PROJECT DOCUMENT

Room temperature:10 ℃～35 ℃

Humidity:≤80%
Installation level:0.2/1000
Payment Terms:TT , LC , Others
Ⅰ What is a bridge rubber bearing？

Bridge rubber bearing is made of multi-layer rubber sheet and thin steel plate
vulcanization, bonded, it has enough vertical steel, can the upper structure of the
reaction force reliable transfer to the pier; have good elasticity, to adapt to the beam end
of the rotation, but also has a large shear deformation capacity, to meet the upper
structure of the horizontal displacement

Ⅱ The importance of rubber bridge bearing testing

Due to the good elasticity of rubber, rubber bearings in the bridge vibration isolation and
other aspects also play a big role. With the continuous development and maturity of
engineering technology and rubber industry
The continuous development and maturity, in the plate type rubber bearing and basin
type rubber bearing on the basis of, multiply many new rubber bearing, which not only
has to

The performance of the above two bearings, and has its own characteristics.

Bridge rubber bearing composition, not only with the bridge structure has a close
relationship with the use of safety, and directly affect the use of the bridge life.

The function of the bridge rubber bearing mainly includes the following aspects: bridge
rubber bearing can help the bridge as a whole to better adapt to the bridge structure,
can cushion the bridge because of the environmental temperature, humidity.

Can cushion the bridge because of environmental temperature, humidity and other
reasons caused by the expansion and contraction of the structure and deformation.
Bridge rubber bearing can adapt to the wind or earthquakes and other irresistible factors
that lead to the displacement of the bridge structure, preventing damage to the bridge
structure.

Conventional mechanical tests for rubber bearings include: compression modulus,

shear modulus, ultimate compression resistance, friction coefficient, ageing shear
resistance and shear adhesion.

Ⅲ Machine for testing rubber bases on bridges

The Compression Shear testing machine controlled by microcomputer top mounted
cylinder and four columns, with high rigidity and strength and small deformation. It can
meet the detection requirements of plate type, basin type and spherical bearing of
highway and railway bridges. The test space is stepless adjustable, which is convenient
for the test requirements of different heights. The self-developed special multi-channel
closed-loop coordinated loading electro-hydraulic servo control system is adopted. The
microcomputer controls and coordinates the multi-stage hydraulic loading, the
continuous loading is stable, and the multi-stage test force is maintained. The data are
collected and stored automatically, the curve is drawn, and the test report is
automatically printed. The computer timely controls the test process, displays the test
force and test curve, and the operation is simple and reliable.

1.Host vertical system

It uses top mounted cylinder and four columns, and the test space is steplessly
adjustable, which facilitates the test requirements of different heights.The whole
machine has high rigidity, small deformation and accurate measurement data.

1.2 The base and beam adopt integral casting structure with reasonable structure,
reasonable rib distribution, good rigidity of the workpiece, beautiful appearance, and the
whole part is safe and reliable.

1.3 The beam is movable and can realize stepless adjustment of the test space. In
addition to meeting the test requirements of rubber bearings, corresponding auxiliary
equipment can also be added, and compression tests can be performed on some larger
samples.

1.4 The cylinder has a plunger structure and is processed by a high-precision machine
tool to ensure accuracy. The final process of the cylinder inner hole is precision
processed by a honing machine, thereby reducing the friction of the cylinder piston and
improving the measurement accuracy and service life of the testing machine; piston It is
a whole entity with a large diameter, which ensures the stability and good rigidity of its
high-pressure rod. The piston is pushed by oil pressure when it rises, and falls by its
own weight when it falls.
2 .Transverse shear system

2.1 The shearing system is composed of shearing cylinder, front and rear beams, pull
rods on both sides, shearing middle pull plate, upper and lower friction plates, top block,
connecting pin and shearing car. The double-acting servo cylinder is used to apply test
force and is supported by the shearing car. The vertical height of the transverse shear is
adjusted by the floating cylinder. The electric walking device of the shearing car is
equipped with an electromagnetic clutch, which can adjust the front and rear positions
of the shearing device. Adjust the horizontal position of the loading device to ensure the
accuracy of the shear force value and improve the detection accuracy.

2.2The double-acting servo cylinder, connecting rod, friction plate, shear trolley, floating
cylinder and guide rail constitute the main transverse system.

2.3 The shear trolley consists of rollers, floating cylinders, guide posts, walking motors
and clutch devices.

2.4 The forward and backward movement of the shearing trolley is realized electrically,
without manual pushing, and is equipped with an electromagnetic clutch.The clutch is
energized and closed when walking. After the shear test starts, the clutch is
de-energized and released.During the test, the trolley will move with the shear
deformation of the rubber support.At this time, the resistance of the trolley's movement
needs to be minimized, that is, it is not restricted by the walking motor when moving, so
that the results of the shear test are more accurate.
3.Corner system

3.1 The corner system uses a double-acting servo cylinder to apply force and is fixed on
the base of the vertical host.

3.2 Double-acting servo cylinder, corner plate, spherical rod and supporting seat
constitute the main corner system.

3.3 The corner cylinder is a single-rod double-acting servo cylinder with good sealing
performance, long service life and high safety factor.

3.4 The angle of rotation force value is directly measured by a high-precision load
sensor, which can withstand large overload loads and has a long service life.

3.5 Four grating displacement sensors are used to measure the corner deformation of
the rubber support.

Ⅵ Normal working conditions of the testing machine

The testing machine should work normally under the following conditions.

1.Within the range of room temperature 10 ℃～35 ℃.

2.The relative humidity should not be greater than80%.

3.The fluctuation of the power supply voltage of 380V should not exceed ±10% of the
rated voltage.
4.Power frequency 50Hz , three-phase five-wire system.

5.The working environment should be free of shock and vibration.

6.No obvious electromagnetic field interference, no corrosive media around.

7.Install horizontally on a stable foundation, the height shall not be greater than
0.2/1000.

Applications

Hydraulic Servo Shear and Compression Testing Machine is used for vibration isolation
rubber bearing, plate rubber bearing, basin bearing and spherical bearing for highway,
railway, bridge and building, and large deformation test and detection of rubber
bearing. It can carry out vertical bearing capacity test, friction coefficient test,
rotational moment test, compressive modulus of elasticity test, shear modulus of
elasticity test, ultimate compressive strength test, friction coefficient test, axial
compression deformation and radial deformation detection, compressive modulus test,
shear modulus test, shear bonding performance, shear aging, friction test of rubber
bearing Friction coefficient and ultimate compressive strength test.

Technical Features
- Adopts microcomputer control and coordination of multi-stage hydraulic loading,
stable continuous loading, multi-stage test force maintenance, automatic collection and
storage of data, drawing of curves, automatic printing of test report, timely control of
test process by computer, display of test force and test curve, simple and reliable
operation and easy operation

- Are composed of vertical loading part, transverse static shearing force part, angle
device, transverse dynamic shearing force part, control system, high precision
displacement / deformation measurement system, intelligent hydraulic oil source,
strong current cabinet, cooling pump station, accumulator station, hydraulic pipeline
and cooling tower device.

- The main machine adopts four column frame structure.

- The system can complete continuous and stable loading, load keeping, data collection,
storage, curve drawing and automatic printing of test reports

Installation Conditions

1. Temperature within the range 0℃~50℃

2. Relative humidity lower than 95%

3. Noise level 25 DB

4. In an environment without obvious magnetic interference and surrounding

non-corrosive media

5. In a shock-free, vibration-free environment

6. Leave space not less than 0.7m around the tester, clean and dust-free work
environment

7. The base and rack are properly installed on a solid level baSE.

Technical Specifications

Item RTMS-3500V/1200T

1. vertical loading host (30000kN) 2. horizontal loading device (6000kn)

maximum vertical test force: 35000kN; maximum transverse test force:
12000kn;

effective measurement range of test force:

40kn-32000kn; effective measurement range of test
force: 120kn-12000kn;

force measurement mode: pressure sensor

to measure force; force measurement mode: load sensor to
measure force;

test force accuracy: ≤± 0.5%;

test force accuracy: ≤± 0.5%;

Maximum compression space of testing

machine: 1800mm; piston stroke: 600 mm;

piston stroke: 300mm; piston no-load moving speed: 0-60 mm /

min;

piston no-load moving speed: 0-60 mm /

min; displacement measurement resolution:
0.01mm;

displacement measurement resolution:

0.01mm; displacement measurement range: 0-300
mm;
displacement measurement range: 0-1000 displacement measurement accuracy: ±
mm; 0.15% FS;

displacement measurement accuracy: ± deformation measurement: shear

1% FS; deformation of specimen is measured by
high-precision displacement sensor;

deformation measurement resolution:

0.01mm (vertical deformation); 001 mm deformation measurement resolution:
(radial deformation); 0.01mm;

deformation measurement range: four average value accuracy of deformation

digital displacement sensors are used to measurement: ± 0.5% FS;
measure the vertical deformation of the
sample; Four digital displacement sensors
were used to measure the radial
floating cylinder stroke: 600mm;
deformation; Deformation measurement
range: 0-50 mm (vertical
deformation); 0-20 mm (radial
deformation); the shear force application device can
adjust the height by floating cylinder.

size of upper and lower table: 1800mm ×

1800mm;

maximum size of sample:1500mm ×

1500mm;
surface quenching treatment of upper and
lower pressing plates;

one set of test piece transport trolley, track

and accessory device;

dimension: 2800mm × 3000mm ×

2800mm.

3. angle loading device (20000kN) 4. transverse dynamic single shear

device (12000kN)

maximum test force: 32000kN; maximum dynamic test force: ± 12000

600kN;

effective measurement range of test force:

40kn-32000kn; effective measurement range of test
force: 60kn-12000kn;

force measurement mode: load sensor to

measure force; force measurement mode: load sensor to
measure force;
test force accuracy: ≤± 0.15 %; test force accuracy: ≤± 1%;

piston stroke: 300 mm; maximum stroke of working piston: ±

600mm

piston no-load moving speed: 0-50 mm /

min; displacement accuracy: ≤± 0.5%

displacement measurement resolution: displacement measurement resolution:

0.01mm; 0.01mm;

displacement measurement range: 0-300

mm;

displacement measurement accuracy: ±

0.15% FS.
 REFERENCE PICTURE FOR OUR TOP LOADING MODEL : RTMS1500/400

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