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: FR490P0010
Service Manual
Refrigerator
Model: FR-490M
FR-490P
✔ Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center (http://svc.dwe.co.kr).
1. Specification -----------------------------------------------------------------------------------------------1
4. Name of parts----------------------------------------------------------------------------------------------4
8. Main components---------------------------------------------------------------------------------------- 8
1
2. FR-490P
740
1. FR-490M
740
750 580
7.5
750 580
7.5
1356.5
1356.5
24
24
740
692
740
692
2
24
24
1771
1771
116 1070 10 569 6
116 1070 10 569 6
750
750
3. WIRE DIAGRAM
1. FR-490M
BK BK L/BLUE
G/YW
WH 2 COMPRESSOR
RD : RED 3 DOOR A M PLUG
BR : BROWN 1 S/W
WH : WHITE
BL
BI-METAL
PK : PINK
DEFROST
HEATER
BK : BLACK LAMP
TEMP PTC OL
YW : YELLOW
FUSE YW
BL : BULE PK
GY : GRAY FAN P-RELAY
WH/BL : WHITE WITH MOTOR
: BLUE STRIPE
RD
WH/BL
WH BR
BK
1 2
M
RD
YW 3 4 YW RD
WH/BL
THERMOSTAT DEFROST
TIMER YW BR
2. FR-490P
YELLOW YELLOW
RD
PINK
WHITE WHITE
FM
PINK
HTR
RD GLASS
VIOLET YELLOW
BLUE
LAMP LAMP
P-RELAY GRAY
M-PCB
F-PCB GRAY
DOWN TEMP
BLUE
TRANS FUSE
2
SWITCH
COMPRESSOR
DOOR
1
ORANGE BLUE 3
BR
F D
G/YW
F-SENSOR D-SENSOR
PLUG
BLACK BLACK BLACK L/BLUE
3
4. NAME OF PARTS
1. FR-490M
2. FR-490P
1 Freezer Shelf
2 2 Case Icing
3 Case Ice
1 11
4 Case Child
3 5 Shelf Refrigerator
6 Refrigerator Temperature
Control
4 13 7 Crisper Cover
12 8 Crisper
6
9 Adjustable Foot
14 10 Front Grille
5
11 Freezer Door Pocket
17 12 Egg Pocket
15 13 Case Egg
7 Refrigerator Pocket(SM)
CONTENTS
15 Refrigerator
Pocket(Medium)
8
16 Refrigerator Pocket(BG)
16 17 Deodorant
10
9
4
5. AIR FLOW DIAGRAM
-17~-19
Refrigerating room
Cold air absorbing duct
This model is multi-flow type
Do not place food in front
which flows out cold air from
of the duct because it is the
each shelf space. The hot air
entrance of the cold air.
A after making the refrigerator
2~4 cold, flows into cooling system
2~4 1~3
through the front upper part.
Refrigerator door pocket
Temperature is high even if the B
3~5
pocket is in the middle. 2~4 1~3
When storing margarine or cheese
for one or two weeks, make use C Do not put food having much
of the refrigerator shelf. 3~5
2~4 2~3 moisture at the middle part of
each shelf space ("A", "B" and
"C" part). It can be frozen owing
Crisper 5~7
to the low temperature.
Suitable in storing fruits or
vegetable.
Wrapping can prevent from
dryness.
5
6. REFRIGERANT CYCLE DIAGRAM
PIPE
HOT ACCUM
IPE OSS
FIN CR
X-HOT P EVA
AU
ER
DRY
COMP
C A H A B D C E A S
O U O U A R A V C U
M X T X C
K Y P A C C
P I I E I P U
R C P H P
E O I O R O M P
L
S N P T A T R U I
S E T U A L P
O P P E B T A E
R I I E O T
P P P R O
E E I R
P
E
COOLING PIPE
6
7. MACHINE ROOM VIEW AND PART LIST
20
16
15
14
13 11
10
8
12
9
11
23 22 4 3 2 1 21 12 7 6
19
7
8. MAIN COMPONENTS
1. COMPRESSOR
Refrigerant R12
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Comp. model X CL27YE-3-C CL27YE-1-C CL27YE-2-C SL28YE-4E-C KL27YE-4E-C PL25YE-4 SL28YE-6-C
Part code X 3957127C30 3957127C10 3957127C20 3954128C60 3958127C60 3956125442 3956128C60
Strating type X CSIR CSIR SCIR RSIR CSIR RSCR RSIR
Refrigerant R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Comp. model X HBL27YE-3-C HBL27YE-1-C X HSL27YE-5-C X HSL27YE-5-C
Part code X 3952127L30 3952127L10 X 3954127L50 X 3954127L50
Strating type X CSR CSR X RSIR X RSIR
2. RELAY ASSEMBLY
Refrigerant R12
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Relay model X 444UHBZZ-52 437THBYY-52 276THBYY-52 730RFBYY-52 197SHBYY-52 213THBYY-52
Part code X 3018105720 3018109530 3018105031 3018105021 3018109700 3018105061
Refrigerant R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Relay model X 783SHBZZ-52 X 276THBYY-52 X 276THBYY-52
Part code X 3018105720 X 3018105031 X 3018109510 3018105031
3. RUNNING CAPACITOR
Refrigerant R12
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. X X X X X 300V/5µF X 350V/5µF
Part code X X X X X X 400EL15110
Refrigerant R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. X 230V/10µF X X X X X
Part code X 400EL15130 X X X X X
4. STARTING CAPACITOR
Refrigerant R12
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. X 140V/100µF X 350V/25µF X X
Part code X X 400EL16110 X X
Refrigerant R134a
Voltage 100V/50,60Hz 110V/60Hz 115, 120V/60Hz 127V/60Hz 220V/50Hz 220V/60Hz 230V/50Hz 240V/50Hz
Spec. X 200V/100µF X X X 290V/50µF X
Part code X 3016400100 X X X 4124G62020 X
8
Main components
5. F-FAN MOTOR
6. DEFROST HEATER
7. LAMP ASSEMBLY
11. DRYER
9
POWER CORD SPECIFICATION
NO SHAPE OF POWER CODE PART CODE DESCRIPTION REMARK
5 3011300801 BP-3PIN
* Upper power cord’s part code is only for lead wire, without any kinds of terminal or housing.
10
9. DOOR COLOR SPECIFICATION
2) FR-490P
11
COLOR TABLE
1. PCM type
1 P/WITH (WH069)
7 M. D/GRAY (GY750)
8 N/BLUE (BL718)
12
2. Lamina sheet type
1 P/WITH (WH069)
7 M. D/GRAY (GY750)
8 N/BLUE (BL718)
10 S/GOLD
11 G/GREEN
13
10. EXPLODED VIEW AND PARTS LIST
1. FR-490M
1. Exploded view
14
2. Parts list
15
NO PART CODE PART NAME DESCRIPTION QUANTITY REMARK
40 401SD75302 MULTI DUCT AS 1
41 4010G75215 DUCT MULTI HIPS 1
42 4010G75253 INSULATOR M/F DUCT F-PS 1
43 LAMP AS 2 REFER TO # 9
44 4010G15311 SHADE R GPS 1
45 DRYER AS 1 REFER TO # 9
46 ASSY URT *T DOOR 1 RFEER TO # 11
47 4010G46014 LINER F DR ABS 1.4X785X1200 1
48 4010G30090 POCKET F *T GPS 2
49 4010G47104 GASKET F DR PVC-S 42 1
50 4010G51402 HINGE *T AS SPHC 1
51 3016000301 SPECIAL SCREW M5X14 S1018C ZN5MICRO 3
52 4010G51455 COVER *T HI PP 42 1
53 4010G74202 LOUVER F INSU AS 1
54 4010G74012 LOUVER F HIPS 1
55 ASSY URT *U DOOR 1 REFER TO # 11
56 4010G37017 LINER R DR ABS 1.4X785X1105 1
57 4010G47204 GASKET R DR AS 1
58 3012900401 HINGE *U AS MF-ZN5-C 1
59 3016000600 SPECIAL SCREW M6X20 4
60 30100A0271 COVER V/CASE AS 1
61 4010G30621 CASE EGG GPS 2
62 4010G30611 POCKET EGG HIPS 2
63 4010G30640 POCKET BOTL HIPS 2
64 3011108900 CASE CHILD GPS 1
65 3011715600 DOOR CHILD GPS 1
66 4010E99102 BOX ICE AS 1
67 3011424100 CASE VEGETB GPS 1
68 4010G55120 SHELF R GP 2
69 4010G30661 BOILD PP T1.3 1
70 4010G65015 COVER CAB BRKT PP 1
71 3011100400 CASE ICING AS 1
72 3017808200 SHELF F GPS (INSAE=MU) 1
73 4010G00018 GRILLE PP(B-391G YUKONG) 1
74 4010E59900 DEODORANT 1 OPTION
16
2. FR-490P
1. Exploded view
17
2. Parts list
✔ Caution : In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list.
So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center
(http://svc.dwe.co.kr)
18
NO PART CODE PART NAME DESCRIPTION QUANTITY REMARK
40 401SD75302 MULTI DUCT AS 1
41 4010G75215 DUCT MULTI HIPS 1
42 4010G75253 INSULATOR M/F DUCT F-PS 1
43 LAMP AS 2 REFER TO # 9
44 4010G15311 SHADE R GPS 1
45 DRYER AS 1 REFER TO # 9
46 ASSY URT *T DOOR 1 REFER TO # 11
47 4010G46014 LINER F DR ABS 1.4 x 785 x 1200 1
48 4010G30090 POCKET F *T GPS 2
49 4010G47104 GASKET F DR PVC-S 42 1
50 401SA45302 HNDL F (B) AS 1
51 4010G45066 PANEL F CONTL ABS 1
52 3014300600 PCB *F AS 1
53 4010G70311 KNOB TIMER CONTL ABS 1
54 4010G45086 LABEL C/B PC FILM 1
55 4010G51402 HINGE *T AS SPHC 1
56 3016000301 SPECIAL SCREW M5 x 14 S1018C ZN5MICRO 3
57 4010G51455 COVER *T HI PP 42 1
58 4010G74202 LOUVER F INSU AS 1
59 4017Z29010 BRACKET F SENS SPCC 1
60 4010G74012 LOUVER F HIPS 41C 1
61 ASSY URT *U DOOR 1 REFER TO # 11
62 4010G37017 LINER R DR ABS 1.4 x 785 1105 1
63 4010G47204 GASKET R DR AS 1
64 3012900401 HINGE *U AS MF-ZN5-C 1
65 3016000600 SPECIAL SCREW M6 x 20 4
66 30100A0271 COVER V/CASE AS 1
67 4010G30621 CASE EGG GPS 2
68 4010G30611 POCKET EGG HIPS 2
69 4010G30640 POCKET BOTL HIPS 2
70 3011108900 CASE CHILD GPS 1
71 3011715600 DOOR CHILD GPS 1
72 4010E99102 BOX ICE AS 1
73 3011424100 CASE VEGETB GPS 1
74 4010G55120 SHELF R GP 2
75 4010G30661 BOILD PP T1.3 1
76 4010G65015 COVER CAB BRKT PP 1
77 3011100400 CASE ICING AS 1
78 3017808200 SHELF F GPS (INSAE=MU) 1
79 4010G00018 GRILLE PP(B-391G YUKONG) 1
80 4010E59900 DEODORANT 1 OPTION
19
11. ELECTRONIC FUNCTION
1. FR-490P
1) How to use the panel
• The warm, normal, cold LEDS in monitor are 1) Push time set button once
displayed according to freezer temperature • Adjust the hour with time adjuster.
control button pushed.
2) Push time set button twice
• Adjust the minute with time adjuster.
Q.F
C H M C
CLOCK TIME SET
N
OK
E.F W
C SET NG
FREEZER TEMP. FREEZER ECONOMIC QUICK TIME
TEMP. CONTROL FREEZING FREEZING ADJUSTER
• Economic freezing is started by pushing the • Quick freezing is on for 90 min by pushing
economic freezing button. the quick freezing button.
• If stop economic freezing mode, push the freezer • If stop the quick freezing mode, push the
temp. control or economic freezing button again. quick freezing button again.
20
2) Function table
Control Control
NO. Contents Remark
Function Objects
1 Quick COMP. 1. Quick freezing is started by pushing the quick freezing button.
Freezing Fan
2. If stop the quick freezing mode, push the quick freezing
LED
button again.
Q.F
C H M ˚C
CLOCK TIME SET
N
OK
W
E.F ˚C SET NG
FREEZER TEMP. FREEZER ECONOMIC QUICK TIME
TEMP. CONTROL FREEZING FREEZING ADJUSTER
2 Freezer tem- COMP. 1. When the power of refrigerator is on, the normal temperature
perature control Fan is automatically set.
2. It is adjusted 3 steps by freezer temperature button.
3. The WARM, NORMAL, COLD LEDs in monitor are displayed
according to freezer temperature control button pushed.
Q.F
C H M ˚C
CLOCK TIME SET
N
OK
E.F W
˚C SET NG
FREEZER TEMP. FREEZER ECONOMIC QUICK TIME
TEMP. CONTROL FREEZING FREEZING ADJUSTER
3 Prevent COMP. COMP. 1. When the compressor is stopped, it cannot restart within 6
restarting Fan min.
21
Control Control
NO. Contents Remark
Function Objects
6 Clock set Monitor 1. When the power of the refrigerator is on, the the clock is set at
12:00.
Q.F
C H M ˚C
CLOCK TIME SET
N
OK
W
E.F ˚C SET NG
FREEZER TEMP. FREEZER ECONOMIC QUICK TIME
TEMP. CONTROL FREEZING FREEZING ADJUSTER
2. When push the time set button, the 12(hour) will blink, then
set hour with the time adjuster. It can be set from 0 to 12.
3. When you push the time set button again, the 00(min.) will
blink, then set min. by turning the time adjuster. It can be set
from 00 to 59.
7 Defrost mode COMP. 1. When the accumulating time of the COMP. operation is 8
Fan hours, the defrost mode is started.
Heater
2. If the D-sensor senses below 0˚C at initial power on, then the
LED
defrost mode is started.
3. The compressor must continuously run for 32 min. at Pre-cool
regardless of freezer temperature setting.
4. In D-heater on, if D-sensor’s temperature is 13˚C, D-heater is
off.
5. COMP. & fan must be off at COMP. & fan delay step.
6. Defrost LED on the M-PCB is on, during the defrost mode.
22
Control Control
NO. Contents Remark
Function Objects
8 Forced defrost D-heater 1. If quick freezing button is pushed 5 times and freezer
temperature control button is pushed at the same time, then
forced defrost mode begins.
2. Its procedures are from D-heater to COMP. & fan delay except
Pre-cool step.
3. The others are same as defrost mode.
9 Judgement NG LED 1. The refrigerator can check of the sensors, such as open, short
of sensor defect Monitor and the defect of disconnections.
2. The checktime of the sensor defect is after initial power on,
before the defrost mode.
3. When the sensor defect is checked, the NG LED is on, and the
error message is displayed according to the kinds of defects.
4. When the sensor defect occurs, all functions are stopped.
23
3) Self-diagnosis table
Error
Defect function Check method
mode
F1 Open F-sensor - The voltage of port 3 in micom is lower than 0.2V or not.
- The connection state of connector(C3) in M-PCB is good or not.
- The characteristics of diode D02, D04 are good or not.
- The resistance value of R6 is the same as standard value or not.
F2 Short F-sensor - The voltage of port 3 in micom is lower than 0.2V or not.
- The connection state of connector(C3) in M-PCB is good or not.
- The characteristics of diode D02, D04 are good or not.
- The resistance value of R6 is the same as standard value or not.
E1 Open D-sensor - The voltage of port 4 in micom is lower than 0.2V or not.
- The connection state of connector(C3) in M-PCB is good or not.
- The characteristics of diode D03, D05 are good or not.
E2 Short D-sensor - The voltage of port 4 in micom is lower than 0.2V or not.
- The connection state of connector(C3) in M-PCB is good or not.
- The characteristics of diode D03, D05 are good or not.
F4 Defect switch - The port 26, 27, 28, 29 and 30 in micom are high level or not.
- Each switch(button) is good or not.
➧ After repairing, must initialize micro-processor, if not, then the error message in monitor is not erased. The method for
initialization is to short the terminal of capacitor CO10.
24
4) Circuit and wiring diagram
SYMBOL VOLTAGE
D 5.0V
I
D 5.4V
V
I 7.2V DEFROST TME CHAHCE POWER CORD
R042 R022
D 12.0V 28.7K F OPE SM
SHORT : XCH 20K F 7.15K F
R012 8
P 01 CN2
E R20
R021
5 R42 YDD 47
76.3F Q03 3V CND A(3V CND) CN1
R07 C7.4V 1 GR VT
D 12.8V R13 42.2K F
(3.00V) C07 R013 10K GN FUSE
AC220V 1.5A
3.3K F R02 R013
20K F (1.81V) 6 R43 VAREF 1 10µF 200 F 200 F 1N4002
IC03
R010 D1
14V 14V R024 R017 C04 Q01 100K D07 D4
D3 D2
R024 13K F 20K F (3.42V) 7 R50 VASS 2 Q02 1N4002 IC2
12V WH 9 5 1000µF 1N4002
6.3K F R023
R04 20K F R017
0.01µF
D04 +
7808
VR 22.4K F 20K F (3.04V) 8 R51 R12 41 + C1 + 1N4002
1N4002 C13 10µF C3 C4 D7
100K R04 0.33µF D4 D5
R055 (2.75V) 7.8Y 2 GR
1.2K F 10K 10 IC5 1N4002 D6
R050 C07 (2V~112V) 9 R52 R21 40 R04 10K 6
D23 D22 4Y FUSE BL 13A
12.2K F 1N4002
R054 0.01µF AC220V 1.5A
Q07
4.7K R052 IC2 10 R53 R30 39 R027 10K
D01 IC05 7812 Q10
3 BL
1N4002 N4002 + R22 7 D1
Q06 78L08 C14
+ N4002 1N4002
201 3V
R053 TL3 C04 0.01µF1/2W 7.5 + +
10 13 11 R40 R33 34 R01 100 C01 C15
1.2K F LED 01 F D12
R043
11
042308AP
15 14 12Y IC3 0.33µF D11 1N4002 BL
Q05 LED 03 IC02 R051
4.7K12 R41 0.01µF D-LED GR 1N4002
7 6 R32 37 R02 100
Q04 7812 4
R043
2 3 R043 + + 8 CN5
R03 100 C05 + C2 C9 BL
H 10K 13 R43 R31 36 C02 0.33µF C2 YW
7.4V
TMP47C440AN-P704
TEMP 0.01µF 1000µF BL
Quick B7
0.33µF
R044
A 11 5 10K 12 GN
14 R70 R30 35 C04
R045 9 P-RELAY
COL CH1 B6 COMP R2
R034 10K 15 R71 RESET 34 R04 10K VT 1 14 PK
10K R05 C03
B 10 6 R044 10K IC04 4.7K
R07 10K XTR RELAY WH
10K 16 R10 XOUT 33 COMP RELAY FAN RELAT.
BTC B5
+ S8504 A R3
RELAY 3 RELAY 1 RELAY 2
R040 R034 D-MTR
TD62504AP
C022 BL 2 15
10K 10K 17 R11 IN 32 C210 COMP
C 12 7 17µF 4.7K
OR
SN
RC CON GN
B4 18 R12 TEST 31 20PF R4 CN6
R041 COMP YW 3 14 PK
D 13 3 10K GN
19 R13 K03 30
RC45 SW 01 TEP.C
4.7K
IC 1 VAR
F/M
Time R034 10K 4 13 BL
B3 5Y OR
10K 20 R20 K02 25 R0.2710K SW
E 14 1 10 VT
C015 R0.30 RC26 + CO20
10K 10K 10µF Q-LCD
21 R21 K01 26 FUSE BL
Temp SW 03QF AC220V 3A
B2 R045 RE 1.2K
R033 C014 R0.31 R20 W
10K 10K 10K R21
F 15 2 22 R22 R51 27 3.2K F D17 Door Switch
C017 R0.47 D13
R0.32 R14
D13
CHECK R037 10K SW 04KC C13
+
M 23 R23 R50 25 10K
10K D-SENSOR 20K F 3 4 0.5µF R17
16 4
R054 C016 R0.1510K 2 – 4 R15 + Q1
24 R22 R40 4 BL 2 C12 10K
D2 D3 D4 H F-Temp
10K
C10 + 51 10µF 1K
C013 R0.16 D05 R10
10K 1 D02 10µF
G C04 25 R20 R41 3 10µF BL 2 1 3
R051 C014 54.2K F R1
D04 R13 1K
470 R034 10µF 5 7 51
+
F-SENSOR 20K F BL
CUSTOM LED R057 10K –4 BLACK
R060 10K CN D15
348 C05 IC5 10µF A4
NOK
LAMP
D21
IC3 1N4002 YW
+
C6
7805 + + BL
0.01µF C5 C17
0.33µF 1000µF
R5
Grey : Gr 21K F CN4 WH R-SENSOR
Green : GN
Yellow : YW
White : WH R13
20K F
Brown : BR
CN3 BL Q-SENSOR
Black : BL
Orange : OR B
Violet : VT
OR
Pink : PK F-SENSOR
Red : Re
C
25