lb 55 40 90 65 120 90 ft‐lb 870 650 1940 1460 3160 2360
1/2-20 1 1/2‐6
Nm 75 54 122 88 163 122 Nm 1180 881 2630 1979 4284 3200
Inch‐Pound Force = in‐lb Foot‐Pound Force = ft‐lb Newton‐Meter = Nm ft‐lb 980 730 2200 1640 3560 2660
1 1/2‐12
NOTE: Lubed includes lubricants such as lubrizing, oil, grease or uncured Loctite. Nm 1329 990 2983 2224 4827 3606

Models 6826 & 6832
167955
Table 2.7 Torque Specifications for Fasteners (Metric)
METRIC BOLT TORQUE CHART
Torque 8.8 10.9
Size
Units Dry Lubed Dry Lubed
(in‐lb) (54) (41) (78) (59)
M5 x 0.80
Nm 6.1 4.6 8.8 6.7
(in‐lb) (92) (69) (133) (99)
M6 x 1.00
Nm 10.4 7.8 15 11.2
(in‐lb) (156) (116) (222) (167)
M7 x 1.00
Nm 17.6 13.1 25.1 18.9
(in‐lb) (225) (169) (333) (242)
M8 x 1.25
Nm 25.4 19.1 37.6 27.3
ft‐lb 37 28 53 40
M10 x 1.50
Nm 50 38 72 54
ft‐lb 65 49 93 69
M12 x 1.75
Nm 88 66 126 94
ft‐lb 104 78 148 111
M14 x 2.00
Nm 141 106 201 150
ft‐lb 161 121 230 172
M16 x 2.00
Nm 218 164 312 233
ft‐lb 222 167 318 238
M18 x 2.50
Nm 301 226 431 323
ft‐lb 314 235 449 337
M20 x 2.50
Nm 426 319 609 457
ft‐lb 428 321 613 460
M22 x 2.50
Nm 580 435 831 624
ft‐lb 543 407 776 582
M24 x 3.00
Nm 736 552 1052 789
ft‐lb 796 597 1139 854
M27 x 3.00
Nm 1079 809 1544 1158
ft‐lb 1079 809 1543 1158
M30 x 3.50
Nm 1463 1097 2092 1570
ft‐lb 1468 1101 2101 1576
M33 x 3.50
Nm 1990 1493 2849 2137
ft‐lb 1886 1415 2699 2024
M36 x 4.00
Nm 2557 1918 3659 2744
Inch‐Pound Force = in‐lb Foot‐Pound Force = ft‐lb Newton‐Meter = Nm
NOTE: Lubed includes lubricants such as lubrizing, oil, grease or uncured Loctite.

Models 6826 & 6832
167955
Table 2.8 Torque Specifications for Hydraulic Couplings & Hoses
HYDRAULIC COUPLING TORQUE CHART
O‐Ring Port Connectors
Steel Ports Non‐ferrous Ports
SAE Size
ft‐lb Nm ft‐lb Nm
4 14‐16 20‐22 9‐10 12‐13
6 24‐26 33‐35 15‐16 20‐21
8 50‐60 68‐78 30‐36 41‐47
10 72‐80 98‐110 43‐48 60‐66
12 125‐135 170‐183 75‐81 102‐110
16 200‐220 270‐300 120‐132 162‐180
20 210‐280 285‐380 126‐168 171‐228
24 270‐360 370‐490 162‐216 222‐294
32 ‐ ‐ ‐ ‐
HOSE END TORQUE CHART HOSE END TORQUE CHART
for JIC for Flat‐Face O‐Ring Seal (Steel)
Size Steel Brass Size Torque Specification
ft‐lb Nm ft‐lb Nm ft‐lb Nm
Dash Frac. Dash Frac.
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
‐4 1/4" 10 11 13 15 5 6 6.75 9 ‐4 1/4" 10 12 14 16
‐6 3/8" 17 19 23 26 12 15 17 20 ‐6 3/8" 18 20 24 27
‐8 1/2" 34 38 47 52 20 24 27.66 33 ‐8 1/2" 32 40 43 54
‐10 5/8" 50 56 69 76 34 40 46.33 55 ‐10 5/8" 46 56 60 75
‐12 3/4" 70 78 96 106 53 60 72.33 82 ‐12 3/4" 65 80 90 110
‐16 1" 94 104 127 141 74 82 100.5 111 ‐14 1" 65 80 90 110
‐20 1 1/4" 124 138 169 188 75 83 101.5 113 ‐16 1 1/4" 92 105 125 240
‐24 1 1/2 156 173 212 235 79 87 107 118 ‐20 1 1/2 125 140 170 190
‐32 2" 219 243 296 329 158 175 214 237 ‐24 2" 150 180 200 245

Models 6826 & 6832
167955
Section 3
SYSTEM COMPONENT IDENTIFICATION AND SCHEMATICS
Table of Contents
Charts
3.1. Hydraulic Symbol Chart.......................................................................................................................................36
3.2. Electrical Symbol Chart.......................................................................................................................................37
3.3 AC Cord Color Code.............................................................................................................................................38
Parts List
3.4 Hydraulic Schematic Parts List.............................................................................................................................39
3.5 Electrical Parts List ...............................................................................................................................................41
Diagrams and Schematics

3.6a Hydraulic Schematic S/N 37006450 & above....................................................................................................47
3.6b Hydraulic Schematic S/N 37006449 & below....................................................................................................48
3.7 Hydraulic Manifold Valve Port Identification.........................................................................................................49
3
3.8 Control Box Wiring Diagram.................................................................................................................................51
3.9 Outrigger / Hydraulic Generator Control Console Wiring Diagram.....................................................................52
3.10 Scissor Arm Control Cable Wiring Diagram.......................................................................................................53
3.11 Main Manifold Valve Harness Wiring Diagram...................................................................................................54
3.12a Kubota Engine Wiring Diagram – Dual Fuel System – S/N 37009728 & Below..............................................55
3.12b Kubota Engine Wiring Diagram – Dual Fuel System – S/N 37009729 & Above..............................................56
3.13 Kubota Engine Wiring Diagram (Diesel Fuel System).......................................................................................57
3.14 Outrigger Harness Wiring Diagram....................................................................................................................58
3.15 Hydraulic Generator Electrical Panel Assembly.................................................................................................59
3.16 All Motion Alarm Electrical Panel Diagram.........................................................................................................60
3.17 Telematics Harness Wiring Diagram...................................................................................................................61
3.18a Electrical Panel Wiring Diagram S/N 37000235 & above.................................................................................62
3.18b Electrical Panel Wiring Diagram S/N 37000234 & below.................................................................................63
3.19a Electrical Panel Diagram with Positive Air Shut Off Option S/N 37000235 & above.......................................64
3.19b Electrical Panel Diagram with Positive Air Shut Off Option S/N 37000234 & below.......................................65
3.20 Positive Air Shut Off Harness Wiring Diagram – Diesel Engine.........................................................................66
3.21a Electrical Schematic (No Option with Kubota Dual Fuel Engine) S/N 37000235 & above.............................67
3.21b Electrical Schematic (No Option with Kubota Dual Fuel Engine) S/N 37000234 & below..............................68
3.22a Electrical Schematic (All Option with Kubota Dual Fuel Engine) S/N 37000235 & above..............................69
3.22b Electrical Schematic (All Option with Kubota Dual Fuel Engine) S/N 37000234 & below..............................70
3.23a Electrical Schematic (All Option with Kubota Diesel Engine) S/N 37000235 & above....................................71
3.23b Electrical Schematic (All Option with Kubota Diesel Engine) 37000234 & below...........................................72

Models 6826 & 6832
167955
Service and Maintenance Section 3 - System Component Identification and Schematics
3.1. Hydraulic Symbol Chart
VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALV VELOCITY FUSE
PUMP
ACCUMULATOR, SINGLE ACTING

LINE JOINED HAND PUMP GAS CHARGED CYLINDER
HYDRAULIC CUSHION DOUBLE ACTING

TANK RELIEF VALVE CYLINDER CYLINDER
HYDRAULIC PRESSURE DOUBLE ACTING

FILTER WITH REDUCING PRESSURE
DOUBLE
BYPASS VALVE SWITCH
RODDED
ELECTRIC MOTION SPRING APPLIED

MOTOR FIXED ORIFICE CONTROL VALVE HYDRAULIC
RELEASED
BRAKE
ADJUSTABLE FLOW DIVIDER BRAKE

ENGINE FLOW CONTROL COMBINER CYLINDER
FIXED
DISPLACEMENT COUNTER ROTARY
CHECK VALVE BALANCE VALVE ACTUATOR
PUMP
THREE POSITION BI DIRECTIONAL

FOUR WAY HYDRAULIC
OIL COOLER VALVE COIL
PROPORTIONAL MOTOR
SERIES TWO POSITION THREE POSITION

PARALLEL TWO WAY FOUR WAY
HYDRAULIC TWO POSITION CLOSED CENTER
NORMALLY
MOTOR THREE WAY OPEN PORT
CLOSED
TWO POSITION THREE POSITION THREE POSITION

TWO WAY TWO POSITION FOUR WAY FOUR WAY
NORMALLY THREE WAY CLOSED CENTER PROPORTIONAL
OPEN CLOSED PORT
VARIABLE
PRESSURE PILOT LINES Dashed DISPLACEMENT
MAIN LINES Solid
TRANSDUCER HYDRAULIC MOTOR
QUICK
SERVO DISCONNECT

Models 6826 & 6832
167955
Section 3 - System Component Identification and Schematics Service and Maintenance
3.2. Electrical Symbol Chart
ANGLE
WIRE CROSSING HOURMETER KEY SWITCH
TRANSDUCER
WIRES JOINED LIGHT FOOT SWITCH PRESSURE

TRANSDUCER
HYDRAULIC LIMIT SWITCH

BATTERY TOGGLE SWITCH
VALVE COIL N.O.
PROPORTIONAL LIMIT SWITCH

GROUND HYDRAULIC PUSH BUTTON N.O. HELD
VALVE COIL CLOSED
LIMIT SWITCH
ELECTRIC
FUSE ROTARY SWITCH N.C.
MOTOR
CIRCUIT LIMIT SWITCH

HORN LIMIT SWITCH
BREAKER N.C. HELD OPEN
BATTERY SILICON
EMERGENCY CAM OPERATED
CHARGE CONTROLLED
STOP BUTTON LIMIT SWITCH
INDICATOR RECTIFIER
PROXIMITY
CAPACITOR RESISTOR TILT SWITCH
SWITCH
SINGLE POLE
PNP
POTENTIOMETER LEVEL SENSOR SINGLE THROWN
TRANSISTOR
RELAY
SINGLE POLE DOUBLE POLE DOUBLE POLE

DOUBLE THROW NPN
DOUBLE THROW SINGLE THROW
RELAY TRANSISTOR
RELAY RELAY
TRIPLE POLE PRESSURE/

DOUBLE THROW DIODE TRANSISTOR VACUUM
RELAY SWITCH
TEMPERATURE
SWITCH

Models 6826 & 6832
167955
AC
3.3 AC Cord Color Code
AC Cord Color Code

(Battery Charger & Platform AC Outlet)
Standard Definition NEC Colors IEC Colors
Protective Ground/ Protective Earth Green Green-Yellow
Neutral White Blue
Line, Single Phase Black Black or Brown or Grey
Note: Standard colors referenced from IEC 60445:2010, Annex A: Table A.1

Models 6826 & 6832
167955
3.4 Hydraulic Schematic Parts List

Index Skyjack
Qty. Description
No. Part No.
C1 120989 1 CYLINDER, Lift (Lower)

C2 120989 1 CYLINDER, Lift (Upper)
C7 135896 1 CYLINDER, Steer
C8 107752 1 CYLINDER, Cushion
C9 132694 1 CYLINDER, Outrigger (Front left)
C10 132694 1 CYLINDER, Outrigger (Front right)
C11 132694 1 CYLINDER, Outrigger (Rear right)
C12 132694 1 CYLINDER, Outrigger (Rear left)
CB1 137181 1 VALVE, Counterbalance (Main)
CB2 137181 1 VALVE, Counterbalance (Parallel)
CV1 104624 1 VALVE, Check
CV2 104624 1 VALVE, Check
CV3 104624 1 VALVE, Pilot check
F1 136405 1 FILTER ASSEMBLY
FD1 137185 1 VALVE, Flow divider
HP2 110652 1 PUMP, Brake hand
2H-13 103655 1 VALVE, Control (Lowering)
2H-13-1 107269 1 VALVE, Holding (Lower cylinder)
2H-13-2 107269 1 VALVE, Holding (Upper cylinder)
2H-17A 114365 1 VALVE, Control (Large pump dump)
2H-17C 103655 1 VALVE, Holding (Outrigger)
2H-18B 103656 1 VALVE, Control (Small pump dump)
2H-20B 111937 1 VALVE, Control (High speed)
2H-86D 103655 1 VALVE, Control (Hydraulic generator)
3H-14A 106273 1 VALVE, Control (Lift)
3H-30 103623 1 VALVE, Control (Brake)
4H-15A 139256 1 VALVE, Control (Reverse drive)
4H-15B 128318 1 VALVE, Control (Parallel reverse drive)
4H-16A 139256 1 VALVE, Control (Forward drive)
4H-16B 128318 1 VALVE, Control (Parallel forward drive)
Parts list continued on following page.

Models 6826 & 6832
167955
3.4 Hydraulic Schematic Parts List (Continued)

Index Skyjack
Qty. Description
No. Part No.
Parts list continued from previous page.
4H-20A 139351 1 VALVE, Control (Series/Parallel)

4H-23 153336 1 VALVE, Control (Right steer)
4H-24 153336 1 VALVE, Control (Left steer)
4H-71 153336 1 VALVE, Control (Front left outrigger retract)
4H-72 153336 1 VALVE, Control (Front right outrigger retract)
4H-73 153336 1 VALVE, Control (Rear right outrigger retract)
4H-74 153336 1 VALVE, Control (Rear left outrigger retract)
4H-75 153336 1 VALVE, Control (Front left outrigger extend)
4H-76 153336 1 VALVE, Control (Extend outrigger right front)
4H-77 153336 1 VALVE, Control (Extend outrigger right rear)
4H-78 153336 1 VALVE, Control (Extend outrigger left rear)
MI 137479 1 MOTOR (Front left)
M2 137479 1 MOTOR (Front right)
M3 137480 1 MOTOR (Rear right)
M4 137480 1 MOTOR (Rear left)
MB1 137125 1 BLOCK, Manifold (Main)
MB2 139450 1 BLOCK, Manifold (Splitter)
MB3 106688 BLOCK, Manifold (Lower holding valve)
MB4 108778 1 BLOCK, Manifold (Upper holding valve)
MB5 139830 1 BLOCK, Manifold (Sandwich)
MB6 139450 1 BLOCK, Manifold (Splitter)
MB8 111970 1 BLOCK, Manifold (Outrigger)
MB9 146109 1 BLOCK, Manifold (Hydraulic generator)
O1 105281 1 ORIFICE (0.067 diameter)
O2 137510 AR ORIFICE, Lowering (0.106 diameter) (Model 6826RT)
137509 AR ORIFICE, Lowering (0.089 diameter) (Model 6832RT)
O3 137510 AR ORIFICE, Lowering (0.106 diameter) (Model 6826RT)
137509 AR ORIFICE, Lowering (0.089 diameter) (Model 6832RT)
O4 137508 2 ORIFICE, Brake (0.028 diameter)
P1 114201 1 PUMP, Dual hydraulic (0.671/ 0.366)
R1 104534 1 VALVE, Relief (System)
R2 104534 1 VALVE, Relief (Lift)
R3 106557 1 VALVE, Relief (Lift cylinder)
R4 106557 1 VALVE, Relief (Lift cylinder)
R5 104534 1 VALVE, Relief (Drive)
V1 107271 1 VALVE, Emergency lowering
V2 137182 1 VALVE, Freewheel
V6 113752 1 VALVE, Brake auto reset

Models 6826 & 6832
167955
3.5 Electrical Parts List
SUPPLY (B+) (Common)
CONTROL (B+) GROUND (B-)
NORMALLY NORMALLY
CLOSED OPEN
CONTACT CONTACT
Index Skyjack
Qty. Description
No. Part No.
8CCR 127035 1 ENABLE RELAY

9CR2 127131 1 RELAY, 12 Volt (Outrigger enable)
9CR3 127131 1 RELAY, 12 Volt (Outrigger enable proof)
10BCR 127035 1 RELAY, 12 Volt (40 Amp) (main power)
10CR1 127035 1 RELAY, 12 Volt (40 Amp)
10CR2 127035 1 RELAY, 12 Volt (40 Amp)
15CR 127035 1 RELAY, 12 Volt (40 Amp) (Reverse drive)
16CR 127035 1 RELAY, 12 Volt (40 Amp) (Forward drive)
17CR 127035 1 RELAY, 12 Volt (40 Amp) (Small pump)
17DCR 127131 1 RELAY, 12 Volt (Outrigger lift disable)
19CR 127035 1 RELAY, 12 Volt (40 Amp) (Large pump)
20CR 127035 1 RELAY, 12 Volt (40 Amp) (Series/Parallel drive)
20ACR1 127035 1 RELAY, 12 Volt (40 Amp) (Series/Parallel)
20ACR2 127035 1 RELAY, 12 Volt (40 Amp) (Series/Parallel)
28ACR1 127035 1 RELAY, 12 Volt (40 Amp) (Small pump dump enable)
28ACR2 127035 1 RELAY, 12 Volt (40 Amp) (Large pump dump enable)
31CR 127035 1 RELAY, 12 Volt (40 Amp) (Glow plug)
32ACR 127035 1 CONTACTOR, Engine start
32CR1 127035 1 RELAY, 12 Volt (40 Amp)
32CR2 127035 1 RELAY, 12 Volt (40 Amp) (Engine start)

Models 6826 & 6832
167955
3.5 Electrical Parts List (Continued)

Index Skyjack
Qty. Description
No. Part No.
33CR 127035 1 RELAY, Power on-demand

34ACR 127035 1 RELAY, 12 Volt 40 Amp (Throttle)
35ACR 127035 1 RELAY, 12 Volt 40 Amp (Throttle enable)
35CR 127035 1 RELAY, 12 Volt 40 Amp (Elevation/High speed cutout)
61CR 127131 1 RELAY, 12 Volt 40 Amp (Outrigger drive enable)
65CR 127131 1 RELAY, 12 Volt (Outrigger lift enable)
86ACR 127035 1 RELAY, 12 Volt 40 Amp (Hydraulic generator stop)
86BCR 127035 1 RELAY, 12 Volt 40 Amp (Hydraulic generator latching)
86CCR 127035 1 RELAY, 12 Volt 40 Amp (Hydraulic generator)
2G-11 (Ref.) 1 SOLENOID, Gas shutoff (Kubota Dual Fuel Engine)
B1 103295 1 BATTERY, 12 Volt (Wet)
BP-29 103056 1 BEEPER (7.5 – 16 VDC)
CB1 137919 1 CIRCUIT BREAKER (25 Amp)
CB3 137919 1 CIRCUIT BREAKER (25 Amp)
CPS1 136172 1 SENSOR, Crankshaft position
CRD1 137355 1 CONTROL CABLE ASSEMBLY (Control console)
CRD2 137356 1 CONTROL CABLE ASSEMBLY (Scissor arm) (Model 6826RT)
137363 1 CONTROL CABLE ASSEMBLY (Scissor arm) (Model 6832RT)
CRD3 137354 1 CONTROL CABLE ASSEMBLY (Electrical panel)
CS-31A 103007 1 SOLENOID, Choke
DXX 102921 AR DIODE
EGP1 KUBOTA 1 PLUG, Engine glow
F1 128595 1 FUSE (300 Amp)
F4 138091 1 FUSE (125 Amp) (Electrical inverter option)
FL-22 121476 1 FLASHING LIGHT
FL-29 103743 1 FLASHER
FP 136119 1 PUMP, Electric fuel
GPL1 133133 1 LIGHT, Glow plug indicator
GPT1 137868 1 TIMER, Glow plug
H1 146652 1 HORN, 12 Volt
HTS-34C 103007 1 SOLENOID, High throttle
ICM1 136121 1 MODULE, Igniter control
IG 137857 1 ALTERNATOR (Kubota DF902)
136101 1 ALTERNATOR (Kubota DF972)
IGC1 136106 1 COIL, Ignition
IGC2 136106 1 COIL, Ignition
LED-1 137785 1 LIGHT, Power on
LED-2 137785 1 LIGHT, Power on (Base controls)

Models 6826 & 6832
167955
AC

Index Skyjack
Qty. Description
No. Part No.
LS5 204234 1 LIMIT SWITCH (High drive cutout/tilt override)

LS61 207009 1 LIMIT SWITCH (Front left outrigger up)
LS62 207009 1 LIMIT SWITCH (Front right outrigger retracted)
LS63 207009 1 LIMIT SWITCH (Rear right outrigger retracted)
LS64 207009 1 LIMIT SWITCH (Rear left outrigger retracted)
LS65 207008 1 LIMIT SWITCH (Front left outrigger extended)
LS66 207008 1 LIMIT SWITCH (Front right outrigger extended)
LS67 207008 1 LIMIT SWITCH (Rear right outrigger extended)
LS68 207008 1 LIMIT SWITCH (Rear left outrigger extended)
OCM1 132804 1 MODULE, Outrigger auto-level control
OPS1 102838 1 SWITCH, Oil pressure
RST1 119629 1 RESISTOR, 2.7 kohm
S1 119726 1 SWITCH, Main power disconnect
S2 102853 1 BLOCK, N.O. contact (Up/down)
S3 - 1 SWITCH ASSEMBLY (Lift/Drive low/Drive)
137793 1 • HEAD, Switch selector (3-Way)
137788 1 • SWITCH ASSEMBLY (Base)
137783 3 • • BLOCK, N.C. Contact
137782 4 • • BLOCK, N.O. Contact
137781 1 • • LATCH
S4 - 1 SWITCH ASSEMBLY (Emergency stop)
137795 1 • SWITCH HEAD, Emergency Stop (Red)
137785 1 • • SWITCH, LED block (Red)
137783 2 • • BLOCK, N.C. Contact
137781 1 • • LATCH
S6 137790 1 SWITCH BASE ASSEMBLY (NC/LED, Red) (Base controls)
137795 1 SWITCH ASSEMBLY (Emergency stop)
S7 132537 1 CONTROLLER ASSEMBLY (Drive/steer )
S7-1 122869 1 • SWITCH W/ACTUATOR, 2nd Speed
S7-2 122877 1 • SWITCH, Right steer
S7-3 122877 1 • SWITCH, Left steer
S7-4 122869 1 • SWITCH W/ACTUATOR, Reverse drive
S7-5 122869 1 • SWITCH W/ACTUATOR, Forward drive
S7-6 122869 1 • SWITCH W/ACTUATOR, 3rd Speed
S7-7 122872 1 • SWITCH, Joystick enable
S8 - 1 SWITCH ASSEMBLY (Horn)
137792 1 • SWITCH HEAD, Push button (Black)
137782 1 • • BLOCK, N.O. Spring contact
137781 1 • • LATCH
S9A 102853 1 SWITCH, Outrigger Enable
S9B 127132 1 SWITCH, Outrigger enable
S10 133762 1 BLOCK, N.O. Contact (Platform/Idle/Base) (Base controls)

Models 6826 & 6832
167955

Index Skyjack
Qty. Description
No. Part No.
S14 - 1 SWITCH ASSEMBLY (Low/High throttle select)

137794 1 • HEAD, Switch Selector (2-Way)
137781 1 • • LATCH
S15 - 1 SWITCH ASSEMBLY (Start)
137792 1 • SWITCH HEAD, Push button (Black)
137781 1 • • LATCH
S20 102853 1 SWITCH, Toggle (Front left outrigger up/down)
S20A 127132 1 SWITCH, Front left outrigger rocker
S21 102853 1 SWITCH, Toggle (Front right outrigger up/down)
S21A 127132 1 SWITCH, Front right outrigger rocker
S22 102853 1 SWITCH, Toggle (Rear right outrigger up/down)
S22A 127132 1 SWITCH, Rear right outrigger rocker
S23 102853 1 SWITCH, Toggle (Rear left outrigger up/down)
S23A 127132 1 SWITCH, Rear left outrigger rocker
S24 102853 1 SWITCH, Auto-level outrigger
S31 102692 1 SWITCH, Engine glow plug
S32 102692 1 SWITCH, Engine start push button
S33 115747 1 SWITCH, Fuel select
TPS1 113400 1 SWITCH, Engine temperature
TS1 146661 1 TILT SWITCH
TT 195940 1 HOUR METER
2H-13 103613 1 COIL, 12 Volt (Lowering valve)
2H-13-1 103613 1 COIL, 12 Volt (Lower lift cylinder holding valve)
2H-13-2 103613 1 COIL, 12 Volt (Upper lift cylinder holding valve)
2H-17A 106272 1 COIL, 12 Volt (Large pump dump valve)
2H-17C 106272 1 COIL, 12 Volt (Holding outrigger valve)
2H-18B 103613 1 COIL, 12 Volt (Small pump dump valve)
2H-86D 103613 1 COIL, 12 Volt (Hydraulic generator)
2P-50-1 125793 1 SOLENOID, Propane lock off valve, vaporizer (Kubota Dual Fuel Engine)
3H-14A 106272 1 COIL, 12 Volt (Lift valve)
3H-30 103613 1 COIL, 12 Volt (Brake valve)
4H-15A 128321 1 COIL, 12 Volt (Reverse drive valve)
4H-15B 128321 1 COIL, 12 Volt (Parallel reverse drive valve)
4H-16A 128321 1 COIL, 12 Volt (Forward drive valve)
4H-16B 128321 1 COIL, 12 Volt (Parallel forward drive valve)
4H-20A 137513 1 COIL, 12 Volt (Series/Parallel drive)
4H-23 128321 1 COIL, 12 Volt (Right steer valve)

Models 6826 & 6832
167955

Index Skyjack
Qty. Description
No. Part No.
4H-24 128321 1 COIL, 12 Volt (Left steer valve)

4H-71 128321 1 COIL, 12 Volt (Front left outrigger retract)
4H-72 128321 1 COIL, 12 Volt (Front right outrigger retract)
4H-73 128321 1 COIL, 12 Volt (Rear right outrigger retract)
4H-74 128321 1 COIL, 12 Volt (Rear left outrigger retract)
4H-75 128321 1 COIL, 12 Volt (Front left outrigger extend)
4H-76 128321 1 COIL, 12 Volt (Front right outrigger extend)
4H-77 128321 1 COIL, 12 Volt (Rear right outrigger extend)
4H-78 128321 1 COIL, 12 Volt (Rear left outrigger extend)

Models 6826 & 6832
167955
Notes

Models 6826 & 6832
167955
3.6a Hydraulic Schematic S/N 37006450 & above
A B C D E F G H
M2
HYDRAULIC FRONT
GENERATOR RIGHT
OPTION WHEELMOTOR
C2
CASE DRAIN
M3
REAR
V
MB9 HYD 2H-86D UPPER RIGHT
WHEELMOTOR
LIFT
GENERATOR HYDRAULIC CYLINDER
MANIFOLD GENERATOR 6826/6832
M1
BLOCK VALVE O1 FRONT
Ø0.067 LEFT
WHEELMOTOR CASE DRAIN
FC1 M4
REAR
FLOW CONTROL 2H-13-2 (ANSI/CSA) LEFT
VALVE PT1
PRESSURE
R4
RELIEF
2H-13B-2 (CE)
HOLDING
WHEELMOTOR
OVERLOAD VALVE VALVE CV6
TRANSDUCER SPLITTER
OPTION (ANSI/CSA) MANIFOLD BLOCK MANIFOLD
C1 MB4 MB6
STANDARD (CE) LOWER CV5
LIFT R5
CYLINDER
MB10 FLOW 6826/6832 CV4
DRIVE
RELIEF
CONTROL O1 VALVE
MANIFOLD Ø0.067
CV3 CHECK
BLOCK VALVES
2H-13-1 (ANSI/CSA) W
GM1 GENERATOR R3
2H-13B-1 (CE)
HOLDING
C7
STEER
CYLINDER
OUTRIGGER
CYLINDER
OUTRIGGER
CYLINDER
OUTRIGGER
CYLINDER
OUTRIGGER
RELIEF
MOTOR VALVE
VALVE CYLINDER LEFT FRONT
C9
RIGHT FRONT
C10
RIGHT REAR
C11
LEFT REAR
C12
MANIFOLD BLOCK
MB3 04
VALVE VALVE VALVE VALVE
STEERING FD1 CUSHION CHECK CHECK CHECK CHECK
ORIFICE FLOW CYLINDER CV7 CV8 CV9 CV10
Ø0.055 DIVIDER C8
P-B P-A 03
AUXILIARY HYDRAULIC LOWERING
PRESSURE PORT DISCONNECT LIFT ORIFICE STEER-A STEER-B P-C BRAKE FD-A FD-B FD-C M-A M-B M-C M-D
Ø0.106 6826RT
Ø0.089 68 32 RT
HP2
V2
S5 HAND
FREEWHEEL
V1 4H-24 PUMP
VALVE
EMERGENCY LEFT STEER
LOWERING SANDWICH VALVE VALVE VALVE VALVE
A B VALVE
PULL
VALVE
MANIFOLD
MB5
S10
2H-20B
EXTEND
OUTRIGGER
EXTEND
OUTRIGGER
EXTEND
OUTRIGGER
EXTEND
OUTRIGGER X
HIGH SPEED LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
P T 4H-75 4H-76 4H-77 4H-78
S3 S5 VALVE
2H-13 (ANSI/CSA) 4H-23 P A P A P A P A
R2 RIGHT STEER
2H-13B (CE) A B A B S9
LIFT VALVE
LOWERING V6 4H-16B T B T B T B T B
RELIEF
VALVE AUTO PARALLEL
VALVE
RESET S8 P T S8 S9 P T FORWARD
VALVE 4H-16A 4H-15A 4H-15B DRIVE
FORWARD REVERSE PARALLEL VALVE VALVE VALVE VALVE VALVE
DRIVE DRIVE REVERSE RETRACT RETRACT RETRACT RETRACT
S4 VALVE VALVE DRIVE VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
S1 VALVE
3H-14A HOLDING LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
2H-17A (ANSI/CSA) LIFT OUTRIGGER 4H-71 4H-72 4H-73 4H-74
2H-17B (CE) S6
VALVE 2H-17C
LARGE CV2 3H-30
PUMP DUMP CHECK BRAKE
VALVE VALVE VALVE
CB2
PARALLEL
S7 COUNTERBALANCE
CV1 R1 4H-20A
SYSTEM 05 VALVE
CHECK 02 SERIES/PARALLEL
VALVE RELIEF LOWERING BRAKE VALVE
VALVE ORIFICE
Ø0.106 6826RT
ORIFICE
Ø0.028
CB1
MAIN
T-A Y
Ø0.089 68 32 RT COUNTERBALANCE
VALVE MB8 OUTRIGGER MANIFOLD BLOCK
S2
2H-18B (ANSI/CSA)
2H-18C (CE)
T-B SMALL
AUXILIARY PUMP DUMP
TANK PORT VALVE
LRG SM TANK DRAIN

PUMP PUMP MB1 68XXRT MAIN MANIFOLD
LARGE F1
SMALL
PUMP FILTER
PUMP
ENGINE
Z
P1
PUMP
RESERVOIR
M194135AA

Models 6826 & 6832
167955
3.6b Hydraulic Schematic S/N 37006449 & below
A B C D E F G H
M2
FRONT
RIGHT
WHEELMOTOR
C2
CASE DRAIN
M3
REAR
V
UPPER RIGHT
LIFT WHEELMOTOR
CYLINDER
6826/6832
M1
O1 FRONT
Ø0.067 LEFT
WHEELMOTOR CASE DRAIN M4
REAR
2H-13-2 (ANSI/CSA) LEFT
PT1 R4 2H-13B-2 (CE) WHEELMOTOR
PRESSURE RELIEF HOLDING
OVERLOAD VALVE VALVE CV6
TRANSDUCER SPLITTER
OPTION (ANSI/CSA) MANIFOLD BLOCK MANIFOLD
C1 MB4 MB6
STANDARD (CE) LOWER CV5
LIFT R5
CYLINDER DRIVE
6826/6832 CV4 RELIEF
O1 VALVE
Ø0.067
CV3 CHECK
VALVES
2H-13-1 (ANSI/CSA)
2H-13B-1 (CE) CYLINDER CYLINDER CYLINDER CYLINDER
W
R3 C7
HOLDING STEER OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
RELIEF VALVE LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
VALVE CYLINDER
C9 C10 C11 C12
MANIFOLD BLOCK
MB3 04
VALVE VALVE VALVE VALVE
STEERING FD1 CUSHION CHECK CHECK CHECK CHECK
ORIFICE FLOW CYLINDER CV7 CV8 CV9 CV10
Ø0.055 DIVIDER C8
P-A 03
HYDRAULIC LOWERING
DISCONNECT LIFT ORIFICE STEER-A STEER-B P-C BRAKE FD-A FD-B FD-C M-A M-B M-C M-D
Ø0.106 6826RT
Ø0.08968 32RT
P-B
AUXILIARY
PRESSURE PORT HP2
MB9 HYD 2H-86D HAND
V2
S5 FREEWHEEL
GENERATOR HYDRAULIC V1 4H-24 PUMP
VALVE
MANIFOLD GENERATOR EMERGENCY
LOWERING
LEFT STEER
SANDWICH VALVE VALVE VALVE VALVE
BLOCK VALVE A B VALVE
HYDRAULIC
PULL
VALVE
MANIFOLD
MB5
S10
2H-20B
EXTEND
OUTRIGGER
EXTEND
OUTRIGGER
EXTEND
OUTRIGGER
EXTEND
OUTRIGGER X
GENERATOR P T
HIGH SPEED LEFT FRONT
4H-75
RIGHT FRONT
4H-76
RIGHT REAR
4H-77
LEFT REAR
4H-78
GM1 GENERATOR OPTION S3 S5 VALVE
4H-23
MOTOR WITH R2
2H-13 (ANSI/CSA)
RIGHT STEER
P A P A P A P A
2H-13B (CE)
ADJUSTABLE LIFT
LOWERING
VALVE
V6
A B A B S9
T B T B T B T B
RELIEF 4H-16B
FLOW CONTROL VALVE
VALVE AUTO PARALLEL
RESET S8 P T S8 S9 P T FORWARD
VALVE 4H-16A 4H-15A 4H-15B DRIVE
FORWARD REVERSE PARALLEL VALVE VALVE VALVE VALVE VALVE
DRIVE DRIVE REVERSE RETRACT RETRACT RETRACT RETRACT
S4 VALVE VALVE DRIVE VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
S1 VALVE
3H-14A HOLDING LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
2H-17A (ANSI/CSA) 4H-71 4H-72 4H-73 4H-74
LIFT OUTRIGGER
2H-17B (CE) S6
VALVE 2H-17C
LARGE CV2 3H-30
PUMP DUMP CHECK BRAKE
VALVE VALVE VALVE
CB2
PARALLEL
S7 COUNTERBALANCE
CV1 R1 4H-20A
SYSTEM 05 VALVE
CHECK 02 SERIES/PARALLEL
VALVE RELIEF LOWERING BRAKE VALVE
VALVE ORIFICE
Ø0.106 6826RT
ORIFICE
Ø0.028
CB1
MAIN
T-A Y
Ø0.08968 32RT COUNTERBALANCE
VALVE MB8 OUTRIGGER MANIFOLD BLOCK
S2
2H-18B (ANSI/CSA)
2H-18C (CE)
T-B
SMALL
AUXILIARY
PUMP DUMP
TANK PORT
VALVE
LRG SM TANK DRAIN

PUMP PUMP MB1 68XXRT MAIN MANIFOLD
LARGE F1
SMALL
PUMP FILTER
PUMP
ENGINE
Z
P1
PUMP
RESERVOIR
M137360AK

Models 6826 & 6832
167955
3.7 Hydraulic Manifold Valve Port Identification
A B C D E F G H
CB1 S9
MAIN 4H-16B
COUNTERBALANCE PARALLEL
VALVE FORWARD V
S7 DRIVE
4H-20A VALVE
SERIES/PARALLEL
VALVE
S8 S8
4H-15A 4H-16A
REVERSE FORWARD CB2 S9
DRIVE DRIVE PARALLEL 4H-15B W
VALVE VALVE COUNTERBALANCE PARALLEL
VALVE REVERSE
TO DRIVE
BRAKE O4 VALVE
BRAKE
ORIFICE S10
S6 2H-20B
3H-30D HIGH
BRAKE SPEED
VALVE VALVE
TO
LARGE S3
PUMP 2H-13(ANSI/CSA) X
2H13B(CE)
S5 LOWERING
4H-24 S1
V2 VALVE
LEFTSTEER 2H-17A (ANSI/CSA)
FREEWHEEL
VALVE 2H-17B (CE)
VALVE
LARGE
CV2 PUMP DUMP
HP2 CHECK VALVE
HAND VALVE
PUMP
R2
TO TO TO LIFT
V6 SMALL STEER LIFT RELIEF
S2 PUMP CYLINDER CYLINDER
AUTO VALVE
2H-18B (ANSI/CSA) Y
RESET
2H-18C (CE)
VALVE
SMALL
PUMP DUMP
VALVE
TO TO
TANK DRAIN
CV1
V1 R1 S4
S5 CHECK
EMERGENCY SYSTEM 3H-14A
LOWERING RELIEF LIFT
4H-23 VALVE Z
RIGHT STEER
PULL VALVE VALVE
VALVE
VALVE MAIN MANIFOLD VALVE ASSEMBLY
M138189AP_3C

Models 6826 & 6832
167955
3.7 Hydraulic Manifold Valve Assemblies and Port Identification
A B C D E F G H
4H-74A
4H-71A
OUTRIGGER
OUTRIGGER
LEFT REAR
4H-72A LEFT FRONT
OUTRIGGER RETRACT
RETRACT V
RIGHT FRONT
RETRACT
4H-78A
R5 OUTRIGGER
DRIVE LEFT REAR
RELIEF EXTEND
DRIVE
CV3 4H-73A W
CHECK
OUTRIGGER
VALVE
RIGHT REAR
RETRACT 4H-75A
OUTRIGGER
LEFT FRONT
EXTEND 2H-17C
OUTRIGGER
4H-76A HOLDING
CV5
4H-77A OUTRIGGER VALVE
CHECK
VALVE OUTRIGGER RIGHT FRONT
RIGHT REAR EXTEND X
EXTEND
CV4
CHECK
VALVE
CV6
CHECK
VALVE
SPLITTER MANIFOLD VALVE ASSEMBLY Z

OUTRIGGER
OUTRIGGER MANIFOLD VALVE ASSEMBLY CYLINDER
M138075AB_1 M138045AB_1

Models 6826 & 6832
167955
3.8 Control Box Wiring Diagram
A B C D E F G H
S3 - LIFT/DRIVE SELECTOR
S15 - START S8 - HORN

S13 - CHOKE/GLOW V
15 16 8B
8B
08 08
8A 08
20 A 32 08
B 08 49 08
08 8A 08
13 14 09
S14 - THROTTLE S13 - CHOKE/GLOW W

S4 - EMERGENCY STOP
07 08
08 07 08
02
08 08 31 60 LED-1 02
X2
X1
05 10
08 05 10
34
X
00
CONTROL BOX HARNESS PIN # - FUNCTION JOYSTICK HARNESS

RST1
24 BLUE/BLACK PIN 1 - LEFT 24 WHITE/RED

08 BLUE PIN 2 - JOYSTICK VS+ 08 WHITE/BLACK
23 BLACK/WHITE PIN 3 - RIGHT 23 WHITE
B RED PIN 4 - FORWARD/UP B YELLOW
08B BROWN/RED PIN 5 - STEERING VS+ 08B WHITE/GREEN BACK VIEW
A PURPLE/WHITE PIN 6 - REVERSE/DOWN A GREY MALE Y
19 ORANGE/BLACK PIN 7 - 2nd SPEED 19 BROWN
8A BLUE PIN 8 - ENABLE VS+ 8A WHITE/BLUE (15) BLUE RED BLACK WHITE
11 12
21 22 23 24
18 RED/BLACK PIN 9 - 3rd SPEED 18 RED/BLACK (14) BLACK ORANGE GREEN (60)
(13) ORANGE GREEN (49)
10
(10) BLUE RED GREEN WHITE (34)
9
(10) BLUE WHITE GREEN BLACK (32)
13 14 15 16 17 18 19 20
8
02
8B
8A
(09) ORANGE RED RED WHITE (31)
7
(08) BLACK RED BLUE BLACK (24)
6
(07) RED GREEN BLACK WHITE (23)
5
02
8B
8A
(07) RED BLACK WHITE RED (20)
4
(05) WHITE BLACK RED ORANGE BLACK (19)
3
(05) WHITE RED RED BLACK (18)
2
JOYSTICK HARNESS REFERENCE (02) WHITE WHITE BLACK (16)
1
MALE QDC - 2nd/3rd SPD V+ 8B PURPLE CRD1 GROUND - GREEN BLACK WHITE Z
FEMALE QDC - ENABLE VS+ 8A WHITE/BLUE
MALE QDC - GROUND 02 WHITE
M166134AA

Models 6826 & 6832
167955
AD
3.9 Outrigger / Hydraulic Generator Control Console Wiring Diagram
A B C D E F G H
TO HYDRAULIC GENERATOR SWITCH

PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN
V
TO CONTROL BOX
TEN PIN CONNECTOR PLUG
PIN 1 - 74 BLACK
09
86
85
PIN 2 - 73 BLUE
PIN 3 - 78 BLACK/WHITE
1
2
3
PIN 4 - 77 BLUE/BLACK
PIN 5 - 35D PURPLE WHITE
TO AUTO OUTRIGGER SWITCH PIN 6 - NOT USED
PIN 1 - 79 GREEN PIN 7 - 71 ORANGE W
PIN 2 - 35D PURPLE/WHITE
35D
PIN 8 - 72 RED
79
70
PIN 3 - 70 GREEN/BLACK PIN 9 - 75 ORANGE/BLACK
1
3
2
35D
PIN 10 - 76 RED/BLACK
35C
TO OUTRIGGER ENABLE SWITCH 35D 70A
1
3
2
35C
35D
35D
02
PIN 2 - 35C x 3 (WHITE/BLACK,
TO OUTRIGGER LIGHT
BLUE/WHITE & GREEN/WHITE)
70A RED/WHITE
02 WHITE
X
HYDRAULIC GENERATOR CONTROL CABLE

TO ELECTRIC PANEL
86 WHITE
09 BLACK
85 GREEN
Y
1 2 3
4 5 6
7 8 9
10 11 12
13 14 15
OUTRIGGER CONTROL CABLE
TO ELECTRIC PANEL
PIN 1 - 02 WHITE PIN 9 - 75 ORANGE/BLACK
PIN 2 - 35C WHITE/BLACK PIN 10 - 76 RED/BLACK
PIN 3 - 70 GREEN/BLACK PIN 11 - 77 BLUE/BLACK
PIN 4 - 70A RED/WHITE PIN 12 - 78 BLACK/WHITE Z
PIN 5 - 71 ORANGE PIN 13 - 79 GREEN
PIN 6 - 72 RED PIN 14 - 35C BLUE/WHITE
PIN 7 - 73 BLUE PIN 15 - 35C GREEN/WHITE
PIN 8 - 74 BLACK
M129301AD

Models 6826 & 6832
167955
3.10 Scissor Arm Control Cable Wiring Diagram
A B C D E F G H
BACK VIEW V
(15) BLUE RED BLACK WHITE
12
24
(14) BLACK ORANGE GREEN (60)
11
23
(13) ORANGE GREEN (49)
10
22
(10) BLUE RED GREEN WHITE (34)
21
9
(10) BLUE WHITE GREEN BLACK (32)
20
8
(09) ORANGE RED RED WHITE (31)
19
7
(08) BLACK RED BLUE BLACK (24)
18
6
(07) RED GREEN BLACK WHITE (23) W
17
5
(07) RED BLACK WHITE RED (20)
16
4
(05) WHITE BLACK RED ORANGE BLACK (19)
15
3
(05) WHITE RED RED BLACK (18)
14
2
(02) WHITE WHITE BLACK (16)
13
1
GROUND - GREEN BLACK WHITE
MALE
X
BACK VIEW
WHITE/BLACK (16) (02) WHITE
13
1
RED/BLACK (18) (05) WHITE/RED
14
2
ORANGE/BLACK (19) (05) WHITE/BLACK/RED
15
3
BLACK/WHITE/RED (20) (07) RED
16
4
BLACK/WHITE (23) (07) RED GREEN
17
5
BLUE/BLACK (24) (08) BLACK/RED
18
6
RED/WHITE (31) (09) ORANGE/RED Y
19
7
GREEN/BLACK (32) (10) BLUE/WHITE
20
8
GREEN/WHITE (34) (10) BLUE/RED
21
9
GREEN (49) (13) ORANGE
22
10
ORANGE/GREEN (60) (14) BLACK
23
11
RED/BLACK/WHITE (NOT USED) (15) BLUE
24
12
(GROUND) GRN/BLK/WHT TO (00)
FEMALE
M137356AB

Models 6826 & 6832
167955
3.11 Main Manifold Valve Harness Wiring Diagram
A B C D E F G H
SMALL PUMP DUMP VALVE

18B - RED/BLACK
02 - WHITE
V
18B
02
LEFT STEER VALVE
GREY HIRSHMAN
PIN 2 - 02 WHITE
24
GREY
02
INSERT ORIENTATION
RIGHT STEER VALVE BOTTOM VIEW
W
BLACK HIRSHMAN
02
BLACK
23
PIN 2 - 02 WHITE
HIGH SPEED VALVE HYDRAULIC GENERATOR
20B - BLACK/RED/WHITE 86D - ORANGE/BLACK/WHITE
02 - WHITE PARALLEL FORWARD VALVE 02 - WHITE
02 BLACK HIRSHMAN
PIN 1 - 16B WHITE/RED
20B
02
INSERT ORIENTATION
14A LOWERING VALVE PIN 2 - 02 WHITE 86D
BOTTOM VIEW
LIFT VALVE 13 - ORANGE 16B 02
14A - BLACK 02 - WHITE 02 PARALLEL REVERSE VALVE
02 - WHITE GREY HIRSHMAN
BLAC PIN 1 - 15B BLUE/YELLOW
02
13
K PIN 2 - 02 WHITE
X
15B
PARALLEL REVERSE VALVE
GREY HIRSHMAN
02
GRE
PIN 1 - 15B BLUE/YELLOW
Y
LARGE PUMP DUMP VALVE PIN 2 - 02 WHITE
BRAKE FEED VALVE
TO ELECTRIC PANEL - 14 WIRES 17A - BLUE/RED 30 - BROWN
02 - WHITE 17A - BLUE/RED (ANSI/CSA), 17B - BLUE/RED (CE) 02 - WHITE 02 - WHITE
30
13 - ORANGE (ANSI/CSA), 13B - ORANGE 18B- RED/BLACK (ANSI/CSA), 18C - RED/BLACK (CE)
02
20A
17A
02
(CE) 20A - BLACK/WHITE/RED FORWARD VALVE
(SPLICE 1)
02
14A - BLACK 23 - BLACK/WHITE BLACK HIRSHMAN
02
13
02
15A - BLUE 24 - BLUE/BLACK PIN 1 - 16A WHITE/BLACK
15B - BLUE/YELLOW 30 - BROWN SERIES/PARALLEL VALVE PIN 2 - 02 WHITE
16A - WHITE/BLACK 86D - ORANGE/BLACK/WHITE 20A - BLACK/RED/WHITE
16B - WHITE/RED
BLACK
16A
02 - WHITE
02
02 INSERT ORIENTATION Y
BOTTOM VIEW
02 15A
GREY
HOLDING VALVE
13 - ORANGE
02 - WHITE
REVERSE VALVE
GREY HIRSHMAN
PIN 1 - 15A BLUE
HOLDING VALVE (UPPER) PIN 2 - 02 WHITE
HOLDING VALVE (LOWER) PIN 1 - 13 BLACK
1
13 - BLACK 13 PIN 1 - 13 BLACK PIN 2 - 02 WHITE
PIN 2 - 02 WHITE
1
02 - WHITE 02
2
Z
M139827AB

Models 6826 & 6832
167955
3.12a Kubota Engine Wiring Diagram – Dual Fuel System – S/N 37009728 & Below
A B C D E F G H
FLASHER
FL-29
V
3 1
2
2A
10
3 2 1
22
29
FUEL SELECT SWITCH S33
PIN 1 - 50 ORANGE
05 10
A 3A A
00
PIN 2 - 37 BLUE/WHITE 1
X1
PIN 3 - 11 BLUE 2 X2
3A 02 03 B B 02
FUEL SELECT SWITCH S33 TEMPERATURE SWITCH (TPS1)

KEYWAY TO THE RIGHT 2B - WHITE
32
31
10B
10B
A B
2B
A B
37
50
11
10B
32
31
13
A B C D E F
10E
10E 10 05 07 14E
103 103 PROPANE LOCKOFF SOLENOID

6
AT CARBURETOR
ALTERNATOR MAIN ENGINE STARTER CONTACTOR
00 - WHITE (10 GA)

GAS LOCKOFF SOLENOID BACK VIEW
ENGINE GROUND
AT CARBURATOR STARTER SOLENOID X
1 8
ELECTRIC PANEL 32A - GREEN/BLACK
DEUTSCH
2
3
7
6 PIN 1 - N/U
4 5
PIN 2 - 34C GREEN/WHITE STARTER MOTOR
PRESSURE SWITCH (OPS1)
PIN 3 - 02 WHITE 57 - BLACK/WHITE
00
2A - BLACK/RED
11
50
PROPANE LOCKOFF SOLENOID AT PIN 4 - 32A GREEN/BLACK
2B - WHITE
00
PROPANE REGULATOR/VAPORIZOR PIN 5 - 2A BLACK/RED
PROPANE VALVE SOLENOID (2P-50-1) 2B 32A
50
11
00
PIN 6 - 37 BLUE/WHITE
50 - ORANGE BACK VIEW
PIN 7 - 3A BLUE 2A 57
00 - WHITE
PIN 8 - 31 RED/WHITE 37
GAS SOLENOID (2G-11) IGNITION COIL
3 2 1
11 - BLUE 37 BLUE/WHITE
00 - WHITE 00-WHITE
ALTERNATOR TRIGGER
00
50
PIN 1 - N/U
57
31CR
FUEL PUMP PIN 2 - 37 BLUE/WHITE
Y
00
50
POS - BLACK 87
PIN 3 - N/U
BACK VIEW
86
PROPANE VALVE SOLENOID (2P-50-2) NEG - WHITE/BLACK 87a

85
30
50 - ORANGE HIGH THROTTLE SOLENOID (HTS-34C)
57
FUEL PUMP
00 - WHITE 34C - GREEN/WHITE 37 00 11 - BLUE
02 - WHITE 00 - WHITE CHOKE RELAY (31CR) D57
D57
31A
31
3A
02
+
11 - PIN 87 - 31A RED/WHITE
CHOKE SOLENOID (CS-31A) PIN 86 - 02 WHITE
37
34C PIN 30 - 3A BLUE
31A - RED/WHITE 00
02 - WHITE PIN 85 - 31 RED/WHITE
02
PIN 87a - NOT USED
37
31A
00 02 37
02
00 02 37
M137528AC

Models 6826 & 6832
167955
3.12b Kubota Engine Wiring Diagram – Dual Fuel System – S/N 37009729 & Above
A B C D E F G H
M198923AA

Models 6826 & 6832
167955
3.13 Kubota Engine Wiring Diagram (Diesel Fuel System)
A B C D E F G H
DIESEL VALVE SOLENOID

(2D37)
V
00 BLACK (COMMON)
37 RED (HOLD)
57A WHITE (PULL)
BACK VIEW
57A
37
00
321
DIESEL VALVE SOLENOID ENGINE STARTER
57A
37
00
57 - BLACK/WHITE
00 WHITE 103 - RED (10 GA)
37 BLUE/WHITE ALTERNATOR TRIGGER
PIN 1 - N/U
57A BLACK/WHITE PIN 2 - 37 BLUE/WHITE (18 GA)
PIN 3 - N/U
32A
ENGINE STARTER
CONTACTOR
103
57
32A - GREEN/BLACK
PRESSURE SWITCH
(OPS1)
ENGINE
2C
2B
GLOW PLUG 91A
2B - BLACK/RED
2C - WHITE
(EGP1)
91A - RED (10 GA)
103 103 TEMPERATURE SWITCH

2
(TPS1)
ALTERNATOR MAIN MAIN ENGINE STARTER FRAME GROUND 2C - WHITE
-ATTACH AT BELL HOUSING/AIR FILTER BRKT
00 -WHITE 2C
00
HIGH 34C
THROTTLE SOLENOID
(HTS-34C)
02 -WHITE
02
X
34C - GREEN/WHITE
FLASHER
FL-29 GLOW PLUG RELAY
GLOW PLUG TIMER (31CR)
PIN 30 - 103 RED (10 GA)
(GPT1) PIN 87 - 91A RED (10 GA)
6 5 4 PIN 85 - 31 RED/WHITE
PIN 1 - N/U 3 2 1 PIN 86 - 02 WHITE
2A
10
PIN 2 - N/U PIN 87a - N/U

PIN 3 - 02 WHITE
87
PIN 4 - 91A RED 86
22
29
PIN 5 - 32A GREEN/BLACK 87a

PIN 6 - 90 RED
ELECTRIC PANEL
85
30
PIN 1 - N/U
90
02
32A
91A
05 10
A A PIN 2 - 34C GREEN/WHITE
91A
3A
103
00
1
31
02
X1
PIN 3 - 02 WHITE
2 X2
GLOW PLUG LIGHT
3A 02 03 B B 02 PIN 4
PIN 5
- 32A GREEN/BLACK
- 2A BLACK/RED
91A 02
GLOW PLUG
(GPL1)
90 - RED
LIGHT GPL1 PIN 6 - 37 BLUE/WHITE
DIESEL VALVE
Y
32
PIN 7 - 3A BLUE
31
10B
10B
91A
91A - RED A B
A B PIN 8 - 31 RED/WHITE PULL-IN RELAY
90 (3ACR)
10B
32
31
PIN 87a - 57A BLACK/WHITE
BACK VIEW PIN 85 - 3A BLUE
PIN 86 - 2B BLACK/RED
13 31 PIN 87 - N/U
1 8
91A 02 32A 37
DEUTSCH
D32A
31 32A 37 57 02 57A
D57
D02
A B C D E F
10E 2 7
3 6 32A
10E 10 05 07 14E 4 5
87
86
57
87a
85
57A 30
3A
2B
31
32A 37
D32A
31 32A
37 57 02 57A
D57
D02
32A Z
M137884AH

Models 6826 & 6832
167955
3.14 Outrigger Harness Wiring Diagram
A B C D E F G H
CN14
86A
36A
10A
01
61
09
02
02
36
04
44
17
D17B-2
CN21
D73
17B
D17B-1
71
02
78
73
77
75
72
76
74
REAR RIGHT
REAR LEFT
D74
CN20
D77
35C
71
78
73
77
75
72
76
74
OUTRIGGER ELECTRIC PANEL
D78
9CR3 9CR2
V
FRONT RIGHT
FRONT LEFT
D72
PIN 1 - 28A GREEN/WHITE
D71
PIN 2 - 17A BLUE/BLACK (ANSI/CSA)
D76
17B BLUE/BLACK (CE) 61CR 17DCR 65CR
J17D
D75
PIN 3 - 86A ORANGE/BLACK/WHITE ENABLE
J17E
PIN 4 - 10A BLUE/WHITE
10A
10A
10A
10A
10A
61
62
62
63
63
65
64
64
PIN 5 - 09 ORANGE (2x)
-
-
D36
CN22
PIN 6 - 44 RED
UP RELAY - 14CR JUMP J17E
PIN 7 - 28 GREEN/BLACK
PIN 30 - 36A YELLOW PIN 8 - 02 WHITE (2x)
PIN 85 - 14 BLACK PIN 9 - 02 WHITE/BLACK OUTRIGGER CONTROL BOX OUTRIGGER MANIFOLD LEFT REAR OUTR DOWN LEFT FRONT OUTR DOWN RIGHT FRONT OUTR DOWN RIGHT REAR OUTR DOWN
PIN 86 - 02 WHITE PIN 10 - 36A YELLOW OUTRIGGER LIMIT SWITCHES PIN 1 - 35C WHITE/BLACK (x2) PIN 1 - 17C WHITE/BLACK
PIN 87 - 14A BLK/WHT PIN 11 - 61 GREEN PIN 1 - 61 OUTR CTRL BOX - CN20 PIN 2 - 78 BLACK/WHITE (x2)
OUTR MANIFOLD - CN21 PIN 2 - 02 WHITE PIN 1 - 78 BLACK/WHITE PIN 1 - 75 ORANGE/BLACK PIN 1 - 76 RED/BLACK PIN 1 - 77 BLUE/BLACK
PIN 87a - N/U PIN 12 - 36 YELLOW PIN 2 - 62 GREEN OUTRIGGER LIMIT SWITCHES - CN22 PIN 3 - 73 BLUE (x2) PIN 3 - 78 BLACK/WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10
PIN 3 - 62 RED PIN 4 - 77 BLUE/BLACK (x2) PIN 4 - 73 BLUE

ELECTRIC PANEL - CN14 PIN 4 - 63 GREEN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
W
02
78
02
75
02
76
02
77
14CR
36A
PIN 5 - 74 BLACK (x2)
PIN 5 - 63 RED PIN 6 - 71 ORANGE (x2) PIN 6 - 74 BLACK
02
1 2 3 4 5 6 7 8 9 10 11 12
14
14A PIN 6 - 64 GREEN PIN 7 - 75 ORANGE/BLACK (x2) PIN 7 - 71 ORANGE

PIN 7 - 64 RED PIN 8 - 72 RED (x2) PIN 8 - 75 ORANGE/BLACK
PIN 8 - N/U PIN 9 - 76 RED/BLACK (x2) PIN 9 - 72 RED
36A
14A
D36-1
02
14
PIN 9 - 10A BLACK (2x) PIN 10 - 76 RED/BLACK

PIN 10 - 10A BLACK (2x)
36
4
1
6
35C
PIN 11 - 10A BLACK (2x)
5
5
6
3
4
1
PIN 12 - 10A BLACK (2x) 02
BACK VIEW BACK VIEW 02
PIN 13 - 10A GREEN
PIN 14 - N/U TO CONTROL MODULE TO LIMIT SWITCHES
PIN 15 - N/U PIN 1 - 65 GREEN/BLACK PIN 1 - 65 GREEN/BLACK
17C
PIN 16 - 65 GREEN/BLACK PIN 2 - 65A WHITE PIN 2 - 65A GREEN/WHITE
36
PIN 3 - 66A WHITE PIN 3 - 66A BLUE/WHITE 02

36
PIN 4 - 67A WHITE PIN 4 - 67A RED/WHITE 17C - WHITE/BLACK X

PIN 5 - 68A WHITE PIN 5 - 68A WHITE 02 - WHITE
HYDRAULIC GENERATOR 12 PIN CONNECTOR PLUG TO OUTRIGGER
PIN 6 - N/U PIN 6 - N/U 7 8 9 10 11 12 4
86D PIN 1 - EMPTY PIN 7 - 14 BLACK (2x) CONTROL BOX

4
1
5
2
6
3
7
4
8
5
9
6
3
PIN 2 - EMPTY PIN 8 - 17 BLUE CONTROL CABLE

1 2 3 1
74
02
02
72
02
73
02
71
PIN 3 - EMPTY PIN 9 - 43 RED/BLACK PIN 1 - 74 BLACK PIN 1 - 71 ORANGE PIN 1 - 72 RED PIN 1 - 73 BLUE
PIN 4 - 02 WHITE (2x) PIN 10 - 43A RED/WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
PIN 5 - 2A ORANGE/BLACK PIN 11 - 86A ORANGE/BLACK/WHITE
PIN 6 - 09 ORANGE PIN 12 - 86D ORANGE/BLACK/WHITE LEFT REAR OUTR UP LEFT FRONT OUTR UP RIGHT FRONT OUTR UP RIGHT REAR OUTR UP
P2
P4
TILT SWITCH
PIN 1 - 10A BLACK
PIN 2 - 28 GREEN
PIN 3 - 02 WHITE
Y
TO OUTRIGGER LIMIT SWITCHES PIN 4 - 44 RED
2
1
BACK VIEW
DEUTSCH
4 1 DEUTSCH
OUTR CONTROL BOX CONTROL MODULE - P4 CONTROL MODULE - P2

3 2
LEFT FRONT OUTRIGGER: PIN 1 - 02 WHITE PIN 1 - 78 BLACK/WHITE PIN 1 - 68A WHITE
4
3
PIN 1 - BLACK (10A) PIN 2 - WHITE (65A)

PIN 3 - GREEN (62) PIN 4 - RED (36) TO ELECTRIC PANEL PIN 2 - 35C WHITE/BLACK PIN 2 - 77 BLUE/BLACK PIN 2 - 67A RED/WHITE
TILT SWITCH CONNECTOR PIN 3 - 70 GREEN/BLACK PIN 3 - 76 RED/BLACK PIN 3 - 66A BLUE/WHITE
PIN 4 - 70A RED/WHITE PIN 4 - 75 ORANGE/BLACK PIN 4 - 65A GREEN/WHITE
DEUTSCH
4 1
3 2
RIGHT FRONT OUTRIGGER: PIN 5 - 71 ORANGE PIN 5 - 74 BLACK PIN 5 - 70 GREEN/BLACK

PIN 1 - BLACK (10A) PIN 2 - WHITE (66A) PIN 6 - 72 RED PIN 6 - 73 BLUE PIN 6 - 79 GREEN
PIN 3 - GREEN (63) PIN 4 - RED (62) PIN 7 - 73 BLUE PIN 7 - 72 RED PIN 7 - 70A RED/WHITE
PIN 8 - 74 BLACK PIN 8 - 71 ORANGE PIN 8 - 65 GREEN/BLACK
DEUTSCH
4 1
PIN 9 - 75 ORANGE/BLACK PIN 9 - 35C WHITE/BLACK PIN 9 - 28 GREEN

3 2
RIGHT REAR OUTRIGGER: PIN 10 - 76 RED/BLACK PIN 10 - 44 RED Z

PIN 1 - BLACK (10A) PIN 2 - WHITE (67A)
PIN 3 - GREEN (64) PIN 4 - RED (63)
PIN 11 - 77 BLUE/BLACK PIN 11 - 02 WHITE (2x)
PIN 12 - 78 BLACK/WHITE PIN 12 - 10A BLACK
PIN 13 - 79 GREEN
DEUTSCH
4 1
3 2
LEFT REAR OUTRIGGER: PIN 14 - 35C WHITE

PIN 1 - BLACK (10A) PIN 2 - WHITE (68A) PIN 15 - 35C GREEN
PIN 3 - GREEN (10A) PIN 4 - RED (64) M146126AC/194317AA

Models 6826 & 6832
167955
3.15 Hydraulic Generator Electrical Panel Assembly
A B C D E F G H
V
86ACR 86BCR 86CCR 14CR
OUTRIGGER OPTION
WIRE# 86ACR - HYDRAULIC GENERATOR STOP RELAY

W3 PIN 85 - 86A ORANGE/BLACK/WHITE
W4 PIN 86 - 02 WHITE
W2 PIN 30 - 85 ORANGE/BLACK/WHITE W
W9 PIN 87a - 86B ORANGE/BLACK/WHITE 86ACR 86BCR 86CCR
- PIN 87 - N/U 85 09 43
86B 43A
WIRE# 86BCR - HYDRAULIC GENERATOR LATCHING RELAY
86C
86B
86A
2A
02
02
86C 86D
W9 PIN 85 - 86B ORANGE/BLACK/WHITE
W5 PIN 86 - 2A ORANGE/BLACK D86 D86C D86D
W1 PIN 30 - 09 ORANGE
- PIN 87a - N/U
W2 PIN 87 - 86C ORANGE/BLACK/WHITE
WIRE# 86ACR - HYDRAULIC GENERATOR RELAY

W2 PIN 85 - 86C ORANGE/BLACK/WHITE X
W4 PIN 86 - 02 WHITE
W7 PIN 30 - 43 RED/BLACK D14
W8 PIN 87a - 43A RED/WHITE
36A
14A
02
14
36
W6 PIN 87 - 86D ORANGE/BLACK/WHITE
WIRE# HYDRAULIC GENERATOR 12 PIN CONNECTOR PLUG

W1 PIN 1 - 09 ORANGE FROM HYDRAULIC GENERATOR
W2 PIN 2 - 85 ORANGE/BLACK/WHITE CONTROL CABLE
W3 PIN 3 - 86 ORANGE/BLACK/WHITE PIN 1 - 09 BLACK
W4 PIN 4 - 02 WHITE
W5 PIN 5 - 2A ORANGE/BLACK PIN 2 - 85 GREEN
W1 PIN 6 - 09 ORANGE PIN 3 - 86 WHITE Y
W3 PIN 7 - 14 (DIODE)
W6 PIN 8 - 17A/B BLUE/BLACK 86D - ORG/BLK/WHT, FROM MAIN MANIFOLD HARNESS
W7 PIN 9 - 43 RED/BLACK
W8 PIN 10 - 43A RED/WHITE
W3 PIN 11 - 86A ORANGE/BLACK/WHITE
W6 PIN 12 - 86D ORANGE/BLACK/WHITE
OUTRIGGER/HYDRAULIC GENERATOR HARNESS
86 FROM HYDRAULIC Z
85 GENERATOR
09 CONTROL BOX
M146108AC/194256AA

Models 6826 & 6832
167955
3.16 All Motion Alarm Electrical Panel Diagram
A B C D E F G H
0.100 (MIN STRAIGHT)

0.075 (MIN BEND RADIUS)
0.500
(1.063 LEG LENGTH)
0.625
W
DETAIL A DETAIL B
X
D14A-3
D30
D14A-3
34A D30
17A
14A
14A
18A
35A
15A
15A
16A
16A
10A
28A
18B
10B
10E
14E
21
21
29
09
29
49
05
13
33
10
08
07
28
30
10
23
60
02
02
02
14
44
44
24
14A
29
29
30
DETAIL A DETAIL B Y
M139317AA

Models 6826 & 6832
167955
3.17 Telematics Harness Wiring Diagram
A B C D E F G H
V
TO TELEMATICS DEVICE
37
TELEMATICS CONNECTIONS( PART OF

STANDARD ELECTRICAL PANEL)
D7
37 37
KEY KEY
02 02
D10
00
100
MAIN BATTERY
B1
Z
00
2
100
100
03
MAIN 2
TO ENGINE
DISCONNECT 103 103
2
SWITCH S1
103
103
M171108AA

Models 6826 & 6832
167955
3.18a Electrical Panel Wiring Diagram S/N 37000235 & above AD
A B C D E F G H I J K L M N O
Serial Number Breakdown
Reference Chart
Model Serial Number
SJ68RT 37000235 & above
R
LEGEND: S
MAIN MANIFOLD HARNESS

ENGINE HARNESS
PLATFORM CONTROL BOX
OUTR/GEN HARNESS
T
TILT SWITCH
HIGH SPEED LIMIT SWITCH
M204232AA
Compact Rough Terrain Series SECTION 3, Page 62

Models 6826 & 6832
167955
3.18b Electrical Panel Wiring Diagram S/N 37000234 & below AD
Reference Chart
Model Serial Number
SJ68RT 37000234 & below
R
37 2A 15 16 19 20 20A 16B
10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 FLASHER HOURMETER
37 42 10A 15A 16A 17 20A FL-29 TT
10
10B
10 2A 2A 02 15 02 16 02 17 02 19 02 20 02 02
20A
41 18A 16B
3A 02 3A 10A 10A 21 44 44 16A
CIRCUIT BREAKER
43 43A
20ACR2 28ACR1 34ACR 35CR 35ACR
CB1
2A
10
28ACR2 32CR1 32CR2 33CR
S
LEGEND: 15A 18A 17 3A 41 34B 43A 10A 34
15B 28C 28B 43
EMERGENCY STOP
28A
28A
20A
02 02 41 33 02 42 35 02 02
35A
34A
02 32 41 32
22
29
MAIN MANIFOLD HARNESS 18B 17A 32A 02 34C 34B 44 34A
S6
2A
35 CIRCUIT BREAKER
ENGINE HARNESS 15B 34
32A 34C
CB 3 POWER ON
LED-2
PLATFORM CONTROL BOX 05
1
10
A 3A
00
A
10E 10E X1
OUTR/GEN HARNESS 2
3A
X2
02 03 B B 02 GLOW PLUG T
LIGHT GPL1
TILT SWITCH 29
10 10 START SWITCH OR
31 S32 FUEL SELECT
10A 02 02 3A
32
31
10B
10B
D07
A B SWITCH S33
D14A-3
D14E-1
D23
D0
A-2 A B
D17A
9
D15
D14A-1
D15A-1
D44-1
D24
10B
32
31
D13
05 3A
34A
35A
28A
17A
14A
14A
18A
15A
15A
16A
16A
10A
18B
10B
10E
14E
21
21
29
09
29
49
05
33
08
07
28
30
23
02
02
02
44
44
24
60
13
10
10
14
05 31 32
GLOW PLUG OR U
13
02 CHOKE SWITCH S31
D14E-2
10E
D08
D16A-2
A B C D E F
D1
0E
-2
8B
D44
D16
D1
D10
37 14E
A-1
10E 10 05 07
D28B D14A-2 D18 D28C KEY SWITCH

KEY 10A
14E 07
10E 13
S10
32 10B
3A 29
10 29
13 17A 18B 14A 30 15A 16A 23 24 02 22 05
02
2A
TO HORN 05 13 08 07 09 14 10 23 24 49 60 02
UP/DOWN
02 - WHITE V
49 - BLACK
SWITCH S2
49 17A 14A 61 18 09 14 44 28 28A
H1
TILT SWITCH
ENGINE HARNESS
44 28 10A 02 02
LS5
OUTR/GEN HARNESS
HIGH SPEED LIMIT SW
02
10A - BLUE
35 - BROWN
OUTRIGGER 12 PIN CONNECTOR PLUG UP RELAY - 14CR HYDRAULIC GENERATOR 12 PIN CONNECTOR PLUG 00 WHITE - 14GA
NO
BROWN
BLUE
PIN 1 - 28A GREEN/WHITE 02 WHITE PIN 1 - EMPTY PIN 7 - 14 BLACK (2x)
10A
35
14 BLACK
00
PIN 2 - 17A BLUE/BLACK (2x) PIN 2 - EMPTY PIN 8 - 17A BLUE/BLACK 00
PIN 3 - 86A ORANGE/BLACK/WHITE 14A BLK/WHT PIN 3 - EMPTY PIN 9 - 43 RED/BLACK W
PIN 4 - 10A BLUE/WHITE 36A YELLOW PIN 4 - 02 WHITE (2x) PIN 10 - 43A RED/WHITE
2
FL-22 TO FLASHING LIGHT PIN 5 - 09 ORANGE (2x) PIN 5 - 2A ORANGE/BLACK PIN 11 - 86A ORANGE/BLACK/WHITE F1 FUSE
& BEEPER
100
02 - WHITE
PIN 6 - 44 RED PIN 6 - 09 ORANGE PIN 12 - 86D ORANGE/BLACK/WHITE 300 AMP
FLASHING LIGHT 22 - GREEN
29 - BLACK PIN 8 - 02 WHITE (2x)
02 - WHITE
22 - GREEN PIN 9 - 02 WHITE/BLACK MAIN BATTERY
PIN 10 - 36A YELLOW
22 22
PIN 11 - 61 GREEN B1
02 - WHITE 17A - BLUE/RED
PIN 12 - 36 YELLOW
13 - ORANGE 18B - RED/BLACK 03 BLUE - 14GA
02 14A - BLACK 20A - BLACK/WHITE/RED
02 86D TO ENGINE HARNESS X
02 15A - BLUE 23 - BLACK/WHITE PIN 1 - N/U
00
2
BP-29 15B - BLUE/YELLOW 24 - BLUE/BLACK PIN 2 - 34C GREEN/WHITE
100
29 29 16A - WHITE/BLACK 30 - BROWN PIN 3 - 02 WHITE TO ENGINE
03
36
16B - WHITE/RED 86D - ORANGE/BLACK/WHITE PIN 4 - 32A GREEN/BLACK MAIN
36A
14A
1
2
3
4
2
02
DISCONNECT
14
PIN 5 - 2A BLACK/RED 103 103
36
BEEPER
2
BACK VIEW PIN 6 - 37 BLUE/WHITE
SWITCH S1
103
DEUTSCH
02 - BLACK PIN 7 - 3A BLUE
FEMALE
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
29 - RED
103
OUTRIGGER PIN 8 - 31 RED/WHITE
8
7
6
5
LIMIT SWITCHES BACK VIEW
1
2
WHITE/BLACK (16) (02) WHITE
13
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
Y
1
RED/BLACK (18) (05) WHITE/RED DEUTSCH

14

15
14A
14
3
4
16
BACK VIEW
36

17

18
TILT SWITCH OR
RED/WHITE (31) (09) ORANGE/RED D36
19 20
OUTR CTRL MODULE

7
GREEN/BLACK (32) (10) BLUE/WHITE PIN 1 - 10A BLACK

CRD3
8
GREEN/WHITE (34) (10) BLUE/RED NO OUTRIGGER JUMPER PLUG UP RELAY JUMPER NO HYDR GEN JUMPER PLUG PIN 2 - 28 GREEN
21 22
GREEN (49) (13) ORANGE PIN 3 - 02 WHITE

PIN 1 & 7 - GRN/RED (28-28A) BLACK (14-14A) PIN 9 & 10 - RED (43-43A)
10

PIN 4 - 44 RED
23
11 12
Z
RED/BLACK/WHITE (NOT USED) (15) BLUE
24
(GROUND) GREEN/BLACK/WHITE TO (00)
M146124AF

Models 6826 & 6832
167955
3.19a Electrical Panel Diagram with Positive Air Shut Off Option S/N 37000235 & above AD
Reference Chart
Model Serial Number
SJ68RT 37000235 & above
R
LEGEND: S
ENGINE HARNESS
OUTR/GEN HARNESS
T
TILT SWITCH
POSITIVE AIR SHUT OFF
RESISTOR
M204247AA

Models 6826 & 6832
167955
3.19b Electrical Panel Diagram with Positive Air Shut Off Option S/N 37000234 & below AD
Reference Chart
Model Serial Number
SJ68RT 37000234 & below
POSITIVE AIR KILL SWITCH R
2A 15 16 19 20 20A 16B 37
402 402 2
03B
SHUF OFF LIGHT
02
1
10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 403ACR 02 HOURMETER
37A
10
42 10A 15A 16A 17 20A
FLASHER TT
10B
10 2A 2A
403A
02 15 02 16 02 17 02 19 02 20 02 02 02
20A
3A
41
3A 10A 10A
18A
21 44 44 16A
16B
403A
37A
37
FL-29
02
LEGEND:
02
CIRCUIT BREAKER
43 43A
MAIN MANIFOLD HARNESS 20ACR2 28ACR1 34ACR 35CR 35ACR

CB1
2A
10
28ACR2 32CR1 32CR2 33CR
02 S
15A 18A 17 3A 41 34B 43A 10A 34
ENGINE HARNESS 15B 28C 28B 43

EMERGENCY STOP
28A
28A
20A
02 02 41 33 02 42 35 02 02
35A
34A
02 32 41 32
22
29
18B 17A 02 34C 34B 44 34A
S6
32A

2A
15B 32A 34C
35 34 CIRCUIT BREAKER
CB 3 POWER ON
OUTR/GEN HARNESS 05 10
A 3A
00
A
LED-2
1
10E X1
TILT SWITCH
10E
2 X2 GLOW PLUG
3A 02 03 B B 02 T
LIGHT GPL1
HIGH SPEED LIMIT SWITCH 29
10 10 START SWITCH OR
10A 02 02 3A 31 S32 FUEL SELECT
32
31
10B
10B
POSITIVE AIR SHUT OFF D07
A B SWITCH S33
D14A-3
D14E-1
D23
D0
A-2 A B
D17A
9
D15
D14A-1
D15A-1
D44-1
D24
10B
32
31
D13
05 3A
34A
35A
28A
17A
14A
14A
18A
15A
15A
16A
16A
10A
18B
10B
10E
14E
21
21
29
09
29
49
05
33
08
07
28
30
23
02
02
02
44
44
24
60
13
10
10
14
05 31 32
GLOW PLUG OR U
13
02 CHOKE SWITCH S31
D14E-2
10E
D08
02
D16A-2
A B C D E F
D1
0E
-2
8B
D44
D16
D1
D10
37 14E
A-1
10E 10 05 07
D28B D14A-2 D18 D28C KEY SWITCH

POSITIVE AIR SHUT OFF MODULE 10 PIN CONNECTOR PLUG KEY 10A
PIN 1 -PURPLE/BLUE (01B) PIN 6 -BLUE (06B)
14E 07
10E 13
S10
TO SOLENOID 32 10B
PIN A-WHITE PIN 2 -EMPTY PIN 7 -WHITE (02) 3A 29
10 29
PIN B-RED PIN 3 -RED (03B) PIN 8 -BLACK/WHITE (08B) 13 17A 18B 14A 30 15A 16A 23 24 02 22 05
02
2A
PIN C-BLACK PIN 4 -GREEN (04B) PIN 9 -EMPTY
TO BREAKER
PIN 5 -EMPTY PIN 10 -YELLOW (010B)
05 13 08 07 09 14 10 23 24 49 60 02
UP/DOWN
V
SWITCH S2
403
17A 14A 61 18 09 14 44 28 28A

403A
TILT SWITCH
ENGINE HARNESS
44 28 10A 02 02
LS5
1
OUTR/GEN HARNESS
6
HIGH SPEED LIMIT SW
7 2
8
9
3
4
10 5 HIGH SPEED LIMIT SWITCH
RESISTOR
10A - BLUE
TO ALTERNATOR 35 - BROWN
OUTRIGGER 12 PIN CONNECTOR PLUG UP RELAY - 14CR HYDRAULIC GENERATOR 12 PIN CONNECTOR PLUG 00 WHITE - 14GA
NO
BROWN
49
BLUE
PIN P (YELLOW) PIN 1 - 28A GREEN/WHITE 02 WHITE PIN 1 - EMPTY PIN 7 - 14 BLACK (2x)
10A
35
TO HORN 14 BLACK
00
PIN 2 - 17A BLUE/BLACK (2x) PIN 2 - EMPTY PIN 8 - 17A BLUE/BLACK 00
02 - WHITE 14A BLK/WHT W
H1 49 - BLACK
02 PIN 3 - 86A ORANGE/BLACK/WHITE
36A YELLOW
PIN 3 - EMPTY PIN 9 - 43 RED/BLACK
2
PIN 4 - 10A BLUE/WHITE PIN 4 - 02 WHITE (2x) PIN 10 - 43A RED/WHITE
PIN 5 - 09 ORANGE (2x) PIN 5 - 2A ORANGE/BLACK PIN 11 - 86A ORANGE/BLACK/WHITE F1 FUSE
100
PIN 6 - 44 RED PIN 6 - 09 ORANGE PIN 12 - 86D ORANGE/BLACK/WHITE 300 AMP
PIN 8 - 02 WHITE (2x)
FL-22 TO FLASHING LIGHT PIN 9 - 02 WHITE/BLACK MAIN BATTERY
& BEEPER PIN 10 - 36A YELLOW
02 - WHITE
PIN 11 - 61 GREEN B1
FLASHING LIGHT 22 - GREEN 02 - WHITE 17A - BLUE/RED
PIN 12 - 36 YELLOW
02 - WHITE 29 - BLACK 13 - ORANGE 18B - RED/BLACK 03 BLUE - 14GA
22 - GREEN 14A - BLACK 20A - BLACK/WHITE/RED TO ENGINE HARNESS
86D
03 X
15A - BLUE 23 - BLACK/WHITE PIN 1 - N/U 403 00
22 22
2
15B - BLUE/YELLOW 24 - BLUE/BLACK PIN 2 - 34C GREEN/WHITE AUX PIN BAT PIN
100
16A - WHITE/BLACK 30 - BROWN PIN 3 - 02 WHITE 20 AMP TO ENGINE
03
36
03
02
02 16B - WHITE/RED 86D - ORANGE/BLACK/WHITE PIN 4 - 32A GREEN/BLACK FUSE
36A
14A
1
2
3
4
2
02
14
02 PIN 5 - 2A BLACK/RED 103 103
36
MAIN
2
BP-29 BACK VIEW PIN 6 - 37 BLUE/WHITE
103
DEUTSCH
29 29 FEMALE
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
PIN 7 - 3A BLUE DISCONNECT
103
OUTRIGGER PIN 8 - 31 RED/WHITE
SWITCH S1
8
7
6
5
BEEPER LIMIT SWITCHES BACK VIEW
1
2
02 - BLACK WHITE/BLACK (16) (02) WHITE
13
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
1
29 - RED RED/BLACK (18) (05) WHITE/RED DEUTSCH

Y
14

15
14A
14
3
4
16
BACK VIEW
36

17

18
TILT SWITCH OR
RED/WHITE (31) (09) ORANGE/RED D36
19 20
OUTR CTRL MODULE

7
GREEN/BLACK (32) (10) BLUE/WHITE PIN 1 - 10A BLACK

8
GREEN/WHITE (34) (10) BLUE/RED PIN 2 - 28 GREEN

CRD3 NO OUTRIGGER JUMPER PLUG UP RELAY JUMPER NO HYDR GEN JUMPER PLUG
21 22
GREEN (49) (13) ORANGE PIN 3 - 02 WHITE

PIN 1 & 7 - GRN/RED (28-28A) BLACK (14-14A) PIN 9 & 10 - RED (43-43A)
10

PIN 4 - 44 RED
23
11 12
RED/BLACK/WHITE (NOT USED) (15) BLUE Z

24
(GROUND) GREEN/BLACK/WHITE TO (00)
M171645AB

Models 6826 & 6832
167955
3.20 Positive Air Shut Off Harness Wiring Diagram – Diesel Engine
403A
TO ELECTRICAL PANEL R
403A
TO BREAKER 402
403 BLUE (AUX PIN)
403 02
02
02
02
POSI AIR SHUT S
02
OFF SWITCH
1 BACK VIEW
3
4
6
7 402 GREEN TO POSI AIR KILL SWITCH - PIN 2 2
8 402
10 403A
02 1
02 WHITE TO POSI AIR KILL SWITCH - PIN 1

TO POSI AIR CONTROLLER T
TO SOLENOID
BAT PIN
SWITCH
AUX PIN
U
TO ALTERNATOR TRIGGER
PIN 3 “P”-YELLOW (410)
03
1.75`AUTO SHUT OFF VALVE

MAIN DISCONNECT
SWITCH S1
03 BLUE FROM MAIN DISCONNECT -S1
RL-5 CONTROLLER
03
100
03
03
2
103 W
103
103
TO BREAKER
06B
403 BLUE (AUX PIN)

AIR CLEANER
ENGINE
X
HARNESS POSI AIR

SHUT OFF TO ELECTRICAL PANEL
TO 1.75" AUTO SHUT OFF

VALVE CONNECTOR
ALTERNATOR TRIGGER TO ALTERNATOR TRIGGER

REAR VIEW PIN 3 “P”-YELLOW (410)
Z
321
M171825AB_2

Models 6826 & 6832
167955
3.21a Electrical Schematic (No Option with Kubota Dual Fuel Engine) S/N 37000235 & above AD
Reference Chart
Model Serial Number
SJ68RT 37000235 & above
R
M166131AC

Models 6826 & 6832
167955
167955
Model
SJ68RT
A
Models 6826 & 6832

Reference Chart
Compact Rough Terrain Series

Serial Number
37000234 & below

B
C
D
S10
PLTF/IDLE/BASE S6
KEY SWITCH EMERGENCY
S4 CONTROL BOX BASE (IN IDLE POSITION) STOP
EMERGENCY S2 KUBOTA DUAL FUEL ENGINE
STOP UP/DOWN NEGATIV
SWITCH -
07
08 07 RED 07 05 05 3A
1
13 ICM1
07 RED/GREEN 07 10E 10 10 02 37 00 IGNITION
14E 10E 2
CONTROL MODULE
LED-2 CPS1
POWER ON CRANKSHAFT
D10E 1 2 3 3 IGNITION COILS
E
LIGHT POSITION
SENSOR
10 05 WHITE/RED 05 00
4
IGC1 IGC2 IGC3
05 WHITE/BLACK/RED 05 3A 3A 31A CS-31A CHOKE
5
D02-16 SOLENOID
3A 43 43A 34B 34C 34C 34C HTS-34C HIGH THROTTLE
6
D02-17 SOLENOID
HYDR GEN
10 BLUE/WHITE 10 JUMPER 11 00
FP 7 FUEL PUMP
32ACR
10 BLUE/RED 10 3A 32A 32A 32A 32A 00 ENGINE STARTER
8
S33 FUEL CONTACTOR
HOURMETER SELECT SW 2G-11
10 11 00 GAS VALVE
TT OIL GAS 9
37 SOLENOID
PRESSURE
SWITCH 50 00 PROPANE VALVE
PROP 10
SOLENOID
ENGINE 10CR1 TPS1
2P-50-1
GLOW PLUG 10 10 2A 2A 2A 2B 00 TEMPERATURE
F
/CHOKE SW 11
SWITCH
OPS1 2P-50-2
31 10B 3A 3A 37 37 37 37 50 00 PROPANE VALVE
S13 12
S31 SOLENOID
GLOW PLUG/ D57
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02 02
13 CHOKE RELAY
10CR2 31CR
ENGINE 10 10 2A 02 02 02
START SW 14
32 10B 57 ENGINE STARTER

M 15
S32 EL. MOTOR
MAIN POWER
DISCONNECT IG
32 41
G 16 ALTERNATOR
S1 F1
32CR1 FUSE B1
103 100 12V
17 12V BATTERY
300 AMP
103 03
S16 18
TORQUE SWITCH 08 20 BLACK/WHITE/RED 20 CB3
CB1
3A 3A 03 00 02
G
19 25 A BREAKER
25A BREAKER
08 BLACK/RED 08 D08
20
41
21
S15
ENGINE START 08 32 GREEN/BLACK 32 32 41
22 START RELAY
S14 32CR2
LOW/HIGH THROTTLE 08 34 GREEN/WHITE 34 34 34A 42
23 THROTTLE RELAY
D14E-2 34ACR
LED-1 33 POWER ON-
RST1 POWER ON 24
2.7K OHMS DEMAND RELAY
LIGHT 10BCR 33CR
00 02 02 60 60 ORANGE/GREEN 60 08 10B
25 MAIN POWER RELAY
CONTROL BOX
LIGHT JUMPER 3A 10A 2H-13-2 HOLDING VALVE
26
D02-1 SOLENOID
CRD1 CRD2 CRD3 2H-13-1
H
HOLDING VALVE
27
D02-2 SOLENOID
S8 13 2H-13
HORN MAIN LOWERING
28
D02-3 VALVE SOLENOID
08 49 GREEN 49 49
29 HORN
H1
D13 30
S3 17CR
LIFT/OFF/DRIVE 17
(IN LIFT POSITION) 31 SMALL PUMP RELAY
13 ORANGE 13 D28B
13 17 28B
A 32
NOHC D14A-1 D28C
18A 28C 29 29
D14E-1 33 BEEPER
BP-29
14 14 BLACK 14 14A 14A 3H-14A LIFT VALVE
B 34
D02-4 SOLENOID
NO OUTRIGGER
NOHC
I
JUMPER 1
35
D09
09 ORANGE/RED 09 35A THROTTLE ENABLE
08 36
09 RELAY
NOHC 35ACR D44-2 20ACR1
20A SERIES/PARELLEL
37
RELAY
TILT OVERRIDE/ 20ACR2
HIGH DRIVE CUTOUT 44 20A 20A SERIES/PARELLEL
LIMIT SWITCH 38
NORMALLY OPEN RELAY
35CR
10A 35 HELD CLOSED 35 ELEVATION/HI SPD
39
CUTOUT RELAY
LS5
20 20 SERIES/PARELLEL
40
RELAY
10A 44 20CR 4H-20A
10A SERIES/PARALLEL
41
VALVE SOLENOID
3.21b Electrical Schematic (No Option with Kubota Dual Fuel Engine) S/N 37000234 & below
D02-6
44 17 17 17 17A 17A 2H-17A LARGE PUMP DUMP
S7-1 42
2ND SPEED
J
19 19 ORANGE/BLACK 19 19
JOYSTICK ENABLE 43 LARGE PUMP RELAY
ENABLE RELAY 19CR D17A
33 20B 2H-20B HIGH SPEED
44
8CCR
08 8C 02 02 WHITE 02
45
S7-2 RIGHT D16B D15B
23 23 BLACK/WHITE 23 23 4H-23 RIGHT STEERING
46
S7-3 LEFT
24 24 BLUE/BLACK 24 24 4H-24 LEFT STEERING
47
D23 D15A-1 D15A-2 4H-15B
08 8A 8A 15A 15B PARALLEL REVERSE
8B 48
NCHO D02-10 VALVE SOLENOID
10A 15A 15A 4H-15A REVERSE
49
S7-4 REV
A 15 BLUE 15 15
50 REVERSE RELAY
K
15CR D24 D16A-1 D16A-2

30 3H-30 BRAKE
51
10A 16A 16A 4H-16A FORWARD
52
S7-5 FWD
B 16 WHITE/BLACK 16 16
53 FORWARD RELAY
16CR
21 18A 16A 16B 4H-16B PARALLEL FORWARD
S7-6 54
S7 D02-14 VALVE SOLENOID
3RD SPEED D18
JOYSTICK
18 18 RED/BLACK 18 18A 18B 2H-18B SMALL PUMP DUMP
CONTROLLER 55
33 D18B
56
TS1 28A SMALL PUMP DUMP

TILT D44-1 57
ENABLE RELAY
SWITCH 28ACR1
10A 28 28A LARGE PUMP DUMP
58
ENABLE RELAY
NO OUTRIGGER
L
28ACR2
02 JUMPER 2
59
M
N
O
M166131AA
Z
T
Y
X
S
R
W
AD
SECTION 3, Page 68
3.22a Electrical Schematic (All Option with Kubota Dual Fuel Engine) S/N 37000235 & above AD
Reference Chart
Model Serial Number
SJ68RT 37000235 & above
R
TELEMATICS
OPTION
M166380AD

Models 6826 & 6832
167955
167955
Model
SJ68RT
A
Models 6826 & 6832

S10
PLTF/IDLE/BASE S6
KEY SWITCH EMERGENCY
Reference Chart
S4 CONTROL BOX BASE (IN IDLE POSITION) STOP

EMERGENCY S2 KUBOTA DUAL FUEL ENGINE

SWITCH -
07
Serial Number
08 07 RED 07 05 05 3A
37000234 & below
1
07
13 ICM1
07 RED/GREEN 07 10E 10 10 02 37 00 IGNITION
14E 10E 2
CONTROL MODULE
LED-2 CPS1
POWER ON CRANKSHAFT
D10E LIGHT 1 2 3 3 IGNITION COILS
POSITION
SENSOR
10 05 WHITE/RED 05 00
4
B
IGC1 IGC2 IGC3

05 WHITE/BLACK/RED 05 3A 3A 31A CS-31A CHOKE
5
D02-26 SOLENOID
3A 43 43A 34B 34C 34C 34C HTS-34C HIGH THROTTLE
6
D02-27 SOLENOID
10 BLUE/WHITE 10 11 00
FP 7 FUEL PUMP
32ACR
10 BLUE/RED 10 3A 32A 32A 32A 32A 00 ENGINE STARTER
8
S33 FUEL CONTACTOR
HOURMETER SELECT SW 2G-11
10 11 00 GAS VALVE
TT OIL GAS 9
37 SOLENOID
PRESSURE
SWITCH 50 00 PROPANE VALVE
PROP 10
SOLENOID
ENGINE 10CR1 TPS1
2P-50-1
GLOW PLUG 10 10 2A 2A 2A 2B 00 TEMPERATURE
/CHOKE SW 11
SWITCH
OPS1 2P-50-2
31 10B 3A 3A 37 37 37 37 50 00 PROPANE VALVE
S13 12
S31 SOLENOID
GLOW PLUG/
C
D57
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02 02
13 CHOKE RELAY
10CR2 31CR
ENGINE 10 10 2A 02 02 02
START SW 14

M 15
S32 EL. MOTOR
MAIN POWER
DISCONNECT IG
32 41
100 G 16 ALTERNATOR
37 02 S1 F1
32CR1 FUSE B1
103 100 12V
KEY 17 12V BATTERY
D07
07 300 AMP
10 TELEMATICS
02 D10 OPTION 103 03
S16 18 TELEMATICS OPTION
CB1
3A 3A 03 00 02
19 25 A BREAKER
25A BREAKER
20
D
41
21
S15
22 START RELAY
S14 32CR2
23 THROTTLE RELAY
D14E-2 34ACR
33 POWER ON-
24
DEMAND RELAY
10BCR 33CR
08 BLACK/RED 08 D08 10B
25 MAIN POWER RELAY
F4
LED-1 3A 10A FUSE INV1
RST1 POWER ON 26 INVERTER OPTION
2.7K OHMS LIGHT 125 AMP
00 02 02 60 60 ORANGE/GREEN 60 08 10 2H-13-2 HOLDING VALVE
27
D02-1 SOLENOID
CONTROL BOX
CRD1 CRD2 CRD3 LIGHT JUMPER 2H-13-1 HOLDING VALVE
28
D02-2 SOLENOID
S8
E
13 2H-13 MAIN LOWERING

HORN 29
08 49 GREEN 49 49
30 HORN
S3 H1 FLASHER
LIFT/OFF/DRIVE D13
29 29 22 FLASHING LIGHT
(IN LIFT POSITION) 31
FL-22 OPTION
17CR FL-29
13 13 ORANGE 13 17
A 32 SMALL PUMP RELAY
NOHC D28B
17 28B ALL MOTION ALARM
D14E-1 D30 D14A-3 33
OPTION
14 BLACK 14 D28C
14 18A 28C 29 29
B 34 BEEPER
BP-29
NOHC
14A 3H-14A LIFT VALVE
35
D02-4 SOLENOID
D09
08 36
09 RELAY
NOHC 35ACR D44-2 D14A-1 20ACR1
20A
F
SERIES/PARELLEL
37
RELAY
LIMIT SWITCH 38
NORMALLY OPEN RELAY
35CR
HELD CLOSED 10A 35 35 ELEVATION/HI SPD
39
CUTOUT RELAY
LS5
40
RELAY
10A 44 20CR 4H-20A
10A SERIES/PARALLEL
41

S7-1 42
2ND SPEED
ENABLE RELAY D23 19CR D17A
44
8CCR D16B
08 8C 02 02 WHITE 02
45
G
S7-2 RIGHT D15B

46
S7-3 LEFT
47
D24 D15A-1 D15A-2 4H-15B
8B 48
NCHO D02-10 VALVE SOLENOID
49
S7-4 REV
A 15 BLUE 15 15
50 REVERSE RELAY
15CR D16A-1 D16A-2
30 3H-30 BRAKE
51
52
S7-5 FWD
53 FORWARD RELAY
H
16CR
S7-6 54
3RD SPEED D18
JOYSTICK
CONTROLLER 55
33 D18B
56
44 14A 28A SMALL PUMP DUMP

57
ENABLE RELAY
28ACR1
HYDRAULIC GENERATOR OPTION 28A LARGE PUMP DUMP
D44-1 D14A-2 58
ENABLE RELAY
28ACR2 D86D
59
09 D86C 2H-86D
43 86D HYDR. GENERATOR
60
S12 D02-16 SOLENOID
HYDRAULIC 09 09 86C
GENERATOR 61 HYDR. GENERATOR
RELAY
I
SWITCH
86CCR
85 85 86B 2A
62 HYDR. GENERATOR
ON LATCHING RELAY
09
86 D86 86BCR
86A
OFF 63 HYDR. GENERATOR
STOP RELAY
D14 86ACR
64
65
FF EE CC HH MM GG BB PP II,JJ
D17C-1 D17C-2 66
28 28 28A 10A 17E 17C 2H-17C OUTRIGGER

67
J17E D02-17 HOLDING SOLENOID
10A 10A 36A 14A
68
3.22b Electrical Schematic (All Option with Kubota Dual Fuel Engine) S/N 37000234 & below
OUTRIGGER UP LIMIT SWITCHES KK

NORMALLY OPEN HELD CLOSED
65 OUTRIGGER LIFT
69
ENABLE RELAY
LS64 LS63 LS62 LS61
J
D36 D36-1 65CR

10A 10A 64 63 62 36 61 OUTRIGGER DRIVE
70
NN ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR
REAR REAR FRONT FRONT
71
OUTRIGGERS SHOWN IN
14 RETRACTED POSITION 14
72 UP RELAY
9CR3
14CR
09 OUTRIGGER
73
PROOF RELAY
9CR2
09 OUTRIGGER
74
ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17D OUTRIGGER
75
LIFT DISABLE RELAY
S9B UP UP UP UP 17DCR
OUTRIGGER
OUTRIGGER 76
CUT J17D CONTROL MODULE
ENABLE DN DN DN DN OCM1
D71
71
71 = P4-8 77 LEFT FRONT UP
D72
K
72
72 = P4-7 78 RIGHT FRONT UP
D73
73
73 = P4-6 79 RIGHT REAR UP
D74
74
74 = P4-5 80 LEFT REAR UP
D75
75
75 = P4-4 81 LEFT FRONT DOWN
D76
76
76 = P4-3 82 RIGHT FRONT DOWN
D77
77
77 = P4-2 83 RIGHT REAR DOWN
D78
78
78 = P4-1 84 LEFT REAR DOWN
44 TILT OVERRIDE/
44 = P2-10 85
HIGH DRIVE CUTOUT
28
L
28 = P2-9 86 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 87 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 88 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
OUTRIGGER OPTION 67A = P2-2 89 RIGHT REAR DOWN
WITH AUTO LEVELLING RIGHT REAR
LS66
10A 66A
66A = P2-3 90 RIGHT FRONT DOWN
RIGHT FRONT
LS65
35C GREEN/WHITE 35C 10A 65A
65A = P2-4 91 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER 35C BLUE/WHITE 35C 10A
ENABLE 10A = P2-12 92 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 93 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 79 = P2-6 94 AUTO RETRACT
M
MODE ALL UP
35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 95 AUTO LEVEL
02 70A RED/WHITE 70A

70A = P2-7 96 OUTRIGGER LIGHT
OL1
OUTRIGGER 02 = P2-11 97 GROUND
LIGHT
02 WHITE 02
98
S20
71 ORANGE 71 71 4H-71 LEFT FRONT UP
FRONT 99
LEFT UP OUTRIGGER SOLENOID
35D D02-18
75 ORANGE/BLACK 75 75 4H-75 LEFT FRONT DOWN
DN 100
D02-19 OUTRIGGER SOLENOID
S21
72 RED 72 72 4H-72 RIGHT FRONT UP
FRONT 101
RIGHT UP OUTRIGGER SOLENOID
35D D02-20
76 RED/BLACK 76 76 4H-76 RIGHT FRONT DOWN
DN 102
N

S22
73 BLUE 73 73 4H-73 RIGHT REAR UP
REAR 103
35D D02-22
77 BLUE/BLACK 77 77 4H-77 RIGHT REAR DOWN
DN 104
S23
74 BLACK 74 74 4H-74 LEFT REAR UP
REAR 105
35D D02-24
78 BLACK/WHITE 78 78 4H-78 LEFT REAR DOWN
DN 106
O
M166380AB
Z
T
Y
X
S
R
W
AD
SECTION 3, Page 70
167955
Model
SJ68RT
A
POSITIVE AIR SHUT OFF OPTION (REMOVE JMPR4)
Models 6826 & 6832

S40
-10
02 402
POSITIVE AIR -9 KILL SWITCH

Reference Chart
SHUT OFF SWITCH

SHUT OFF 408
403A
-8 POSI AIR SOLENOID

401 AIR S.O.
SOLENOID 403ACR
LIGHT
403A 02 POSI AIR SHUT OFF
Serial Number
CONTROLLER -7
+
- LIGHT
37000235 & above
401
-6
403A RELAY
REV 402 POSI AIR

-5
CONTROLLER
02 CB40
CONTROLLER
403 403 03
-4 20 AMP FUSE
408 20 AMP
B
R40
410 -3 RESISTOR
330KOHM
-2
S10
IDLE/PLTF/BASE S6 -1
S4 CONTROL BOX BASE KEY SWITCH EMERGENCY
EMERGENCY S2 (IN IDLE POSITION) STOP
SWITCH -
07 KUBOTA DIESEL ENGINE
08 07 RED 07 05 05 3A
1
07
13 GPT1
07 RED/GREEN 07 10E 10 10 02 32A 02 GLOW PLUG
14E 10E 2
TIMER
LED-2 90
POWER ON GLOW PLUG
D10E LIGHT GPL1 3
INDICATOR
WHITE/RED EGP1
10 05 05 103 91A 00 ENGINE
4
GLOW PLUGS
05 WHITE/BLACK/RED 05 34C 34C HTS-34C HIGH THROTTLE
5
SOLENOID
C
D02-26
3A 43 43A 34B 34C 3A 3A
6
3ACR
10 BLUE/WHITE 10 2B 3A DIESEL VALVE
7
PULL-IN RELAY
10 BLUE/RED 10 3A 32A 32A 32A 37 2D37 00 DIESEL VALVE
8
SOLENOID
HOURMETER D57
10 57 57A
TT OIL 9
PRESSURE 32ACR D02-27
SWITCH 32A 00 ENGINE STARTER
10
CONTACTOR
ENGINE 10CR1 TPS1
GLOW PLUG 10 10 2A 2A 2A D2A 2B 2C 2C 00 TEMPERATURE
/CHOKE SW 11
SWITCH
OPS1
31 10B 3A 3A 37A 37/37A 37/37A
S13 12
GLOW PLUG/ S31 JMPR4
D32A
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02 GLOW PLUG
13
RELAY
10CR2 31CR
ENGINE 10 10 2A 02 02 02
D
START SW 14

M 15
S32 410 EL. MOTOR
100 MAIN POWER
DISCONNECT P IG
32 41
100 G 16 ALTERNATOR
37 02 S1 F1
32CR1 FUSE B1
KEY
103 100 12V
D07
17 12V BATTERY
07
TELEMATICS 300 AMP
10 02 D10 OPTION
103 03
CB1
3A 3A 03 00 02
19 25 A BREAKER
25A BREAKER
20
41
21
S15
22 START RELAY
S14 32CR2
E

23 THROTTLE RELAY
D14E-2 34ACR
33 POWER ON-
24
DEMAND RELAY
10BCR 33CR
25 MAIN POWER RELAY
F4
27
D02-1 SOLENOID
CONTROL BOX
28
D02-2 SOLENOID
S8 2H-13
13 MAIN LOWERING
HORN 29
08 49 GREEN 49 49
30 HORN
S3 H1 FLASHER
LIFT/OFF/DRIVE D13
F
FL-22 OPTION
17CR FL-29
13 13 ORANGE 13 17
NOHC D28B
D14E-1 D30 D14A-3 33
OPTION
14 BLACK 14 D28C
14 18A 28C 29 29
B 34 BEEPER
BP-29
NOHC
35
D02-4 SOLENOID
D09
08 36
09 RELAY
20A SERIES/PARELLEL
37
RELAY
LIMIT SWITCH 38
NORMALLY OPEN RELAY
35CR
39
CUTOUT RELAY
LS5
G
40
RELAY
10A 44 20CR 4H-20A
10A SERIES/PARALLEL
41
S7-1 42
2ND SPEED
44
8CCR D16B
08 8C 02 02 WHITE 02
45
S7-2 RIGHT D15B
46
S7-3 LEFT
47
D23 D15A-1 D15A-2 4H-15B
8B 48
NCHO VALVE SOLENOID
H
D02-10
49
S7-4 REV
A 15 BLUE 15 15
50 REVERSE RELAY
15CR D24 D16A-1 D16A-2
30 3H-30 BRAKE
51
52
S7-5 FWD
53 FORWARD RELAY
16CR
S7-6 54
3RD SPEED D18
JOYSTICK
CONTROLLER 55
33 D18B
56
44 14A
I
28A SMALL PUMP DUMP

57
ENABLE RELAY
28ACR1
D44-1 D14A-2 58
ENABLE RELAY
28ACR2 D86D
59
09 D86C 2H-86D
60
S12 D02-16 SOLENOID
HYDRAULIC 09 09 86C
SWITCH RELAY
86CCR
85 85 86B 2A
62 HYDR. GENERATOR
ON LATCHING RELAY
09
86 D86 86BCR
86A
STOP RELAY
3.23a Electrical Schematic (All Option with Kubota Diesel Engine) S/N 37000235 & above
D14 86ACR
64
65
J
D17C-1 D17C-2 66

67
10A 10A 36A 14A
68
65 OUTRIGGER LIFT
69
ENABLE RELAY
LS64 LS63 LS62 LS61 D36 65CR
10A 10A D36-1
64 63 62 36 61 OUTRIGGER DRIVE
70
NN ENABLE RELAY
71
OUTRIGGERS SHOWN IN CUT J36
72 UP RELAY
9CR3
14CR
09 OUTRIGGER
73
PROOF RELAY
9CR2
09 OUTRIGGER
74
K
ENABLE RELAY
S20A S21A S22A S23A
75
LIFT DISABLE RELAY
OUTRIGGER
OUTRIGGER 76
D71
71
D72
72
D73
73
D74
74
D75
75
D76
76
D77
L
77
D78
78
44 TILT OVERRIDE/
44 = P2-10 85
HIGH DRIVE CUTOUT
28
28 = P2-9 86 TILT
LS68
10A 10A 68A
LEFT REAR
LS67
10A 67A
LS66
10A 66A
RIGHT FRONT
LS65
S9A LEFT FRONT
M

OUTRIGGERS SHOWN IN
S24
79 GREEN 79
AUTO 79 = P2-6 94 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70

OL1
LIGHT
02 WHITE 02
98
S20
FRONT 99
35D D02-18
DN
N
100
S21
FRONT 101
35D D02-20
DN 102
S22
REAR 103
35D D02-22
DN 104
S23
REAR 105
35D D02-24
DN 106
O
M166381AD
Z
T
Y
X
S
R
W
AD
SECTION 3, Page 71
167955
Model
SJ68RT
A
POSITIVE AIR SHUT OFF OPTION (REMOVE JMPR4)
Models 6826 & 6832

S40
-10
02 402
POSITIVE AIR -9 KILL SWITCH

Reference Chart
SHUT OFF SWITCH

SHUT OFF 408
403A
-8 POSI AIR SOLENOID

401 AIR S.O.
SOLENOID 403ACR
LIGHT
Serial Number
CONTROLLER -7
+
- LIGHT
37000234 & below
401
-6
403A RELAY
REV 402 POSI AIR

-5
CONTROLLER
02 CB40
CONTROLLER
403 403 03
-4 20 AMP FUSE
408 20 AMP
B
R40
410 -3 RESISTOR
330KOHM
-2
S10
PLTF/IDLE/BASE S6 -1
S4 CONTROL BOX BASE KEY SWITCH EMERGENCY
EMERGENCY S2 (IN IDLE POSITION) STOP
SWITCH -
07 KUBOTA DIESEL ENGINE
08 07 RED 07 05 05 3A
1
07
13 GPT1
07 RED/GREEN 07 10E 10 10 02 32A 02 GLOW PLUG
14E 10E 2
TIMER
LED-2 90
POWER ON GLOW PLUG
D10E LIGHT GPL1 3
INDICATOR
WHITE/RED EGP1
10 05 05 103 91A 00 ENGINE
4
GLOW PLUGS
05 WHITE/BLACK/RED 05 34C 34C HTS-34C HIGH THROTTLE
5
SOLENOID
C
D02-26
3A 43 43A 34B 34C 3A 3A
6
3ACR
10 BLUE/WHITE 10 2B 3A DIESEL VALVE
7
PULL-IN RELAY
10 BLUE/RED 10 3A 32A 32A 32A 37 2D37 00 DIESEL VALVE
8
SOLENOID
HOURMETER D57
10 57 57A
TT OIL 9
PRESSURE 32ACR D02-27
SWITCH 32A 00 ENGINE STARTER
10
CONTACTOR
ENGINE 10CR1 TPS1
GLOW PLUG 10 10 2A 2A 2A D2A 2B 2C 2C 00 TEMPERATURE
/CHOKE SW 11
SWITCH
OPS1
31 10B 3A 3A 37A 37/37A 37/37A
S13 12
GLOW PLUG/ S31 JMPR4
D32A
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02 GLOW PLUG
13
RELAY
10CR2 31CR
ENGINE 10 10 2A 02 02 02
D
START SW 14

M 15
S32 410 EL. MOTOR
100 MAIN POWER
DISCONNECT P IG
32 41
100 G 16 ALTERNATOR
37 02 S1 F1
32CR1 FUSE B1
KEY
103 100 12V
D07
17 12V BATTERY
07
TELEMATICS 300 AMP
10 02 D10 OPTION
103 03
CB1
3A 3A 03 00 02
19 25 A BREAKER
25A BREAKER
20
41
21
S15
22 START RELAY
S14 32CR2
E

23 THROTTLE RELAY
D14E-2 34ACR
33 POWER ON-
24
DEMAND RELAY
10BCR 33CR
25 MAIN POWER RELAY
F4
27
D02-1 SOLENOID
CONTROL BOX
28
D02-2 SOLENOID
S8 2H-13
13 MAIN LOWERING
HORN 29
08 49 GREEN 49 49
30 HORN
S3 H1 FLASHER
LIFT/OFF/DRIVE D13
F
FL-22 OPTION
17CR FL-29
13 13 ORANGE 13 17
NOHC D28B
D14E-1 D30 D14A-3 33
OPTION
14 BLACK 14 D28C
14 18A 28C 29 29
B 34 BEEPER
BP-29
NOHC
35
D02-4 SOLENOID
D09
08 36
09 RELAY
20A SERIES/PARELLEL
37
RELAY
LIMIT SWITCH 38
NORMALLY OPEN RELAY
35CR
39
CUTOUT RELAY
LS5
G
40
RELAY
10A 44 20CR 4H-20A
10A SERIES/PARALLEL
41
S7-1 42
2ND SPEED
44
8CCR D16B
08 8C 02 02 WHITE 02
45
S7-2 RIGHT D15B
46
S7-3 LEFT
47
D23 D15A-1 D15A-2 4H-15B
8B 48
NCHO VALVE SOLENOID
H
D02-10
49
S7-4 REV
A 15 BLUE 15 15
50 REVERSE RELAY
15CR D24 D16A-1 D16A-2
30 3H-30 BRAKE
51
52
S7-5 FWD
53 FORWARD RELAY
16CR
S7-6 54
3RD SPEED D18
JOYSTICK
CONTROLLER 55
33 D18B
56
44 14A
I
28A SMALL PUMP DUMP

57
ENABLE RELAY
28ACR1
D44-1 D14A-2 58
ENABLE RELAY
28ACR2 D86D
59
09 D86C 2H-86D
60
S12 D02-16 SOLENOID
HYDRAULIC 09 09 86C
SWITCH RELAY
86CCR
85 85 86B 2A
62 HYDR. GENERATOR
ON LATCHING RELAY
09
86 D86 86BCR
86A
3.23b Electrical Schematic (All Option with Kubota Diesel Engine) 37000234 & below

STOP RELAY
D14 86ACR
64
65
J
D17C-1 D17C-2 66

67
10A 10A 36A 14A
68
65 OUTRIGGER LIFT
69
ENABLE RELAY
LS64 LS63 LS62 LS61 D36 65CR
10A 10A D36-1
64 63 62 36 61 OUTRIGGER DRIVE
70
NN ENABLE RELAY
71
OUTRIGGERS SHOWN IN CUT J36
72 UP RELAY
9CR3
14CR
09 OUTRIGGER
73
PROOF RELAY
9CR2
09 OUTRIGGER
74
K
ENABLE RELAY
S20A S21A S22A S23A
75
LIFT DISABLE RELAY
OUTRIGGER
OUTRIGGER 76
D71
71
D72
72
D73
73
D74
74
D75
75
D76
76
D77
L
77
D78
78
44 TILT OVERRIDE/
44 = P2-10 85
HIGH DRIVE CUTOUT
28
28 = P2-9 86 TILT
LS68
10A 10A 68A
LEFT REAR
LS67
10A 67A
LS66
10A 66A
RIGHT FRONT
LS65
S9A LEFT FRONT
M

OUTRIGGERS SHOWN IN
S24
AUTO 79 GREEN 79
ALL UP 79 = P2-6 94 AUTO RETRACT
MODE 35D
70 GREEN/BLACK 70

OL1
LIGHT
02 WHITE 02
98
S20
FRONT 99
35D D02-18
DN
N
100
S21
FRONT 101
35D D02-20
DN 102
S22
REAR 103
35D D02-22
DN 104
S23
REAR 105
35D D02-24
DN 106
O
M166381AC
Z
T
Y
X
S
R
W
AD
SECTION 3, Page 72
Section 4
TROUBLESHOOTING INFORMATION
Table of Contents
Introduction
Electrical System
4.1-1 All Controls Inoperative..................................................................................................................................78
4.1-2 No Power To Platform....................................................................................................................................78
4.1-3 All Functions Inoperative from The Platform..................................................................................................79
4.1-4 Engine Does not Crank from Platform or Base Control Console..................................................................79
4.1-5 Engine Cranks But Does not Start – Kubota Diesel......................................................................................80
4.1-6 Engine Cranks But Does not Start – Kubota Dual Fuel.................................................................................81
4.1-7 Glow Plugs Inoperative from Engine Controls or Platform (Diesel Models).................................................81
4.1-8 Choke Inoperative from Engine Controls or Platform (Kubota Dual Fuel)....................................................82
4.1-9 High Throttle Inoperative................................................................................................................................83
4.1-10 High Throttle On Demand Inoperative (Kubota Dual Fuel)...........................................................................84
4.1-11 Drive and Steer Inoperative (Machines without outriggers option)...............................................................84
4.1-12 Drive and Steer Inoperative (Machines with outriggers option)....................................................................85
4.1-13 Brakes Does not Release...............................................................................................................................86
4.1-14 Steer Right Inoperative...................................................................................................................................86
4.1-15 Steer Left Inoperative.....................................................................................................................................86
4.1-16 Reverse Drive Inoperative..............................................................................................................................87
4.1-17 Forward Drive Inoperative..............................................................................................................................88
4.1-18 First Drive Speed and Steering Inoperative...................................................................................................88
4
4.1-19 Second Drive Speed Inoperative...................................................................................................................89
4.1-20 Third Drive Speed Inoperative.......................................................................................................................90
4.1-22 High Drive Speed Inoperative........................................................................................................................91
4.1-21 Up Circuit Inoperative from Platform.............................................................................................................91
4.1-22 Up Circuit Inoperative from Base Control Console.......................................................................................92
4.1-23 Up Circuit Inoperative from Platform or Base Control Console (without Outriggers)...................................92
4.1-24 Platform does not Lift from Platform or Base Control Console with Outriggers Retracted (Lift Operates
Correctly with Outriggers Extended).............................................................................................................92
4.1-25 Platform does not Lift from Platform or Base Control Console with Outriggers Extended...........................93
4.1-26 Platform does not Lift from Platform or Base Control Console with Outriggers Extended or Retracted......94
4.1-27 Down Circuit Inoperative from Platform.........................................................................................................95
4.1-28 Down Circuit Inoperative from Base..............................................................................................................95
4.1-29 Hydraulic Generator Inoperative....................................................................................................................95
4.1-30 Hydraulic Generator does not Shut Off from Generator Switch....................................................................96
4.1-31 All Outriggers Inoperative (Auto-Level and Manual).....................................................................................97
4.1-32 All Outriggers Inoperative (Auto-Level and Manual from Platform Controls)................................................97
4.1-33 All Outriggers Inoperative (Base Controls only)............................................................................................98
4.1-34 All Outriggers Inoperative (Auto Level only)..................................................................................................98
4.1-35 All Outriggers Inoperative (Auto Level only)..................................................................................................99
4.1-36 Left Front Outrigger Inoperative Manually...................................................................................................100
4.1-37 Right Front Outrigger Inoperative Manually................................................................................................100
4.1-38 Right Rear Outriggers Inoperative Manually................................................................................................100
4.1-39 Left Rear Outriggers Inoperative Manually..................................................................................................101
4.1-40 Individual Outrigger Functions Inoperative (Auto-Level) ............................................................................101

Models 6826 & 6832
167955
Service and Maintenance Section 4 - Troubleshooting Information
Table of Contents (Continued)
4.1-41 Auto-Level Inoperative...................................................................................................................................101

4.1-42 Auto All Up Inoperative (Retract).................................................................................................................101
Hydraulic System
4.2-1 All Functions Inoperative .............................................................................................................................103
4.2-2 Steering Inoperative.....................................................................................................................................103
4.2-3 Lift, Steer and First Drive Speed Inoperative...............................................................................................103
4.2-4 Second Drive Speed Inoperative.................................................................................................................103
4.2-5 Drive Inoperative..........................................................................................................................................103
4.2-6 Drive Sluggish..............................................................................................................................................104
4.2-7 Reverse Drive Inoperative............................................................................................................................104
4.2-8 Forward Drive Inoperative............................................................................................................................104
4.2-9 Drive Inoperative When in Low Drive...........................................................................................................104
4.2-10 Drive Inoperative When in High Drive..........................................................................................................104
4.2-11 Brakes Does not Release.............................................................................................................................104
4.2-12 Up Circuit Inoperative..................................................................................................................................104
4.2-13 Down Circuit Inoperative..............................................................................................................................105
4.2-14 Hydraulic Generator Inoperative..................................................................................................................105
4.2-15 All Outriggers Inoperative............................................................................................................................105
4.2-16 Left Front Outriggers Inoperative.................................................................................................................105
4.2-17 Right Front Outriggers Inoperative..............................................................................................................106
4.2-18 Right Rear Outriggers Inoperative...............................................................................................................106
4.2-19 Left Rear Outriggers Inoperative..................................................................................................................106
4.2-20 Outriggers Drift In.........................................................................................................................................106

Models 6826 & 6832
167955
Section 4 - Troubleshooting Information Service and Maintenance
Introduction
The following pages contain Troubleshooting
Information for locating and correcting most service
problems that can develop.
Careful and accurate analysis of the systems listed

can localize the trouble more quickly than any other
method.
This manual cannot cover all possible problems that

may occur. If a problem occurs that is not listed,
isolate the component and determine whether the
problem is electrical or hydraulic. Have the problem
corrected before operating the machine.
The content of this section is separated into Probable

Cause and Remedy. See example to below:
1. Probable Cause
-- Remedy

Models 6826 & 6832
167955
Electrical System
4.1-1 All Controls Inoperative

1. Battery disconnected or discharged.
-- Reconnect battery. Recharge if discharged.
2. Loose or dirty battery cables.
-- Clean and tighten battery cables.
3. Defective main fuse F1 (300 Amp).
-- Check fuse. Replace if defective.
4. Open or defective main power disconnect switch S1.
-- Close switch. Replace if defective.
5. Loose or broken wire #03 from main power disconnect switch S1 to circuit breaker CB1.
-- Check continuity. Replace if defective.
6. Tripped or defective circuit breaker CB1.
-- Reset breaker. Check for defective wiring. Replace breaker if defective.
7. Loose or broken wire #3A from breaker CB1 to base terminal block TB-1.
8. Loose or broken wire #3A from base terminal block TB-1 to base emergency stop switch S6.
9. Defective base emergency stop switch S6.
-- Check switch. Replace if defective.
10. Loose or broken wire #5 from base emergency stop switch S6 to base terminal block TB-1.
11. Loose or broken wire #5 from base terminal block TB-1 to key switch S10.
12. Defective key switch S10.
13. Loose or broken wire #7 from key switch S10 to base terminal block TB-1.
14. Loose or broken wire #7 from base terminal block TB-1 to platform emergency stop switch S4.
15. Defective platform emergency stop switch S4.
16. Loose or broken wire #10 from platform emergency stop switch S4 to base terminal block TB-1.
17. Loose or broken wire #10 from base terminal block TB-1 to key switch S10.
18. Defective key switch S10.
4.1-2 No Power To Platform

1. Open or defective key switch S10.

Models 6826 & 6832
167955
Electrical System (Continued)
2. Loose or broken wire #07 from key switch S10 to base terminal block TB-1.
3. Loose or broken wire #07 from base terminal block TB-1 to platform emergency stop switch S4.
4. Open or defective platform emergency stop switch S4.
4.1-3 All Functions Inoperative from The Platform

1. Open or defective emergency stop switch S4.
2. Loose or broken wire #08 from platform emergency stop switch S4 to base terminal block TB-1.
3. Open diode D08 at base terminal block TB-1.
-- Check diode. Replace if defective.
4.1-4 Engine Does not Crank from Platform or Base Control Console
1. Loose or broken wire #8 from horn switch S8 to start switch S15 (Platform only).
2. Defective start switch S15 (Platform only).
3. Loose or broken wire #32 from start switch S15 to base start switch S32 (Platform only).
4. Loose or broken wire #10E from key switch S10 to base terminal block TB-1 (Base only).
5. Defective key switch S10 (Base only).
6. Open or defective diode D10E (Base only).
7. Loose or broken wire #10B from base terminal block TB-1 to base choke/ glow plug switch S31(Base
only).
8. Loose or broken wire #10B from base choke/ glow plug switch S31 to base start switch S32 (Base
only).
9. Defective base start switch S32 (Base only).
10. Loose or broken wire #32 from base start switch S32 to relay 32CR2.
11. Defective relay 32CR2.
-- Check relay. Replace if defective.
12. Loose or broken jumper wire #41 on relay 32CR2.

Models 6826 & 6832
167955
13. Loose or broken wire #02 from relay 32CR2 to base terminal block TB-1.
14. Ground not getting through N/C set of contacts on relay 10CR2 to relay 32CR2.
-- Check continuity through contacts. Replace if defective.
15. Loose or broken wire #3A from relay 10BC2 to relay 32CR1.
16. Loose or broken wire #32A from relay 32CR1 to engine harness.
17. Loose or broken wire #32 from relay 32CR2 to relay 32CR1.
18. Loose or broken wire #41 from relay 32CR2 to relay 32CR1.
20. Loose or broken wire #32A from engine harness to starter contactor 32ACR.
21. Defective starter contactor 32ACR.
-- Check contactor. Replace if defective.
22. Loose or broken wire #00 from starter contactor 32ACR to base terminal block TB-1.
23. Loose or broken wire #103 from main power disconnect S1 to starter contactor 32ACR.
24. Loose or broken wire #57 from starter contactor 32ACR to starter motor.
25. Defective starter motor.
-- Check motor. Repair or replace if defective.
4.1-5 Engine Cranks But Does not Start – Kubota Diesel

1. Open diode D32A from engine start switch S32 to glow plug switch S31. (Diode located in Engine
harness. Refer to Engine wiring diagram- Diesel Fuel System)
2. Loose or broken wire #37 from engine harness to diesel valve solenoid 2D37.
3. Loose or broken wire #57 from starter contactor 32ACR to diesel valve solenoid 2D37.
4. Defective fuel valve solenoid 2D37.
-- Check solenoid. Replace if defective.
5. Defective glow plugs.
-- Check glow plugs. Repair if necessary.
6. Defective glow plug timer GPT1.
-- Check timer. Replace if defective.

Models 6826 & 6832
167955
7. Defective glow plug relay 31CR.

4.1-6 Engine Cranks But Does not Start – Kubota Dual Fuel
1. Open or defective diode D57. (Diode located in Engine harness. Refer to Engine wiring diagram- Dual
Fuel System)
2. Loose or broken wire #37 from engine harness plug to coil pack 2 wire connector.
3. Loose or broken wire #00 from coil pack 2 wire connector to engine ground.
4. Loose or broken wire #00 from engine ground to crank position sensor.
5. Loose or broken wire #37 from ignition control module ICM1 to crank position sensor CPS1.
6. Defective ignition control module ICM1.
-- Refer to section 5 of this manual for Ohm specifications. Replace if defective.
7. Defective crank position sensor CPS1.
-- Refer to section 5 of this manual for Ohm specifications. Replace if defective.
8. Loose or broken wire #37 from engine harness plug to fuel select switch S33.
9. Defective fuel switch S33.
10. While in gasoline, loose or broken wire #11 from fuel select switch S33 to fuel pump FP11 or gas valve
2G-11.
11. While in propane, loose or broken wire #50 from fuel select switch S33 to fuel lockoff 2P-50-1 or propane
lockoff 2P-50-2.
12. Loose or broken wire #00 from engine ground to propane lockoff 2P-50-1 or 2P-50-2 (propane) or to
gasoline 2G-11 or fuel pump FP11 (gasoline).
13. Defective propane lockoff 2P-50-1 or 2P-50-2 (propane) or gas valve 2G-11 or fuel pump FP11 (gasoline).
-- Check lockoffs, valve or pump. Replace if defective.
4.1-7 Glow Plugs Inoperative from Engine Controls or Platform (Diesel Models)
1. Loose or broken wire #8 from start switch S15 to glow plug switch S13 (Platform only).
2. Defective glow plug switch S13 (Platform only).
3. Loose or broken wire #31 from glow plug switch S13 to base glow plug switch S31 (Platform only).

Models 6826 & 6832
167955
4. Loose or broken wire #10B from base terminal block TB-1 to base glow plug switch S31 (Base only).
5. Defective base glow plug switch S31 (Base only).
6. Loose or broken wire #31 from glow plug switch S31 to glow plug relay 31CR.
7. Loose or broken wire #02 from glow plug relay 31CR to base terminal block TB1.
8. Loose or broken wire #103 from engine starter to relay 31CR.
9. Loose or broken wire #91A from relay 31CR to engine glow plugs EGP1.
10. Defective glow plug relay 31CR.
11. Defective glow plugs.
-- Check glow plugs. Replace if defective.
4.1-8 Choke Inoperative from Engine Controls or Platform (Kubota Dual Fuel)
1. Loose or broken wire #8 from start switch S15 to choke switch S13 (Platform only).
2. Defective choke switch S13 (Platform only).
3. Loose or broken wire #31 from choke switch S13 to base choke switch S31 (Platform only).
4. Loose or broken wire #10B from base terminal block TB-1 to base choke switch S31 (Base only).
5. Defective base choke switch S31 (Base only).
6. Loose or broken wire #31 from base choke switch S31 to engine harness.
7. Loose or broken wire #31 from engine harness to relay 31CR.

8. Loose or broken wire #02 from engine harness to relay 31CR.
9. Loose or broken wire #3A from engine harness to relay 31CR.
10. Defective relay 31CR.
11. Loose or broken wire #31A from relay 31CR to choke solenoid CS-31A.

Models 6826 & 6832
167955
12. Loose or broken wire #02 from engine harness to choke solenoid CS-31A.
13. Defective choke solenoid CS-31A.
4.1-9 High Throttle Inoperative

NOTE: If machine is in drive mode and is elevated above high speed limit switch, high throttle is
inoperative.
1. Loose or broken wire #08 from lift / drive select switch S3 to low/high throttle switch S14.
2. Defective low/high throttle switch S14.
3. Loose or broken wire #34 from low/high throttle switch S14 to relay 35ACR.
4. Open diode D09 (when in lift only).
5. Open diode D44-2 (when in drive only).
6. Loose or broken wire #35A from base terminal block TB-1 to relay 35ACR.
7. Defective relay 35ACR.
8. Loose or broken wire #02 from relay 35ACR to terminal block TB1.
9. Loose or broken wire #34A from relay 35ACR to relay 34ACR.
11. Loose or broken wire #42 from relay 34ACR to relay 10CR2.
13. Loose or broken wire #2A from relay 10CR2 to relay 10CR1.
14. Loose or broken wire #3A from base terminal block TB1 to relay 32CR1.
16. Loose or broken wire #43 from relay 32CR1 to relay 34ACR.

Models 6826 & 6832
167955
17. Loose or broken wire #34B from relay 34ACR to relay 33CR.
4.1-10 High Throttle On Demand Inoperative (Kubota Dual Fuel)

NOTE: If machine is in drive mode and is elevated above high speed limit switch, high throttle is
inoperative.
1. Throttle switch S14 in low throttle position.

-- Select high throttle position on switch.
2. Open or defective diode D17A or D18B.
-- Check diodes. Replace if defective.
3. Loose or broken wire #33 from terminal block TB1 to power on demand relay 33CR.
4. Loose or broken wire #02 from terminal block TB1 to power on demand relay 33CR.
5. Defective power on demand relay 33CR.
6. Loose or broken wire #34C from power on demand relay 33CR to high throttle solenoid HTS-34C.
7. Defective high throttle solenoid HTS-34C.
NOTE: If the above does not repair the high throttle on demand, refer to high throttle inoperative in this
section.
4.1-11 Drive and Steer Inoperative (Machines without outriggers option)

1. Lift/Drive select switch S3 in lift position.
-- Turn switch to Drive position.
2. Defective contacts on lift/drive select switch between wire #8A and wire #8B.
-- Check continuity through contact. Replace if defective.
3. Loose or broken wire #08 from Lift/Drive select switch S3 to controller enable switch S7-7.
4. Defective controller enable switch S7-7.
5. Loose or broken wire #8A from controller enable relay 8CCR to speed, steer and direction switches
S7-1 to S7-6.
6. Loose or broken wire #8C from controller enable switch S7-7 to controller enable relay 8CCR.

Models 6826 & 6832
167955
7. Defective controller enable relay 8CCR.

8. Loose or broken wire #02 from controller enable relay 8CCR to controller harness.
9. Loose or broken wire #10A from base terminal block to tilt switch TS1.
10. Defective tilt switch TS1.
-- Check tilt switch. Replace if defective.
11. Loose or broken wire #28 from tilt switch TS1 to terminal block TB1.
12. Loose or broken wire #28 from base terminal TB1 to outrigger connector CN14 at pin #7.
13. Loose or broken jumper wire from #28 to # 28A on outrigger connector CN14 between pin #1 and pin
#7.
14. Loose or broken wire #28A from outrigger connector CN14 at pin #1 to base terminal block TB1.
4.1-12 Drive and Steer Inoperative (Machines with outriggers option)

1. Outriggers not fully retracted
-- Fully retract outrigger cylinders
2. Lift/Drive select switch S3 in lift position.
-- Turn switch to Drive position.
3. Defective contacts on lift/drive select switch between wire #8A and wire #8B.
4. Loose or broken wire #08 from lift/drive select switch S3 to controller enable switch S7-7.
5. Defective controller enable switch S7-7.
6. Loose or broken wire #8A from controller enable relay 8CCR to speed, steer and direction switches
S7-1 to S7-6.
7. Loose or broken wire #8C from controller enable switch S7-7 to controller enable relay 8CCR.
8. Defective controller enable relay 8CCR.
9. Loose or broken wire #02 from controller enable relay 8CCR to controller harness.
10. Loose or broken wire #10A from base terminal block TB1 to outrigger control module OCM1 at pin
#p2-12.

Models 6826 & 6832
167955
11. Loose or broken wire #28 from outrigger control module OCM1 at pin #P2-9 to outrigger connector
CN14 at pin #7.
12. Left rear outrigger limit switch LS64 is out of adjustment or defective.
-- Check continuity through switch. Adjust switch if out of adjustment. Replace if defective.
13. Right rear outrigger limit switch LS63 is out of adjustment or defective.
14. Right front outrigger limit switch LS62 is out of adjustment or defective.
15. Left front outrigger limit switch LS61 is out of adjustment or defective.
16. Defective drive enable relay 61CR.
17. Loose or broken wire #28A from pin #1 on connector CN14 at the outrigger board to terminal block
TB1.
4.1-13 Brakes Does not Release

1. Loose or broken wire #30 from base terminal block TB1 to brake valve coil 3H-30.
2. Defective brake valve coil 3H-30.
-- Check continuity through coil. Replace if defective.
3. Loose or broken wire #02 from brake valve 3H-30 to base terminal block TB1.
4.1-14 Steer Right Inoperative

1. Defective steer right switch S7-2 in controller S7.
2. Loose or broken wire #23 from steer right switch S7-2 to base terminal block TB1.
3. Loose or broken wire #23 from base terminal block TB1 to steer right valve coil 4H-23.
4. Defective steer right valve coil 4H-23.
-- Check coil. Replace if defective.
5. Loose or broken wire #02 from steer right valve coil 4H-23 to base terminal block TB1.
6. Open diode D23.
4.1-15 Steer Left Inoperative

1. Defective steer left switch S7-3 in controller S7.

Models 6826 & 6832
167955
2. Loose or broken wire #24 from steer left switch S7-3 to base terminal block TB1.
3. Loose or broken wire #24 from base terminal block TB1 to steer left valve coil 4H-24.
4. Defective steer left valve coil 4H-24.
5. Loose or broken wire #02 from steer left valve coil 4H-24 to base terminal block TB1.
6. Open diode D24.
4.1-16 Reverse Drive Inoperative

1. Defective reverse switch S7-4 in controller S7.
2. Defective controller S7.
-- Check controller. Replace if defective.
3. Loose or broken wire #A from reverse switch S7-4 to contacts on Lift/Drive select switch between wire
#A and wire #15.
4. Loose or broken wire #15 from Lift/Drive select switch to relay 15CR.
6. Loose or broken wire #02 from relay 15CR to base terminal block.
7. Loose or broken wire #10A from base terminal block to relay 15CR.
8. Loose or broken wire #15A from relay 15CR to reverse valve coil 4H-15A.
9. Loose or broken wire #02 from reverse valve coil to base terminal block TB1.
10. Loose or broken wire #15A from base terminal block TB1 to relay 20ACR2 (In parallel drive only).
11. Defective relay 20ACR2 (in parallel drive only).
12. Loose or broken wire #15B from relay 20ACR2 to parallel reverse valve coil 4H-15B (in parallel drive only).
13. Loose or broken wire #02 from base terminal block TB1 to parallel reverse valve coil 4H-15B (in parallel
drive only).
14. Defective parallel reverse valve coil 4H-15B (in parallel drive only).

Models 6826 & 6832
167955
15. Open diode D15A-1 or D15A-2.

4.1-17 Forward Drive Inoperative

1. Defective forward switch S7-5 in controller S7.
3. Loose or broken wire #B from forward switch S7-5 to contacts on lift/drive select switch between wire
#B and wire #16.
4. Loose or broken wire #16 from lift/drive select switch to relay 16CR.
7. Loose or broken wire #10A from base terminal block to relay 16CR.
8. Loose or broken wire #16A from relay 16CR to forward valve coil 4H-16A.
9. Loose or broken wire #02 from forward valve coil to base terminal block TB1.
10. Loose or broken wire #16A from base terminal block TB1 to relay 20ACR1 (in parallel drive only).
11. Defective relay 20ACR1 (in parallel drive only).
12. Loose or broken wire #16B from relay 20ACR1 to parallel forward valve coil 4H-16B (in parallel drive
only).
13. Loose or broken wire #02 from base terminal block TB1 to parallel forward valve coil 4H-16B (in parallel
drive only).
14. Defective parallel forward valve coil 4H-16B (in parallel drive only).
15. Open diode D16A-1 or D16A-2.
4.1-18 First Drive Speed and Steering Inoperative

1. Loose or broken wire #21 from base terminal block TB1 to relay 17CR.

Models 6826 & 6832
167955

3. Loose or broken wire #18A from relay 17CR to base terminal block TB1.
4. Loose or broken wire #18A from base terminal block TB1 to relay 28ACR1.
5. Defective relay 28ACR1.
6. Loose or broken wire #18B from relay 28ACR1 to base terminal block TB1.
7. Loose or broken wire #18B from base terminal block TB1 to small pump dump valve coil 2H-18B.
8. Defective small pump dump valve coil 2H-18B.
9. Loose or broken wire #02 from small pump dump coil 2H-18B to base terminal block TB1.
4.1-19 Second Drive Speed Inoperative

1. Defective second speed switch S7-1 in controller S7.
3. Loose or broken wire #19 from controller S7-1 to relay 19CR.
4. Loose or broken wire #02 from platform terminal block TB1 to relay 19CR.
6. Loose or broken wire #10A from base terminal block to high drive/tilt override limit switch LS5.
7. Incorrectly set or defective high drive/tilt override limit switch LS5.
-- Adjust switch. Replace if defective.
8. Loose or broken wire #35 from high drive/tilt override limit switch LS5 to relay 35CR.
11. Loose or broken wire #10A from base terminal block TB1 to relay 35CR.
12. Loose or broken wire #44 from relay 35CR to base terminal block TB1.

Models 6826 & 6832
167955
14. Loose or broken wire #17 from relay 19CR to relay 17CR.
17. Loose or broken wire #17 from relay 17CR to relay 28ACR2.
18. Loose or broken wire #17A from relay 28ACR2 to base terminal block TB1. (ANSI/CSA)
19. Defective relay 28ACR2.
20. Loose or broken wire #17A from relay 28ACR2 to relay 28ECR2. (CE)
21. Defective relay 28ECR2. (CE)
22. Loose or broken wire #17B from relay 28ECR2 to base terminal block TB1. (CE)
23. Loose or broken wire #17A from base terminal block TB1 to large pump dump valve coil 2H-17A. (ANSI/
CSA)
24. Loose or broken wire #17B from base terminal block TB1 to large pump dump valve coil 2H-17B. (CE)
25. Loose or broken wire #02 from large pump dump valve coil 2H-17A (ANSI/CSA) or 2H-17B (CE) to
base terminal block TB1.
26. Defective large pump dump valve coil 2H-17A (ANSI/CSA) or 2H-17B (CE).
4.1-20 Third Drive Speed Inoperative

1. Defective third speed switch S7-6 in controller S7.
3. Loose or broken wire #18 from third speed switch S7-6 to diode D18 at base terminal block TB1.
4. Defective diode D18.

Models 6826 & 6832
167955
4.1-22 High Drive Speed Inoperative

1. Lift/Drive select switch S3 in low drive position.
-- Select high drive position on lift/drive select switch.
2. Defective contacts on lift/drive select switch S3 between wire #08 and wire #20.
3. Loose or broken wire #20 from lift/drive select switch S3 to relay 20CR.
7. Loose or broken wire #20A from relay 20CR to relay 20ACR1.
8. Loose or broken wire #20A from relay 20ACR1 to series/parallel valve coil 4H-20A.
9. Loose or broken wire #02 from series/parallel valve coil 4H-20A to base terminal block TB1.
10 Defective series/parallel valve coil 4H-20A.
11. Loose or broken wire #02 from relay 20ACR1 to base terminal block TB1 (forward drive only).
12. Defective relay 20ACR1 (forward drive only).
13. Loose or broken wire #20A from relay 20CR to relay 20ACR2 (reverse drive only).
14. Loose or broken wire #02 from relay 20ACR2 to base terminal block TB1 (reverse drive only).
15. Defective relay 20ACR2 (reverse drive only).
4.1-21 Up Circuit Inoperative from Platform

1. Lift/Drive select switch S3 in drive position.
-- Select lift on lift/drive select switch.
2. Defective contact on lift/drive select switch S3 between wire #B and wire #14.
3. Defective forward switch S7-5 on controller S7.
4. Loose or broken wire #B from forward switch S7-5 to contact on lift/drive select switch S3.

Models 6826 & 6832
167955
5. Loose or broken wire #14 from contact on lift/drive select switch S3 to base terminal block TB1.
4.1-22 Up Circuit Inoperative from Base Control Console

1. Loose or broken wire #10E from base terminal block TB1 to base/up/down switch S2.
2. Loose or broken wire #14E from base/up/down switch S2 to base terminal block TB1.
3. Defective base/up/down switch S2.

4. Open diode D14E-1.
5. Loose or broken wire #10E from base terminal block to control module CM1 at pin #P2-2. (CE)
4.1-23 Up Circuit Inoperative from Platform or Base Control Console (without

Outriggers)
1. Loose or broken wire #14 from base terminal block TB1 to up relay jumper between wire #14 and
#14A.
2. Loose or broken up relay jumper wire between wires #14 and #14A.
3. Loose or broken wire #14A from up relay jumper to base terminal block TB1.
4. Loose or broken wire #14 from base terminal block to control module CM1 at pin #P2-3 (CE).
5. Loose or broken wire #14A from base terminal block TB1 to lift valve coil 3H-14A.
6. Loose or broken wire #02 from lift valve coil 3H-14A to base terminal block TB1.
7. Defective lift valve coil 3H-14A.
8. Defective diode D14A-1.
4.1-24 Platform does not Lift from Platform or Base Control Console with
Outriggers Retracted (Lift Operates Correctly with Outriggers Extended)
1. Outriggers not fully retracted.
-- Fully retract outrigger cylinders.
2. Loose or broken wire #10A from base terminal block TB1 to pin #4 on connector CN14 at the outrigger
board.

Models 6826 & 6832
167955
3. Loose or broken wire #10A from outrigger board to outrigger limit switch LS64.
4. Defective outrigger limit switch LS64.
5. Loose or broken wire #64 from outrigger limit switch LS64 to outrigger board.
6. Loose or broken wire #64 from outrigger board to outrigger limit switch LS63.
10. Defective Limit Switch LS62.
15. Open diode D36 on outrigger board.
16. Open diode D36-1 at pin #1 on CN22 on outrigger board.
Outriggers Extended
1. Outriggers not extended enough.
-- Extend outriggers to take weight off tires (refer to operator section).
2. Loose or broken wire #10A from base terminal block TB1 to pin #4 on connector CN14 at the outrigger
board.
5. Loose or broken wire #68A from outrigger limit switch LS68 to outrigger board.

Models 6826 & 6832
167955
15. Check for power on wire #65 at outrigger control module at pin P2-8.
-- If no voltage present, proceed to outrigger control module troubleshooting.
16. Loose or broken wire #65 from outrigger control module at pin P2-8 to outrigger board.
17. Open diode D14A-2 at base terminal block TB1.
Outriggers Extended or Retracted
1. Defective lift enable relay 65CR.
2. Defective lift disable relay 17DCR.
3. Loose or broken wire #14 from base terminal block TB1 to outrigger/ generator harness connector.
4. Loose or broken wire #02 from base terminal block TB1 to outrigger/ generator harness connector.
5. Loose or broken wire #14 from base terminal block to control module CM1 at pin #P2-3 (CE).
6. Defective up relay 14CR.
7. Loose or broken wire #36A from pin#10 on connector CN14 to up relay 14CR.
8. Loose or broken wire #14A from up relay 14CR to base terminal block TB1.

Models 6826 & 6832
167955
4.1-27 Down Circuit Inoperative from Platform

1. Lift/Drive select switch S3 in drive position.
-- Select lift on lift/drive select switch.
2. Defective reverse switch S7-4 on controller S7.
-- Check continuity through switch. Replace if defective.
3. Loose or broken wire #A from reverse switch S7-4 to contact on lift/drive select switch S3.
4. Defective contact on lift/drive select switch S3 between wire #A and wire #13.
5. Loose or broken wire #13 from lift/drive select switch S3 to base terminal block TB1.
6. Loose or broken wire #13 from base terminal block TB1 to lowering valve 2H-13 or holding valve 2H-
13-1 and 2H-13-2.
13-1 and 2H-13-2.
8. Defective lowering valve coil 2H-13 or holding valve 2H-13-1 and 2H-13-2.
-- Check Coil. Replace if defective.
4.1-28 Down Circuit Inoperative from Base

1. Loose or broken wire #10E from base terminal block TB1 to base up/down switch S2.
2. Loose or broken wire #13 from base up/down switch S2 to base terminal block TB1.
3. Defective base up/down switch S2.
13-1 and 2H-13-2. (ANSI/CSA)
13-1 and 2H-13-2. (ANSI/CSA)
6. Defective lowering valve coil 2H-13 or holding valve 2H-13-1 and 2H-13-2. (ANSI/CSA)
-- Check Coil. Replace if defective.
4.1-29 Hydraulic Generator Inoperative

1. Key switch S3 in drive position.
-- Turn switch to lift position.
2. Loose or broken wire #9 from base terminal block TB1 to generator relay 86BCR.

Models 6826 & 6832
167955
3. Loose or broken wire #9 from generator relay 86BCR to generator switch S12.
4. Defective generator switch S12.
5. Loose or broken wire #85 from generator switch S12 to generator relay 86ACR.
6. Loose or broken wire #86B from generator relay 86ACR to generator relay 86BCR.
8. Defective relay 86BCR.
9. Loose or broken wire #2A from hour meter to relay 86BCR.
10. Loose or broken wire #86C from generator relay 86BCR to generator relay 86CCR.
11. Open diode D86C.
12. Loose or broken wire #85 from diode D86C to relay 86ACR.
13. Loose or broken wire #02 from base terminal block TB1 to relay 86CCR.
14. Defective relay 86CCR.
15. Loose or broken wire #43 from relay 32CR1 to relay 86CCR.
16. Loose or broken wire #86D from relay 86CCR to generator valve coil 2H-86D.
17. Loose or broken wire #02 from base terminal block to generator valve coil 2H-86D.
18. Defective generator valve coil 2H-86D.
19. Open diode D86D.
20. Loose or broken wire #17A from diode D86D to base terminal block TB1.
4.1-30 Hydraulic Generator does not Shut Off from Generator Switch
1. Defective generator switch S12.
2. Loose or broken wire #86 from generator switch S12 to diode D86.

Models 6826 & 6832
167955
3. Open diode D86.

5. Loose or broken wire #02 from base terminal block to relay 86ACR.
4.1-31 All Outriggers Inoperative (Auto-Level and Manual)

WARNING
Scissors lift must be below high speed limit switch for outriggers to function.
NOTE: For the outriggers to function the upper control box must be in the lift position and the scissor
stack stowed or fully retracted.
1. Loose or broken wire # 44 from base terminal block TB1 to pin #6 on connector CN14 on outrigger
board.
-- Check for continuity. Replace if defective.
2. No power at wire #9 at pin #5 on connector CN14 on outrigger board.
-- If no power is present check for continuity on wire #9 back to the main terminal block TB1.
Replace if defective.
3. Defective relay 9CR2 or 9CR3 on outrigger board.
-- Check relays. Replace if defective.
4. Open diode D17C-1 on outrigger board.
5. Defective relay 17DCR on outrigger board.
6. Open or defective fuse jumper J17E on outrigger board.
-- Check fuse. Replace if defective.
7. Loose or broken wire # 17A from pin #2 on connector CN14 on outrigger board to terminal block TB1.
8. Loose or broken wire #17C at pin #1 or wire #02 at pin #2 on connector CN21 on outrigger board to
outrigger holding valve coil 2H-17C.
9. Defective outrigger holding valve coil 2H-17C.
4.1-32 All Outriggers Inoperative (Auto-Level and Manual from Platform Controls)
1. Loose or broken wires #35C at pin #1 on connector CN20 on outrigger board through outrigger cables
and plugs to the outrigger enable switch S9A in the control box.

Models 6826 & 6832
167955
2. Loose or broken wire #35D from outrigger enable switch S9A to pin #5 on the outrigger control console plug.
3. Defective outrigger enable switch S9A.
4.1-33 All Outriggers Inoperative (Base Controls only)

1. Defective outrigger enable switch S9B.
4.1-34 All Outriggers Inoperative (Auto Level only)

A: Led Power Indicator Light at Outrigger Control Module (OCM1) Not On (Constant)
1. Loose or broken wire #10A at pin #1 of the tilt switch connector to pin P2-12 on the outrigger control module
OCM1.
2. Loose or broken wire #10A at pin #1 of the tilt switch connector to base terminal block TB1.
3. Loose or broken wire # 02 at pin #3 of the tilt switch connector to pin P2-11 on the outrigger control module
OCM1.
4. Loose or broken wire #02 at pin #3 of the tilt switch connector to base terminal block TB1.
5. Defective outrigger control module OCM1.
-- Replace.

Models 6826 & 6832
167955
4.1-35 All Outriggers Inoperative (Auto Level only)

B: Led Power Indicator Light at Outrigger Control Module (OCM1) Flashing
Flash Code Probable Cause Remedy

1. Outriggers are all up and machine is 1. Level the machine.
1/1
tilted.
1. Machine is elevated. 1. Lower the scissor stack below high speed limit switch.
1/2 2. Loose or broken wire # 35. 2. Check for input voltage on wire #35 at pin P2-10 of the outrigger
control module (OCM1). Replace if defective.
1. At least one outrigger is not fully 1. Fully retract all outriggers.
retracted.
2. Defective outrigger rod limit switch 2. Replace defective or damaged switch(es) or wiring.
2/2
(LS61, LS62, LS63, LS64) or wiring.
3. Defective diode (D36) on outrigger 3. Check for continuity. Replace if defective.
board.
1. Outriggers are all down and the machine 1. Move machine to less sloped terrain if it will not lift.
2/1
is not fully level.
1. Power on wire #70 or #79 at power on. 1. Check for power on wire #70 or #79 at pin P2-5 or P2-6 of the
outrigger control module. Replace defective component.
5/5 2. Power on wire #70 or #79 when 2. Check for power on wire #70 or #79 while manually operating an
manually operating outriggers. outrigger.
1. Low or no voltage on wire #35c. 1. Check battery and charging system to ensure minimum 9 volts.
5/2 2. Loose or broken wire on #35c. 2. Check for input voltage on wire #35c at pin P4-9 of outrigger
control module (OCM1).
1. Excessive vibration. 1. Outrigger control module cannot read tilt sensor.
7/1
2. Defective outrigger control module. 2. Replace.
1. Outriggers are being manually 1. Indicates function activated. No repair necessary.
6/6
controlled.
1. Error occured while self diagnosing the 1. Turn off power to reset the outrigger control module. Turn power
7/8 hardware fail safe. back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Low input voltage to outrigger control 1. Check for minimum 9 volts between wire #02 at pin P2-11 and wire
5/1 module. #10A at pin P2-12 at outrigger control module.
1. Startup error occurred while self 1. Turn off power to reset the outrigger control module. Turn power
7/7 diagnosing. back on and see if the code has cleared. If problem persists,
1. Internal failure of OCM1. 1. Turn off power to reset the outrigger control module. Turn power
7/5 back on and see if the code has cleared. If problem persists,
60416AB

Models 6826 & 6832
167955
4.1-36 Left Front Outrigger Inoperative Manually

1. Defective left front outrigger switch S20 at platform control console or S20A at base control console.
2. Loose or broken wire #71(up) from outrigger control console to pin #6 (up) on connector CN20 at outrigger
board, or wire #75 (down) to pin #7 (down).
3. Open diode D71 (up) or D75 (down) on outrigger board.
4. Loose or broken wire #71(up) at pin #7 (up) or pin #75 (down) at pin #8 (down) on connector CN21 at outrigger
board to valve coil 4H-71 (up) or 4H-75 (down).
5. Loose or broken wire #02 from valve coil 4H-71 (up) or 4H-75 (down) to pin #2 on connector CN21 at the
outrigger board.
4.1-37 Right Front Outrigger Inoperative Manually

1. Defective right front outrigger switch S21 at platform control console or S21A at base control console.
2. Loose or broken wire #72 (up) from outrigger control console to pin #8 (up) on connector CN20 at outrigger
4. Loose or broken wire #72 (up) at pin #9 (up) or wire #76 (down) at pin #10 (down) on connector CN21 at
outrigger board to valve coil 4H-72 (up) or 4H-76 (down).
outrigger board.
4.1-38 Right Rear Outriggers Inoperative Manually

1. Defective right rear outrigger switch S22 at platform control console or S22A at base control console.
2. Loose or broken wire #73(up) from outrigger control console to pin #3 (up) on connector CN20 at outrigger
4. Loose or broken wire #73(up) at pin #4 (up) or wire #77 (down) at pin #5 (down) on connector CN21 at
outrigger board.

Models 6826 & 6832
167955
4.1-39 Left Rear Outriggers Inoperative Manually

1. Defective left rear outrigger switch S23 at platform control console or S23A at base control console.
2. Loose or broken wire #74 (up) from outrigger control console to pin #5 (up) on connector CN20 at outrigger
board, or #78 (down) from pin #2 (down).

4. Loose or broken wire #74(up) at pin #6 (up) or wire #78 (down) at pin #3 (down) on connector CN21 at
outrigger board.
4.1-40 Individual Outrigger Functions Inoperative (Auto-Level)

1. Loose or broken wire #71- #75 (depending on function not working) at outrigger control module plug P4 pins
1-8.
-- Check connections of outrigger functions not working (refer to Section 5 for pin reference chart).
Replace if defective.
2. No output from outrigger control module OCM1 at plug P4 pins 1-8.
-- Turn off power to reset the outrigger control module. Turn power back on and retest. If problem persists,
4.1-41 Auto-Level Inoperative

1. Loose or broken wire #35D from outrigger enable switch S9A to auto mode outrigger switch S24.
2. Defective auto mode outrigger switch S24.
3. Loose or broken wire #10A at pin #P2-12 on outrigger control module OCM1.
-- Check for power at P2-12. If no voltage present, check continuity of wire. Replace if defective.
4. Loose or broken wire #44 at pin #P2-10 on outrigger control module OCM1.
-- Check for ground at P2-11. If no ground present, check continuity of wire. Replace if defective.
6. Loose or broken wire #70 from auto mode outrigger switch S24 to pin #P2-5 on outrigger control module
OCM1.
7. For additional information, refer to sections 4 & 5 Outrigger Control Module – Troubleshooting.
4.1-42 Auto All Up Inoperative (Retract)

1. Loose or broken wire #35D from outrigger enable switch S9A to auto mode outrigger switch S24.

Models 6826 & 6832
167955

2. Defective auto mode outrigger switch S24.
3. Loose or broken wire #10A at pin #P2-12 on outrigger control module OCM1.
-- Check for ground at P2-11. If no ground present, check continuity of wire. Replace if defective.
6. Loose or broken wire #79 from auto mode outrigger switch S24 to pin #P2-6 on outrigger control module
OCM1.
7. For additional information, refer to section 5 Outrigger Control Module.

Models 6826 & 6832
167955
Hydraulic System
4.2-1 All Functions Inoperative

1. Hydraulic oil level low.
-- Refill tank to proper level.
2. Defective pump P1.
-- Check pump. Repair or replace if defective.
3. Broken engine to pump coupler.
-- Check coupler. Replace if defective.
4. Relief valve R1 open.
-- Check valve. Replace if defective.
4.2-2 Steering Inoperative

1. Stuck or defective steer right valve 4H-23A or steer left valve 4H-24A.
-- Check valves. Replace if defective.
2. Steer cylinder C7 damaged or bypassing internally.
-- Check cylinder. Repair or replace if defective.
4.2-3 Lift, Steer and First Drive Speed Inoperative

1. Small pump dump valve 2H-18B stuck open.
-- Check valve. Repair or replace if defective.
2. Worn or defective small pump section of pump P1.
3. Check valve CV1 or CV2 stuck.
-- Check valves. Clean or replace if defective.
4.2-4 Second Drive Speed Inoperative

1. Large pump dump valve 2H-17A stuck open.
2. Worn or defective large pump section of pump P1.
3. Check valve CV1 or CV2 stuck.
-- Check valves. Clean or replace if defective.
4.2-5 Drive Inoperative

1. Stuck or defective drive reverse valve 4H-15A or drive forward valve 4H-16A.
-- Check valves. Repair or replace if defective.
2. Defective drive relief valve R5.
3. Stuck or defective main counterbalance valve CB1.
4. Defective drive motor M1, M2, M3 or M4.
5. Free wheeling valve V2 open or defective.
-- Close valve. Repair or replace if defective.

Models 6826 & 6832
167955
Hydraulic System (Continued)
6. Stuck or defective high speed valve 2H-20B.

7. Cushion cylinder C8 bypassing internally.
-- Check cylinder. Repair or replace if defective.
4.2-6 Drive Sluggish

1. Stuck open or defective valve CV3, CV4, CV5, or CV6.
2. Drive relief valve R5 set too low.
-- Refer to Section 5 of this manual for setup procedure.
3. Defective flow divider FD1.
-- Check flow divider. Replace if defective.
4.2-7 Reverse Drive Inoperative

1. Stuck or defective drive valve 4H-15A.
4.2-8 Forward Drive Inoperative

1. Stuck or defective drive valve 4H-16A.
4.2-9 Drive Inoperative When in Low Drive

1. Stuck or defective parallel counterbalance valve CB2.
2. Stuck or defective parallel forward drive valve 4H-16B or parallel reverse valve 4H-15B.
4.2-10 Drive Inoperative When in High Drive

1. Stuck or defective series/parallel valve 4H-20A.
2. Stuck or defective main counterbalance valve CB1.
4.2-11 Brakes Does not Release

1. Stuck or defective brake valve 3H-30.
2. Stuck or defective auto reset valve V6.
4.2-12 Up Circuit Inoperative

1. Stuck or defective lift valve 3H-14A.

Models 6826 & 6832
167955
2. Incorrectly set or defective lift relief valve R2.

-- Adjust valve. Replace if defective.
3. Stuck or defective lowering valve 2H-13.
4. Stuck or defective manual lowering valve V1.
5. Open manual override on holding valve 2H13-1 or 2H13-2.
-- Depress and turn manual override clockwise to close. Replace if defective.
6. Stuck holding valve 2H13-1 or 2H13-2.
4.2-13 Down Circuit Inoperative

1. Stuck or defective lowering valve 2H-13.
2. Stuck holding valve 2H13-1 or 2H13-2.
3. Plugged lowering orifice O1.
-- Clean or replace orifice.
4.2-14 Hydraulic Generator Inoperative

1. Stuck or defective hydraulic generator valve 2H-86D.
2. Incorrectly set or defective flow control valve FC1.
-- Adjust valve. Replace if defective.
3. Stuck or defective large pump dump valve 2H-17A.
4. Defective hydraulic generator hydraulic motor GM1.
4.2-15 All Outriggers Inoperative

1. Stuck or defective outrigger holding valve 2H-17C.
4.2-16 Left Front Outriggers Inoperative

1. Stuck or defective retract valve 4H-71 or extend valve 4H-75.
-- Clean valve. Replace if defective.
2. Stuck or defective check valve CV7.
3. Bypassing outrigger cylinder C9.
-- Repack cylinder. Replace if defective.

Models 6826 & 6832
167955
4.2-17 Right Front Outriggers Inoperative

-- Repack cylinder. Replace if defective
4.2-18 Right Rear Outriggers Inoperative

4.2-19 Left Rear Outriggers Inoperative

-- Repack cylinder. Replace if defective
4.2-20 Outriggers Drift In

1. Defective check valve left front CV7, right front CV8, right rear CV9 or left rear CV10.
2. Outriggers cylinder bypassing left front C9, right front C10, right rear C11 or left rear C12.

Models 6826 & 6832
167955
Section 5
PROCEDURES
Table of Contents
General
Safety and Workmanship
Base
5.1-2 Wheel Bolt / Nut Inspection and Torquing Procedure.................................................................................111
5.1-3 Wheel Reinstallation and Torquing Procedure............................................................................................111
5.1-4 Reconnecting the Platform Control Box for Use from the Ground .............................................................112
5.1-5 Tightening and Torque Recommendations for Hydraulic Couplings and Hoses ......................................113
5.1-6 Checking the Holding Valve.........................................................................................................................114
5.1-7 System Pressure Setting..............................................................................................................................115
5.1-8 Lift Pressure Setting.....................................................................................................................................116
5.1-9 Grease Points...............................................................................................................................................117
5.1-7 Electronic Tilt Switch Setup Procedure.......................................................................................................118
Engine
5.2-1 Kubota Dual Fuel (DF972 / WG752) Resistance Checks............................................................................121
5.2-2 Fan Belt Replacement and Adjustment.......................................................................................................122
5.2-3 Kubota Dual Fuel (DF972 / WG752) Engine Throttle Setting......................................................................123
5.2-4 Kubota Diesel (D902) Engine Throttle Setting.............................................................................................125
5.2-5 Replacing the Air Cleaner Element..............................................................................................................126
5.2-6 Replacing the Fuel Filter Element (Kubota D902).......................................................................................127
5.2-7 Bleeding the Fuel System of Air (Kubota D902)..........................................................................................127
5.2-8 Replacing the Oil Filter Cartridge.................................................................................................................128
5.2-9 Changing the Oil..........................................................................................................................................128
5.2-10 Checking and Replenishing the Radiator Coolant Level.............................................................................129
5.2-11 Draining and Refilling the Radiator..............................................................................................................129
Outriggers
5.3-1 Auto-Leveling Outrigger PC Board Layout..................................................................................................130
5.3-2 Outrigger Mechanical Limit Switch Wiring Diagram....................................................................................131
5.3-3 Auto-Leveling Outrigger Settings and Error Codes.....................................................................................132
5.3-4 Auto-Leveling Outrigger Error Code Breakdown........................................................................................133
5.3-5 Hand Held Calibration/Diagnostic Tool Key Functions...............................................................................134
5
5.3-6 Outrigger Control Module Instructions........................................................................................................135
5.3-7 Auto-Leveling Outrigger Control Module Pin Reference Chart...................................................................138
5.3-8 Outrigger Upper Limit Switch (LS61, LS62, LS63, LS64) Replacement and Adjustment...........................139
5.3-9 Outrigger Lower Limit Switch (LS65, LS66, LS67, LS68) Replacement and Adjustment...........................140

Models 6826 & 6832
167955
Scissors
5.4-1 High Speed Cutout Limit Switch (LS5) Replacement and Adjustment.......................................................142
Platform
5.5-1 Gate Springe Hinge Adjustment..................................................................................................................143

Models 6826 & 6832
167955
Section 5 - Procedures Service and Maintenance
General Base
The following information is provided to assist you in Winching and Towing Procedures and Parking
the use and application of servicing and maintenance Brake System
procedures contained in this chapter.
This section provides the operator with procedures
Safety and Workmanship about towing and winching and on how to manually
Your safety, and that of others, is the first consideration release the parking brake.
when engaging in the maintenance of equipment.
Always be conscious of weight. Never attempt to move WARNING
heavy parts without the aid of a mechanical device. Do
not allow heavy objects to rest in an unstable position. Ensure platform is fully lowered before winching
When raising a portion of the equipment, ensure that or towing. Sudden motion could cause the aerial
adequate support is provided. platform to become unstable. Death or serious
injury could result.
Hydraulic System
All service and repairs to the hydraulic system or
hydraulic components must be done in a clean work
environment. See Hydraulic System & Component WARNING
Maintenance and Repair on page 7. In emergency situations where machine functions
are not available and lowering is impeded by an
obstacle, the utmost care must be taken to move
the machine far enough to clear the obstacle. In
such cases operation must be extremely smooth
with no sudden movements and must not exceed
a speed of 2 in/sec. When pushing, towing or
winching, do not exceed 2 mph (3.2 km/h).
Do not push, tow or winch vehicle onto a slope, or
brake the towing vehicle rapidly. Do not pull the
aerial platform down an incline towards a winch.

Models 6826 & 6832
167955
AC
Service and Maintenance Section 5 - Procedures
To Release the Free-Wheeling Valve To Release the Parking Brakes Manually

• Make sure that the aerial platform is on level
ground. Chock or block the wheels to keep aerial WARNING
platform from rolling.
Do not manually disengage the parking
brakes if the aerial platform is on a slope.
Diagram 5.1-1. Free-Wheeling Valve
• Turn the free-wheeling valve knob

counterclockwise to a fully open position to Diagram 5.1-2. Disc Brakes System
provide free-wheeling. This allows hydraulic oil to
flow freely through the wheel motors. Parking Brakes – The brakes must be manually
disengaged for pushing, towing or winching.
WARNING
1. Make sure that the aerial platform is on level
The free-wheeling valve must be closed ground. Chock or block the wheels to keep aerial
tightly (clockwise) for normal operation. platform from rolling.
2. Turn main power disconnect switch to off position.
3. Locate brake hand pump and brake auto reset

valve at main manifold in hydraulic/fuel cabinet.
4. Push in brake auto reset valve (item 1).
5. Grasp the red hand pump (item 2) and rapidly

depress until firm resistance is felt. The brakes are
now released.
6. Remove the wheel chocks or blocks, then push,

tow or winch the aerial platform to the desired
location.
WARNING
The parking brake MUST be re-engaged
immediately after reaching the desired
location.
7. Position the machine on a firm and level surface.
8. Chock or block the wheels to prevent the aerial

platform from rolling.
9. Re-engage the parking brakes by pulling out the

black brake valve plunger.

Models 6826 & 6832
167955
AC
5.1-2 Wheel Bolt / Nut Inspection and 5.1-3 Wheel Reinstallation and Torquing
Torquing Procedure Procedure
It is necessary to check the torque on all wheel nuts and When a Wheel/Tire Assembly has been removed or
wheel bolts at pre-delivery, after 8 hours of operation and replaced, it will be necessary to follow the procedure
at weekly intervals using the following procedure: below to ensure proper installation:
1. Confirm that each wheel fastener is torqued to 1. Inspect wheel fastener threads for damage and
90 ±5 ft•lb. All fasteners must be torqued using defects. Replace if defective.
the tightening sequence below.
2. Clean the mounting surfaces of hub and the wheel
rim of debris, rust, excess paint, etc.
1
3. Mount wheel on the hub, centering mounting holes
3 6 on the wheel studs or bolt holes. Use appropriate
lifting device as required.
5 4 4. Install wheel nuts or wheel bolts and hand tighten

to center the rim.
2
5. Tighten nuts or bolts to approximately 50 ft•lb torque
Diagram 5.1-3. Wheel Torque Sequence using the tightening sequence in Diagram 5.1-3.
2. Again, confirm that each wheel fastener is torqued 6. Tighten to 90 ft•lb using the same sequence.
to the specified tolerance. Re-torque as necessary
until all fasteners are properly torqued. 7. Repeat the torque sequence to confirm that none
have changed from 90 ft•lb. If any are found below
90 ft•lb, repeat complete sequence until there is
no change in torque values. If possible, drive the
machine prior to checking torques.
8. Check torque values after 8 hours of operation and

then at weekly intervals.

Models 6826 & 6832
167955
5.1-4 Reconnecting the Platform Control 6. Disconnect the existing control cable connector by
Box for Use from the Ground swinging down the latch on the side, and pulling
the connectors apart.
1. To facilitate servicing the aerial platform, the
platform control box may be removed from the
platform, and reconnected inside the hydraulic
cabinet, to allow functions to be accessed from
the ground.
2. From the platform, remove the quick release pins

(x3) securing the platform control box to the control
box mount and cable guides.
3. Disconnect the control box cable from the scissor

control cable (swing down the small latch on the
side of the connector and pull the connectors
apart). The connectors are located near the front
right corner of the platform on the underside.
7. Plug the control box control cable connector in its

place. Swing up the latch to lock them together.
4. Bring the control box down from the platform to the

ground.
5. Locate the control cable connectors inside the

engine cabinet.
8. The control box functions may now be accessed

from the base.

Models 6826 & 6832
167955
5.1-5 Tightening and Torque Using a Torque Wrench

Recommendations for Hydraulic 1. This method is applicable for JIC (37°) and FFOR
Couplings and Hoses (Flat Face O-ring) hose ends and fittings, wherever
the components are accessible with torque
General Work Practices wrench / crow’s foot tools.
1. All components must be free of damage or 2. Align the hose end or fitting to the mating
contamination. O-rings cannot be reused anytime component.
the component has been installed beyond finger
tight. Clean or replace components, as required. 3. Install the nut two or three turns by hand to assure
proper alignment. Jiggle the hose while tightening
2. Over tightening a coupling may result in to ensure the faces contact fully.
overstressing and/or cracking, and may lead to
leaking or failure. 4. Using a properly calibrated torque wrench, tighten
the coupling using a smooth, even motion until
3. When tightening hose couplings, ensure the hose an indication (audible click) is heard and felt.
does not twist on the adapter. Twisting will shorten Do NOT over tighten. For recommended torque
hose life and scar the sealing surfaces of swivel values. Refer to Table 2.8 Torque Specifications for
type couplings (JIC, 45°, etc.), which can create Hydraulic Couplings & Hoses.
leaks.
5. Apply a drop of torque seal to the connection.
4. When tightening hose couplings, use a torque
wrench (with crow’s foot) on the hose end hex
swivel nut, and a standard box wrench on the
hose end stem hex to hold the hose from twisting.
Box
Wrench
Torque Wrench
with Crow’s Foot
5. Lubricate all O-ring surfaces with suitable

hydraulic oil prior to installation in the flange head
and O-ring seal grooves. This will minimize the
possibility of damage to the O-ring when installed.
6. Install any 45° and 90° hydraulic hose ends first,

then align direction and tighten. Adjust the swivel
nut on the straight hose end before tightening to
create the desired flow.

Models 6826 & 6832
167955
Torquing Using the Flats From Wrench FLATS FROM WRENCH RESISTANCE CHART
Resistance Method for JIC Hose Ends
This method is applicable for JIC (37°) and FFOR Size FFWR
(Flat Face O-ring) hose ends only, wherever the 37° Tube
Dash Frac. (in.) Swivel Nut
components are inaccessible with torque wrench/ Nut
crow’s foot tools, or when a properly calibrated torque -4 1/4" 2 1.5
wrench is not available.
-5 5/16" 2 2
1. Align the hose end or fitting to the mating -6 3/8" 1.5 1.5
component. -8 1/2" 1.5 1.25
2. Install the swivel hose end nut hand tight to the -10 5/8" 1.5 -
fitting to assure proper alignment. Jiggle the hose -12 3/4" 1.25 -
while tightening to ensure the faces contact fully. -16 1" 1 -
-20 1 1/4" 1 -
3. Tighten the nut using a box wrench until minor
resistance is felt. -24 1 1/2 1 -
-32 2" 1 -
4. Mark the position of the nut relative to the fitting
with a marking device (paint marker).
Mark the hose This example shows the

end and fitting nut tightened 1 flat past
the mark.
5. Referencing the following chart, use a second box

wrench to tighten the nut the appropriate number
of flats past the mark. Do NOT over tighten.
Using two Box Wrenches, tighten

the nut the appropriate number
of flats past the mark (refer to the
FFWR chart above).
6. Apply a drop of torque seal to the connection.
5.1-6 Checking the Holding Valve
1. Raise the platform to an approximate height of

13 ft / 4 m.
2. Locate the emergency lowering valve in the cutout

on the front of the tank side cabinet.

Models 6826 & 6832
167955
5.1-7 System Pressure Setting Adjusting the Pressure
6. Loosen the jam nut (counterclockwise) on the

Checking the Pressure system pressure relief valve.
1. Bring the control box down from the platform to 7. Still steering fully left or right to create pressure, turn
the ground so it will be accessible while working the system relief valve adjustment screw clockwise
(Refer to 5.1-4). to raise the pressure, or counterclockwise the lower
the pressure, until it matches the value given on
2. Refer to the aerial platform’s serial plate for the
the serial plate.
correct system pressure for the unit.
3. Connect a pressure gauge to the quick disconnect

fitting located on the lift side of the main manifold
in the tank side cabinet.
1.
2. or
3. Psi should
Pressure gauge
attached to quick System pressure match serial plate
disconnect fitting relief valve
9. Tighten the jam nut and apply a dab of torque seal

where the jam nut and adjuster screw meet.
4. With the engine on, use the control box joystick to 10. Remove the pressure gauge and reconnect the
steer fully left or right to produce pressure. Read control box to the platform.
the pressure on the gauge.
5. If the pressure shown on the gauge matches that

on the serial plate, no further action is needed.
However, if it does not match that on the serial
plate, proceed to the next step.

Models 6826 & 6832
167955
5.1-8 Lift Pressure Setting 6. To create pressure, with the engine on and the lift/
off/lower switch in the lift position, tilt the joystick
forward, as though trying to raise the platform.
Checking the Pressure
Read the pressure on the gauge.
1. Bring the control box down from the platform to
7. If the pressure shown on the gauge matches that
the ground so it will be accessible while working
on the serial plate, no further action is needed.
(Refer to 5.1-4).
However, if it does not match that on the serial
2. Refer to the aerial platform’s serial plate for the plate, proceed to the next step.
correct lift pressure for the unit.
3. The lift manifold hose and port is located on the rear

Adjusting the Pressure
side of the main manifold in the tank side cabinet.
To access it, release the latch beside the manifold, 8. Continuing from Step 6 above, loosen the jam nut
then using the handle, tip the manifold forward. (counterclockwise) on the lift pressure relief valve.
4. With an oil pan and rag handy, disconnect the 9. With the joystick still forward as though attempting
hose, capping off or plugging both the hose and to raise the platform, turn the lift relief valve
the fitting on the manifold. adjustment screw clockwise to raise the pressure,
or counterclockwise the lower the pressure, until
it matches the value given on the serial plate.
1.
Cap lift fitting
and plug
hose end
Use handle
to tip the
2. or
manifold
Release the latch forward
5. Connect a pressure gauge to the quick disconnect

fitting located on the top of the main manifold.
3. Psi should
match serial plate
9. Tighten the jam nut and apply a dab of torque seal

where the jam nut and adjuster screw meet.
10. Reconnect the lift hose to the main manifold lift port
Lift pressure (Refer to 5.1-5).
relief valve
11. Remove the pressure gauge and reconnect the
Pressure gauge control box to the platform.
attached to quick
disconnect fitting

Models 6826 & 6832
167955
5.1-9 Grease Points Applying Grease
1. Remove the cap from the grease fitting.

Grease Fitting Locations
2. Using a clean rag, wipe off any dirt or debris from
1. There are either 1 or 5 grease fittings on the
the grease fitting.
6826 RT / 6832 RT, depending on options. They
are located: 3. Connect a grease gun to the grease fitting, and
• On the stationary end of the steer cylinder (1 pump until a small amount of grease can be seen
fitting per unit). coming out around the joint or bearing.
4. Disconnect the grease gun.

• On each outrigger foot (1 fitting per outrigger,
if equipped, 4 per unit). 5. Wipe off any excess grease from around the joint
or bearing, and from the grease fitting.
6. Replace the grease fitting cap.

Models 6826 & 6832
167955
5.1-7 Electronic Tilt Switch Setup 7. Install the new switch in the same orientation
Procedure as the old switch. Connect switch plug to 4 pin
connector.
Machines that are not equipped with outriggers have
an electronic tilt switch located inside the engine NOTE: The tilt switch circuit is only powered when
compartment. During operation, the switch monitors controls are powered up.
machine tilt front to back, and side to side. Aerial
platform tilt is measured relative to a learned zero 8. Turn main power disconnect switch on.
position.
9. Select Off–Lift–Drive key switch to Lift position or
The zero position is calibrated using the following Drive position.
set-up procedure, based on the position of the
machine with the platform leveled and fully lowered. 10. Pull out all emergency stop buttons.
Two LED indicator lights on the top of the switch show 11. Verify switch is powered. The red and green LED
operating conditions. indicator lights should be flashing.
12. On the back side of the switch, press and release

Tilt Switch Replacement the Set-up button 3 times.
Follow this procedure to install and program a new

LED Indicator
zero position in a replacement tilt switch.
Lights
NOTE: Make sure part number of old and new tilt
switch are the same.
Y AXIS
X AXIS
Set-up Button
M62332AA
13. The red LED then flashes

for 4 seconds during a
stabilization period. Red LED
Green LED
14. Both LEDs then flash for

1 second, indicating the
switch is learning the new
1. Park aerial platform on a firm level surface. zero position.
Red LED
2. Fully lower the platform. 15. When both LEDs are on Green LED
3. Chock or block wheels to keep the aerial platform continuously, it indicates

from rolling forward or backward. the switch has learned the
new zero position.
4. Push in emergency stop buttons and turn main Red LED
16. The green LED then
power disconnect switch off. Green LED
flashes and the red LED
5. Disconnect tilt switch from 4 pin connector. stays on for 2 seconds
indicating the switch is verifying the new zero
6. Remove old tilt switch from mount. position.

Models 6826 & 6832
167955
17. The green LED stays on continuously indicating 9. Both LEDs turn off, then begin flashing for a 5
the switch is ready for normal operation. second period.
18. Turn main power disconnect switch off. 10. During this 5 second period, press and release the
Set-up button 3 times.
19. Push in all emergency stop buttons.
11. The red LED then flashes for 4 seconds during a
20. Remove wheel chocks. stabilization period.
12. Both LEDs then flash for 1 second indicating the

switch is learning the new zero position. When
Reprogramming Existing Tilt Switch
both LEDs are on continuously, it indicates the
Follow this procedure to reprogram an existing tilt switch learned the new zero position.
switch. Reprogramming the switch records a new zero
position. 13. The green LED then flashes and the red LED stays
on for 2 seconds indicating the switch is verifying
1. Park aerial platform on a firm level surface. the new zero position.
2. Fully lower the platform. Reprogramming the 14. The green LED stays on continuously indicating
switch learns the switch is ready for normal operation.
3. Chock or block wheels to keep the aerial platform NOTE: If the Set-up button is not pressed 3 times
from rolling forward or backward. during Step 10, the switch exits the program
mode and returns to normal operation using
NOTE: The tilt switch circuit is only powered when the previous zero point.
controls are powered up.
15. Turn main power disconnect switch off.
4. Turn main power disconnect switch on.
16. Push in all emergency stop buttons.
5. Select Off–Lift–Drive key switch to Lift position or
Drive position. 17. Remove wheel chocks.
6. Pull out all emergency stop buttons.
7. Verify switch is powered. The red and green LED

indicator lights should be flashing.
8. On the back side of the switch, press and hold the

Set-up button for 3 seconds.
LED Indicator
Lights
Set-up Button
M62332AA

Models 6826 & 6832
167955
Tilt Switch Operation
The following describes LED operation with the system

powered.
The green LED on

continuously indicates normal
operation. Both tilt axes are
within the specified degrees of
the learned zero position.
Green LED on
The green LED flashing
indicates the aerial platform is
moving in or out of tilt angle
limits. The time delay has not
occurred yet.
The red LED is on

continuously when the tilt
angle on one or more axes is
Red LED on
off more than the allowable
degrees from the zero
position.
Both LEDs on continuously
indicates a fault in the system
is detected. The switch does
not function.
Green and Red After a period of 5 seconds
LEDs on or on power up, the switch
attempts to return to normal
operation. If the fault is still
detected, both LEDs remain
on.

Models 6826 & 6832
167955
Engine
5.2-1 Kubota Dual Fuel (DF972 / WG752) Resistance Checks
Resistance of Pick-Up Sensor

A B
1. Disconnect the connector.
2. Measure the resistance with the ohmmeter.
3. If the resistance is not within the factory
specifications, replace it.
Resistance Factory Spec. A – B 1.85 to 2.45 kΩ at 20°C
Resistance of Ignition Coil
1. Disconnect the connector. B C

2. Measure the resistance with an ohmmeter.
A
3. If the resistance is not within the factory
A – B 1.87 to 2.53 Ω at 20°C

Resistance Factory Spec.
A – C 10.4 to 15.6 Ω at 20°C
A: Terminal (+) C: High Tension Cord

B: Terminal (–)
Resistance of Ignitor
1. Disconnect the connector. A B

2. Measure the resistance with an ohmmeter. C D
3. If the resistance is not within the factory E F
G H
(1)
Important:
To replace the ignitor with a service part, make sure
the ignitor has the same part cord No / ID mark as
the old one. (See the information label (1).)

Models 6826 & 6832
167955
5.2-2 Fan Belt Replacement and Test and Adjust the Deflection
Adjustment
7. Measure the fan belt deflection by depressing
the belt halfway between the fan drive pulley and
Kubota recommends inspecting the fan belt every 100 the alternator pulley, at about 22 ft•lb (98 N•m )
hours, and replacing it every 500 hours. of force.
Inspect the Fan Belt for Wear
1. Inspect the fan belt for any signs of damage, such Fan Alternator
as cracks or tears. Inspect the fan belt for signs of pulley
wear, which may include the belt sinking into the
pulley groove.
Fan
pulley
2. If damage or wear is found, replace the fan belt as

described in the next section.
Replace the Fan Belt 8. If the deflection is greater than or 1/4–5/16 in (7–9 mm),
loosen the alternator adjustment bolt. Use a pry
3. Remove the alternator pulley cover, and loosen the between the alternator and engine block to adjust
alternator adjustment bolt. the position of the alternator. Tighten the bolt.
4. Remove the old fan belt, and install a new one.
5. Replace the alternator pulley cover, and tighten the

adjustment bolt.
6. Measure and adjust the fan belt deflection as

described in the next section.
Adjustment bolt
Pulley cover
9. Retest the deflection, and continue to adjust as
needed until it falls within the range specified
above.

Models 6826 & 6832
167955
5.2-3 Kubota Dual Fuel (DF972 / WG752) High Throttle Check and Setting
Engine Throttle Setting
4. Push the solenoid plunger in, and hold it there.
Measure the rpm using a digital tachometer, as
Preparation described in Step 2.
1. Look for a piece of reflective tape on the fan belt
pulley. If the reflective tape is missing, attach a small
piece.
2. When measuring the engine speed using a digital

tachometer, aim the tachometer at this reflective
strip while the engine is running.
5. If the tachometer reads 3500 ±50 rpm , the high

throttle rpm is already properly set. Skip to Step 8
to check the low throttle rpm. If the tachometer
reading is outside of the range given above,
proceed to the next step to adjust it.
6. Adjust the length of the stroke by first loosening

the jam nut, then turning the threaded link and
measuring the rpm until it reaches 3500 ±50 rpm.
7. Once the correct rpm is reached, apply a drop

of Loctite 242 to the thread, and tighten the nut
against the threaded link. Use vice grips to hold
the link stationary, and a wrench to tighten the nut.
3. On the platform control box, set the low/high throttle

switch to low. Start the engine and let it run until it
reaches normal operating temperature.
1. Turn threaded
link
2. Tighten nut

Models 6826 & 6832
167955
Low Throttle Check and Setting
8. Measure the rpm using a digital tachometer, as

described in Step 2.
9. If the tachometer reads 2050 ±50 rpm , the low

throttle is already properly set. No further action is
required. If the tachometer reading is outside of the
correct range, proceed to the next step to adjust it.
10. Adjust the length of the long threaded bolt by

turning the locknut and measuring the low throttle
rpm until it reaches 2050 ±50 rpm.
11. Once the correct rpm is reached, apply a drop of

Loctite 242 to the thread of the long bolt. Tighten
the jam nut.

Models 6826 & 6832
167955
5.2-4 Kubota Diesel (D902) Engine High Throttle Check and Setting
Throttle Setting
4. Measure the rpm using a digital tachometer, as
described in Step 2.
Preparation
5. If the tachometer reads 3500 ±50 rpm , the high
1. Look for a piece of reflective tape on the fan belt throttle is already properly set. No further action is
pulley. If the reflective tape is missing, attach a small required. If the tachometer reading is outside of the
piece. correct range, proceed to the next step to adjust it.
2. When measuring the rpm using a digital 6. Adjust the high throttle by first loosening the jam
tachometer, aim the tachometer at this reflective nuts on either end of the long coupling nut, then
strip while the engine is running. turning the coupling nut and measuring the rpm
until it reaches 3500 ±50 rpm.
Coupling nut
Jam nuts
7. Once the correct rpm is reached, apply a drop of

Loctite 242 to the threads, and tighten the jam nuts
on each end.

switch to low. Start the engine and let it run until it
reaches normal operating temperature, then switch
it to high throttle for the next step.

Models 6826 & 6832
167955
Low Throttle Check and Setting 5.2-5 Replacing the Air Cleaner Element
switch to low. Kubota recommends replacing the air cleaner element
once a year. More frequent changes may be needed in
9. With the engine in low throttle, measure the rpm dusty environments.
using a digital tachometer, as described in Step 2.
NOTE: The air cleaner uses a dry element. Never
10. If the tachometer reads 2050 ±50 rpm , the low apply oil to it.
throttle rpm is already properly set. No further
action is required. If the tachometer reading is 1. Unlatch and remove the air cleaner cap. Use a
outside of the range given above, proceed to the cloth to clean any dirt or dust from out of the cap.
next step to adjust it.
2. Remove the old air cleaner element by pulling it
11. Adjust the low idle by first loosening the low idle straight out.
stop jam nut, then turning the low idle stop screw
and measuring the engine speed until it reaches
2050 ±50 rpm.
12. Once the correct rpm is reached, apply a drop

Loctite 242 to the thread, and tighten the jam nut.
Low idle
screw
Low idle
jam nut 3. Install a new air cleaner element, pushing firmly
to seat it.
4. Reinstall and latch the air cleaner cap, ensuring the

TOP mark is facing up.

Models 6826 & 6832
167955
5.2-6 Replacing the Fuel Filter Element 5.2-7 Bleeding the Fuel System of Air
(Kubota D902) (Kubota D902)
Kubota recommends replacing the fuel filter every 400 Bleeding the fuel system of air is required after chang-
hours. ing fuel hoses or filters, or after the fuel tank has
become empty.
1. Close the fuel filter lever (turn counterclockwise).
1. Allow the engine to cool, if it has been running.
2. Unscrew the retaining ring and remove the filter
cup. 2. Fill up the fuel tank with fuel.
3. Remove the old fuel filter element. 3. Open the fuel filter lever (vertical position).
4. Rinse the inside of the cup with diesel fuel or

kerosene.
5. Install a new fuel filter element, and reassemble

the fuel filter cup and retaining ring, ensuring all
components are free of dirt and dust.
6. Bleed the fuel system of air (refer to 5.2-7).

Fuel Lever
Open
Closed
Fuel Lever 4. Open the air vent plug on the top of the fuel injection
Open pump a few turns. Some air bubbles should come
Closed out.
Filter Element
Filter Cup
5. When no more air bubbles are seen, close the air

vent plug.
Retaining Ring

Models 6826 & 6832
167955
5.2-8 Replacing the Oil Filter Cartridge 5.2-9 Changing the Oil
Kubota recommends changing the oil every 200 hours.
Kubota recommends replacing the oil cartridge every
400 hours. 1. With the aerial platform on a level surface, start the
engine and warm it up for approximately 5 minutes.
Shut off the engine.
NOTE: Be sure to stop the engine before changing
the oil filter cartridge.
2. Place a container underneath the engine’s oil pan
drain plug.
1. Remove the old oil filter cartridge with a filter
wrench. 3. Remove the drain plug, and allow the oil to drain
completely.
4. Screw the plug back into the oil pan, tightening it

to 24 to 27 ft•lb or 33 to 37 N•m.
5. Unscrew one of the oil filler caps and fill the engine
with new oil, up to the upper line on the dipstick.
Reinstall the cap.
Above 25°C (77 °F) SAE30, SAE 10W-30 or 10W-40

0° to 25°C (32°F to 77°F) SAE20, SAE10W-30 or 10W-40
Below 0°C (32°F) SAE10W, SAE10W-30 or 10W-40
NOTE: When using oil of a different maker or viscosity

than the previous oil, be sure to drain all of
the old oil before refilling with new oil. Do not
intermix different types.
6. Start the engine and run it for 10 to 15 minutes,

checking for leaks at the oil pan drain plug.
Oil filler cap
2. Prepare a new filter cartridge by applying a light

coating of oil to the new cartridge gasket.
3. Install the new cartridge by screwing it in by hand.
NOTE: Do not over tighten the filter as it may cause

deformation of the rubber gasket.
4. The engine oil level normally decreases a little after

replacing the oil filter cartridge, so run the engine
for 10 to 15 minutes, then shut it off and allow it
to cool.
5. Check for oil leaks around the gasket, and if no Dipstick Drain plug
leaks are found, check the oil level using the
dipstick.
6. Replenish the oil if needed.

Models 6826 & 6832
167955
5.2-10 Checking and Replenishing the 5.2-11 Draining and Refilling the Radiator
Radiator Coolant Level
Kubota recommends completely draining and replac-
Kubota recommends checking the coolant level daily. ing coolant once a year.
Checking and Replenishing Coolant NOTE: Do not remove the radiator cap until the
coolant had dropped below its boiling point.
1. Check the coolant level via the recovery tank.
Coolant should be between the FULL and LOW
marks. 1. Place containers under the drain plugs to catch the
coolant. One drain plug is located on the underside
2. If the coolant is too low, determine the cause and of the radiator, and the other on the body of the
remedy it by following Step A or B below: engine.
A – Leaks 2. Open both drain plugs, and slowly open the

radiator cap to relieve pressure. Then open the
3. Inspect both drain plugs and the radiator hoses.
radiator cap fully. The coolant will start to drain.
Repair or replace faulty or leaking components.
3. Place a container under the recovery tank, and
4. Pre-mix 50% long-life coolant and 50% clean, soft
disconnect the overflow hose from the underside
water, stirring it well, and replenish the recovery
of the tank. Drain the tank.
tank up to the FULL line.
4. When all the coolant has drained from the radiator,
NOTE: Do not intermix different brands of coolant. engine, and recovery tank, reconnect the recovery
If the existing coolant cannot be identified, tank hose, and close both drain plugs.
drain the remaining coolant and refill with new
coolant. Refer to 5.2-11 for instructions on 5. Pre-mix 50% long-life coolant and 50% clean, soft
draining the coolant. water, stirring it well.
6. Refill the radiator, venting air from the upper and

B – Evaporation lower radiator hoses by jiggling them while filling
the radiator with coolant. The coolant should
5. Replenish the recovery tank up to the FULL line
reach the FULL line on the recovery tank, but not
with clean, soft water.
go past it.
7. Securely close the radiator cap.

Radiator cap 8. Start the engine and run it for a few minutes, then
shut it off.
9. Check the coolant level on the recovery tank once

again, and add more coolant to the tank if needed.
FULL
LOW
Drain plugs

Models 6826 & 6832
167955
Outriggers
5.3-1 Auto-Leveling Outrigger PC Board Layout
CN14
17A/B
28A
86A
36A
10A
28
61
09
02
02
36
44
D17B-2
CN21
D73
17C
D17B-1
71
02
78
73
77
75
72
76
74
REAR RIGHT
REAR LEFT
D74
CN20
D77
35C
71
78
73
77
75
72
76
74
D78
9CR3 9CR2
FRONT RIGHT
FRONT LEFT
D72
D71
D76
61CR 17DCR 65CR
J17D
D75
J17E ENABLE
10A
10A
10A
10A
10A
N/U
N/U
N/U
61
62
62
63
63
65
64
64
D36
CN22

Models 6826 & 6832
167955
5.3-2 Outrigger Mechanical Limit Switch Wiring Diagram
O.R. UP SWITCH (NO) - BLUE & BROWN O.R. UP SWITCH (NO) - BLUE & BROWN
PIN 1 - BLACK
PIN 1 - BLACK PIN 2 - BLACK / WHITE
PIN 2 - BLACK / WHITE PIN 3 - BLUE
PIN 3 - BLUE PIN 4 - BROWN
PIN 4 - BROWN
BACK VIEW - MALE BACK VIEW - MALE
3 2 3 2
4 1 4 1
RIGHT FRONT OUTRIGGER
PIN 1 - BLACK (10A)
PIN 2 - WHITE (66A)
BACK VIEW - FEMALE PIN 3 - GREEN (63)
PIN 4 - RED (62) BACK VIEW - FEMALE
LEFT FRONT OUTRIGGER
2 3 2 3
PIN 1 - BLACK (10A)
PIN 2 - WHITE (65A)
PIN 3 - GREEN (62) 1 4
1 4
PIN 4 - RED (36)
O.R. DOWN SWITCH (NC) - BLACK & BLACK / WHITE O.R. DOWN SWITCH (NC) - BLACK & BLACK / WHITE
LEFT FRONT OUTRIGGER SECTION VIEW RIGHT FRONT OUTRIGGER SECTION VIEW
(SHOWN IN THE RETRACTED STATE) (SHOWN IN THE RETRACTED STATE)
SIXTEEN PIN CONNECTOR PLUG LEFT FRONT

OUTRIGGER PCB ON ELECTRICAL PANEL
PIN 1 - 61 PIN 9 - 10A BLACK (2x)
RIGHT FRONT
PIN 2 - 62 GREEN PIN 10 - 10A BLACK (2x)
PIN 3 - 62 RED PIN 11 - 10A BLACK (2x)
PIN 4 - 63 GREEN PIN 12 - 10A BLACK (2x)
PIN 5 - 63 RED PIN 13 - 10A GREEN
PIN 6 - 64 GREEN PIN 14 - N/U RIGHT REAR
PIN 7 - 64 RED PIN 15 - N/U
PIN 8 - N/U PIN 16 - 65 GREEN/BLACK
LEFT REAR
TO CONTROL MODULE O.R. UP SWITCH (NO) - BLUE & BROWN
PIN 1 - 65 GREEN / BLACK
PIN 2 - 65A WHITE
PIN 3 - 66A WHITE
PIN 4 - 67A WHITE PIN 1 - BLACK
PIN 5 - 68A WHITE PIN 2 - BLACK / WHITE
PIN 6 - (N/U) PIN 3 - BLUE
O.R. UP SWITCH (NO) - BLUE & BROWN PIN 4 - BROWN
BACK VIEW - MALE
BACK VIEW - MALE
3 2
3 2 PIN 1 - BLACK
PIN 2 - BLACK / WHITE 4 1
4 1 PIN 3 - BLUE
PIN 4 - BROWN RIGHT REAR OUTRIGGER
PIN 1 - BLACK (10A)
BACK VIEW - FEMALE PIN 2 - WHITE (67A) BACK VIEW - FEMALE
LEFT REAR OUTRIGGER
PIN 3 - GREEN (64)
2 3 PIN 1 - BLACK (10A) 2 3
PIN 4 - RED (63)
PIN 2 - WHITE (68A)
PIN 3 - GREEN (10A)
1 4 1 4
PIN 4 - RED (64)
O.R. DOWN SWITCH (NC) - BLACK & BLACK / WHITE O.R. DOWN SWITCH (NC) - BLACK & BLACK / WHITE
LEFT REAR OUTRIGGER SECTION VIEW RIGHT REAR OUTRIGGER SECTION VIEW
(SHOWN IN THE RETRACTED STATE) (SHOWN IN THE RETRACTED STATE)

Models 6826 & 6832
167955
5.3-3 Auto-Leveling Outrigger Settings LED ERROR CODES

and Error Codes
EVERYTHING OK ON
Reading the Codes: VEHICLE TILTED 1/1

OUTRIGGERS CANNOT BE MOVED ! 1/2
In order to read the fault codes, a sequence of pauses OUTRIGGERS NOT HOME 2/2
and flashes can be seen on the LED mounted on the
outrigger control module. The codes are continuously NOT FULLY LEVEL 2/1
displayed by the LED until the fault is cleared, the outrig- RELEASE OUTRIGGER DEMAND ! 5/5
ger control module is reset and no longer detects the
CHECK OUTRIGGER SUPPLY (P4-9) 5/2
fault, or idle timeout becomes active.
The sequence is as follows: CANNOT LEVEL : BAD TILT SENSOR 7/1
OUTRIGGERS MANUALLY CONTROLLED ! 6/6
1. Half second flashes followed by half second pauses
indicate the first digit. TESTING HWFS 7/8
2. A 2.5 second pause. B+ SUPPLY TOO LOW 5/1
3. Half second flashes followed by half second pauses
STARTUP ! 7/7
indicate the second digit
4. A 5 second pause. FAULT : BAD SLAVE MICRO 7/5
FAULT : BAD TILT SENSOR 7/1
Repeat Steps 1-4
FAULT : BAD HWFS 7/2
Since the outrigger control module only reports one error, FAULT : P2-5 FAULTY 8/1
only one code can be read from the LED per instance. FAULT : P2-6 FAULTY 8/2
If the error is cleared and another error is present, it will
then be presented. FAULT : P2-8 STUCK ON 8/3
FAULT : P2-8 ALWAYS ON 8/4
FAULT : P2-8 ALWAYS OFF 8/5
FAULT : HWFS STALLED ! 7/6
60402AA

Models 6826 & 6832
167955
5.3-4 Auto-Leveling Outrigger Error Code Breakdown
RELEASE OUTRIGGER DEMAND! 5/5

Check inputs on P2 pins 5 & 6 - the “auto-level” or “auto-retract” input is active at power-on or
when it is not allowed to carry out the function.
OUTRIGGERS CANNOT BE MOVED! 1/2

Check input on P2 pin 10 – “auto-level” or “auto-retract” has been requested but the platform is
elevated.
NOT FULLY LEVEL 2/1

The outrigger legs are all down (touching the ground) but the platform is not fully level.
OUTRIGGERS NOT HOME 2/2

The outrigger legs are not all down (touching the ground) and also are not all home (fully
retracted).
B+ SUPPLY TOO LOW 5/1

CHECK OUTRIGGER SUPPLY (P4-9) 5/2
Check that the battery voltage is not too low.
VEHICLE TILTED 1/1
These is not a true fault – move the vehicle to level ground!
TESTING HWFS 7/8

STARTUP! 7/7
These are not true faults unless they do not clear – the start-up tests should only occur for a
short time.
OUTRIGGERS MANUALLY CONTROLLED! 6/6

This is not a true fault – the outriggers are being manually operated (one or more outrigger legs
on P4 pins 1-8 is high, when the outrigger control module is not active.
CANNOT LEVEL (BAD TILT SENSOR) 7/1

FAULT: BAD TILT SENSOR 7/1
FAULT: BAD HWFS 7/2
FAULT: BAD SLAVE MICRO 7/5
FAULT: HWFS STALLED! 7/6
FAULT: P2-5 FAULTY 8/1
FAULT: P2-6 FAULTY 8/2
FAULT: P2-8 STUCK ON 8/3
FAULT: P2-8 ALWAYS ON 8/4
FAULT: P2-8 ALWAYS OFF 8/5
60412AB
These are internal faults. If the fault persists after the power has been reset, the outrigger control module may need
to be replaced.

Models 6826 & 6832
167955
5.3-5 Hand Held Calibration/Diagnostic Tool Key Functions
WARNING
Only trained and authorized personnel shall be permitted to service an aerial platform.
WARNING
Read all instructions closely before attempting each phase of this procedure.
SYMBOL KEY FUNCTIONS
ESC/ENTER BUTTONS
To move back and forth between menu and sub-menu
LEFT/RIGHT BUTTONS
Select menus and setting to be adjusted
UP/DOWN BUTTONS
Adjust setting values
M62172AA
Outrigger Settings
Model 6826RT 6832RT
O.R. Settings 7 7

Models 6826 & 6832
167955
5.3-6 Outrigger Control Module Instructions

When an EZcal hand-held device is connected to the OCM1 control module, a two line displays shows various
menus and settings. At any time the top line of the display describes the currently selected menu and the bottom
line shows the currently selected item in that menu.
Six buttons on EZcal allow easy navigation through the menus:

 and  change the selected item (the bottom line display)
ENTER enters the selected new menu when available (top line display changes)
 and  adjusts the selected item when available
ESC exits the current menu back to the previous menu
TOP LEVEL MENU OPTIONS

HELP Select this menu to see a description of current OCM1 status
DIAGNOSTICS Select this menu to see switch input status & logged data
ACCESS LEVEL Select this menu & enter correct code to enable adjustments and calibrations
ADJUSTMENTS Select this menu to see and adjust OCM1 settings
NOTE: this menu provides for adjustments which might be needed for different work
activities
SETUPS Select this menu to carry out initial set-up of the OCM1
NOTE: this menu provides for set-ups which are needed to configure the OCM1 for a
particular vehicle
HELP MENU OPTIONS

(help message) A message displays current OCM1 status, indicating if everything is OK or if there is an
error code (see LED Error Codes – Table 5.3)
DIAGNOSTIC MENU OPTIONS

SYSTEM Select this menu to see general OCM1 system information
SWITCHES Select this menu to see switch input status
OUTPUTS Select this menu to see OCM1 output status
LOG Select this menu to see logged information
DIAGNOSTIC / SYSTEM MENU OPTIONS

OUTRIGGERS Displays various status during the auto-level function
TILT Displays vehicle tilt in X and Y orientations measured by integral sensor
TILTED Displays whether vehicle is tilted (YES or NO)
BATTERY Displays battery supply voltage (on P2-12)
DIAGNOSTIC / SWITCHES MENU OPTIONS

LR/P2-1 High when the left rear outrigger is in contact with the ground
RR/P2-2 High when the right rear outrigger is in contact with the ground
RF/P2-3 High when the right front outrigger is in contact with the ground
LF/P2-4 High when the left front outrigger is in contact with the ground
EXTEND/P2-5 High to activate the auto-level function
RETRACT/P2-6 High to activate the auto-retract function
ELEV/P2-10 High when the scissor stack is stowed (elevated input indicates that the vehicle is
stowed).

Models 6826 & 6832
167955
DIAGNOSTIC / OUTPUTS MENU OPTIONS

LAMP/P2-7 Displays state of outrigger control box light
STABLE/P2-8 Displays state of stable (all legs touching the ground) output
TILT/P2-9 Displays state of tilt
LRe/P4-1 Displays state of left rear outrigger extend valve
RRe/P4-2 Displays state of right rear outrigger extend valve
RFe/P4-3 Displays state of right front outrigger extend valve
LFe/P4-4 Displays state of left front outrigger extend valve
LRr/P4-5 Displays state of left rear outrigger retract valve
RRr/P4-6 Displays state of right rear outrigger retract valve
RFr/P4-7 Displays state of right front outrigger retract valve
LFr/P4-8 Displays state of left front outrigger retract valve
P4-9 MON Displays the voltage to the outrigger valve (can only be seen when operating in
auto-level or retract)
DIAGNOSTIC / LOG MENU OPTIONS

MAX.BATTERY Displays maximum recorded battery supply voltage
OCM1 version Displays part number and software version of GP106
EZcal version Displays software version of EZcal
ACCESS LEVEL MENU OPTIONS

CODE xxxx ACCESS LEVEL 3 (allows viewing only)
ACCESS LEVEL 2 (allows setup on OCM1)
ADJUSTMENTS MENU OPTIONS (factory set – not adjustable)

Xtilt TRIP Displays the tilt trip point in the X orientation
Ytilt TRIP Displays the tilt trip point in the Y orientation
TILT ENTRY Displays the tilt delay time
TILT EXIT Displays the tilt delay time
Xlevel TRIP Displays the tilt trip point in the X orientation during the auto-level function
Ylevel TRIP Displays the tilt trip point in the Y orientation which applies during the auto-level function
MACHINE SETUP MENU OPTIONS (factory set – not adjustable)

DEFAULTS Allows all adjustments & machine settings to be set to defaults
WARNING: all GP106 settings will be changed; use with caution!
CALIBRATE LEVEL Allows levelling of the integral tilt sensor of the GP106, when the vehicle is
positioned on level ground (see Appendix Four)
TILT MODE Allows configuration of the GP106 tilt output (P2-9):
1 – output turns on to light lamp when tilted
2 – output turns off to cutout functions when tilted
3 – output turns off to cutout functions when tilted AND elevated
TILT FILTER Displays the filter applied to the tilt measurements during the auto-level function
(used to minimize the effect of vehicle vibrations on the tilt measurement)
Xlevel TARGET Displays the tilt in the X orientation at which the auto-level function will complete.
Ylevel TARGET Displays the tilt in the Y orientation at which the auto-level function will complete.
tilt SLACK Displays the amount of vehicle tilt exceeding the Xtilt TARGET and/or Ytilt TARGET in
which the auto-level function does not attempt to level
EXAMPLE:
Xtilt TARGET=0.3°, Ytilt TARGET=0.7°, tilt SLACK=0.5°
If machine is tilted to 1.0° in the X and Y orientations, the auto-level function will attempt
to level the X orientation (0.3+0.5<1.0) but does not attempt to level the Y orientation
(0.7+0.5>1.0)
RANGE: 0.0° to 1.0°, default 0.3°

Models 6826 & 6832
167955
IMPORTANT By using Left/Right buttons, select the Calibrate

Each phase must be completed before the next Level from the menu and press the ENTER.
phase can be carried out. All phases must be
completed before the aerial platform can be 12. The display will show Calibrate Level: Yes: Enter,
operated. Always follow the instructions of the No: ESC.
Calibration instrument. Select the Yes from the menu by press the ENTER
button.
1. Ensure aerial platform is parked on a firm and level 13. The display will show Calibrate Level: Tilt 0.0’ ,
surface. 0.0’.
Select the ESCAPE from the menu once.
2. Elevate the scissors high enough to lay a level
across the base tubes. Ensure there is no debris on 14. The display will show Setups Calibrate Level.
the base and the level sits flat. Do not elevate aerial Select the ESCAPE from the menu once again.
platform higher than the high speed/tilt override
limit switch. 15. The Calibration procedure is complete, unplug and
remove the EZcal.
3. Manually operate the outriggers and level the
machine in 4 places: left side, right side, front and 16. Close the hydraulic/electric cabinet.
rear. All 4 outriggers must be firmly placed and all
4 tires are off the ground.
4. Double check that the aerial platform is level at all

4 points.
5. Connect the EZcal tool to the P1 connector on the

CONTROL MODULE.
6. The display will show Help: Press Enter.

By using Left/Right buttons, select the Access
Level (3 ) from the menu and press the ENTER
button.
7. The display will show Access Level: Code (0000).

By using the Up/Down buttons, enter the Access
Level Code (1 1  2  2) followed by pressing
the ENTER button.
8. The display will show Access Level 2.

By using Left/Right buttons, select the Setups from
the menu and press the ENTER button.
9. The display will show Setups: Change Defaults.

Select the Change Defaults from the menu and
press the ENTER button.
10. The display will show Defaults, 0 = Custom.

By using Up/Down buttons, select the Defaults:
Code Setting for your Model (For Default Code
Refer to Table 5-3) from the menu and press the
ENTER button and followed by ESCAPE button.
11. The display will show Setups Change Defaults.

Models 6826 & 6832
167955
5.3-7 Auto-Leveling Outrigger Control Module Pin Reference Chart
LED
GP106 Control Module
WIRE #
PIN
PLUG AND WIRE FUNCTION
#
COLOUR
P1 The Calibration Connection
P2 1 68A White Input indicating that the LEFT REAR outrigger is in contact with the ground
P2 2 67A Red/White Input indicating that the RIGHT REAR outrigger is in contact with the ground
P2 3 66A Blue/White Input indicating that the RIGHT FRONT outrigger is in contact with the ground
P2 4 65A Green/White Input indicating that the LEFT FRONT outrigger is in contact with the ground
P2 5 70 Green/Black Input for AUTO-LEVEL function to extend the outriggers to level the machine
P2 6 79 Green Input for AUTO-RETRACT function to retract the outriggers until the switch is released
P2 7 70A Red/White Outrigger Light on Outrigger Control Box
P2 8 65 Green/Black STABLE output to indicate that all outriggers are in contact with the ground
P2 9 28 Green TILT output to indicate that the machine is level (ANSI/CSA only)
P2 10 44 Green Tilt override / High Drive Cutout
P2 11 02 White Negative Input
P2 12 10A Black Main Power Input
P4 1 78 Black/White Output used to extend the LEFT REAR outrigger
P4 2 77 Blue/Black Output used to extend the RIGHT REAR outrigger
P4 3 76 Red/Black Output used to extend the RIGHT FRONT outrigger
P4 4 75 Orange/Black Output used to extend the LEFT FRONT outrigger
P4 5 74 Black Output used to retract the LEFT REAR outrigger
P4 6 73 Blue Output used to retract the RIGHT REAR outrigger
P4 7 72 Red Output used to retract the RIGHT FRONT outrigger
P4 8 71 Orange Output used to retract the LEFT FRONT outrigger
P4 9 35C White/Black Power input for outriggers
60401AC

Models 6826 & 6832
167955
5.3-8 Outrigger Upper Limit Switch (LS61, Limit Switch Replacement

LS62, LS63, LS64) Replacement and 1. Mount the new limit switch (138060) loosely on the
Adjustment bracket, using the hardware removed previously.
2. Starting from the top, place the new limit switch

Machine Preparation cable in the split loom.
1. Ensure the aerial platform is parked on a firm level
surface. 3. Adjust the cable in the split loom as needed, and
close the split loom by wrapping electrical tape
2. Fully retract the outriggers. around it at regular intervals. Tie wrap the split loom
to the hoses.
3. Turn the main power disconnect switch to the OFF
position. 4. Cut off any unneeded length from the cable, and
strip the end to exposed the wires beneath.
4. Chock or block the wheels to keep the aerial
platform from rolling forward or backward. 5. Strip the ends from each wire and crimp a ferrule
to each wire end.
Limit Switch Removal 6. Insert the wires into the connector end removed
1. Remove the bolts and washers (x4) securing previously. (Refer to 3.14 Outrigger Harness Wiring
the upper limit switch/hose cover. Set aside the Diagram.) Reconnect the connector.
hardware and cover for reinstallation later.
2. Remove the washers, bolts, and nuts (x2) Limit Switch Adjustment
securing the limit switch to the bracket. Set aside 1. With the outriggers retracted, slide the limit switch
for reinstallation later. on the bracket until the plunger is depressed
against the actuator rod cap. Apply a small amount
of Loctite to the bolts, and tighten the bolts and
nuts.
3. Remove the limit switch cable from the split loom

tubing, cutting tie wraps and tape as needed to
free it.
4. Disconnect the connector, and remove the limit

switch wires and ferrules, retaining the connector Limit Switch Testing
for reuse later. Discard the old limit switch and 1. Turn main power disconnect switch to the ON
cable. position, and start the engine.
2. With the outriggers fully retracted, the unit should

be drivable. With the outriggers extended more
than halfway, the unit should not be drivable.

Models 6826 & 6832
167955
5.3-9 Outrigger Lower Limit Switch (LS65, 6. Remove the cable from the split loom. Gently pull
LS66, LS67, LS68) Replacement and the cable down through the outrigger weldment,
Adjustment and through the rubber grommet. Retain the rubber
grommet. Discard the old limit switch and cable.
Machine Preparation
1. Ensure the aerial platform is parked on a firm level Limit Switch Replacement
surface. 1. Install a new limit switch (138059) to the mounting
block using the hardware removed earlier.
2. Fully retract the outriggers.
2. Feed the new cable through the rubber grommet,
3. Turn the main power disconnect switch to the OFF and place the grommet in the hole in the outrigger
position. weldment.
4. Chock or block the wheels to keep the aerial 3. Feed the cable up through the outrigger weldment,
platform from rolling forward or backward. until it comes out the top.
4. Working from top to bottom, adjust the cable in the

Limit Switch Removal split loom and close the split loom by wrapping
1. Remove the bolts and washers (x4) securing electrical tape around it at regular intervals. Tie
the upper limit switch/hose cover. Set aside the wrap the split loom to the hoses.
hardware and cover for reinstallation later.
5. Cut off any unneeded length from the cable, and
2. Remove the screws (x2) securing the lower limit strip the end to exposed the wires beneath.
switch cover. Set aside the hardware and cover for
reinstallation later. 6. Strips the ends from each wire and crimp a ferrule
to each wire end.
3. Remove the washers and screws (x2) securing
the limit switch to the mount. Set aside for 7. Insert the wires into the connector end removed
reinstallation later. previously. (Refer to 3.14 Outrigger Harness Wiring
Diagram.) Reconnect the connector.
4. Cut the tie wraps and tape around the split loom
as needed to expose the limit switch cable.
5. Disconnect the applicable wires from the connector,

and cut the ferrules off of the wires on the end of
the cable. Retain the connector for reuse later.

Models 6826 & 6832
167955
Limit Switch Adjustment

1. Loosen the bolts securing the mounting block to the
outrigger, and slide the block until the limit switch
plunger is depressed halfway against the base
weldment. Apply a small amount of Loctite to the
bolts, and tighten them.
Limit Switch Testing

1. Turn main power disconnect switch to the ON
position, and start the engine.
2. With the outriggers fully retracted, the unit should

be drivable. With the outriggers extended more
than halfway, the unit should not be drivable.

Models 6826 & 6832
167955
Scissors Limit Switch Replacement

1. Mount the new limit switch (122010) on the cover,
using the hardware removed previously (apply a
5.4-1 High Speed Cutout Limit Switch small amount of Loctite to the bolts).
(LS5) Replacement and Adjustment
2. Slide the limit switch cover back onto the pin.
Secure it with the gear clamp removed previously.
Machine Preparation
1. Ensure the aerial platform is parked on a firm level
surface.
Limit Switch Electrical Connections
1. Route the new limit switch cable along the same
2. Chock or block the wheels to keep the aerial
path as the old one into the electrical panel cabinet.
platform from rolling forward or backward.
Use tie wraps as needed to secure them at regular
intervals.
Limit Switch Removal
2 Strip the cable jacket back to separate the wires.
1. Raise the platform to give access to the limit switch
Cut the wires to length if needed, and strip the ends.
cable, and deploy the maintenance stand.
3. Crimp a 18 GA red ferrule (115401) onto the end
2. Turn the main power disconnect switch to the OFF
of the blue wire, and a 14-16 GA x 1/4 Terminal
position.
(105359) onto the end of the brown wire. Connect
both wires to the electrical panel. (Refer to 3.18a
3. Remove the gear clamp securing the limit switch
Electrical Panel Wiring Diagram S/N 37000235 &
cover, and slide the limit switch cover off of the pin.
above.)
Set aside the clamp for reinstallation later.
3. Stow the maintenance stand and fully lower the
4. Remove the bolts, washers, and nuts (x2)
platform.
securing the limit switch to the cover. Set the
cover and hardware aside for reinstallation later.
Limit Switch Cam Setup
1. Turn the main power disconnect switch to the ON
position, and start the engine.
2. Attach the end of a measuring tape to the side of

the platform with a tie wrap, in such a way that the
measuring tape will hang down freely to the ground.
NOTE: The end of the measuring tape should be level

with the standing surface of the platform.
3. Raise the platform until the distance from the

standing surface of the platform to the ground
measures 7 ft (2.13 m).
5. Remove the limit switch and free the limit switch

cable by cutting the tie wraps.
6. Follow the cable into the electrical panel, and

disconnect the limit switch wires from the electrical
panel. Discard the limit switch.

Models 6826 & 6832
167955
4. Loosen the set screws (x2) on the limit switch cam, Platform
and rotate the cam until it depresses the limit switch
plunger. Apply a small amount of Loctite to both
set screws, and tighten them. 5.5-1 Gate Springe Hinge Adjustment
1. The tension of the spring hinges should be such

that when the gate is opened halfway and released,
it will close fully and latch.
2. To adjust the tension of the spring hinges, first

remove the safety locking screw located at the
top or bottom of each hinge. Retain the screws
for reinstallation later.
3. To increase the tension, insert a 5/32 hex wrench in

the screw socket, and turn the wrench clockwise.
To release the tension, depress the hex wrench
in the socket, let it rotate counterclockwise, then
release the hex wrench.
High Speed Cutout Limit Switch Testing
1. Raise the platform less than 84 in (213 cm), and

drive the unit at full speed. The unit should move
at high speed.
2. Then raise the platform over 84 in (213 cm).

Drive forward with joystick fully forward. Machine
should drive in low speed.
NOTE
High Speed Cutout should occur within the
tolerance zone of 81–87 (206–221).
4. Adjust the tension on both hinges until the gate

releases and latches from a half open position.
5. Reinstall the safety locking screws into the hinges

when tension adjustment is complete.

Models 6826 & 6832
167955
Notes

Models 6826 & 6832
167955
www.skyjack.com

SERVICE MANUAL HIGHLIGHTS

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SERVICE MANUAL HIGHLIGHTS

Uploaded by

Copyright:

Available Formats

SERVICE MANUAL (ANSI/CSA)

ROUGH TERRAIN SCISSORS

167955AC December 2015

SJ 68XXRT 37 004 671 & Above

Please refer to the website (www.skyjack.com) for older Serial Numbers.

Skyjack Service Center Parts & Service (Europe)

Parts (North America) Skyjack Brasil

Section 1 – Scheduled Maintenance

Section 2 – Maintenance Tables

Compact Rough Terrain Series SKYJACK, Page 3

The Safety Alert Symbol identifies important

SKYJACK, Page 4 Compact Rough Terrain Series

Operator’s Responsibility for Maintenance

Service and Maintenance

Service and Maintenance Inspections

Compact Rough Terrain Series SKYJACK, Page 5

SKYJACK, Page 6 Compact Rough Terrain Series

Maintenance and Service Safety Tips Hydraulic System & Component

5. All containers and funnels used in handling

6. When removing any hydraulic component, be sure

Compact Rough Terrain Series SKYJACK, Page 7

NOTE: Samples of hydraulic oil should be drawn Maintenance Hints

8. Replace all O-rings and seals when overhauling

9. Be sure to replace any lost hydraulic oil when

10. All hydraulic connections must be kept tight. A

SKYJACK, Page 8 Compact Rough Terrain Series

Service and Maintenance Pre-delivery/Maintenance Inspection

Service Bulletins Inspection Type Interval

Maintenance and Inspection Annual C Perform Scheduled

• Place a mark in the appropriate box after each

Keep records on all inspections. Inspection Schedule Legend

Compact Rough Terrain Series SKYJACK, Page 9

Table 1.1 Owner’s Annual Inspection Record

Model Number: _________________ Serial Number:__________________

* 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__

SKYJACK, Page 10 Compact Rough Terrain Series

Pre-Delivery/Maintenance Inspection Checklist

Hourmeter Reading: Product User:

Inspection Type Schedule P - Pass

Items for Inspection P F R N/A Items for Inspection P F R N/A

Owner: ________________________________________________ / _____________________________________________ / ______________________________________________________

User: _________________________________________________ / _____________________________________________ / ______________________________________________________

Note: Visit skyjack.com for a printable copy of this form. 167830AA

Compact Rough Terrain Series SKYJACK, Page 11

Service and Maintenance

Platform Control Console

1.1 Scheduled Maintenance Inspections • Engine wiring harness.

• Hydraulic tank filter, fittings, hoses, emergency

Inspect the following areas for chafed, corroded and

• Base to platform cables and wiring harness.

SKYJACK, Page 12 Compact Rough Terrain Series

Muffler and Exhaust Engine

Engine Air Filter

1.1-1 Manuals (B) 1.1-4 Engine Compartment

Ensure a copy of the operating manual and any other

2. Base Control Switches (B)

Compact Rough Terrain Series SKYJACK, Page 13

Muffler and Exhaust Engine

Engine Air Filter

4. Tilt Sensor (B)

• Ensure tilt sensor is properly secured and there

SKYJACK, Page 14 Compact Rough Terrain Series

Muffler and Exhaust Engine

Model Number: _ Serial Number:__

* 20 20 20 20 20 20 20 20 20__

Owner: __________________________ / _ / ________________________________

User: ___________________________ / _ / ________________________________

MODEL Weight Wheel/Outrigger Pad LCP OUP