Professional Documents
Culture Documents
Throughout this manual, the following notes are used to alert you to safety considerations:
ATTENTION: Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
!
Important: Identifies information that is critical for successful application and understanding of the product.
The thick black bar shown on the outside margin of this page will be used throughout this instruction manual to
signify new or revised text or figures.
ATTENTION: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, operate, or service this equipment.
! Read and understand this manual and other applicable manuals in their entirety before
proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: Do not install or remove modification kits with power applied to the drive. Disconnect
and lock out incoming power before attempting such installation or removal. Failure to observe
this precaution could result in severe bodily injury or loss of life.
ATTENTION: DC bus capacitors retain hazardous voltages after input power has been
disconnected. After disconnecting input power, wait five (5) minutes for the DC bus capacitors
to discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution could
result in severe bodily injury or loss of life.
ATTENTION: The drive is capable of operating at and maintaining zero speed. The user is
responsible for assuring safe conditions for operating personnel by providing suitable guards,
audible or visual alarms, or other devices to indicate that the drive is operating or may operate
at or near zero speed. Failure to observe this precaution could result in severe bodily injury or
loss of life.
ATTENTION: The user must provide an external, hardwired emergency stop circuit outside of
the drive circuitry. This circuit must disable the system in case of improper operation. Uncontrolled
machine operation may result if this procedure is not followed. Failure to observe this precaution
could result in bodily injury.
ATTENTION: The drive contains ESD- (Electrostatic Discharge) sensitive parts and assemblies.
Static control precautions are required when installing, testing, servicing, or repairing the drive.
Erratic machine operation and damage to, or destruction of, equipment can result if this procedure
is not followed. Failure to observe this precaution can result in bodily injury.
ATTENTION: The user is responsible for conforming with all applicable local, national, and
international codes. Failure to observe this precaution could result in damage to, or destruction
of, the equipment.
Contents I
Chapter 4 Mounting the Drive, Grounding, and Finding Wire Routing Locations
4.1 Mounting the Drive ...........................................................................................4-1
4.1.1 Verifying the Drive’s Watts Loss Rating.................................................4-1
4.2 Determining Input, Motor Output, Ground, and Control Wire Routing
for the Drive......................................................................................................4-1
4.2.1 Replacing Conduit Plugs .......................................................................4-2
4.3 Grounding the Drive .........................................................................................4-2
Index ...........................................................................................................................Index-1
Contents III
IV GV3000/SE AC Drive Hardware Reference, Version 6.06
List of Tables
Contents V
VI GV3000/SE AC Drive Hardware Reference, Version 6.06
CHAPTER 1
Introduction
This instruction manual describes the GV3000/SE drive hardware. It does not cover
the GV3000/SE drive software. For software information, refer to the GV3000/SE AC
General Purpose (V/Hz) and Vector Duty Drive Software Start-Up and Reference
Manual (D2-3359).
Introduction 1-1
1-2 GV3000/SE AC Drive Hardware Reference, Version 6.06
CHAPTER 2
About the Drive
This chapter provides an overview of the drive including how to identify the drive, a
description of the Regulator board, and the identification of major components of the
drive.
Using vector regulation, the drive can provide high dynamic response, maintain full
rated motor torque to zero speed, and precisely control motor speed in both
directions. The drive can provide this functionality either with encoder feedback (flux
vector control or FVC) or without (sensorless vector control or SVC).
Using general purpose (volts/hertz or V/Hz) regulation, the drive is suited for a broad
range of applications requiring adjustable speed control of motors.
NNN A N N NN AA
Horsepower Ratings
T = V/Hz or Vector
V = V/Hz or Vector
GV3000/SE
R = V/Hz or Vector
G = V/Hz Only
Voltage
2 = 200 V to 230 V
4 = 380 V to 460 V
Enclosure
1 = NEMA 1
2 = NEMA 12 Only
4 = NEMA 4x (Indoor Only) or NEMA 12
Regulator Version
60 = Vector and V/Hz Regulator Version 6.0 Firmware
Disconnect Switch
DS = Disconnect Switch (200-400 HP Only; Optional)
Power
Selected Output Output Output Loss
Regulation1 and Amps Amps Amps Watts
Model Horsepower NEMA Input Input at at at (Full
Number Rating Rating KVA Amps2 2 kHz 4 kHz 8 kHz Load)
1V4160 V/Hz or Vector 1 2.0 2.5 2.1 2.1 2.1 60
1V4460 (1 HP) 4X/12
2V4160 V/Hz or Vector 1 3.3 4.2 3.4 3.4 3.4 100
2V4460 (2 HP) 4X/12
3V4160 V/Hz or Vector 1 5.1 6.4 5.3 5.3 5.3 140
3V4460 (3 HP) 4X/12
5V4160 V/Hz or Vector 1 7.9 9.9 8.2 8.2 8.2 180
5V4460 (5 HP) 4X/12
7V4160 V/Hz or Vector 1 10.7 13.4 11.1 11.1 11.1 210
7V4260 (7.5 HP) 12
10V4160 V/Hz or Vector 1 13.4 16.8 14.2 14.2 14.2 250
10V4260 (10 HP) 12
15V4160 V/Hz or Vector 1 20.2 25.4 21.0 21.0 21.0 375
15V4260 (15 HP) 12
20V4160 V/Hz or Vector 1 26.1 32.7 27.0 27.0 27.0 600
20V4260 (20 HP) 12
25G4160 V/Hz 1 29.5 37.0 30.4 30.4 30.4 600
25G4260 (25 HP) 12
25V4160 V/Hz or Vector 1 30.2 38.0 34.5 34.5 34.5 750
25V4260 (25 HP) 12
30V4160 V/Hz or Vector 1 35.0 44.0 39.0 39.0 39.0 800
30V4260 (30 HP) 12
40V4160 V/Hz or Vector 1 46.2 58.0 54.0 54.0 54.0 960
40V4260 (40 HP) 12
50V4160 V/Hz or Vector 1 57.3 72.0 67.0 67.0 67.0 1200
50V4260 (50 HP) 12
50R4160 Vector (50 HP) or 1 65.0 81.0 70.0 56.0 41.0 1420
50T4160 V/Hz (75 HP) 81.0 102 90.0 72.0 54.0
60G4160 V/Hz 1 71.7 90.0 78.0 78.0 78.0 1200
60G4260 (60 HP) 12
75R4160 Vector (60-75 HP) 1 80.0 101 89.0 71.0 53.0 1400
75T4160 or V/Hz (100 HP) 100 126 116 93.0 70.0 1780
125R4160 Vector (100-125 HP) 1 127 159 152 122 91.0 2410
or V/Hz (125-150 HP) 170 213 210 168 126 3200
200V4160 Vector (150-200 HP) 1A 224 281 240 240 - 3290
200V4160DS3 or V/Hz (200 HP)
250V4160 V/Hz or Vector 1A 269 337 302 302 - 4160
250V1460DS3 (250 HP)
300V4160 V/Hz or Vector 1A 310 389 361 361 - 5100
300V4160DS3 (300 HP)
350V4160 V/Hz or Vector 1A 352 442 414 414 - 6150
350V4160DS3 (350 HP)
400V4160 V/Hz or Vector 1A 394 494 477 4774 - 7350
400V4160DS3 (400 HP)
1
With V/Hz regulation, 110% continuous output current capability. With vector regulation, 150% output current capability for one minute.
2
Input Voltage: 380-460 VAC (+/-10%)
3With optional input disconnect factory installed
4110% overload only at 4KHz in V/Hz and vector modes.
See table 2.1 for a listing of the drives and their individual NEMA ratings.
M/N M/N
1V41XX 3V41XX
1V44XX 3V44XX
2V41XX 5V41XX
2V44XX 5V44XX
14
14
7
45 47 12 45 47
10
16 10
1 6
5 4
2
11 9 8
13
15
M/N
50R41XX
50T41XX
75R41XX
75T41XX
Figure 2.6 – 60-100 HP Drive Component Locations
14
7
11
3
12
17
6
3
2
5
16
8 1
10
15
M/N
125R41XX
M/N
200V41XX
200V41XXDS
250V41XX
250V41XXDS
300V41XX Front door and sidewalls removed.
300V41XXDS Control panel door is partially shown.
350V41XX
350V41XXDS
400V41XX
400V41XXDS
Figure 2.8 – 200-400 HP Drive Component Locations
As shown in figures 2.9, 2.10, and 2.11, the Regulator boards are similar but have
different Power Module interface connectors.
J9
J7
J8
J17 J4 USER I/O TERMINAL STRIP
USER DISPLAY
J3
34-Pin Ribbon Cable
J9
J7
J17 J4
J8
USER DISPLAY
J3
34-Pin Ribbon Cable
J9
J7
J17 J4
J8
Jumpers J4 and J17 on the Regulator board are factory-set for voltage in and voltage
out signals. Refer to figures 2.9, 2.10, and 2.11 for their locations on the Regulator
boards. If you need to change the jumpers’ settings, use the following procedures.
ATTENTION: Do not alter the setting of any jumper not described in this
instruction manual. Failure to observe this precaution could result in
! damage to, or destruction of, the equipment.
Jumper J4 is the analog speed/torque (U.000) reference jumper. This jumper selects
either +/- 10 VDC or 0-20 mA input. Parameters P.009, P.010, and P.011 are used in
conjunction with the jumper.
Note that if the position of jumper J4 is changed after the parameters are
programmed, the software will not recognize that the input reference or polarity has
been changed. Be sure to verify that parameters P.009, P.010, and P.011 are correct
before starting the drive. Refer to the GV3000/SE Software Start-Up and Reference
manual for more information.
Step 1. Turn off input power to the drive and wait five minutes.
Step 2. Remove the cover from the drive by unscrewing the four attaching screws.
On 200-400 HP drives, open the outer cabinet door.
ATTENTION: Do not operate 200-400 HP drives with the outer and inner
cabinet doors open due to possible exposure to high voltage. Close the
! outer and inner cabinet doors before putting the drive into run. Failure to
observe this precaution could result in severe bodily injury or loss of life.
Step 3. Verify that the DC bus voltage is zero by following the procedure in section
9.3.
Step 4. Locate jumper J4 on the Regulator board. Refer to figures 2.9, 2.10, and
2.11.
Step 5. Locate pin 1 on jumper J4. Move the jumper to the desired setting as shown
in figure 2.12.
Step 6. Reattach the cover. On 200-400 HP drives, close the outer cabinet door.
Step 7. Reapply input power.
J4 J4
(default)
Jumper J17 is the analog output jumper. This jumper selects either a 0-10 VDC or
4-20 mA scaled signal output that is programmable to be proportional to either speed
or torque using parameter P.012. Refer to the GV3000/SE Software Start-Up and
Reference manual for more information on this parameter.
The jumper only selects a 0-10 VDC source voltage or 4-20 mA sink current to
represent speed or torque. Note that the 4-20 mA current selection requires a power
supply for operation as shown in tables 7.3 and 7.8, terminals 10 and 11.
Use the following procedure to set jumper J17:
Step 1. Turn off input power to the drive and wait five minutes.
Step 2. Remove the cover from the drive by unscrewing the four attaching screws.
On 200-400 HP drives, open the outer cabinet door.
ATTENTION: Do not operate 200-400 HP drives with the outer and inner
cabinet doors open due to possible exposure to high voltage. Close the
! outer and inner cabinet doors before putting the drive into run. Failure to
observe this precaution could result in severe bodily injury or loss of life.
J17 J17
(default)
The terminal strip on the Regulator board provides terminals for connecting customer
I/O devices. See figures 2.9, 2.10, 2.11, and 2.14. The following terminals are
provided:
• Terminals 1-3: RS-232 connections
• Terminals 4-9: encoder connections
• Terminals 10-11: analog output connections
• Terminals 12-15: analog speed/torque reference connections
• Terminals 16-25: 24V DC digital input connections
• Terminals 26-27: snubber resistor braking control connections
(1-10 HP Regulator boards only) for older Snubber Resistor Braking Kits
(for example, the M/N 2DB4010 series)
• Terminals 28-31: status relay connections
FACTORY
INSTALLED
ENCODER
CONNECTIONS
The Regulator board contains a 9-pin D-shell RS-232 communication port (J8). This
port provides RS-232 communication between the GV3000/SE drive and a personal
computer running the Control and Configuration (CS3000) software. See figures 2.9,
2.10, and 2.11. Refer to instruction manual D2-3348 for more information about the
CS3000 software.
The flat-ribbon cable connector (J3) on the left side of the Regulator board is a parallel
bus connection port that provides a means of attaching optional boards such as the
DeviceNet Option board, the RMI board, the AutoMax Network Option board, or
similar boards to the GV3000/SE drive. See figures 2.9, 2.10, and 2.11. The option
board is mounted below the Regulator board inside the drive. Refer to the appropriate
board instruction manual for more information. Refer to section 2.9 of this manual for
more information on optional drive kits.
2.8.6 Keypad/Display
The front panel keypad/display is used to program and operate the drive. See figure
2.15. The four-character display is used to indicate drive parameters, parameter
values, and error codes. The fourteen single LEDs indicate drive status and operating
mode, as well as identify drive outputs whose values are displayed on the
four-character display.
Refer to the GV3000/SE Software Start-Up and Reference manual for more
information about the keypad/display.
! AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG
Hz
RUN
AUTO PROGRAM
Monitor Mode Kw FORWARD
JOG
LEDs TORQUE REVERSE
Password PROGRAM ENTER
Password LED STOP
START RELIANCE
RESET
ELECTRIC
Condition Specification
Operating Temperature (Ambient) 0° to +40°C (32° to 104°F)
Storage Temperature (Ambient) -40° to +65°C (−40° to +149°F)
Humidity 5 to 95% (non-condensing)
U
L
CR U
L
R
D B
1-60 HP
A E
R
U
LR
C U
L
B B D
C
A E
200-400HP 60-150 HP
Be sure there is adequate clearance for air circulation around the drive. For best air
movement, do not mount GV3000/SE drives directly above each other. Note that no
devices are to be mounted behind the drive. This area must be kept clear of all control
and power wiring. Refer to figure 3.2 for recommended air flow clearances.
10cm (4")
25cm (10")*
10cm 10cm
(4") (4")
10 cm (4")
25 cm (10")*
1-60 HP
10 cm (4")
OFF
ON
610 mm
C
U
R
LR
U
L
(24.0")
2 cm (0.8") 2 cm (0.8")
4 cm (1.6")* 4 cm (1.6")*
10 cm (4")
200-400 HP 60-150 HP
It is important to verify that plant power will meet the input power requirements of the
drive’s Power Module circuitry. Refer to table 2.1 for input power rating specifications.
Be sure input power to the drive corresponds to the drive nameplate voltage and
frequency.
The terminal strip on the Regulator board provides terminals for 24 VDC power for the
eight remote control inputs. Refer to tables A.3 and A.4 for control input and output
specifications.
Wire size should be determined based on the size of conduit openings, and applicable
local, national, and international codes (e.g., NEC/CEC regulations).
It is important to determine the size of the conduit openings so that the wire planned
for a specific entry point will fit through the opening. Conduit opening sizes are shown
in figures 4.1 through 4.7.
Input power wiring should be sized according to applicable codes to handle the drive’s
continuous-rated input current. Output wiring should be sized according to applicable
codes to handle the drive’s continuous-rated output current. See tables 3.3 through
3.8 for recommended power wire sizes.
Table 3.3 – Recommended Power Wire Sizes for 1-10 HP Drives
The recommended wire sizes to connect I/O signals to the terminal strip on the
Regulator board are shown in table 3.9. Recommended terminal tightening torque is
0.5 Newton-meters (4.5 in-lb). Operator controls can be up to 303 meters (1000 feet)
from the drive.
Table 3.9 – Recommended Terminal Strip Wire Sizes
To reduce line disturbances and noise, motor lead length should not exceed 76 meters
(250 feet) for any non-Reliance Electric motor or any non-inverter duty motor.
When total lead length exceeds 76 meters (250 feet), nuisance trips can occur caused
by capacitive current flow to ground. Note that these capacitively-coupled currents
should be taken into consideration when working in areas where drives are running. If
the motor lead length must exceed these limits, the addition of output line reactors or
other steps must be taken to correct the problem. Refer to table 3.11 for a list of
compatible reactors.
For Reliance Electric inverter duty motors, use the recommended lead lengths shown
in table 3.10 as a guideline.
15 m (50’)
38 m (125’) 61 m (200’) 76 m (250’)
38 m (125’)
Motor
61 m (200’)
Motor Motor
8 m (25’) 8 m (25’)
Motor Motor
Motor Motor
This example shows how to measure various motor configurations when the maximum motor lead length is 76 m (250 ft). Note that drives using
vector regulation can be connected to only one motor at a time.
Note that for communication between a GV3000/SE drive and a personal computer,
the Control and Configuration Software (2CS3000) must also be used. Refer to
instruction manual D2-3348 for more information about the CS3000 software.
The Regulator boards have one set of RS-232 transmit/receive lines. These lines can
be accessed by only one device at a time: connector J8, the RS-232 terminals (1-3)
on the terminal strip, or an Operator Interface Module (OIM).
Input line branch circuit protection fuses must be used to protect the input power lines.
See figures 5.1 and 5.2. Recommended fuse values are shown in table 3.12. The
input fuse ratings listed in table 3.12 are applicable for one drive per branch circuit. No
other load may be applied to that fused circuit.
GV3000/SE drives set up for FVC regulation require an encoder for closed-loop
operation. Refer to table A.6 for specifications. Drives set up for V/Hz or SVC
regulation do not require an encoder for feedback.
Encoder connections are considered signal level wiring and, therefore, must be run
separate from control and power wiring. Reliance Electric recommends 18 AWG
unshielded twisted pair wires with 2-3 twists per inch for applications to a maximum
distance of 303 meters (1000 feet). The recommended Reliance Electric part number
is 417900-207CG, 18 AWG, 6 conductor (3 twisted pairs).
Verify that the GV3000/SE output current rating is greater than the motor’s full load
current (amps). Table 2.1 lists the output current values.
Selected Regulation
Drive and Input Voltage Fuse
Model Number Horsepower Rating (+/-10%) Rating*
1V4160 1V4460 V/Hz or Vector (1 HP) 380-460 VAC 6A
2V4160 2V4460 V/Hz or Vector (2 HP) 380-460 VAC 8A
3V4160 3V4460 V/Hz or Vector (3 HP) 380-460 VAC 12 A
5V4160 5V4460 V/Hz or Vector (5 HP) 380-460 VAC 20 A
7V4160 7V4260 V/Hz or Vector (7.5 HP) 380-460 VAC 25 A
10V4160 10V4260 V/Hz or Vector (10 HP) 380-460 VAC 35 A
15V4160 15V4260 V/Hz or Vector (15 HP) 380-460 VAC 45 A
20V4160 20V4260 V/Hz or Vector (20 HP) 380-460 VAC 60 A
25G4160 25G4260 V/Hz (25 HP) 380-460 VAC 70 A
25V4160 25V4260 V/Hz or Vector (25 HP) 380-460 VAC 70 A
30V4160 30V4260 V/Hz or Vector (30 HP) 380-460 VAC 100 A
40V4160 40V4260 V/Hz or Vector (40 HP) 380-460 VAC 100 A
50V4160 50V4260 V/Hz or Vector (50 HP) 380-460 VAC 125 A
50R4160 50T4160 Vector (50 HP) or 380-460 VAC 125 A
V/Hz (75 HP)
60G4160 60G4260 V/Hz (60 HP) 380-460 VAC 150 A
75R4160 75T4160 Vector (60-75 HP) or 380-460 VAC 125 A
V/Hz (100 HP) 150 A
125R4160 Vector (100-125 HP) or 380-460 VAC 250 A
V/Hz (125-150 HP)
200V4160 Vector (150-200 HP) or 380-460 VAC **
V/Hz (200 HP)
250V4160 V/Hz or Vector (250 HP) 380-460 VAC **
300V4160 V/Hz or Vector (300 HP) 380-460 VAC **
350V4160 V/Hz or Vector (350 HP) 380-460 VAC **
400V4160 V/Hz or Vector (400 HP) 380-460 VAC **
*Recommended fuse type: UL Class J, 600 V, time delay, or equivalent.
**The drive contains internal fusing sized to protect the drive. Install fuses to protect the input wiring in
accordance with local codes.
This chapter shows how to mount the drive and properly ground it. Also shown are the
entry areas where wiring is to be routed in and out of the drive.
ATTENTION: Do not route signal and control wiring with power wiring in
the same conduit. This can cause interference with drive operation.
! Failure to observe this precaution could result in damage to, or
destruction of, the equipment.
Mounting the Drive, Grounding, and Finding Wire Routing Locations 4-1
Do not route more than three sets of motor leads through a single conduit. This will
minimize cross-talk that could reduce the effectiveness of noise reduction methods. If
more than three drive/motor connections per conduit are required, shielded cable
must be used. If possible, each conduit should contain only one set of motor leads.
GROUND TERMINAL
COVER
BASE
Mounting the Drive, Grounding, and Finding Wire Routing Locations 4-3
T3
AUTO Forward
RPM RUNNING Reverse
MAN
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO
JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
REGULATOR TERMINAL STRIP
GROUND TERMINALS
COVER
BASE
GROUND TERMINALS
COVER
BASE
Mounting the Drive, Grounding, and Finding Wire Routing Locations 4-5
SNUBBER RESISTOR
BRAKING INPUT POWER
SIGNALS/CONTROL
(TERMINAL STRIP)
GROUND
TERMINAL INPUT POWER
TERMINALS
GRD
13.0
A
S/L2 T/L3
12.0
RV2 RV3
11.0
RV1
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
6.0
STOP
RESET
START
REGULATOR
TERMINAL STRIP
4.0
16 20
3.0
2.0
1.0
C7 C8
U/T1 V/T2 W/T3
A
A
0
GRD GRD
OUTPUT POWER
GROUND TERMINALS
BASE
BOTTOM VIEW
MOTOR
AC LEADS SIGNALS
45 47
GND
(PE1) GND
AC INPUT
TERMINALS
AND GROUND
AC OUTPUT
TERMINALS
AND GROUND
Mounting the Drive, Grounding, and Finding Wire Routing Locations 4-7
AC INPUT
AC INPUT
TERMINALS
AND GROUND
AC OUTPUT
TERMINALS U V W
1-1/2" DIA OUTPUT GROUND SIGNALS 7/8" DIA
TYPICAL TERMINALS TYPICAL
POWER CONNECTIONS
PULL SHIELD TABS IN AND ROTATE SHIELD OUT
CONNECT USING 350MCM TWO HOLE TERMINAL LUGS
TORQUE TO 325IN-LBS
WIRING TRAY
DANGER
! DANGER USE
E F
FUSE
807300-142A
FUS
WIRING HARNESS 807300-138R
OR EQUIV.
FUSE
BM
Mounting the Drive, Grounding, and Finding Wire Routing Locations 4-9
4-10 GV3000/SE AC Drive Hardware Reference, Version 6.06
CHAPTER 5
Installing Input Power Wiring
This chapter describes incoming line components and how to install them.
The GV3000/SE AC line distribution system capacity is 1000 KVA, three-phase with
30,000 amps symmetrical fault current capacity with a line impedance of less than 5%.
The symmetrical fault current may be increased to 85,000 amps if the appropriate
three-phase AC line reactor is used as shown in table 5.1.
Manual
Disconnect User-
Supplied
Fuse Fuse
User-
Supplied
R S T
1L1 1L2 1L3
GND (PE)
Manual
Disconnect
(Optional)
Fuse
R S T
1L1 1L2 1L3
GND
(PE)
~ - ~ -
GV 3000/SE GV 3000/SE
Power Power
Module Module
- -
~ ~
U V W U V W
GND T1 T2 T3 GND
M M
Manual
Disconnect
DC
Fuse
User-Supplied
R S T
1L1 1L2 1L3
GND
(PE)
~ -
47 GV 3000/SE
Power Module
45
-
~
U V W
T1 T2 T3 GND
Note that the following GV3000/SE drives are not to be used on a common DC bus: M/N 125R4160, 200V4160, 250V4160,
300V4160, and 400V4160.
Note that on 200-400 HP drives, knockouts for conduit installation are not
provided. If incoming power is 380 or 415 VAC, the fan transformer taps must
be changed before the power leads are connected. See section 5.6.
ATTENTION: Do not route signal and control wiring with power wiring in
the same conduit. This can cause interference with drive operation.
! Failure to observe this precaution could result in damage to, or
destruction of, the equipment.
Step 2. Connect the three-phase AC input power leads (three-wire 380-460 VAC) to
the appropriate terminals.
Note that the following GV3000/SE drives are not to be used on a common
DC bus: M/N 125R4160, 200V4160, 250V4160, 300V4160, 350V4160, and
400V4160.
ATTENTION: Do not route signal and control wiring in the same conduit
with power wiring. This can cause interference with drive operation.
! Failure to observe this precaution could result in damage to, or
destruction of, the equipment.
ATTENTION: If the GV3000/SE drive is connected to an external DC
bus, the user is responsible for DC bus short-circuit protection. Failure
to observe this precaution could result in damage to, or destruction of,
the equipment.
Step 2. Connect the DC input power leads (two-wire 620 VDC nominal) to the proper
terminals.
On 60-100 HP drives, connect the DC input power leads to terminals 45 and 47.
Note that the maximum discharge rate of the DC bus supply should be
200 V/second.
Step 3. Tighten the DC input power terminals to the proper torque as shown in table 5.2.
Step 4. On 60-100 HP drives using volts/hertz regulation, set parameter H.017 to a
value greater than one to enable DC bus operation. Refer to the GV3000/SE
Software Start-Up and Reference manual for additional information.
The Motor Overload Enable parameter (P.040) can be used in place of thermal motor
overload relays in single motor applications. Note, however, that temperature
measuring devices integral to the motor are the best way to thermally protect AC
motors under all conditions. Parameter P.040 must be enabled to provide overload
protection. Refer to the GV3000/SE Software Start-Up and Reference manual for
more information.
In multiple-motor applications (V/Hz regulation only), each motor must have its own
user-supplied overload protection.
Do not route more than three sets of motor leads through a single conduit.
This will minimize cross-talk that could reduce the effectiveness of noise
reduction methods. If more than three drive/motor connections per conduit
are required, shielded cable must be used. If possible, each conduit should
contain only one set of motor leads.
Step 2. Connect the three-phase AC output power motor leads to the appropriate
output terminals.
On 1-60 HP drives, connect the motor leads to terminals U/T1, V/T2, W/T3
on the power terminal strip.
On 200-400 HP drives, connect the motor leads to terminals U/T1, V/T2, and
W/T3.
Step 3. Tighten the three-phase AC output power terminals to the proper torque
according to drive type as shown in table 5.2.
This chapter describes how to wire the Regulator board terminal strip for stop,
encoder feedback, and remote control signals.
The signals available through the terminal strip are shown in tables 7.1 to 7.7 and
figures 7.1 and 7.2. Table 7.8 provides additional information.
Note that when the Control Source parameter (P.000) is set to remote (rE), the drive
will be controlled by the signals connected to the terminal strip. Refer to the
GV3000/SE Software Start-Up and Reference manual for more information on how
parameter P.000 is used to specify where the drive is controlled from.
Terminal # Signal
1 Transmit (Tx)
2 Receive (Rx)
3 Regulator Common
Notes: The RS-232 terminals should only be used when the RS-232 communication
port (J8) or an Operator Interface Module (OIM) is not being used, as all three devices
use the same transmit/receive lines.
Terminal # Signal
4 +15 VDC
5 Phase A
6 Phase A Not
7 Phase B
8 Phase B Not
9 Regulator Common
Notes: An encoder feedback device must be installed if FVC regulation is used.
Terminal # Signal
10 Analog Meter Output
11 Regulator Common
Notes: The output of this terminal is either 0-10 VDC or 4-20 mA as determined by the
setting of jumper J17 on the Regulator board. The analog output must also be
programmed via parameter P.012 for an indication of speed and direction or percent of
torque.
Terminal # Signal
12 Isolated Reference Voltage
13 VDC Speed/Torque Reference
14 mA Speed/Torque Reference
15 Isolated Reference Common
Notes: The analog speed/torque (P.008/U.000) reference is either +/-10 VDC or
+/-20 mA, as determined by the setting of jumper J4 on the Regulator board. The
analog reference can be adjusted using parameters P.009, P.010, and P.011.
Refer to Appendix G in the GV3000/SE Software Start-Up and Reference manual for
more information about the analog input.
.
Terminal # Signal
16 +24 VDC (Current Limited) (For remote control digital inputs only)
17 Digital Input 8 (Remote/Local) - Programmable
18 Digital Input 7 (Ramp1/Ramp2) - Programmable
19 Digital Input 6 (Forward/Reverse) - Programmable
20 Function Loss
21 Run/Jog
22 Reset
23 Stop
24 Start
25 +24 VDC Common
Notes: When a user-installed function loss input, a coast-to-stop pushbutton, or another
external interlock is installed, the factory-installed jumper connecting terminals 16 and
20 (or 16A and 20A) must be removed so that a contact, when open, will stop the drive.
Terminals 17, 18, and 19 (remote control inputs 8, 7, and 6) are programmed using
parameters P.007, P.008, and P.031 through P.038. Factory default settings are shown
here in parentheses. Refer to the GV3000/SE Software Start-Up and Reference
manual for more information.
Terminal # Signal
26 Snubber Resistor Braking Signal (1-10 HP Drives only)
27 +24 VDC Common
Notes: These terminals are used with older Snubber Resistor Braking kits that require
a gate turn-on signal from the drive (for example, the M/N 2DB4010 series).
Terminal # Signal
28 N.C Relay Contact
29 N.C. Relay Common
30 N.O. Relay Contact
31 N.O. Relay Common
Notes: Relay contact closure is programmable through parameter P.013. Refer to the
GV3000/SE Software Start-Up and Reference manual for more information.
Remote 4-20 mA
Speed/Torque
Reference
*FOR 15-60 HP DRIVES, USE 16A INSTEAD OF 16 AND 20A INSTEAD OF 20. ALSO SEE FIGURE 2.14.
Remote 4-20 mA
Speed/Torque
Reference
*FOR 15-60 HP DRIVES, USE 16A INSTEAD OF 16 AND 20A INSTEAD OF 20. ALSO SEE FIGURE 2.14.
Depending upon the requirements of the application, the GV3000/SE drive can be
programmed to provide either a coast-to-rest or a ramp-to-rest operational stop
without physical separation of the power source from the motor.
A coast-to-rest stop turns off the transistor power device drivers. A ramp-to-rest stop
fires the transistor power device drivers until the motor comes to a stop, and then turns
off the power devices.
The user can also program zero speed with power maintained to the motor, but in this
condition, the drive is not actually stopped.
See the description of terminals 23 and 24 or Stop Type (P.025) for more information
on how to program the operational stop.
In addition to the operational stop, the user must provide a hardwired emergency stop
external to the drive. The emergency stop circuit must contain only hardwired
electromechanical components. Operation of the emergency stop must not depend on
electronic logic (hardware or software) or on the communication of commands over an
electronic network or link.
Parameter P.055 (STOP/RESET Key Disable), can be used to change the operation of
the STOP/RESET key. See the P.055 parameter description in the software manual for
more information.
Note that the user-installed hardwired emergency stop may be used at any time to
stop the drive.
This section applies to users who must comply with machinery safety standard EN
60204-1:1992, part 9.2.5.4, Emergency Stop.
Use the following procedure to connect an encoder to the Regulator board’s terminal
strip:
Step 1. Connect the encoder’s wires to terminals 4 through 9 of the terminal strip.
See figure 7.3. See table A.6 for additional encoder specifications. Refer to
section 3.2.4.1 for encoder wiring guidelines.
Step 2. Set the following parameters to establish the maximum motor speed:
• P.004: Maximum Speed
• U.001: Encoder PPR
• U.002: Motor Poles
• U.003: Motor Nameplate Base Frequency
• U.005: Motor Nameplate RPM
• U.017: Motor Top Speed
Refer to the GV3000/SE Software Start-Up and Reference manual for parameter
descriptions.
Regulator
Terminal Strip Connector/Cable End
Terminal 6 Pin 1 Phase A
Terminal 5 Pin 2 Phase A Not
C J F
Regulator F E
Terminal Strip Connector/Cable End
Terminal 6 Pin A Phase A
Terminal 5 Pin H Phase A Not
Regulator
Terminal Strip Connector/Cable End
Terminal 6 Pin 3 Phase A
Terminal 5 Pin 8 Phase A Not
Table 7.9 – Wiring Signal and Control I/O to the Terminal Strip
Terminal
Number Description Parameters/Wiring Connections
Wiring RS-232 Signals
1 RS-232 Transmit Note that RS-232 communication between the drive and a
personal computer requires the use of the Control and
2 RS-232 Receive Configuration software. Refer to instruction manual D2-3348
for more information.
3 RS-232 Signal/Regulator These terminals should only be used when the RS-232 port
Common (J8) or an Operator Interface Module (OIM) are not being
used, as all three devices use the same transmit/receive
lines.
Terminal
Number Description Parameters/Wiring Connections
Wiring Analog Outputs
10 0-10 VDC or 4-20 mA The setting of parameter P.012 selects the terminal strip
Analog Output Reference analog output source (either speed or torque). Jumper J17
must also be set. See figure 2.13.
11 Regulator Common
The 4-20mA current selection requires a power supply for
operation. The power can be sourced from the encoder
supply, terminal 4 (15VDC), or from an external 15V power
supply. Note that the maximum supply current from terminal
4 is 250mA (encoder and current source) at 15V.
On the 1-60 HP and 200-400 HP Regulator boards, terminals
9 and 11 are internally connected.
Terminal
Strip
Load
(Meter or Analog Input)
Terminal
Number Description Parameters/Wiring Connections
Wiring Analog Speed Reference Inputs
12 Isolated Reference Related parameters:
Voltage (+10VDC) •P.000: Control Source
13 Analog Speed/Torque
•P.009: Terminal Strip Analog Input Offset
Reference Input Voltage •P.010: Terminal Strip Analog Input Gain
(+/- 10VDC) •P.011: Terminal Strip Analog Input Configure
Terminal
Number Description Parameters/Wiring Connections
Wiring a Remote/Local Input
16 +24 VDC Power Supply Current limited for remote input logic use only.
17 Digital Input 8 Digital input 8 is control function programmable through
(Default - Remote/Local) parameter P.007.
ATTENTION: If a maintained start contact is used when the control source = rE, switching
from local to remote from the terminal strip will cause power to be applied to the motor if
! the remote start contact is closed. Stay clear of rotating machinery in this case. Failure to
observe this precaution could result in bodily injury.
The following parameters must be set:
• P.000: Control Source (Only active when P.000 = rE)
• P.006: Second Menu Password
• P.007: Terminal Strip Digital Inputs Configure (Selects and
assigns a control function to digital inputs 6 to 8)
• P.008: Terminal Strip Speed Reference Source
(Analog, Motor Operated Potentiometer (MOP), or Preset
Speeds)
Terminal
Number Description Parameters/Wiring Connections
Wiring an Additional Ramp Input
18 Digital Input 7 Digital input 7 is control function programmable through
(Default - Ramp1/Ramp2) parameter P.007. The following parameters must be set:
• P.000: Control Source
• P.001: Accel Time 1 (Ramp 1)
• P.002: Decel Time 1 (Ramp 1)
• P.006: Second Menu Password
• P.007: Terminal Strip Digital Inputs Configure (Selects and
assigns a control function to digital inputs 6 to 8)
• P.008: Terminal Strip Speed Reference Source (Analog
Motor Operated Potentiometer (MOP), or Preset Speeds)
• P.017: Accel Time 2 (Ramp 2)
• P.018: Decel Time 2 (Ramp 2)
Note that based on the settings of parameters P.000, P.007,
P.008, and r.030 if an RMI board is used, the following
parameters can affect digital input 7:
• P.023: MOP Accel/Decel Time
• P.024: MOP Reset Configuration
• P.031 to P.038: Preset Speeds 1-8
Refer to the GV3000/SE Software Start-Up and Reference
manual for additional information.
Terminal 18 On = Ramp 2
Diagram shows factory setting.
Terminal
Number Description Parameters/Wiring Connections
Wiring a Forward/Reverse Input
19 Digital Input 6 Digital input 6 is control function programmable through
(Default - Forward/Reverse) parameter P.007. The following parameters must be set:
• P.000: Control Source
• P.006: Second Menu Password
• P.007: Terminal Strip Digital Inputs Configure (Selects and
assigns a control function to digital inputs 6 to 8)
• P.008: Terminal Strip Speed Reference Source
(Analog, Motor Operated Potentiometer (MOP), or Preset
Speeds)
• P.027: Forward/Reverse Configuration
Note that based on the settings of parameters P.000, P.007,
P.008, and r.030 if an RMI board is used, the following
parameters can affect digital input 6:
• P.023: MOP Accel/Decel Time
• P.024: MOP Reset Configuration
• P.031 to P.038: Preset Speeds 1-8
Refer to the GV3000/SE Software Start-Up and Reference
manual for additional information.
If P.027 = 1
Forward Direction Only
Terminal
Number Description Parameters/Wiring Connections
Wiring a Function Loss Input
20 Digital Input 5 The following parameter must be set:
(Function Loss) • P.026: Function Loss Response
A signal must be present at terminal 20 for the drive to be
able to start. See figures 7.1 and 7.2.
Terminal
Number Description Parameters/Wiring Connections
Wiring the Reset Input
22 Digital Input 3 The following parameter must be set:
(Reset) • P.000: Control Source
Terminal 22 On = Reset
Wiring the Stop/Start Inputs
23 Digital Input 2 The following parameters must be set:
(Stop) • P.000: Control Source
24 Digital Input 1
• P.025: Stop Type
(Start)
Terminal
Number Description Parameters/Wiring Connections
Wiring the Output Status Relays
28 Normally-Closed Contact Both Form A and Form B contacts are rated for
(Form B) 250 VAC/30 VDC at 5 amps resistive or 2 amps inductive
load.
29 Normally-Closed Contact
Common (Form B) The following parameter must be set:
• P.013: Output Relay Configuration
30 Normally-Open Contact
(Form A) Note that depending on the setting of parameter P.013, the
relay coil will energize (the normally-open contact will close
31 Normally-Open Contact
and the normally-closed contact will open). Refer to the
Common (Form A)
GV3000/SE Software Start-Up and Reference manual for
more information.
N.C. N.O.
Com. Com
28 29 30 31
User-Supplied
Device
This chapter provides instructions on how to perform a final check of the installation
before power is applied to the drive.
Step 1. Turn off, lock out, and tag the input power to the drive. Wait five minutes.
Step 2. Verify that the DC bus voltage is zero. Refer to section 9.3.
Step 3. If a function loss coast-stop pushbutton has been installed, verify that it has
been wired correctly. Be sure the factory-installed jumper at terminals 16 and
20 (or 16A and 20A) has been removed so that the coast-stop pushbutton
will work.
Step 4. Remove any debris, such as metal shavings, from around the drive.
Step 5. Check that there is adequate clearance around the drive.
Step 6. Verify that there is nothing mounted behind the drive.
Step 7. Verify that the wiring to the terminal strip and the power terminals is correct.
Step 8. Check that the wire size is within terminal specification and that the wires are
tightened properly.
Step 9. Check that user-supplied branch circuit protection is installed and correctly
rated.
This chapter describes how to troubleshoot the drive and the equipment that is
needed to do so. Also provided are replacement part lists and information on clearing
faults.
If an alarm condition occurs, the drive will continue to run and a 2- or 3-digit alarm
code will flash on the display.
If a fault occurs, the drive will coast-to-rest stop and a 2- or 3-digit fault code will flash
on the display.
Refer to the GV3000/SE Software Start-Up and Reference manual for more
information on drive alarms and faults.
The GV3000/SE drive’s DC bus capacitors retain hazardous voltages after input
power has been disconnected. Perform the following steps before touching any
internal components:
Step 1. Turn off and lock out input power. Wait five minutes.
Step 2. Remove the drive’s cover. On 200-400 HP drives, open the outer cabinet
door.
Step 3. Verify that there is no voltage at the drive’s input power terminals.
Step 4. Measure the DC bus potential with a voltmeter while standing on a
non-conductive surface and wearing insulated gloves (600V).
For 1-60 HP drives, measure the DC bus potential at the DC bus power
terminals. See figures 9.1 and 9.2.
For 60-100 HP drives, remove the top two screws of the Regulator panel and
tilt the panel forward. See figure 9.3. Measure the DC bus potential at the
diode bridge as shown. Reattach the Regulator panel.
For 100-150 HP drives, remove the top two screws of the Regulator panel
and tilt the panel forward. See figure 9.4. Measure the DC bus potential at the
bottom of the fuse holders on the Power Module Interface board on the back
of the Regulator panel. Take care not to touch any conductive traces.
Reattach the Regulator panel.
For 200-400 HP drives, measure the DC bus potential at the test points on
the Power Module Interface board. See figure 9.5. If it is necessary to open
the inner cabinet door, wait until the bus voltage is 50 VDC or less and then
measure the voltage on the DC bus bars as shown in figure 9.5. For
additional wiring information, refer to Appendix D.
Step 5. Once the drive has been serviced, reattach the drive’s cover. On 200-400 HP
drives, close the inner and outer cabinet doors.
Step 6. Reapply input power.
15-25 HP
D1
RV2 RV3
45 47
Regulator Panel
Fuses
(-) (+)
DANGER
BM
- +
616300-147A
DANGER
D-C BUS CAPACITORS RETAIN HAZARDOUS VOLTAGES
AFTER INPUT POWER HAS BEEN DISCONNECTED.
WAIT FIVE (5) MINUTES FOR THE D-C BUS
CAPACITORS TO DISCHARGE AND THEN CHECK THE
VOLTAGE WITH A VOLTMETER THROUGH THE ACCESS
SLOTS SHOWN ABOVE. VOLTAGE MUST BE 50 VOLTS
OR LESS PRIOR TO SERVICING.
+
DC Bus Bar Measuring Points (Inner Door Open)
-
Step 1. Turn off and lock out input power. Wait five minutes.
Step 2. Remove the drive’s cover. On 200-400 HP drives, open the outer cabinet
door.
ATTENTION: Do not operate 200-400 HP drives with the outer and inner
cabinet doors open due to possible exposure to high voltage. Close the
! outer and inner cabinet doors before putting the drive into run. Failure to
observe this precaution could result in severe bodily injury or loss of life.
Step 3. Verify that there is no voltage at the drive’s input power terminals.
Step 4. Check the DC bus potential with a voltmeter as described in section 9.3 to
ensure that the DC bus capacitors are discharged.
Step 5. Disconnect the motor from the drive.
Step 6. Check all AC line and DC bus fuses.
Step 7. If a fuse is open, use a multimeter to check the input diodes and output
IGBTs. See table 9.1
Note that 1–10 HP drives do not have replaceable transistor modules: the
entire drive must be replaced if a transistor malfunctions. Intelligent Power
Modules (IPM) may be replaced in 60–150 HP drives.
Step 8. Reconnect the motor to the drive.
Step 9. Reattach the drive’s cover. On 200–400 HP drives, close the inner and outer
cabinet doors.
Step 10. Reapply input power.
1–60 HP Drives
Input Meter
Diode Connection Component is OK if
No. (+) (-) resistance (R) is: Component is defective if:
1 * R/L1 50K < R < 10 Megohms Continuity (short circuit) or
open when the meter is
2 * S/L2
connected with reversed
3 * T/L3 polarity
4 R/L1 **
5 S/L2 **
6 T/L3 **
* (+) DC Bus Volts power terminal
** (-) DC Bus Volts power terminal
60–100 HP Drives
Input Meter
Diode Connection Component is OK if
No. (+) (-) resistance (R) is: Component is defective if:
1 47 1L1 0.3 kohm < R < 8 kohm Continuity (short circuit) or
2 47 1L2 open when the meter is
connected with reversed
3 47 1L3 polarity
4 1L1 45
5 1L2 45
6 1L3 45
100–150 HP Drives
Input Meter
Diode Connection Component is OK if
No. (+) (-) resistance (R) is: Component is defective if:
1 47 1L1 R > 100 kohm Continuity (short circuit)
2 47 1L2
3 47 1L3
4 1L1 45
5 1L2 45
6 1L3 45
200–400 HP Drives
Input Meter
Diode Connection Component is OK if
No. (+) (-) resistance (R) is: Component is defective if:
1 * R/L1 R > 100 kohm Continuity (short circuit)
2 * S/L2
3 * T/L3
4 R/L1 **
5 S/L2 **
6 T/L3 **
* (+) DC Bus power terminal
** (-) DC Bus power terminal
1–60 HP Drives
Meter
IGBT Connection Component is OK if
No. (+) (-) resistance (R) is: Component is defective if:
1 * W/T3 50K < R < 10 Megohm Continuity (short circuit) or
open when the meter is
2 * V/T2
connected with reversed
3 * U/T1 polarity
4 W/T3 **
5 V/T2 **
6 U/T1 **
* (+) DC Bus Volts power terminal
** (-) DC Bus Volts power terminal
60–150 HP Drives
Meter
IGBT Connection Component is OK if
No. (+) (-) resistance (R) is: Component is defective if:
1 47 W 0.3 kohm < R < 8 kohm Continuity (short circuit) or
open when the meter is
2 47 V
connected with reversed
3 47 U polarity
4 W 45
5 V 45
6 U 45
Quantity per
Horsepower
Description* Part Number 15 20 25**
NEMA 1 Fan Assembly 615161–V 2 2 2
NEMA 4X/12 Fan Assembly 615161–S 2 2 2
NEMA 1 Cover 805547–1S 1 1 1
NEMA 12 Cover/Gasket 805547–2S 1 1 1
Membrane Switch Keypad/Top 805548–1R 1 1 1
Bracket
Regulator PCB 0–56921–6xx 1 1 1
IGBT Module 602909–813AW 3 3 3
Capacitor PCB 0–56961 1
0–56962 1 1
Power Board 0–56963 1 1 1
Power Supply Board 0–56950–15 1
0–56950–20 1 1
Gate Driver Board*** 0–56960 1 1 1
Internal Fan Assembly 615159–1S 1 1 1
* Components are identified in figure 2.4.
** M/N 25G4160 and 25G4260
*** Replace the Gate Driver Board when the IGBT modules are replaced.
AC Line Distribution System Capacity 1000KVA, three-phase with 30,000 amps symmetrical fault
(maximum) for 460 VAC Units current capacity with a line impedance of less than 5%. (85,000
amps fault current capacity with optional AC line reactors. See
table 5.1.)
Control Method All-digital vector, sinusoidal pulse-width-modulated (PWM)
Displacement Power Factor 0.96
Line Frequency 50/60Hz (+2 Hz)
Line Voltage Variation -10% to +10%
Line Dip Ride-Through FVC: Maximum 500 milliseconds
V/Hz, SVC: Adjustable up to 999.9 seconds (See P.042)
Maximum Motor Lead Lengths 76 meters (250 feet) typical (refer to section 3.2.2.4)
Remote Operator Control Wire Length Up to 303 meters (1000 feet) from the drive
Analog Speed Reference Resolution 1/1024 (10 bits) 0.1%
Acceleration Adjustment Range 0.1 to 999.9 seconds (within the ability of current)
Carrier Frequency 2 kHz, 4 kHz, or 8 kHz, software-selectable
Current Limit Adjustment Vector: U.006 to 150% (based on motor nameplate rating)
V/Hz: 50% to 110% (based on drive nameplate rating)
Service Factor 1.0
Speed Adjustable Range From 0 RPM to maximum speed (vector)
Speed Regulation Vector: 0.01% FVC, 0.5% SVC (steady state)
V/Hz: Motor slip dependent
Speed Reference Resolution 1 RPM with local keypad, -4095 to +4095 counts with a network
or serial reference
Torque Control Response 180 to 220 Hz
Torque Linearity +3% with optimal parameter setting (typical) (see parameter
U.005)
Condition Specification
Operating Temperature (Ambient) 0° to +40°C (32° to 104°F)
Storage Temperature (Ambient) -40° to +65°C (−40° to +149°F)
Humidity 5 to 95% (non-condensing)
Specification Rating
Motor Poles 2, 4, 6, or 8 poles
Overcurrent IET 200% load (based on drive nameplate
rating)
Overload Current Rating 150% for 1 minute (based on drive
nameplate rating)
Speed Control Range 1:600 with 1024 PPR
Speed Control Response 15 Hz (typical)
Encoder Feedback 15 V differential quadrature, encoder
incremental (512 PPR, 1024 PPR, 2048
PPR, 4096 PPR)
Service Factor 1.0
)
The GV3000/SE drive complies with the following sections of machinery safety
standard EN 60204-1:1992.
EN60204-1
Section Title
6 Protection against electrical shock
6.2.1 - Protection by enclosure
6.2.3 - Protection against residual voltages
6.3.1 - Protection by automatic disconnect of supply
6.4 - Protection by the use of PELV (Protective Extra Low Voltage)
7 Protection of equipment
7.2 - Overcurrent protection
7.2.3 - Control circuits
7.2.6 - Transformers
7.5 - Protection against supply interruption or voltage reduction and subsequent restoration
8 Equipotential bonding
8.2.1 - General (the PE terminal)
8.2.2 - Protective conductors (connection points)
8.2.3 - Continuity of the protective bonding circuit
8.2.7 - Protective conductor connecting points
8.3 - Bonding to the protective bonding circuit for operational purposes
8.4 - Insulation failures
8.5 - Bonding to a common reference potential
8.6 - Electrical interferences
9 Control circuit and control functions
9.1.1 - Control circuit supply
9.1.3 - Protection
9.1.4 - Connection of control devices
9.2 - Control functions
9.2.1 - Start function
9.2.2 - Stop function
9.2.3 - Operating modes
9.2.5 - Operation
9.2.5.3 - Stop
9.2.5.6 - Hold-to-run controls
C.1 Introduction
This appendix provides information on the GV3000/SE drive’s compliance with
European community electromagnetic compatibility standards and covers the
following:
• requirements for standards compliance
• guidelines on installing the AC Mains Filter
• instructions on how the drive must be wired.
The GV3000/SE drives listed on the Declaration of Conformity (DOC) and in table C.1
have been tested and are in compliance with the following standards when installed
with the appropriate AC Mains Filter:
• EN50081-1 (1992)
Electromagnetic compatibility - Generic emission standard
Part 1: Residential, commercial, and light industrial
• EN50081-2 (1992)
Electromagnetic compatibility - Generic emission standard
Part 2: Industrial
• EN50082-1 (1992)
Electromagnetic compatibility - Generic immunity standard
Part 1: Residential, commercial, and light industrial
• EN50082-2 (1995)
Electromagnetic compatibility - Generic immunity standard
Part 2: Industrial
Note that the conformity of the GV3000/SE drive to the above standards does not
guarantee that the entire installation will be in conformance.
Table C.1 identifies the GV3000/SE drives that are in conformance with the standards
listed in section C.0 and their corresponding AC Mains Filters. Verify that you have the
correct AC Mains Filter for your application. The information provided in this appendix
applies to all the AC Mains Filters listed in table C.1 unless otherwise noted.
Use the following guidelines to mount the GV3000SE drive to the AC Mains Filter and
then mount the drive/filter assembly to a panel:
• Attach the GV3000/SE drive to the AC Mains Filter. See figure C.1. No other type of
mounting is permitted. The required mounting hardware is supplied with the filter.
• Attach the GV3000/SE drive/AC Mains Filter assembly to a panel or wall. See figure
C.1 and table C.2 for mounting dimensions. The panel/wall surface does not have to
be conductive, although it is preferable. The hardware for mounting the drive/filter
assembly to the panel/wall must be supplied by the user.
• For 25-60 HP drives, cover kit M/N 2CK4160 is required.
Continue with section C.4.
Top View
(Filter Only, Cover Removed)
M5 Nuts
J
G
K, Conduit Entry
D
F E G
Note that for 25-60 HP drives,
cover kit M/N 2CK4160 is required.
L1 L2 L3 E(GND)
GV3000/SE
Drive
AC Mains AC Mounts on Top
Filter Mains of Mains Filter
Filter (Screws
Provided)
C B
Flexible
Conduit
(Provided)
E
F D
A
Side View
Front View (Filter and Drive)
(Filter Only)
AC AC AC AC AC
Mains Mains Mains Mains Mains
Filter Filter Filter Filter Filter
Dimension 2DF4283 2DF4284 2DF4285 2DF4286 2DF4125
A 217 mm 272 mm 272 mm 365.5 mm
8.5" 10.7" 10.7" 14.3" *
B 387mm 441 mm 575 mm 958 mm
5.25" 17.4" 22.6" 37.7" *
C 362 mm 415 mm 550 mm 933 mm
14.25" 16.3" 21.7" 36.7" *
D 174 mm 230 mm 232 mm 300 mm
6.9" 9.1" 9.1" 11.8" *
E 9 mm 9 mm 9 mm 11 mm
0.35" 0.35" 0.35" 0.43" *
F 21.5 mm 21 mm 20 mm _
0.85" 0.83" 0.79" *
G 53 mm 53 mm 93 mm 91.5 mm
2.1" 2.1" 3.7" 3.6" *
H 180 mm 231 mm 235 mm 181 mm
7.1" 9.1" 9.25" 7.1" *
J 18 mm 18 mm 43 mm 35 mm
0.71" 0.71" 1.7" 1.4" *
K 22 mm 22 mm 28 mm 43 mm
0.87" 0.87" 1.1" 1.7" *
Filter 3.2 kg 3.2 kg 5 kg 20 kg 48 kg
Weight 7 lbs 7 lbs 11 lbs 44 lbs 105 lbs
* See figure C.2 for mounting dimensions.
In GV3000/SE drives M/N 50T41xx and 75T41xx, the AC Mains Filters are installed
within the GV3000/SE chassis at the factory. No additional filter installation is required.
Continue with section C.4.
GV3000/SE drive M/N 125R41xx and AC Mains Filter M/N 2DF4125 are to be
mounted separately. See figure C.2. They must be mounted on a steel surface with
good conductivity between the two assemblies, for example, the mounting surfaces
should not be painted.
When placing the drive and the AC Mains Filter in a cabinet or IP20 enclosure, a
common ground bus bar is to be located in front of the terminals. This bus bar must be
solidly connected to the back panel to ensure good conductivity. All cable screens
must be connected to this bus bar. To ensure good conductivity, use galvanized cable
brackets to connect the screens to the bus bar.
30mm
1.1" 65mm m16
2.5"
+ E L3 L2 L1 +
AC LINE
110mm
4.3"
+ +
AC Mains
135mm Filter
5.3" AC Mains
Filter
550mm
21.6" + +
135mm
5.3"
+ +
110mm
4.3" 5.1mm
GV3000/SE
0.2"
E' L3' L2' L1'
65mm
30mm 2.5"
1.1"
- -
30mm 320mm
1.1" 12.5"
160mm
6.2"
40mm 80mm 80mm 80mm
1.5" 3.1" 3.1" 3.1"
320mm
12.5"
AC
Mains GV3000/SE
Filter
U,V,W
L1
PE L2
L3
1 AC line input
1
2 Screened 4-wire motor cable
PE
U,V,W
G
MOTOR
Panel
AC
GV3000/SE Mains
Filter
U,V,W PE
1 Cable bracket
3
2 Screen
4
3 Screened 4-wire motor cable
5
4 Screened signal conductor cable
PE (feedback, reference)
U,V,W
G 5 EMC-tested armored cable gland at
MOTOR terminal box
The following sections describe how to wire the AC Mains Filters to the GV3000/SE
drives.
C.4.1.1 Connecting AC Mains Filters M/N 2DF4283, 2DF4284, 2DF4285, and 2DF4286
The power leads that connect the output terminals of the AC Mains Filter to the drive’s
AC input terminals are included with the filter. The flexible conduit to be used with
these power leads is also provided. See figure C.5.
• Place the flexible conduit’s hub in the drive’s wire entry hole that is in-line with the
filter’s output wiring opening. Route the leads through the conduit. Secure both ends
of the flexible conduit.
• Trim the power leads to the proper length and connect them to the drive’s AC input
power terminals (R,S,T). Connect the green/yellow ground lead to the drive’s ground
terminal.
Note that the filter’s output leads are red, yellow, and blue. This color coding is
stenciled on the printed circuit board at the filter’s input power terminals to help
identify the filter’s output wiring relative to the filter’s input wiring.
• When the drive is connected to three-phase AC input power, the three output leads
from the filter should be connected to the drive’s AC input power terminals as shown
in figure C.5.
• Connect the filter ground wire (green/yellow) to the drive ground.
Continue with section C.4.2.
A B C
FILTER'S AC INPUT POWER
L1 L2 L3 E(GND)
AC Mains Filter
GREEN/
RED YELLOW BLUE YELLOW
GV3000/SE
U/T1 V/T2 W/T3 GND
MOTOR
The power leads that connect the output terminals of the AC Mains Filter to the drive’s
AC input terminals are prewired and installed at the factory. See figure C.6.
When the drive is connected to three-phase AC input power, the three output leads
from the filter should be connected to the drive’s AC input power terminals as shown in
figure C.6.
GV3000/SE
AC Mains Filter
FILTER'S AC
INPUT POWER
MOTOR
Figure C.6 – Typical Three-Phase Connections for Built-in AC Mains Filters in GV3000/SE Drives
M/N 50T41xx and 75T41xx
The power leads that connect the output terminals of the AC Mains Filter to the drive’s
AC input terminals are user-supplied. See figure C.7.
• Cut the power leads to the proper length and connect them to the drive’s AC input
power terminals (1L1, 1L2, 1L3). Connect the green/yellow ground lead to the
drive’s ground terminal. The leads should be kept as short as possible and should
be fastened together in a triangular shape using tie wraps.
ATTENTION:Do not route power wiring near signal and control wiring.
This can cause interference with drive operation. Failure to observe this
! precaution could result in damage to, or destruction of, the equipment
• When the drive is connected to three-phase AC input power, the three output leads
from the filter should be connected to the drive’s AC input power terminals as shown
in figure C.7.
Continue with section C.4.2.
L1 L2 L3 GND
AC Mains Filter
Drive's AC
Input Power
GV3000/SE
U V W GND
MOTOR
Figure C.7 – Typical Three-Phase Connections for AC Mains Filter M/N 2DF4125
All motor leads should have the same cross-sectional area. The maximum allowable
motor lead length from the drive to the motor is 250’ (76m).
A ground (earth) lead, equivalent in size to the motor leads, must be run with the
motor leads from the motor to the drive. Terminate this lead in the drive at the ground
terminal.
Proper glands must be used to terminate the motor conduit/cable. The gland must
secure the cable screen to the conductive surfaces of the drive and motor. A full 360°
screen termination is preferred.
Connect AC input power to the filter by first removing the filter’s cover and then
connecting the AC input power leads to the terminals at the top of the filter. See figure
C.1. The AC input power leads should have lugs attached. The filter-GV3000/SE
cabinet has a conduit opening to secure the AC input power conduit.
Connect the drive/filter assembly to earth ground at the terminal provided next to the
filter’s AC input power terminals. The ground wire should be sized per EN-60204-1,
Part 5.21, for copper conductors and EN-60204-1, Part 8.2.2.22 , for non-copper
conductors. European Union standards require that the ground wire must be
green/yellow according to EN-60204-1, Part 15.2.2.3
Copper conductor should be used. If a material other than copper is used, its electrical
resistance per unit length should not exceed that of copper. Non-copper conductors
should not be less than 16 mm2 in cross-sectional area.
For insulated conductors, the two-color combination of Green and Yellow should meet
the following criteria for any given 15 mm length: one of the colors should cover at
least 30% and no more than 70% of the surface, with the other color covering the
remainder of the surface.
Control (I/O) and signal wiring must be run in continuous, rigid, conductive conduit or
continuously-screened cable as shown in figure C.8. Note that the use of flexible metal
conduit, open wire, or wire in trays is not acceptable. Many flexible metal conduit
products have not been designed for RF containment and are not adequate to
maintain compliance.
Plastic insulation
The wiring connecting the operator’s devices to the drive must be run in continuous,
rigid, conductive conduit, continuously-screened armored cable, or equivalent. Note
that the use of flexible metal conduit, open wire, or wire in trays is not acceptable.
Many flexible metal conduit products have not been designed for RF containment and
are not adequate to maintain compliance.
Proper glands must be used to terminate the operator’s control station conduit/cable
at the station and the drive. The gland must secure the cable screen to the conductive
surfaces of the drive and station enclosure. A full 360° screen termination is
preferred. Screen pigtails are not permitted.
Proper glands must be used to terminate the conduit at the AutoMax enclosure and
the GV3000/SE drive. The gland must secure the cable screen to the conductive
surfaces of the drive and AutoMax enclosure. A full 360° screen termination is
preferred. Screen pigtails are not permitted.
Use only the Reliance Electric encoder cables listed in table C.3.
Index Index-1
Drive H
component locations, 2-4 to 2-10
description, 2-1 Humidity, 3-2, A-2
dimensions, 3-2 to 3-3
faults and alarms, 9-1
identifying, 2-1
I
kits, 2-20 IGBT module, 2-4, 2-5, 2-6, 2-7
model numbers, 2-1 part number, 9-13, 9-14
software, 1-1 IGBT power devices, 2-11
troubleshooting, 9-1 to 9-11 testing, resistance checks, 9-8 to 9-11
weights, 3-2 Inductor, output, see Output Reactor, 2-8
Input
E AC, see AC Input
digital, see Digital Input Wiring
Electromagnetic compatibility standards, drive power wiring, 3-5 to 3-6
compliance with, C-1 to C-14 signal response times, A-3
Emergency stop, 7-6 wiring, DC bus, 5-1 to 5-4, 5-6
EN 60204-1, drive compliance with, 7-6, B-1 to B-2 Installation
Enclosures, NEMA, 2-2 to 2-3, 9-12 to 9-14 checking, 8-1 to 8-2
Encoder NEMA 4X/12 drive covers, 8-2
specifications, A-3 planning, 3-1 to 3-10
wiring, 2-18, 3-9, 7-7 to 7-8 troubleshooting, 9-1 to 9-11
Environmental conditions, 3-2, A-2 wire routing, 4-1 to 4-9
wire size, 3-5 to 3-7
Intelligent Power Module
F location, 2-8, 2-9
Fan part number, 9-15, 9-16
location, 2-4, 2-5, 2-6, 2-7 Interbus-S Network Option Board, 2-20
part number, 9-12, 9-13, 9-14, 9-15, 9-16
Fan Kit for Line Regeneration Modules, 2-20 J
Faults, 9-1
Flux vector control, 2-1 Jog (digital input 4), 2-18, 7-2, 7-4, 7-5, 7-15
Forward (digital input 6), 2-18, 7-2, 7-4, 7-5, 7-14 Jumpers, location and setting of, 2-15 to 2-17
Function loss (digital input 5), 2-18, 7-2, 7-4, 7-5,
7-15
Fuse
K
AC input, 2-10, 3-9 to 3-10, 5-2 Keypad/display
blower, 2-10 description, 2-19
DC bus, 2-9, 5-2 to 5-4, 9-15, 9-16 location, 2-4, 2-5, 2-6, 2-7, 2-8, 2-9, 2-10
FVC, see Flux Vector Control part number, 9-12, 9-13, 9-14, 9-15, 9-16, 9-17
Kits
G 115 VAC Interface Option Board, 2-21
AutoMax Network Option board, 2-20
Gate Driver board AutoMax RS-232 Adapter Cable, 2-20
location, 2-4, 2-5, 2-6, 2-7, 2-8, 2-9 CE-Compliant AC Mains Filters, 2-20
part number, 9-13, 9-14, 9-15, 9-16, 9-17 ControlNet Network Option board, 2-20
Ground fault transformer CS3000 Control and Configuration
location, 2-9 Software, 2-21
part number, 9-15, 9-16, 9-17 CS3000 RS-232 Computer Cable, 2-21
Grounding, 3-5 to 3-6, 4-2, 5-3, 5-4 DeviceNet Network Option Board, 2-21
Fan Kit for Line Regeneration Modules, 2-20
Interbus-S Network Option Board, 2-20
M
P
Machinery Safety Standard EN 60204-1, drive
compliance with, 7-6, B-1 to B-2 Parts, replacement, 9-12 to 9-17
Mains filters, CE-compliant, 2-20 PC control, see Control Source
installing, C-2 to C-12 Power board
Mechanical motor overload protection, 6-1 location, 2-4, 2-5, 2-6, 2-7
Meter output, 2-18, 7-2, 7-10 part number, 9-13, 9-14
Model numbers, 2-1 Power Module Inteface board
MOP (motor-operated potentiometer), 7-12 to 7-14 part number, 9-17
Motor Power Module Interface board
compatible reactors, 3-8 location, 2-8, 2-9, 2-10
Encoder Cable Kit, 2-20 part number, 9-15, 9-16
lead lengths, 3-7 Power Supply board
overload protection, mechanical, 6-1 location, 2-4, 2-5, 2-6, 2-7
setting maximum speed, 7-7 part number, 9-13, 9-14
wiring, 6-1 to 6-2 Power terminals
Mounting dimensions, 3-2 to 3-3 tightening torque specifications, 5-5
Mounting hardware, 4-1 wiring, 3-5 to 3-6, 4-1 to 4-9, 5-1 to 5-6, 6-1 to
6-2
Precharge contactor
N location, 2-8
part number, 9-15
NEMA 4X/12 drives, installing covers on, 8-2
Precharge resistor
NEMA enclosures
location, 2-8
definitions, 2-3
part number, 9-15
part numbers, 9-12, 9-13, 9-14
Profibus Interface board, 2-21
ratings, 2-2
Publications, related, 1-1
Network
AutoMax Network Option board, 2-20
ControlNet Network Option board, 2-20 R
DeviceNet Network Option board, 2-19
Profibus Interface board, 2-21 Ramp 1/Ramp 2 (digital input 7), 2-18, 7-2, 7-4, 7-5,
7-13
Ratings
AC input, 2-2
Index Index-3
fuse, 3-10 Status relays, Form A/B, 2-18, 7-3, 7-4, 7-5, 7-17
matching Power Module input to supplied Stop (digital input 2), 2-18, 7-2, 7-4, 7-5, 7-16
power, 3-5 Stopping the drive, 7-6
NEMA enclosures, 2-2 Super Remote Meter Interface board (RMI), 2-19,
output current, 2-2 2-20
power, 2-2 SVC, see Sensorless Vector Control
watts loss, 2-2
Reactors, 3-8
Regulator board
T
component locations, 2-12 to 2-14 Tachometer, pulse, see Encoder
description, 2-11 Terminal strip
location, 2-4, 2-5, 2-6, 2-7, 2-8, 2-9, 2-10 input specifications, A-2
part number, 9-12, 9-13, 9-14, 9-15, 9-16, 9-17 output specifications, A-2
Relays, output status, see Status Relays terminal identification, 2-17 to 2-18
Reliance, getting assistance from, 1-1 tightening torque, 3-7
Remote (digital input 8), 2-18, 7-2, 7-4, 7-5, 7-12 wiring, 2-18, 3-5 to 3-7, 7-1 to ??, 7-1 to 7-17
Remote Meter Interface board (RMI), 2-19, 2-20 Thyristor precharge module, 2-9, 9-16
Replacement parts, 9-12 to 9-17 Transformer
Reset (digital input 3), 2-18, 7-2, 7-4, 7-5, 7-16 current, 2-8, 2-9, 9-15, 9-16
Reverse (digital input 6), 2-18, 7-2, 7-4, 7-5, 7-14 ground fault, 2-8, 2-9, 2-10, 9-15, 9-16, 9-17
RMI, see Remote Meter Interface Board isolation input, installing, 5-1
RS-232 Troubleshooting, 9-1 to 9-11
cable length, 3-9
communication port, 2-12 to 2-14, 2-18
terminal strip specifications, A-2 V
wiring, 2-18, 3-9, 7-1, 7-9
Vector regulation, 2-1
Run (digital input 4), 2-18, 7-2, 7-4, 7-5, 7-15
Ventilation, see Air Flow
Volts/hertz regulation, 2-1
S
Sensorless vector control, 2-1 W
Serial communication, see RS-232
Watts loss rating, 2-2, 4-1
Service conditions, A-1
Weights, 3-2
Site requirements for drive installation, 3-1
Wire routing, 4-1 to 4-9
Snubber resistor braking, 5-1
Wire size, 3-5 to 3-7
signal, 2-11
Wiring diagrams, 200-400 HP system, D-1
specifications, A-2
wiring, 2-17 to 2-18, 7-3, 7-4, 7-5, 7-16
Snubber Resistor Braking Kit, 2-20
Software, 1-1
Specifications
conduit opening sizes, 4-3 to 4-9
drive dimensions and weights, 3-2 to 3-3
encoder feedback device, A-3
environmental, 3-2
mounting hardware, 4-1
terminal strip inputs, A-2
terminal strip output, A-2
wire sizes, 3-5 to 3-7
Specifications, technical, A-1 to A-3
Speed, setting maximum, 7-7
Start (digital input 1), 2-18, 7-2, 7-4, 7-5, 7-16
Start enable see Function Loss
Use this form to give us your comments concerning this publication or to report an
error that you have found. For convenience, you may attach copies of the pages with
your comments. After you have completed this form, please return it to:
Reliance Electric
Technical Documentation
24800 Tungsten Road
Cleveland, Ohio 44117
Fax: 216.266.7785
Comments:
Address:
Follow-Up Action:
Publication D2-3360-5 - December 2000 2000 Rockwell International Corporation. All rights reserved. Printed in USA.
GV3000/SE 460 VAC
General Purpose (Volts/Hertz)
and Vector Duty Drive M/Ns: 75V4060-200V4060
Software Start-Up and Reference Manual
Version 6.06
Throughout this manual, the following notes are used to alert you to safety considerations:
ATTENTION: Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
!
Important: Identifies information that is critical for successful application and understanding of the product.
ATTENTION: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, operate, or service this equipment.
! Read and understand this manual and other applicable manuals in their entirety before
proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: DC bus capacitors retain hazardous voltages after input power has been
disconnected. After disconnecting input power, wait five (5) minutes for the DC bus capacitors
to discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution could
result in severe bodily injury or loss of life.
ATTENTION: The drive can operate at and maintain zero speed. The user is responsible for
assuring safe conditions for operating personnel by providing suitable guards, audible or visual
alarms, or other devices to indicate that the drive is operating or may operate at or near zero
speed. Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: Do not install modification kits with power applied to the drive. Disconnect and
lock out incoming power before attempting such installation or removal. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION: The user must provide an external, hardwired emergency stop circuit outside of
the drive circuitry. This circuit must disable the system in case of improper operation.
Uncontrolled machine operation may result if this procedure is not followed. Failure to observe
this precaution could result in bodily injury.
ATTENTION: The drive contains ESD- (Electrostatic Discharge) sensitive parts and
assemblies. Static control precautions are required when installing, testing, servicing, or
repairing the drive. Erratic machine operation and damage to, or destruction of, equipment can
result if this procedure is not followed. Failure to observe this precaution can result in bodily
injury.
ATTENTION: The user is responsible for conforming with all applicable local, national, and
international codes. Failure to observe this precaution could result in damage to, or destruction
of, the equipment.
Chapter 3 Using the Keypad/Display to Program, Monitor, and Control the Drive
3.1 Monitor Mode ............................................................................................ 3-2
3.1.1 Displaying the Selected Reference ............................................. 3-2
3.1.2 Entering the Manual Speed Reference ....................................... 3-3
3.2 Program Mode .......................................................................................... 3-3
3.3 Drive Control ............................................................................................. 3-4
3.4 The Display ............................................................................................... 3-4
3.4.1 Display Range ............................................................................... 3-4
3.4.2 Scaling the Manual Reference, Speed Display, and
Reference Display Using P.028 ................................................... 3-5
3.5 The Keypad ............................................................................................... 3-6
3.6 Drive Status LEDs ..................................................................................... 3-8
3.7 Monitor Mode LEDs .................................................................................. 3-9
Table of Contents I
Chapter 5 Troubleshooting the Drive Using Error Codes
5.1 Identifying Alarm Codes and Recovering ................................................. 5-2
5.2 Identifying Fault Codes and Recovering ................................................... 5-3
5.3 Accessing, Reading, and Clearing the Faults in the Error Log ................ 5-6
5.4 Identifying Fatal Fault Codes and Recovering ......................................... 5-9
Table F.1 – Analog Input Conversion Scaling for Speed or Trim Reference .. F-2
Table F.2 - Analog Input Conversion Scaling for Torque Reference .............. F-4
Table of Contents V
VI GV3000/SE 460 VAC Drive, Software Reference Version 6.06
PREFACE
This manual is a start-up and programming reference guide for the version 6.06
GV3000/SE (Sensorless Enhanced) drive. The drive can be set up for either volts
per hertz (V/Hz) or vector regulation. This manual provides a start-up procedure for
both.
• You will need to know to use the keypad to perform the start-up procedures
described in chapters 1 and 2. If you do not, refer to chapter 3 first.
• For drives that will be set up for V/Hz regulation, go to chapter 1 for the start-up
procedure.
• For drives that will be set up for vector regulation, go to chapter 2 for the start-
up procedure.
• For a description of all the parameters, go to chapter 4.
• For troubleshooting guidelines, go to chapter 5.
• For a description of the drive hardware, refer to the GV3000/SE 460 VAC Drive
Hardware Reference, Installation, and Troubleshooting instruction manual
(D2-3392).
If you have any questions or problems with the products described in this instruction
manual, contact your local Reliance sales office. For technical assistance, call
1-800-726-8112.
Preface VII
VIII GV3000/SE 460 VAC Drive, Software Reference Version 6.06
CHAPTER 1
Starting Up the Drive
for Volts/Hertz Regulation
This chapter describes the basic start-up procedure for drives which utilize open-loop
V/Hz regulation. V/Hz regulation is the default method of regulation. You do not
need to select it.
If you are starting up a drive which will perform vector regulation, refer to the vector
start-up procedure in chapter 2.0 instead. Do not perform the start-up procedure in
this chapter.
• powering up
• checking monitor mode displays
• accessing program mode
• configuring General parameters (designated with a "P")
• configuring specific V/Hz parameters (designated with an "H")
• checking motor rotation direction
• running the drive
This start-up procedure describes how to program the minimum set of parameters
that usually need to be programmed for applications using V/Hz regulation. Once
you program these parameters, their values are retained even if power is lost. You
only need to reprogram them if you want to change how the drive operates.
Your application may require programming other parameters in addition to the ones
described in this start-up procedure. Refer to chapter 4 for a description of all the
parameters to verify whether you need to program any additional parameters as
well. Appendix A provides a list of parameters listed alphabetically.
Throughout this manual, you will see references to parameter names and the
numbers that identify them for the drive. This manual uses the same format that will
be shown on the keypad/display to refer to parameters:
P.nnn
U.nnn
H.nnn
r.nnn
where: nnn is a number
P designates General parameters
U designates Vector parameters
H designates Volts/Hertz parameters
r designates optional RMI parameters
• You must be qualified to perform the procedure and be familiar with V/Hz
regulation.
• You should be familiar with the keypad/display. If you are not familiar with the
keypad/display, refer to chapter 3, which describes it.
To Exit:
During most of the start-up procedure, you will be in program mode, which is used
to program parameters. If you want to stop programming parameters, you can exit
program mode. You can do this by pressing the PROGRAM key until the
PROGRAM LED turns off. This will place the keypad/display in monitor mode, the
default. You can read more about these modes in chapter 3.
If you enter the wrong value while programming parameters, you can restore the
default if you have not yet pressed the ENTER key. To do so:
If you need to restore all the default values for General (P) parameters after
programming them, you can do so using the Restore Defaults parameter (P.050).
Before applying power, verify that D.C. BUS LED is off for proper precharge. See
instruction manual D2-3392-5, page 2-3. This step verifies that the drive powers up
and passes the power-up diagnostics. After the drive passes the diagnostics, the
keypad/display automatically enters monitor mode, with speed displayed.
In this step, you will select program mode, which will give you access to the First
Menu General (P) parameters.
Step 3.1 Press the ENTER key to display the first parameter, P.000, Control Source.
Step 3.2 Press the key to display P.001, Accel Time 1 (RAMP 1).
Step 3.4 Press the key to increase acceleration time, or the key to decrease
acceleration time.
VALUE ENTERED:
Step 3.5 Press the ENTER key to save the changed value.
Step 3.6 Press the key to display P.002, Decel Time 1 (RAMP 1).
Step 3.8 Press the key to increase deceleration time, or the key to decrease
deceleration time.
VALUE ENTERED:
Step 3.9 Press the ENTER key to save the changed value.
ATTENTION: The drive can operate near zero speed. The user is
responsible for ensuring safe conditions for operating personnel by
! providing suitable guards, audible or visual alarms, or other devices to
indicate that the drive is operating near zero speed. Failure to observe
this precaution could result in severe bodily injury or loss of life.
Step 3.12 Press the key to increase minimum speed or the key to decrease
minimum speed.
VALUE ENTERED:
Step 3.13 Press the ENTER key to save the changed value.
Step 3.16 Press the key to increase maximum speed or the key to decrease
maximum speed.
VALUE ENTERED:
Step 3.17 Press the ENTER key to save the changed value.
Step 3.19 Press the ENTER key to display the default setting of P.005.
Step 3.20 Press the key to decrease current limit. Decrease current limit only
if the motor nominal current rating is less than the drive nominal current
rating.
(1)
From motor nameplate
(2)
See the hardware reference manual for
ratings.
VALUE ENTERED:
This step is required in order to access the Second Menu General (P) parameters
and the Volts/Hertz (H) parameters.
Step 4.1 Press the key to display parameter P.006, Second Menu Password.
Zero is displayed.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 4.4 Press the ENTER key to save the password number.
This step describes how to program the parameters that apply to V/Hz regulation
only.
Step 5.1 Press the PROGRAM key to return to the First Menu.
Step 5.3 Press the ENTER key to access the first Volts/Hertz parameter: H.000,
Motor Nameplate Volts.
Step 5.6 Press the key to display H.001, Motor Nameplate Base Frequency.
Note that if Motor Nameplate Base Frequency is not set correctly, the
monitor mode SPEED display will also not be scaled correctly.
Step 5.10 Press the key to display H.002, Motor Nameplate Amps.
ATTENTION: This parameter setting must not exceed the rated amps
found on the nameplate. Excess heating of the motor could result if
! this is not the case. Failure to observe this precaution could result in
damage to, or destruction of, the equipment.
VALUE ENTERED:
Step 5.13 Press the ENTER key to save the changed value.
Step 5.14 Press the key to display H.003, Torque Boost Voltage.
Important: If you set H.003 = 0, you must perform the identification test, controlled by
H.020, prior to running. Refer to the H.020 parameter description for
more information.
0.0% to 20.0%
VALUE ENTERED:
Step 5.17 Press the ENTER key to save the changed value.
Step 5.18 Press the key until H.017, Input Power/Snubber Configuration, is
displayed.
Step 5.20 Press the key to increase the selection value, or leave it at 0.
If you do not have AC input or you are using a snubber resistor, see the
H.017 parameter description for more information.
VALUE ENTERED:
Step 5.21 Press the ENTER key to save the changed value.
Step 5.24 Press the key to increase the selection value to 1 or 2, or leave it at 0.
0 = Linear curve
1 = Optimized curve for Reliance Electric
RPM AC motors
2 = For centrifugal pump and fan motor
applications
VALUE ENTERED:
Step 5.25 Press the ENTER key to save the changed value.
This step describes how to exit program mode and return to monitor mode.
Step 6.1 The display should now show the last parameter adjusted in Step 5,
H.018.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 6.2 Press the PROGRAM key twice to exit program mode.
Important: The stop input on the terminal strip is not active when the Control
Source parameter (P.000) is set to LOCL, as it is during this start-up
procedure. Use the STOP/RESET key if you need to stop the drive.
This step involves verifying the speed reference is set to minimum speed, starting
the drive, and checking that the motor rotates in the correct direction. It is
performed with the motor disconnected from the load.
Step 7.1 Press the PROGRAM key until the PROGRAM LED turns off.
Step 7.2 Verify that the AUTO LED is off (press the AUTO/MAN key until the
AUTO LED turns off).
Step 7.4 If the speed reference is at minimum speed, then proceed to Step 7.6.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 7.7 Verify that you have selected RUN and FORWARD. Press the START key.
Step 7.8 Visually check that the motor rotates counter-clockwise (CCW) when
viewed from the driven motor shaft end.
CCW
• If the rotation direction is NOT correct, press the STOP/RESET key and
continue with Step 7.10.
Step 7.10 Turn off and lock out or tag power to the drive.
Step 7.11 Verify that the DC bus capacitors are discharged. Refer to the
hardware reference manual for this procedure.
Step 7.12 Switch any two of the motor leads (U, V, or W).
Step 7.13 Turn power on, and press the START key. Repeat Step 7.8.
Step 7.14 To make sure that the drive is not inadvertently started, turn off and
lock out or tag power to the drive. Verify that the motor direction is
appropriate for the required machine direction, and then connect the
motor to the load.
This step describes how to adjust the speed reference from the keypad and run the
motor up to maximum speed in Hz. At maximum Hz, you must check values in
monitor mode. This step assumes you have connected motor to the load.
Step 8.1 Press the ENTER key until the Hz LED turns on. (If the drive is not
running, press the START key.)
Step 8.2 Press the or key once. All of the monitor mode LEDs turn off.
Increase the speed reference to the maximum value by using the key.
Wait five seconds or press the ENTER key to return to monitor mode.
VALUE READ:
Step 8.4 Press the ENTER key to move to the AMPS display.
VALUE READ:
VALUE READ:
Step 8.6 Press the STOP/RESET key. The driven motor should stop as
programmed in P.025, Stop Type.
This is the end of the basic V/Hz start-up procedure. When the start-up values are
final, Appendix B can be used to record final settings.
Recall that the Control Source parameter (P.000) was set to LOCL in this start-up
procedure. If you need to operate the drive from a different control source, you will
need to change the setting in parameter P.000.
This chapter describes the basic start-up procedure for drives which utilize flux
vector control (FVC) or sensorless vector control (SVC). Part of this procedure
describes how to select vector regulation.
If you are starting up a drive which will perform V/Hz regulation, refer to the V/Hz
start-up procedure in chapter 1.0 instead. Do not perform the start-up procedure in
this chapter.
This start-up procedure describes how to program the minimum set of parameters
that usually need to be programmed for applications using vector regulation. Once
you program these parameters, their values are retained even if power is lost. You
only need to reprogram them if you want to change how the drive operates.
Your application may require programming other parameters in addition to the ones
described in this start-up procedure. Refer to chapter 4 for a description of all
parameters to verify whether you need to program any additional parameters as
well. Appendix A provides a list of parameters listed alphabetically.
Throughout this manual, you will see references to parameter names and the
numbers that identify them for the drive. This manual uses the same format that will
be shown on the keypad/display to refer to parameters:
P.nnn
U.nnn
H.nnn
r.nnn
where: nnn is a number
P designates General parameters
U designates Vector parameters
H designates Volts/Hertz parameters
r designates optional RMI parameters
• You must be qualified to perform the procedure and be familiar with vector
regulation.
• You should be familiar with the keypad/display. If you are not familiar with the
keypad/display, refer to chapter 3, which describes it.
• If an encoder is used, record the following encoder data. Make sure the
encoder is mounted to the motor and connected to the drive.
Encoder PPR:
• Connect the drive to the motor and disconnect the motor from the load.
• Check that you have not been prevented from programming the drive. If the
PASSWORD LED on the keypad is on, programming has been prevented in
parameter P.051, Programming Disable. Refer to section 4.4 in this manual for
the procedure to enable programming.
To Exit:
During most of the start-up procedure, you will be in program mode, which is used
to program parameters. If you want to stop programming parameters, you can exit
program mode. You can do this by pressing the PROGRAM key until the
PROGRAM LED has turned off. This will place the keypad/display in monitor mode,
the default. You can read more about these modes in chapter 3.
If you enter the wrong value while programming parameters, you can restore the
default if you have not yet pressed the ENTER key. To do so:
2. Press the ENTER key. The default value of the parameter will be displayed
again. You can select it with ENTER or enter a new one and press ENTER.
If you need to restore all the default values for General (P) parameters after
programming them, you can do so using the Restore Defaults parameter (P.050).
This step verifies that the drive powers up and passes the power-up diagnostics.
After the drive passes the diagnostics, the keypad/display automatically enters
monitor mode with speed displayed.
Turn power on.
In this step, you will select program mode, which gives you access to the First Menu
General (P) parameters.
This step is required to access the Second Menu General (P) parameters and
Vector (U) parameters.
Step 3.1 Press the key until P.006, Second Menu Password, is displayed.
Zero is displayed.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 3.3 Press the key until the password 107 is displayed.
Step 3.4 Press the ENTER key to save the password number.
Within vector regulation, you can program the drive for flux vector control (FVC) or
sensorless vector control (SVC). FVC operation requires an encoder. SVC
operation does not require an encoder. Both options require U.048 to be set to
UEC. In a later step, you will select either the FVC option or the SVC option.
When you enter the value for vector regulation (P.048 = UEC), the drive will
performs a diagnostic check. After the diagnostics, the drive enters monitor mode
with speed displayed.
Step 4.1 Press the key until P.048, Volts/Hertz or Vector Regulation, is displayed.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
This step describes how to change First Menu General (P) parameters P.000
through P.005. P.000 selects where the drive is controlled from. This procedure
assumes local control from the keypad (P.000 = LOCL), which is the default setting
for the parameter.
Step 5.2 Press the ENTER key to display the first parameter, P.000, Control Source.
Step 5.3 Press the key to display P.001, Accel Time 1 (RAMP 1).
Step 5.5 Press the key to increase acceleration time, or the key to decrease
acceleration time.
VALUE ENTERED:
Step 5.6 Press the ENTER key to save the changed value.
Step 5.7 Press the key to display P.002, Decel Time 1 (RAMP1).
Step 5.9 Press the key to increase deceleration time, or the key to decrease
deceleration time.
VALUE ENTERED:
Step 5.10 Press the ENTER key to save the changed value.
ATTENTION: The drive can operate at and maintain zero speed. The
user is responsible for ensuring safe conditions for operating
! personnel by providing suitable guards, audible or visual alarms, or
other devices to indicate that the drive is operating or may operate at
or near zero speed. Failure to observe this precaution could result in
severe bodily injury or loss of life.
Step 5.12 Press the ENTER key to display the default setting of P.003.
Step 5.13 Press the key to increase minimum speed or the key to decrease
minimum speed.
VALUE ENTERED:
Step 5.16 Press the ENTER key to display the default setting of P.004.
VALUE ENTERED:
Step 5.18 Press the ENTER key to save the changed value.
Step 5.19 Press the key until P.005, Current Limit, is displayed.
Step 5.20 Press the ENTER key to display the default setting of P.005.
Note that changing current limit rating affects the maximum attainable
torque the motor can produce.
VALUE ENTERED:
Step 5.22 Press the ENTER key to save the entered value.
This step describes how to program the Vector (U) parameters that apply to vector
regulation only. You will not be adjusting any parameters for V/Hz regulation (H
parameters) in this procedure.
Step 6.1 Press the PROGRAM key to return to the main menu level.
Step 6.3 Press the ENTER key to access the first Vector parameter, which is
U.000, Torque Reference Source.
Step 6.4 Press the ENTER key to display the default setting of U.000.
Important: If you are going to change the value for this parameter, see the
description in Chapter 4.
VALUE ENTERED:
Step 6.6 Press the ENTER key to save the displayed value
Step 6.9 Press the key to increase the PPR, or the key to decrease the PPR.
VALUE ENTERED:
Step 6.10 Press the ENTER key to save the changed value.
Step 6.12 Press the ENTER key to display the default setting of U.002.
Step 6.13 Press the key to increase the selection, or the key to decrease
the selection.
2 = 2 poles
4 = 4 poles (default)
6 = 6 poles
8 = 8 poles
VALUE ENTERED:
Step 6.15 Press the key to display U.003, Motor Nameplate Base Frequency.
Step 6.16 Press the ENTER key to display the default setting of U.003.
15.0 Hz to 120.0 Hz
VALUE ENTERED:
Step 6.18 Press the ENTER key to save the changed value.
Step 6.19 Press the key to display U.004, Motor Nameplate Amps.
ATTENTION: This parameter setting must not exceed the rated amps
found on the motor nameplate. Overcurrent or excess heating of the
! motor could result if this is not the case. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
Step 6.21 Press the key to increase the motor nameplate amps or the key
to decrease the motor nameplate amps.
VALUE ENTERED:
Step 6.22 Press the ENTER key to save the changed value.
Step 6.24 Press the ENTER key to display the default setting of U.005.
Step 6.25 Press the key to increase the motor nameplate RPM or the key to
decrease the motor nameplate RPM.
VALUE ENTERED:
Step 6.27 Press the key to display U.006, Motor Magnetizing Current.
Step 6.28 Press the key to display U.007, Motor Nameplate Volts.
Step 6.30 Press the key or the key to increase or decrease the motor
nameplate volts.
VALUE ENTERED:
Step 6.31 Press the ENTER key to save the displayed value.
Step 6.32 Press the key to display U.022, Motor Nameplate Horsepower.
Step 6.34 Press the key or the key to increase or decrease the value if it is
different from the motor nameplate.
VALUE ENTERED:
Step 6.35 Press the ENTER key to save the displayed value.
This step sets the Motor Top Speed (U.017) in RPM. For applications that do not
support field weakening, Motor Top Speed must be equal to U.005 (Motor
Nameplate RPM). For applications that do support field weakening, Motor Top
Speed is the maximum field-weakened speed.
Step 7.2 Press the ENTER key to display the default setting of U.017.
Step 7.3 Check the value entered for Step 6.25 (U.005, Motor Nameplate RPM).
If the application does not support field weakening, U.005 and U.017
must be the same. If the application does support field weakening, the
value can be set higher. Press the or key until the value is set
appropriately.
VALUE ENTERED:
Before performing the self-tuning procedure, you should have performed steps 1
through 7 above and adjusted all the parameters as described. Note that U.016
may also need to be set if your application requires field weakening.
This step describes how to start the vector regulator self-tuning procedure. This
procedure is enabled by setting parameter U.008, Torque Self-Tune Enable, to ON.
Self-tuning is performed by the drive and determines the proper no load current
value for parameter U.006 and, for flux vector control (U.001 = SE), the encoder
PPR value for parameter U.001. These values must be accurate to ensure that
rated motor torque, speed, and horsepower can be developed for drives set up for
vector regulation. During the procedure, the drive will accelerate up to the value
specified in U.017 (Motor Top Speed).
If the procedure is enabled only but not active (S-En is displayed), set U.008 to OFF.
1. If the drive stops due to a fault, the motor will coast to stop. A self-tuning code
(SF) will be displayed and must be cleared. Refer to Chapter 5 for more
information.
2. Once the drive is stopped, parameter U.008 will be reset to OFF and the
self-tuning procedure will be completed. The results are stored in U.009,
Torque Self-Tune Result.
Step 8.1 Press the key to display U.008, Torque Self-Tune Enable.
On is displayed.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 8.5 Press the PROGRAM key twice to exit program mode.
Step 8.6 Press the START key to begin the self-tuning procedure.
SPEED RUNNING
AUTO
MAN
Forward
Reverse
The following parameters will be updated
VOLTS
AMPS
REMOTE
JOG
PROGRAM
RUN based on the self-tuning results:
Hz AUTO JOG
Kw FORWARD
TORQUE
Password
REVERSE
PROGRAM ENTER
• U.001 - Encoder PPR (if U.001 = SE)
STOP
RESET START • U.006 - Magnetizing Current
• U.008 - Torque Self-Tune Enable (reset
to OFF)
• U.009 - Torque Self-Tune Result
The results of the self-tuning procedure is displayed in U.009. This step describes
how to view the results if SF is displayed after the test is started.
Step 9.1 Press the PROGRAM key until the PROGRAM LED turns on to enter
program mode.
Step 9.2 Press the ENTER key to access the Vector parameters.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 9.4 Press the ENTER key to view the test result.
Step 9.5 Refer to the U.009 parameter description in chapter 4 for the
corresponding cause and corrective action.
Step 9.6 Once the cause of the fault has been corrected, repeat the self-tuning
procedure (Step 8).
Important: The stop input on the terminal strip is not active when the Control
Source parameter (P.000) is set to LOCL, as it is during this start-up
procedure. Use the STOP/RESET key if you need to stop the drive.
This step involves verifying the speed reference is set to minimum speed, starting
the drive, and checking that the motor rotates in the correct direction. It is
performed with the motor disconnected from the load.
Step 10.1 Press the PROGRAM key until the PROGRAM LED turns off.
Step 10.4 If the speed reference is at minimum speed, then proceed to Step 10.6.
Step 10.5 Press the key to decrease the speed reference value.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 10.7 Verify you have selected RUN and FORWARD. Press the START key.
CCW
Step 10.9
• If the rotation direction is NOT correct, press the STOP/RESET key and
continue with Step 10.10.
• If the rotation direction is correct, continue with Step 10.14.
Step 10.10 Turn off and lock out or tag power to the drive.
Step 10.11 Verify that the DC bus capacitors are discharged. Refer to hardware
reference manual for this procedure.
Step 10.12 Switch any two of the motor leads (U, V, or W) and A and A NOT on
the encoder.
Step 10.13 Turn power on, and press the START key. Repeat Step 10.8.
Step 10.14 To make sure the drive is not inadvertently started, turn off and lock
out or tag power to the drive. Verify that the motor direction is
appropriate for the required machine direction, and then connect the
motor to the load.
This step describes how to increase the speed reference across the speed range
and check for proper motor operation. This step assumes that P.000 is set to LOCL
(control is local) and the motor is connected to the load.
Step 11.2 Press the or key once. All monitor mode LEDs will turn off.
Increase the speed reference to the maximum value by using the key.
Wait five seconds or press the ENTER key to return to monitor mode.
STOP
reference is changed.
RESET START
Step 11.4 Press the ENTER key to move to the AMPS display.
Tuning the speed regulator consists of adjusting the speed regulator proportional
and integral gain values according to the application. The speed regulator uses
these values to calculate the drive's response to a change in speed reference and to
changes in load or other factors in the driven system. This procedure may or may
not be required. This step assumes you have connected the motor to the load.
Step 12.5 Press the ENTER key when the value is acceptable.
Step 12.6 Press the key until U.013, Speed Regulator Integral Gain, is displayed.
Step 12.7 Press the ENTER key when the value is acceptable.
This is the end of the basic vector start-up procedure. When the start-up values are
final, Appendix B can be used to record final settings.
Recall that the Control Source parameter (P.000) was set to LOCL in this start-up
procedure. If you need to operate the drive from a different control source, you will
need to change the setting in parameter P.000.
The front-panel keypad/display is used to program, monitor, and control the drive. It
operates in two modes, monitor mode and program mode. The functions available
at the keypad depend on what mode the keypad/display is in and what is selected
as the drive control source.
In monitor mode (the default mode), you can monitor specific drive outputs as well
as enter the speed or frequency reference for the drive.
In program mode, you can view and adjust drive parameter values, and examine the
error log.
In addition to the functions listed above, if the control source is local (the REMOTE
LED is off), the keypad is also used to select run or jog, select motor direction, and
start the drive.
Regardless of the control source selection, the keypad/display can be used to stop
the drive, reset drive faults, and switch between a manual speed reference or the
selected control source auto reference.
The following sections describe monitor mode and program mode in more detail.
The keypad, display, and LEDs are described later in this chapter.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
Monitor Mode Hz AUTO PROGRAM
JOG
LEDs Kw FORWARD
TORQUE REVERSE
Password LED Password PROGRAM ENTER
STOP
RESET
START
Using the Keypad/Display To Program, Monitor, and Control the Drive 3-1
3.1 Monitor Mode
Monitor mode is the keypad/display's default mode during drive operation or it is
entered by pressing the PROGRAM key until the PROGRAM LED turns off. The
following output data can be displayed in monitor mode:
• Speed
• Volts
• Amps
• Hz
• Kw
• Torque (vector regulation only)
• Selected reference (speed or torque)
To select a value to monitor, press the ENTER key until the LED turns on next to
the desired display item. Pressing the ENTER key advances you through each of
the displays. (Note that all of the LEDs will turn on to indicate the selected
reference display. Refer to section 3.1.1.)
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE To enter monitor mode, press
One of 6 AMPS JOG RUN the PROGRAM key until the
Hz AUTO PROGRAM
LEDs is on. JOG
Kw FORWARD PROGRAM KED turns off.
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET
START
Step 1. If you are not already in monitor mode, access it by pressing the
PROGRAM key until the PROGRAM LED turns off.
Step 2. Press the ENTER key repeatedly to advance through each of the monitor
mode LEDs. All of the monitor mode LEDs will then turn on at once and
the reference will be displayed. Note that the displayed speed reference
value is scaled based on P.028. The torque reference value is displayed in
percent.
Pressing the ENTER key again will advance you to the SPEED monitor display.
Step 1. From monitor mode, press the key or the key once. The monitor
mode LEDs all turn off, and the current manual speed reference value will
be displayed.
Step 2. Press the key or the key to change the displayed value to the desired
manual speed reference. Note that the speed reference is in the units
defined in P.028.
Important: The drive accepts the value as it is changed. You do not have to press
the ENTER key to save the value as you do with parameter entry.
Step 3. Press the ENTER key or wait approximately 5 seconds without pressing
the or key to return to monitor mode. (If the drive is not running, you
must press the ENTER key to return to monitor mode.)
• Parameter numbers
• Parameter values
• Error log information
If the Programming Disable parameter (P.051) has been set to prevent parameter
modification from the keypad, the PASSWORD LED will also be on. In this case,
before any parameter values can be modified, the operator will have to access
parameter P.051 and enter the password (a factory-set value) to re-enable
programming. When programming has been enabled, the PASSWORD LED will
turn off.
Note that some of the parameters can be changed only when the drive is stopped.
Refer to chapter 4 for programming instructions and parameter descriptions.
Using the Keypad/Display To Program, Monitor, and Control the Drive 3-3
Display shows
menu selections:
PROGRAM LED is on
The functions of the keypad keys are described in section 3.5. Refer to the Control
Source parameter description (P.000) in chapter 4 for more information on selecting
a drive control source.
A decimal point to the right of the last digit in the display indicates there is further
resolution (examples A and E) unless decimal point already appears as part of the
number displayed (example G). In either case, the system uses the full resolution of
the number for drive control, not the displayed value.
This does not apply for the speed display. For the speed display, the FORWARD or
REVERSE LEDs indicate actual speed reference polarity.
Using the Keypad/Display To Program, Monitor, and Control the Drive 3-5
3.5 The Keypad
The drive's keypad has nine membrane keys that are used to monitor, program, and
control the drive.
Note that this key is not active if the control source is SErL. Refer
to the P.000 parameter description for more information on control
source selection.
• Step through the drive parameter menus and error log when
the keypad/display is in program mode.
• Increase (or decrease) a numeric value (such as the reference
or a parameter value).
Use the RUN/JOG key to toggle between run and jog when in local
RUN control (REMOTE LED is off). When run is selected, pressing the
JOG START key results in continuous drive operation. When jog is
selected, pressing the START key results in drive operation only
until the START key is released.
This key is ignored if the control source is not local (REMOTE LED
is on). See the RUN and JOG LED descriptions for more information.
Use the START key to apply power to the motor in local control
(REMOTE LED is off). See the RUNNING LED description for
START
more information.
Using the Keypad/Display To Program, Monitor, and Control the Drive 3-7
3.6 Drive Status LEDs
The keypad contains eight LEDs that show the present drive status. Table 3.2
describes what each drive status LED means.
Table 3.2 – Drive Status LEDs
Using the Keypad/Display To Program, Monitor, and Control the Drive 3-9
3-10 GV3000/SE 460 VAC Drive, Software Reference Version 6.06
CHAPTER 4
Programming Reference
To program the drive for a specific application, you display the appropriate parameter
and adjust it as required. The parameters are used to define characteristics of the
drive. This chapter provides an overview of the parameter menus as well as
detailed descriptions of each parameter. This chapter also describes how to
access, display, and modify parameters.
The First Menu contains General parameters (P.000 through P.006) which are
commonly used for simple applications.
The Second Menu contains parameters that allow drive adjustment for more
complex applications. These functions can be safety related and should be used
only with a thorough understanding of how they may affect motor operation.
Second Manu
General Parameters
P.007 - P.099
Volts/Hertz Vector
Parameters Parameters
H.000 - H.022 U.000 - U.048
RMI
Parameters
r.001 - r.066
Error Log
Configurable: These parameters can be adjusted or changed only while the drive
is stopped.
Tunable: These parameters can be adjusted or changed while the drive is running
or stopped.
Default Setting: the factory default setting for USA is mentioned. Refer to
APPENDIX D for Europe and Japan.
Step 1. Press the PROGRAM key until the PROGRAM LED turns on to enter
program mode.
AUTO Forward
One of the main parameter menus (P.---,
SPEED RUNNING MAN Reverse
VOLTS REMOTE H.---, U.---, Err, etc.) will be displayed.
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 2. Use the key or the key to move through the menus.
AUTO Forward
Note that if P.--- and Err are the only two
SPEED RUNNING
VOLTS REMOTE
MAN Reverse
menu selections displayed, access to the
AMPS JOG RUN
Hz
Kw
AUTO
FORWARD
PROGRAM
JOG Second Menu parameters has been
TORQUE
Password
REVERSE
PROGRAM ENTER
restricted. A password must be entered into
STOP
START
parameter P.006 in order to access the
RESET
Second Menu parameters. Refer to section
4.6 for this procedure.
Step 4. Press the key or the key to move through the parameters.
Step 5. Once the desired parameter is displayed, press the ENTER key to access
it.
To exit program mode, press the PROGRAM key until the PROGRAM LED turns off.
Note that parameter values and the local keypad status are retained through a line
dip or power shutdown.
Note that parameter values and the local keypad status are retained through a line
dip or power shutdown.
The selected drive control source is determined primarily by the value in P.000.
However, if P.000 = rE, then the REM/LOC input may toggle the control source
between the local keypad and the terminal strip. See P.007 (Terminal Strip Digital
Inputs Configure).
Depending on the control source selected, the AUTO/MAN key can be used to
switch between speed reference sources as shown in table 4.1.
Set P.000 = OP to select the DeviceNetTM Network option board, the AutoMaxTM
Network option board, the PROFIBUSTM, or the ControlNetTM Network option board
as the drive control source.
Note that the REMOTE LED will turn on if any control source other than the local
keypad is selected.
The time the motor takes to make any speed increase is directly proportional to the
value in this parameter. This parameter does not apply if JOG is selected. See
P.021 (Jog Ramp Accel Time).
If the motor load inertia is high, or the Current Limit (P.005) setting is too low, actual
motor acceleration time will be longer than the time set in P.001. If Accel Time 1 is
set too short, an overcurrent fault may occur.
The time the motor takes to make any speed decrease (except a coast-to-rest stop)
is directly proportional to the value in this parameter. This parameter does not apply
if JOG is selected. See P.022 (Jog Ramp Decel Time).
Note that motor load inertia and input line conditions can extend the deceleration
time to a value greater than the preset time. With very fast deceleration times,
regenerative motor voltage may charge up the DC bus voltage, causing a high bus
voltage (HU) fault. To avoid a fault condition, extend the deceleration time for a
longer period. If a deceleration time faster than the acceptable range is required,
installing an optional Snubber Resistor Kit or Regenerative Braking Module Kit may
prevent the fault.
For V/Hz regulation with dynamic braking (snubber resistor) disabled (H.017 = 0, 2,
or 4), the deceleration time may be extended to prevent a high bus voltage (HU)
fault from occurring.
Note that in V/Hz regulation, the drive may decrease the output frequency below
P.003 (but not below 0.5 Hz) to avoid an overcurrent fault.
For V/Hz regulation, this parameter specifies the maximum allowed speed in hertz.
The drive is equipped with configurable overspeed protection at the frequency level
set in H.022 (Overfrequency Limit).
For vector regulation, this parameter specifies the maximum allowed speed in RPM.
This drive is equipped with fixed overspeed protection at 130% of Maximum Speed.
For V/Hz regulation: Current limit is set as a percentage of the Power Module
rated amps with a maximum value of 110%. 110% current limit equals the current
value in parameter P.095 (Power Module Output Amps).
When the output current attempts to exceed the preset current limit, the output
voltage and frequency will be lowered as the GV3000/SE drive reduces output
current.
For vector regulation: Current limit is a percentage of the value entered in U.004.
The output current will be limited to the current limit value, which may result in motor
speed decreasing or the acceleration/deceleration time being extended.
Note that if the password is entered to enable access to the Second Menu
parameters, the password must then be re-entered to disable access.
Step 1. Press the PROGRAM key until the PROGRAM LED turns on to enter
program mode.
Step 3. Press the key to increment the parameter numbers until P.006 is
displayed.
Step 5. Press the key to increment the value until 107 is displayed. This is
the password. (Holding down the key will increase the scroll speed.)
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
P.006 is displayed.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Access Disabled
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Access Enabled
An unasserted (open) or asserted (closed) input will select the input functions as
shown in table 4.2. If a function is not configured, the unasserted (open) state will
be applied.
FWD/REV allows you to select between forward or reverse operation. If the input is
closed, this function will invert the selected speed reference. For example, if the
selected speed reference value is negative (<0) and the FWD/REV input is closed,
the resulting speed reference will be positive.
The digital input for FWD/REV is active only if the control source is remote.
RAMP 1/2
RAMP 1/2 allows you to select one of two paired acceleration/deceleration rates.
RAMP 1 uses acceleration or deceleration rates based on P.001/P.002
(Accel Time 1/Decel Time 1). RAMP 2 uses acceleration or deceleration rates
based on P.017/P.018 (Accel Time 2/Decel Time 2).
The digital input for RAMP 1/2 is always active regardless of the control source.
REM/LOC
REM/LOC allows you to switch from terminal strip control to local keypad control.
The drive must be stopped in order to do this. (Note that if an OIM is connected,
REM/LOC will switch control from the terminal strip to the OIM, not to the local
keypad.)
The digital input for REM/LOC is active only if the control source is remote.
Assume the drive is stopped and started using an external two-wire control signal.
The drive's control source is the terminal strip (P.000 = rE), and a START command is
given. The REM/LOC option (P.007 = 2) is selected so that an external REM/LOC
switch switches the drive from REMOTE to LOCAL or from LOCAL to REMOTE.
The external switch is in the REMOTE position.
TRQ/SPD allows you to switch between torque regulation and speed regulation
while the drive is running or stopped. This feature only applies when the drive has
been configured as a vector regulator (P.048 = UEC), and U.000 (Torque Reference
Source) > 0.
To provide smooth transitioning when switching from torque to speed, the speed
regulator is preset with the last torque reference. When switching from speed to
torque, the torque regulator will switch to the new torque reference.
The digital input for TRQ/SPD is active if the control source is local, remote, or serial.
The default value of 0 for P.007 will limit P.008 (Terminal Strip Speed Reference
Source) to a selection of 0. You must change P.007 to some value other than 0 in
order to change P.008 to some value other than 0. See table 4.3 and the selection
example in the P.008 parameter description.
Refer to the GV3000/SE hardware reference manual for terminal strip wiring.
In selections 5, 6, and 7, a digital input will initiate the selected preset speed which
will override the analog speed reference. Refer to table 4.4 in the P.031 parameter
description.
The selection is dependent upon what is selected for parameter P.007 (Terminal
Strip Digital Inputs Configure). The selection made in P.007 determines what the
remaining free digital inputs are used for. See table 4.3 for acceptable
combinations.
If an optional RMI board is installed in the drive, refer to Appendix E for more
information regarding digital input configuration.
Default Setting: 2
Parameter Type: Configurable
Refer also to parameters: P.009 Terminal Strip Analog Input Offset
P.010 Terminal Strip Analog Input Gain
Important: Verify that the hardware (jumper J4) and software configurations match
each other and the external signal.
If P.011 = 2 or 12, the input + offset (P.009) will be low limited at 0 and then
multiplied by P.010.
If P.011 = 3, the input + offset (P.009) will be low limited at 0, multiplied by P.010,
and then negated.
If P.011 = 4, 8, or 10, the input will be offset by -4 mA + offset parameter (P.009),
low limited at 0, and then multiplied by P.010.
If P.011 = 5, 9, or 11, the input will be offset by -4 mA + offset parameter (P.009),
low limited at 0, multiplied by P.010, and then negated.
If P.011 = 6, the input + offset (P.009) will be low limited at 0 and multiplied by P.010.
If P.011 = 7, the input + offset (P.009) will be low limited at 0, multiplied by P.010,
and then negated.
For the 4 to 20 mA input selections, the drive can be configured to generate a fault
(selections 4 and 5) or an alarm (selections 8 through 11) if the input falls below 2
mA. If P.011 = 8 or 9, the drive continues to run using the value of the analog input
4 to 5 seconds prior to the loss detection. If P.011 = 10 or 11, the drive continues to
run using Preset Speed 1 (P.031) as the analog input value. In both cases, once
the input returns (>= 4 mA), the alarm clears, and the drive uses the converted
input.
For more information about the analog input, refer to Appendix F. For more
information about alarms and faults, refer to chapter 5.
Selections 2 and 3 select the same signals as selections 0 and 1, but instead of
providing a 5V (1/2 scale) offset to allow for a bipolar signal, no 5V offset is used.
Instead, the signal is presented in a unipolar manner. The absolute value of the
selected signal is used to drive the analog output over its full range of 0 to 10 VDC.
This provides greater resolution of the selected signal at the expense of indicating
polarity. Refer to figure 4.2.
Note that in V/Hz control, signals are updated every 500 ms. In Vector control, all
signals are updated every 5.0 ms.
10V 20 mA
0V 4 mA
0
V/Hz – Max Speed +Max Speed (P.004)
P.012 = 0
Vector – Top Speed +Top Speed (U.017)
10V 20 mA
0V 4 mA
0
V/Hz – Max Speed +Max Speed (P.004)
P.012 = 2
Vector – Top Speed +Top Speed (U.017)
For example, for an application using an output contactor, you can obtain a 0.5
second delay between a start assertion and the generation of motor voltage by
setting P.013 to 1. The delay will provide time for the contactor to close before
motor voltage is generated.
Selections 5 through 9 are available only if an optional RMI board is installed in the
drive. Refer to instruction manual D2-3341 for more information about the RMI
board.
P.000
Selected
Speed
Ref Speed Torque
Control Controller
Loop
P.014 x P.015
100
None 0
Terminal Strip
Analog Input 1
Option Port 2
Max Speed 3 Selected
4 Trim Ref
5
6
RMI 7
8
9
Torque Feedback
Draw Gain
Mul Div
P.016 100 +
Draw +
Selected To Speed Ref
Speed Ref Limit Block
+
P.015 100
Trim
This parameter allows multiple drive sections with a common line reference, but with
different values for draw gain, to run at different speeds depending on the percent
draw.
Note that P.016 affects the accel/decel times. As draw gain increases positive, the
accel/decel time decreases proportionately. As draw gain increases negative, the
accel/decel time increases proportionately. This is based on the following formula:
In V/Hz regulation, this parameter specifies the time in which the motor ramps from
zero speed to Maximum Speed (P.004).
In vector regulation, this parameter specifies the time in which the motor ramps from
zero speed to Motor Top Speed (U.017).
The time it takes the motor to make any speed increase is directly proportional to
the value in this parameter. This parameter does not apply if JOG is selected.
In V/Hz regulation, this parameter specifies the time in which motor speed ramps
from Maximum Speed (P.004) to zero speed.
In vector regulation, this parameter specifies the time in which motor speed ramps
from Motor Top Speed (U.017) to zero speed.
The time it takes the motor to make any speed decrease (except a coast-to-rest
stop) is directly proportional to the value in this parameter.
The acceleration and deceleration times must be set the same for the S-Curve ramp
to function the same for acceleration as for deceleration. If the deceleration time is
set lower than the acceleration time, the deceleration time specified may not be met.
P.004 (V/Hz)
U.017 (Vector)
20% 20% t t
accel time decel time
Jog reference is independent of any other speed reference. Unlike the run speed
reference, the jog speed reference cannot be adjusted using the or keys.
The time the motor takes to make any speed increase is directly proportional to the
value in this parameter.
The time the motor takes to make any speed decrease (except a coast-to-rest stop)
is directly proportional to the value in this parameter.
Important: If the drive is powered down and powered back up, the MOP function
reference will always be reset to equal Minimum Speed (P.003).
The MOP provides a digital speed reference that can be increased and decreased
using terminal strip digital inputs.
When the MOP function is set and then disabled by using parameter P.008
(Terminal Strip Speed Reference Source), the last value in effect prior to the MOP
being disabled will be retained.
If the drive is configured as a torque regulator (U.000 > 0 and TRQ/SPD digital input
= TRQ), then the stop type will always be coast-to-rest regardless of the value in
parameter P.025.
If JOG is selected:
When the START input from the selected control source is released (unasserted),
the motor will ramp down in speed regardless of the value in P.025.
Pressing the STOP/RESET key or giving an external stop command when JOG is
selected will stop the motor differently depending on whether the drive is configured
for V/Hz or vector regulation:
For V/Hz regulation, the motor will always perform a ramp stop regardless of the
value in P.025.
For vector regulation, the motor will stop based on the value of P.025:
If a function loss occurs, the motor will coast to rest. If P.026 = 0, a function loss
fault will be generated, and FL will be displayed.
When P.027 is set to 0, the forward/reverse input allows forward or reverse rotation
of the motor.
When P.027 is set to 1, reverse rotation of the motor is prohibited and the
forward/reverse selection from the front panel or serial port is set to forward. Note
that reverse rotation is prohibited regardless of the polarity of the speed reference
input.
When P.027 is set to 2, the state of the forward/reverse input is latched when the
motor is started (RUNNING LED is on). Direction changes requested from any
control source after the motor is started are ignored. Note, however, that this
selection will not inhibit a motor direction change due to a change in the polarity of
the speed reference input.
In V/Hz or SVC regulation, setting H.016 (Sync Mode Direction) or U.031 (SVC
Sync Direction) to any value but F or OFF may cause the motor to operate in the
reverse direction briefly regardless of the setting in P.027.
Actual Speed in RPM x P.028 = value displayed when SPEED monitor mode or
U.017 selected reference is selected.
Note that the values entered for P.003 and P.004 are automatically converted to
P.028 units by the system. Therefore, the adjustment range for the manual
reference is limited as follows:
Your application requires the display to be scaled to show the speed reference or
the output speed as 800 gallons/minute when operating at maximum speed.
Important: This parameter does not change the speed. It changes only the scaling
value applied to the display.
The presets are configured using parameters P.007 and P.008. P.008 must be set
to values of 2 through 7 for preset speeds. See table 4.4 and figure 4.6.
Each speed is selected using external switches connected to terminals 17, 18, and
19 on the Regulator board.
The presets may also be selected using the Remote Meter Interface (RMI) board. If
you have installed an optional RMI board in your drive, refer to Appendix E and the
RMI board instruction manual (D2-3341) for more information.
The presets can also be selected as the OCL reference using P.064 (Option Port:
Network Trim Reference Source). See Appendix G for more information about the
OCL.
P.038
P.037
P.036
P.035
P.034
P.033
P.032
P.031
Preset 1
(or TS
Analog in)
Closed
Run and Start
Closed Closed Closed Closed
Digital In 6
(Term. 19) Closed Closed
Digital In 7
(Term. 18) Closed
Digital In 8
(Term. 17)
The encoder loss detection diagnostic is functional only when the drive is operating
as a speed regulator (not as a torque regulator).
When the diagnostic is enabled and feedback from the encoder is not detected, a
drive fault will be logged (EL will be displayed).
If the encoder fails, loss will be detected down to 1 RPM. If only one of the
quadrature feedback wires is disconnected, loss may not be detected below 15
RPM.
P.040 applies to
single-motor
applications only.
For V/Hz regulation, the drive trips after 60 seconds at 150% of Motor Nameplate
Amps (H.002) and will display fault code OL. Lower currents above 100% will take
longer to trip (for example, 25 minutes at 110%). The motor overload protection
fault level depends on the settings of the Motor Overload Type selection (P.041)
and Motor Nameplate Amps (H.002).
For vector regulation, the drive trips after 60 seconds at 150% of Motor Nameplate
Amps (U.004) and will display fault code OL. The overload current amount is
automatically calculated by the GV3000/SE software based on the Motor Nameplate
Amps (U.004).
If DC bus voltage drops below the low DC bus voltage threshold for more than the
time set in P.042, fault code LU is logged. After line voltage has been restored, the
fault must be reset, and then the drive may be restarted.
If line voltage is restored before the specified time is exceeded, the drive will
accelerate to operating speed at the rate specified in P.001 (Accel Time 1).
For V/Hz regulation, alarm code LIL will flash on the display during a line dip
ride-through. The levels for LIL and LU depend on the parameter setting for AC
Line Voltage (H.021).
Important: The drive will restart after a reset if the start input is still asserted.
If the auto reset feature is enabled (P.043 = 0), faults detected while the drive is
running are logged and reset. The drive will then wait the amount of time specified
in P.044 (Fault Auto Reset Time) and, if the start input is asserted from the selected
control source, start the drive automatically. Note that the drive must run for at least
five minutes in order to reset the number of fault reset attempts to the value in
P.043.
If the fault occurs again, the drive will wait and try to restart up to the programmed
number of attempts. If the drive faults on all of these attempts, it will remain in the
faulted state and will display the fault code on the keypad/display.
Note that the auto reset feature will be disabled during the vector self-tuning
operation and the V/Hz identification procedure.
After the drive has detected the fault and is counting down the auto-reset time
period, the display will flash the countdown period in seconds in the following
format:
"Ar30...Ar29...Ar28...........Ar01...Ar00"
If during this countdown, the user presses the keypad STOP/RESET key, or asserts
the fault reset from the selected control source, the auto-reset countdown will stop,
and all faults will be reset.
This diagnostic detects phase loss between the drive and the motor. When the
diagnostic is enabled and output phase loss is detected, a drive fault is logged (OPL
is displayed).
The output phase loss diagnostic can be disabled to avoid nuisance faults which
may occur, for example, when a small motor is used with a large Power Module.
This parameter can compensate for acoustic noise by allowing adjustment of the
switching frequency of the transistors in the inverter bridge.
Keeping the carrier frequency at 8 kHz will ordinarily provide the quietest motor
operation.
For V/Hz control, the drive provides open-loop volts per hertz regulation which is
appropriate for general purpose applications.
For vector control, you may select either flux vector control (FVC) or sensorless
vector control (SVC).
Flux vector control uses the actual encoder value for speed feedback and,
therefore, requires an encoder mounted to the motor and connected to the drive.
You program the drive for FVC by first selecting UEC in parameter P.048, and the
selecting the PPR value of the encoder in parameter U.001.
Changing this parameter will also restore default values for all First and Second
Menu General parameters (P.---) as if a Restore Defaults command (P.050 = ON)
was given. However, this will NOT change the value of P.048 or P.049 (Country
Defaults).
Important: All other parameter values must be verified if this parameter is changed
after initial programming, regardless of whether they are restored to
their default values.
Note that P.048 (Volts/Hertz or Vector Regulation) is not restored to its factory
default setting when P.050 is set to ON.
Note that disabling program changes by means of P.051 will not prevent parameter
changes being made from the serial port on the network.
When this parameter is set to ON, the AUTO/MAN key is functional only from the
selected control source. This parameter can be used to protect against inadvertent
reference change when the drive is controlled from the terminal strip (P.000 = rE) or
the option port (P.000 = OP).
Table 4.6 details whether the AUTO/MAN key is active based on the selected
control source and P.052.
Note that if P.000 = rE, but the REMOTE/LOCAL switch at terminal 17 is set for
LOCAL (closed), the AUTO/MAN key is active even if P/052 is set to ON.
The absolute value of the auto reference is limited between Minimum Speed (P.003)
and Maximum Speed (P.004) before it is used to preset the manual reference.
Therefore, when this feature is enabled (P.053 = ON), and the auto reference is
negative value, a direction change will occur when the transition is made from
AUTO to MANUAL. Verify that the auto reference is a positive value and the
FORWARD/REVERSE command is appropriate to the application before making
the transition from AUTO to MANUAL.
Important: If the manual reference is being modified using the front-panel keypad/
display when the transition from AUTO to MANUAL is made, the
manual reference may not be preset with the auto reference.
Refer to chapter 3 for more information on the AUTO/MAN key and the AUTO LED.
This parameter applies to remote (P.000 = rE) and option port (P.000 = OP) control
sources only. Local keypad (P.000 = LOCL) and serial port (P.000 = SErL) control
sources always require an off-to-on edge on the start input to start the drive.
Regardless of the status of P.054, the following conditions must be met in order for
the drive to start.
• The terminal strip function loss input must be closed.
• No fault can be active.
• The DC bus must be valid.
• No active stop input can be asserted.
When P.054 is set to OFF, and the above requirements are met, the drive requires
an off-to-on edge at the start input in order to start.
When P.054 is set to ON, and the above requirements are met, the drive applies
output power to the motor when the start input is asserted.
Note that in V6.06, the analog input can be configured to start and stop the drive.
Refer to Appendix F if you are using this feature and have configured the drive to
use the analog input to start and stop the drive.
Figure 4.7 shows the start, stop, and running status of the drive when configured for
edge control versus level control.
START
STOP
RUNNING
Edge-Sensitive Start
START
STOP
RUNNING
Level-Sensitive Start
Figure 4.7 – Drive Start, Stop, and Running Status when Configured for Edge Control vs. Level Control
Note that when operating from the terminal strip (rE) or a network option, an edge is
required at the start input for the following two conditions, even if P.054 = ON:
These forced edge requirements do not apply if the control source is changed to
any other value and then back again as shown in the following example.
Example
Assume the selected control source is the terminal strip (P.000 = rE), level sense
start is enabled (P.054 = ON), no faults are active, and both the start and stop
inputs are closed. The drive, therefore, is running.
The drive is stopped using the front-panel STOP key. The drive now waits for an
open-to-close edge on the terminal strip start input to restart.
The control source is changed to any value other than rE. This is done by
changing P.000 to any value but rE or toggling the REM/LOC switch.
The control source is then changed back to the terminal strip (rE).
Since the start input is still closed, the drive starts. A start edge is no longer
required because switching from the terminal strip and back again effectively acts
as an edge.
Figure 4.8 shows an example of a typical circuit that can be used on 75 to 200 HP
drives. This circuit will energize an alarm device prior to motor start up.
Note that if P.000 =rE, the terminal strip LOC/REM switch determines the control
source (local or remote) at power up.
120 VAC
GV3000/SE Drive
Set P.013 to 1
30 31
Relay
Relay
Relay
Hom
Figure 4.8 – Sample Alarm Circuit for 75-200 HP Drives Using the Level Sense Enable Feature
Table 4.7 details whether the STOP/RESET key is active based on the selected
control source (P.000) and P.055.
Note that if P.000 = rE, but the REMOTE/LOCAL switch at terminal 17 is set for
LOCAL (closed), the STOP key is active even if P.055 is ON.
This parameter must be set at the drive via the keypad/display or via a personal
computer serial interface. This parameter cannot be written to the drive by the
network master.
For PROFIBUS applications, refer to the PROFIBUS Interface Board manual (49'1355).
For PROFIBUS applications, refer to the PROFIBUS Interface Board manual (49'1355).
For PROFIBUS applications, refer to the PROFIBUS Interface Board manual (49'1355).
For PROFIBUS applications, refer to the PROFIBUS Interface Board manual (49'1355).
The option port trim reference is used as the outer control loop reference and/or the
speed trim reference (see the P.014 (Trim Reference Source) parameter
description).
In V/Hz regulation, the trim reference represents speed in hertz scaled 0 to 4095 for
0 to Maximum Speed (P.004).
In vector regulation, the trim reference represents speed scaled 0 to 4095 for 0 to
Top Speed (U.017). When used for the outer control loop, the value should be
scaled based on the scaling of the selected feedback.
Refer to the following option board manuals:
• AutoMax Network Communication Option Board (D2-3308)
• ControlNet Network Communication Option Board (D2-3390)
• DeviceNet Network Communication Option Board (MAN0096-03)
• PROFIBUS Interface Board (49'1355)
• Super Remote Meter Interface Board (D2-3341)
The parameter is also used to select the OCL reference. Refer to Appendix G for
more information.
The display format is N.vvv, where N represents the option type (1 = RMI,
2 = AutoMax network or PROFIBUS network, 4 = DeviceNet network, and 5 =
ControlNet network) and vvv represents the software version number.
For example, if 2.103 is displayed, it means the drive is using the AutoMax network
option and is running software version 1.03.
P.066
0 = Motor KW
display value
.
.
.
12
P.067
0 = Motor torque Network Module
display value
.
.
. Network Output Register 1
12
Network Output Register 2
P.068
Network Output Register 3
0 = Output power
factor Network Output Register 4
.
.
.
12
P.069
0 = Encoder
counter (x 4)
.
.
.
12
The Power Module type is displayed in the format V.nnn where V represents the
drive's voltage rating (2 = 230V, 4 = 460V, 5 = 575V), and nnn represents
horsepower. For example, the display 2.010 represents 230V, 10 HP.
Base frequency is the frequency at which the output voltage reaches Motor
Nameplate Voltage (H.000). Below base frequency, the output voltage varies with
output frequency according to the V/Hz adjustment in parameter H.018 (Volts/Hertz
Curve Type). Above base frequency, output voltage is held constant as frequency
increases (constant horsepower range).
The V/Hz ratio is affected by the selection of Volts/Hertz Curve Type in H.018 and
the setting of Torque Boost Voltage in H.003. See figure 4.10.
100
Maximum
V/Hz
Motor
Voltage,
(H.000)
(volts)
Minimum
V/Hz
ATTENTION: This parameter must not exceed the rated amps found
on the motor nameplate. Excess heating of the motor could result if
! this is not done. Failure to observe this precaution could result in
damage to, or destruction of, the equipment.
Important: If you set H.003 = 0, you must perform the identification test (using
H.020) prior to running.
Torque boost is required to offset the voltage drop of the AC motor at low speeds.
For high friction loads and high inertia loads, high starting torque may be needed.
Increasing Torque Boost Voltage will increase motor starting torque. See figure
4.11.
If the torque boost voltage setting (H.003) is too high, the motor may draw
excessive starting current, resulting in an OL or PUo fault, or the drive may go into
current limit and not accelerate. When H.003 = 0, the drive automatically provides
torque boost voltage that is a function of motor load. If the motor does not
accelerate or a fault occurs, set parameter H.003 equal to 0.
100
Torque Boost
Voltage H.003 = 1%
Output
%
Constant
V/Hz
Ratio
1
0 Base Frequency
Output Frequency
(Hz)
The level of increased output frequency is a function of the value entered in H.004
and the motor current.
Actual motor shaft speed is determined by two factors: inverter output frequency
and the slip of the motor. The speed reference is converted into output frequency.
Motor slip varies with load and is determined by the type of induction motor.
At rated load, slip compensation measures inverter output current and increases the
output frequency by the percentage entered in H.004. Below rated load, slip
compensation will increase inverter output frequency by the percentage in H.004
multiplied by the percent of rated load.
Because of load changes, the long-term speed behavior of the motor is greatly
improved through the use of this parameter.
To calculate the value entered for H.004, use the following equation:
If the parameter is set to zero, motor speed will not be proportional to reference, but
will vary depending on load.
Important: This function will not provide holding torque as a mechanical brake. DC
braking is only operative when Stop Type (P.025) is set to 1 (ramp stop).
DC braking is used to provide additional motor braking (by DC current flow through
motor windings) at speeds below DC Braking Start Frequency (H.006). If DC braking is
required, DC braking functions (H.008, H.007) must be greater than zero (0).
When the motor decelerates to the preset DC Braking Start Frequency (H.006), the
DC Braking current (H.007) is applied to the motor after a Power Module-dependent
delay time.
With DC braking enabled (H.005 = ON), braking will be activated after a stop
command when the motor speed is less than or equal to DC Braking Start
Frequency (H.006).
Note that if H.005 is set to ON, and this value is set too high, faults may occur (OC,
OCb, or PUo will be displayed).
With DC braking enabled (H.005 = ON), the braking torque provided by the motor is
defined by a percentage of motor rated amps (100% is motor rated amps).
Important: If H.007 is set too high, faults may occur (OC, OCA, OCb, or PUo will
be displayed.)
Note that this parameter was modified in version 6.0. Prior releases scaled voltage
instead of current for braking.
With DC braking enabled (H.005 = ON), braking will be activated after a stop
command when the decelerating drive reaches a speed corresponding to DC
Braking Start Frequency (H.006). The braking period ends after the programmed
time regardless of the actual motor speed. The value should be set to a level that
avoids activation at rest.
The actual avoidance frequency selection is limited by Minimum Speed (P.003) and
Maximum Speed (P.004). Normal acceleration and deceleration is not affected by
this function.
Max Hz
AF 3
Avoidance
Output AF 2 Frequency Band
Frequency
AF 1
Base Frequency
Min Hz
Min Max
Speed Reference
The adjusted values may be in any order. The frequency will not be affected at
normal acceleration or deceleration but will be avoided at continuous output
frequency.
(Avoidance freq. midpoint 'n' – freq. band 'n'/2) < range < (avoidance freq. midpoint 'n' + freq. band 'n'/2)
where n = 1, 2, or 3.
For DC input Power Modules, set H.017 = 2 or 3 if multiple motors are connected to
the inverter. Set H.017 = 4 or 5 if a single motor is connected to the inverter.
Snubber Resistor
If a snubber resistor is not used, set H.017 = 0, 2, or 4. If the DC bus voltage rises
above a certain threshold (14% above the rectified nominal AC line), the drive will
increase the commanded frequency in an effort to reduce bus voltage. The drive
will increase the commanded frequency a maximum of 10 Hz but will not exceed the
value specified in P.004 (Maximum Speed). The deceleration time (P.002) may be
automatically extended to prevent a high bus voltage fault from occurring. If the bus
voltage continues to rise, a high bus voltage fault (HU) will be generated.
Line dip ride-through allows the drive to remain active during low line voltage or line
voltage loss for the time period specified in P.042 (Line Dip Ride-Through Time).
To enable line dip ride-through, set H.017 = 0, 1, 4, or 5. If the DC bus drops below
the low DC bus voltage threshold, or the AC line voltage drops out, the drive will
reduce the commanded frequency and regenerate to hold up the bus. Note that the
drive will decelerate at a rate required to hold up the bus, and may not use the value
specified in P.002 (Decel Time 1).
To disable line dip ride-through, set H.017 = 2 or 3. If the bus voltage drops below
the low DC bus voltage threshold or the AC line drops out, a low bus voltage fault
(LU) will be generated, and the drive will stop.
Set H.018 = 0 for constant torque applications (such as extruders and conveyors).
Set H.018 = 1 for use with Reliance Electric RPM and XE AC motors. A special
V/Hz curve (with two different slopes) will provide wider constant torque capability
and best efficiency.
Motor
Motor Motor Base Frequency
Hz Hz Hz
Base Frequency Base Frequency (H.001)
(H.001) (H.001)
Linear (0) Optimized (1) Squared (2)
Before starting this procedure, verify that the motor is at rest and connected to the
drive. The motor can be connected to the driven machinery. Verify that Motor
Nameplate Volts (H.000), Carrier Frequency (P.047), and Current Limit (P.005) are
set correctly.
The ratio of maximum Power Module Output Amps (P.095) to Motor Nameplate
Amps (H.002) should not be greater than 3:1. (Maximum Power Module Output
Amps is dependent on Power Module size and the selected Carrier Frequency
(P.047)). Compare the value of P.095 to H.002 to decide on the adjustment of
Current Limit (P.005) to avoid motor damage.
Do not connect a motor that cannot withstand maximum Power Module Output
Amps reduced by selected Current Limit (P.005).
Note that the identification procedure must not be performed when more than one
motor is being driven by the inverter.
To activate the identification procedure after it has been enabled (H.020 = ON), the
program mode must be exited. I-En will flash on the display to indicate the
procedure has been enabled. The keypad START key must be pressed to start the
procedure. I-Ac will flash on the display to indicate the procedure is being performed
(active). The results of this procedure are written to parameter H.019.
If the fault code nId is displayed after a start command is asserted, it indicates that
the identification procedure has not been performed. Reset the fault, and then
perform the procedure.
If a fault or a stop command is detected, the procedure will abort. HId will be
displayed if the procedure is aborted. Refer to Identification Result (H.019).
The value entered should be within 10% of actual line voltage. If this parameter is
set too low, it may cause a drive fault on overvoltage.
If actual frequency exceeds the set value, the inverter will fault (OF will be displayed on
the keypad/display) and the drive will stop.
If U.000 > 0, the drive will regulate torque or speed. Torque or speed regulation is
selected by a terminal strip digital input (see the P.007 configuration) or the network
option board (depending on the control source).
If U.000 = 1, the analog input conditioning (P.009 through P.011) does not apply.
The analog input in this case is converted every torque regulator scan (0.5ms) for
external closed-loop control (e.g., positioning applications using the QUIQ module).
If U.000 = 3:
• The FWD/REV input can be used to invert the selected speed reference when it
is used as the torque reference.
• If the speed reference is used as the torque reference, the %torque is computed
as
Speed value x 150
= %torque reference
U.017 (Top Speed)
This assumes that P.028 = U.017.
If an encoder is used, select the PPR based on a 125 kHz maximum input
frequency limitation. The encoder PPR selection affects the minimum and the
maximum operation speed in RPM and also affects the speed range.
U.017 x U.001
Fmax =
60
If U.001 = SE, the drive operates using sensorless vector control (SVC). Unless
specified, all vector parameters apply to SVC. Refer also to the following
parameters which specifically support SVC:
Important: Verify that the value in U.017 (Motor Top Speed) is correct if U.002 is
changed.
If the number of poles is unknown, this value can be calculated using data on the
motor nameplate as follows:
60
RPM @ 60 Hz = x Nameplate RPM (U.005)
Motor Nameplate Base Freq. (Hz) (U.003)
Step 2. Determine the number of motor poles by looking up the value computed for
RPM @ 60 Hz:
If you change this parameter after performing self-tuning using parameter U.008,
you must repeat the self-tuning procedure.
ATTENTION: This parameter must not exceed the rated amps found
on the motor nameplate. Overcurrent or excess heating of the motor
! could result if rated amps are exceeded. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
If you change this parameter after performing self-tuning using parameter U.008,
you must repeat the self-tuning procedure.
Note that the Power Module's Current Limit value (P.005) scales to the value
entered in U.004 to assure drive and motor coordination.
* The actual adjustment range changes based on the values in U.002 (Motor Poles)
and U.003 (Motor Nameplate Base Frequency):
If the value is too close to the synchronous RPM, the drive may exhibit instability.
This value directly affects torque linearity and the maximum attainable horsepower.
If you change this parameter after performing self-tuning using parameter U.008,
you must repeat the self-tuning procedure.
A value is
automatically
generated for this
parameter when
self-tuning is
performed (U.008).
If the motor nameplate shows the no load current data, then this parameter value
can be calculated using the following formula. If this data does not appear on the
motor nameplate, perform the self-tuning procedure (U.008) to automatically
calculate the result.
Important: This parameter must be set prior to activating the torque control
self-tuning operation (U.008).
If you change this parameter after performing self-tuning using parameter U.008,
you must repeat the self-tuning procedure.
For FVC operation (U.001 = SE), this procedure determines the encoder PPR
selection for parameter U.001 (Encoder PPR). Determining the encoder PPR may
be necessary since the PPR is not always listed on the motor or encoder
nameplate. Determining the magnetizing current ratio is necessary in vector
regulation so that the proper no-load current, or magnetizing current, is set. The
proper magnetizing current is required to develop rated motor torque, speed, and
horsepower in vector regulation.
For FVC and SVC operation, this procedure also determines the value for
parameter U.006 (Magnetizing Current).
This parameter will be set to OFF when self-tuning is completed or aborted. This
parameter only enables self-tuning. It does not start the procedure. Parameters
U.002, U.003, U.004, U.005, and U.007 must be programmed before enabling
self-tuning in U.008. Then the START key can be pressed to start the procedure.
During the test, the motor will accelerate up to 90% of U.005 (Motor Nameplate
RPM) even if this value is greater than the value set in P.004 (Maximum Speed).
Larger gain values result in faster response, but may result in less stability. If the
drive overshoots the speed reference when changes to the reference are made, or if
the drive is unstable, reduce the value.
With the default value, the drive should perform satisfactorily. However, with
increased inertia loads, this parameter may need to be adjusted.
For most
applications, it is
recommended that
this parameter not be
adjusted.
Larger gain values result in faster response, but may result in less stability. If the
drive overshoots the speed reference when changes to the reference are made, or if
the drive is unstable, reduce the value.
With the default value, the drive should perform satisfactorily. However, with
increased inertia loads, this parameter may need to be adjusted.
For most Refer also to parameters: U.015 Torque Regulator Integral Gain
applications, it is
recommended that
this value not be
changed.
The higher the gain is set in this parameter, the higher the performance of the
torque loop. If the gain is set too high, the drive will become more susceptible to
overcurrent trips and/or instability. Decreasing the gain will help to increase
stability.
This parameter is not used when the drive is programmed for SVC operation.
For most Refer also to parameters: U.014 Torque Regulator Proportional Gain
applications, it is
recommended that
this value not be
changed.
The higher the gain, the higher the performance of the torque loop. However, if the
gain is set too high, the drive will become more susceptible to overcurrent trips
and/or instability. Decreasing the gain will help increase stability.
This parameter is not used when the drive is programmed for SVC operation.
60 Hz Motor
Number of Motor Poles U.016 Parameter Range
2 2880 to U.005
4 1440 to U.005
6 960 to U.005
8 720 to U.005
Beyond the speed specified in this parameter, torque will be inversely proportional
to speed. Increasing this number will maximize the output voltage and, therefore,
maximize the horsepower. Lowering the number may improve dynamic
performance near base speed.
* To determine the upper limit of U.017, the drive compares the results of two
formulas and uses the lower value:
120 x 240
4 x sync speed or (drive uses lower value)
U.002
120 x U.003
where sync speed =
U.002
Note that the drive limits the output frequency to the motor to 240 Hz.
• Increasing this number above Motor Nameplate RPM (U.005) will increase the
field weakening range.
• The range of the tunable parameter P.004 (Maximum Speed) is limited by the
value in U.017.
For special motors or for motors with base speeds < 1150 RPM, the rotor time
constant must be calculated by evaluating equivalent motor circuit data as shown in
figure 4.14.
R1 X1 X2
Xm R2
Resistance Inductance
R1 = Stator X1 = Stator
R2 = Stator X2 = Rotor
Xm = Magnetizing
Figure 4.14 – Motor Equivalent Circuit Diagram for Calculating Rotor Time Constant
If this feature is enabled and DC bus voltage drops below 80% of normal, the drive
decelerates the motor enough to maintain bus voltage. Alarm code LIL appears on
the display while the drive is regulating the DC bus. Note that the lighter the load,
the longer the power dip ride-through time can be. When input power is restored,
the drive ramps to the reference speed.
If this feature is enabled, and the DC bus voltage drops while the drive is stopped,
LIL will be displayed.
Set this parameter to OFF if a dynamic braking unit is connected to the drive.
For SVC operation, drive speed may increase as much as 5% above the speed
reference in an attempt to decrease the DC bus voltage level.
This feature provides the capability to hold the motor at zero speed at the end of a
ramp stop for a user-specified amount of time (U.025). During the zero speed hold
time period, the running indicator remains on.
For FVC operation, a zero speed reference is applied for the time specified in
U.025, regulating torque based on load. Note that this will override the Minimum
Speed setting (P.003).
For SVC operation, magnetizing current is applied for the time specified in U.025.
The inertia compensation signal can be either the S/Ramp (ramp) block rate output
(dv/dt), used for standalone applications, or a value provided directly from the
network option. Signal selection is controlled by a network register. No
corresponding parameter local to the drive is provided.
Inertia compensation can be used with or without an option board installed in the
drive. If a network option is not installed, network inertia compensation is not
enabled, the network is not active or is not the control source (P.000 = OP), inertia
compensation is supplied from the S/Ramp block rate output. The signal provided
from the network for inertia compensation is typically used to compensate for inertia
as well as all system losses.
Note that if the selected torque reference is not the speed loop output, then the
inertia compensation circuit does not apply. Refer to the speed loop block diagram
in Appendix G.
This feature applies For SVC operation, in the absence of a speed feedback device, operation of the
to SVC operation speed loop is based on an estimated speed feedback. Estimated speed feedback is
only. based on knowing the slip of the motor, which changes with motor temperature.
This parameter is provided to accommodate various operating conditions.
For a cold motor, the typical value should be 0.80. For a hot motor, the value
should be 1.0.
For most Refer also to parameters: U.012 Speed Regulator Proportional Gain
applications, it is U.013 Speed Regulator Integral Gain
recommended that U.030 SVC Slip Adjust
this parameter not be
adjusted.
This parameter
applies to SVC
operation only.
The feedback signal is fed through a lead/lag block which can be configured as a
lead/lag, lag/lead, or null (bypassed) function using parameter U.041 (Outer Control
Loop Lead/Lag Select). See Appendix G for the outer control loop block diagram.
This parameter sets the lead break frequency if U.041 (Outer Control Loop
Lead/Lag Select) = 1 (lead/lag) or the lag break frequency if U.041 = 2 (lag/lead).
The upper limit may be restricted by the lead/lag ratio setting (U.043).
The high break frequency is determined by the value in parameters U.042 (Outer
Control Loop Lead/Lag Low Frequency) and U.043 as shown:
If U.048 = ON, a gain block scales the outer control loop output proportional to the
speed reference signal at the output of the S/Ramp block (normalized to top speed).
See figure 4.15. See Appendix G for the complete outer control loop block diagram.
This parameter limits the control the outer control loop has on the speed reference
during line start.
The drive can display two kinds of error codes, alarm and fault codes, to signal a
problem detected during self tuning or drive operation. Fault and alarm codes are
shown in tables 5.1 and 5.2. A special type of fault code, which occurs rarely, is the
fatal fault code. If the code you see is not in tables 5.1 or 5.2, refer to section 5.4.
Alarm Codes
Fault Codes
Error Log
The drive automatically stores all fault codes for faults that have occurred in the
system error log. The error log is accessible through the keypad, the OIM, or the
CS3000 software. There is no visual indication that there are faults in the log. You
must access the error log to view the faults.
The error log holds the 10 most recent faults that have occurred. The last fault to
occur is the first one to appear on the display when you access the error log. The
faults in the log are numbered sequentially. The most recent fault is identified with
the highest number (up to 9). Once the log is full, older faults are discarded from
the log as new faults occur.
For each entry in the error log, the system also displays the day and time that the
fault occurred. The day data is based on a relative 248-day counter (rolls over after
248.55). The time is based on a 24-hour clock. The first two digits of the clock data
represent hours. The last two digits represent minutes. The clock can be reset
using P.030 (Elapsed Time Meter Reset).
All entries in the error log and the day and time data are retained, even if power is
lost. Refer to section 5.3 for the procedure for accessing and clearing the error log
using the keypad.
Alarm
Code Description Alarm Cause Corrective Action
Aln Analog input signal P.011 = 8, 9, 10, or 11 and the 4 to Verify that P,011 is set correctly.
loss 20 mA input is below 2 mA. Check that the analog input source
supply is >= 4 mA.
HIdc High DC bus voltage The DC bus is charged above the trip Increase the deceleration time in P.002,
threshold. (DC bus is above 371 VDC.) P.018.
Install optional snubber resistor braking
kit.
Verify that the AC input is within
specification. Install an isolation
transformer if required.
Check the actual line voltage against
U.018.
I-Ac V/Hz identification V/Hz identification procedure is Allow identification procedure to finish.
procedure active enabled and in progress. Press keypad STOP/RESET to cancel
identification procedure if desired.
I-En V/Hz identification H.020 = On; V/Hz identification Proceed with V/Hz identification
procedure enabled procedure has been enabled but procedure, start drive and allow
not started. procedure to begin. Display will change
to I-Ac when drive is started.
Change H.020 to OFF to cancel
identification and clear I-En if desired.
LIL Low AC input line AC input line is low. Adjust line voltage parameter (H.021 or
For SVC, indicates DC bus is being U.018) to match actual AC line voltage.
regulated. No corrective action is
required.
S-Ac Vector self-tuning Vector self-tuning is enabled and in Allow vector self-tuning procedure to
active progress. finish.
Press keypad STOP/RESET to cancel
vector self-tuning procedure if desired.
S-En Vector self-tuning U.008 = On; vector self-tuning has been Proceed with vector self-tuning, start
enabled enabled but not started. drive and allow self-tuning procedure to
begin. Display will change to S-Ac
when drive is started.
Change U.008 to OFF to cancel
self-tuning and clear S-En if desired.
GV3000/SE drive fault codes are shown in table 5.2. To clear a single fault that has
occurred so that the drive can be started again, correct any problems indicated by
the fault code and press the STOP/RESET key on the keypad, or assert the fault
reset from the selected control source (P.000). Because multiple faults can occur
and only the first will be displayed, you must access the error log in order to view all
of the faults that have occurred. See section 5.3 for instructions on how to view the
error log.
Fault
Code Description Fault Cause Corrective Action
AIn Analog input signal P.011 = 4 or 5 and 4 to 20 mA analog Verify that P.011 is set correctly.
loss input is below 2 mA. Check that analog input source supply
>= 4 mA.
bYC Incorrect precharge Precharge initiated and incorrect Check the operation of the precharge.
status precharge status is returned.
CHS Default parameter During drive operation: Contact Reliance or replace Regulator
restore (checksum Regulator board failure. board.
error) After Regulator board replacement: Contact Reliance.
EC Earth current failure Unintentional grounding of the output. Check isolation between ground and
(ground fault) output terminals. Possible leakage,
current sensor defects; replace sensor.
EEr Non-volatile memory Failure on write to non-volatile Connect CS3000 software to upload
write failure memory. parameters or record by hand. Then
replace Regulator board. Parameter
values will be lost when power is cycled.
EL Encoder loss Drive is not detecting feedback from Check the connection between the
the encoder. encoder and the drive. Check the
encoder/motor coupling.
For SVC operation, conditions exist for For SVC operation, check motor data
more than 5 seconds that may result in parameters. Check U.006. Incorrect
an inability to complete a ramp-to-rest magnetizing current may be generated
stop. by performing self-tuning with a load
connected to the motor.
FL Function loss Function loss input on control terminal Check external interlocks at terminals
is opened. 16, 20.
HId High time Identification process for V/Hz has See H.019 for identification result.
identification aborted been aborted.
HIL High line voltage Input voltage more than 15% above Check actual line voltage against U.018
nominal. (Note that this is not tested or H.021.
for in 75-200 HP Power Modules
configured for vector control.)
Fault
Code Description Fault Cause Corrective Action
HU High DC bus voltage DC bus voltage too high (capacitor Check inout line voltage; if necessary.
protection). add transformer.
Deceleration time too short. Increase deceleration time P.002/P.018/
P.023 versus Maximum Speed/Hz
(P.004). Install DB option with resistors.
IPL Input phase loss Voltage ripple on DC bus due to missing Verify that proper voltage is being appied
input phase or an imbalance between to the drive. Check all phases.
phases.
LU Low DC bus voltage DC bus voltage too low. Line dip too Check input voltage, line fuses. If
long (P.042). necessary, add transformer. Check value
of Ride-Through Time (P.042), Line
Voltage (H.021, U.018).
Input rectifier diodes defective. Check DC Bus voltage. If incorrect,
replace diode set.
nCL Network comm loss Communications with the AutoMax Check network cabling from network
network have been lost. master to network option board. Check
that network master is operating
properly.
nId Identification Drive started but Identification Reset fault. Perform Identification
Request not yet Result = Zero. Request. Restart drive.
performed (V/Hz
only)
OC Overcurrent (steady Output phase-to-phase short. Check isolation between each output line.
state). Bus voltage line-to-line. Check transistor modules for correct
Trips at 200 % rated output. If incorrect, possible board
current. defect; replace. Possible Hall effect
current sensor defective; replace.
Ground fault. Check isolation between ground and
output terminals. Possible leakage
current sensor defect; replace sensor.
Momentary overload. Check for motor overload; reduce load on
motor.
Bad motor. Check motor for correct operation.
Torque boost/ V/Hz too high (V/Hz). Check parameters H.001, H.002, and/or
H.003. Enable Identification Request
(H.020)
Motor unknown to regulator (V/Hz). Check that regulator was updated with
actual motor characteristics via
Identification Request (H.020).
Parameter settings (Vector). Check Encoder PPR (U.001), Motor
Poles (U.002), Base Frequency (U.003),
Motor Nameplate Amps (U.004),
Magnetizing Current (U.006), Speed
Regulator Prop. Gain (U.012).
Encoder wired incorrectly, wrong PPR. Check encoder wiring. Perform vector
self-tuning.
OCA Overcurrent (at Overcurrent condition occurred while See OC fault corrective actions.
acceleration) accelerating. Acceleration time too Increase acceleration time (P.001, P.017,
short. P.021).
Fault
Code Description Fault Cause Corrective Action
OCb Overcurrent DC voltage too high. Check parameters H.006, H.007.
(at DC braking)
OCd Overcurrent (at Overcurrent condition occurred while See OC fault corrective actions. Increase
deceleration) decelerating. Deceleration time too deceleration time (P.002, P.018, P.022).
short.
OF Overfrequency Drive has exceeded maximum Vector: check parameters Encoder
allowable output frequency. PPR (U.001), Motor Poles (U.002), Base
Regenerating energy is too high. Frequency (U.003).
Stability or slip compensation circuit V/Hz: check DC bus voltage; increase
adds frequency reference. deceleration time. Check values
If H.016 ON, searching current is too Maximum Speed (P.004)/Overfreq.
high. Motor is too small. (H.022). Check slip compensation
(H.004).
If H.016 ON, check motor size versus
Power Module size, recheck setting of
P.005 (too high).
OH Drive Cooling fan failure. Check ambient temperature, cooling fan,
overtemperature minimum clearances around drive.
OL Motor overload Excess motor current. Vector: Check actual/Motor Rated
V/Hz: Torque boost too high, therm. Nameplate Amps (U.004)
overload level too low. V/Hz: Check actual current/Torque Boost
(H.003).
Check that Power Module is sized
correctly.
Reduce load on motor (for example, at
low frequency).
Excess load on motor, for example, at Check that Power Module is sized
too low speeds. correctly. Reduce load on motor (e.g., at
low frequency).
Loss of phase connection. Check output lines to the motor.
OPL Motor output phase Phase lost between drive and motor. Check connections and cable of all 3
loss phases and motor windings. Replace
any damaged cable.
OSP Overspeed RPM above 130% Maximum Speed Check Encoder PPR (U.001), Motor
(Vector only) (P.004), speed regulator response not Poles (U.002), Base Frequency (U.003),
optimized. Motor Nameplate RPM Speed (U.005).
Check Reg. Proportional (U.012) ,
Integral Gain (U.013).
PUc Missing Power Bad or disconnected cable between Check cables between Regulator board
Module ID Regulator and Power Module. and Power Module.
connector
PUn Power Module not Drive parameters have been restored to Power Module must be configured by
identified power-up defaults. Regulator has not Reliance service personnel.
been configured to match Power
Module.
PUo Drive power Power Module overload. Check load to Power Module.
electronic overload Too high DC Braking Current (H.007) or Check Power Module sizing versus
Torque Boost (H.003). application. Check DC Braking Current
value (H.007). Check Torque Boost
(H.003).
Fault
Code Description Fault Cause Corrective Action
SF Self-tuning status See parameter U.009
(Vector only)
SrL Communication Serial port communication cable. PC or Check connection cable and
loss between OIM communication port setup. communication port setup.
Regulator/PC/OIM
UAr Spurious host PC Regulator board failure. Replace Regulator board.
comm interrupt
UbS Asymmetrical bus Bad Power Module. Contact Reliance.
charge
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 4. Press the key or the key. The display steps through the error log
entries, which are numbered 0 through 9 (maximum).
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 7. Press the PROGRAM key, which displays the error log entries again. The
display shows the error log entry viewed prior to or associated with the
time stamp.
Step 8. Repeat steps 4 through 7 for each additional error log entry to view the
time and date for each error log entry.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
Step 10. Err will be displayed again to indicate that the log is empty.
AUTO Forward
SPEED RUNNING MAN Reverse
VOLTS REMOTE
AMPS JOG RUN
PROGRAM
Hz AUTO JOG
Kw FORWARD
TORQUE REVERSE
Password PROGRAM ENTER
STOP
RESET START
If the fault code FUE appears in error log entry 0, it indicates a fatal fault occurred
before power was lost. Contact Reliance or observe the drive for subsequent fatal
errors before turning off power. Fatal fault codes are lost after power loss.
Refer to the Remote Meter Interface board manual (D2-3341) for the RMI parameter
descriptions.
If an optional Remote Meter Interface (RMI) board is installed in the drive, four
additional digital inputs are available. RMI parameter r.030 is used to specify how
the RMI digital inputs are used.
The Regulator board digital inputs and the RMI digital inputs are not permitted to be
used for the same functions. One parameter cannot be set to a value which requires
resources (digital inputs) or a duplication of function which is used or defined by the
value of another parameter.
The acceptable values for P.008 are based on the value selected for P.007 and by
the value selected for r.030:
First determine what functions are to be assigned to the three digital inputs on the
Regulator board. Once you have determined this, select the appropriate settings for
P.007 and P.008. As shown in the following tables, the desired value for P.008
must be permissible by both the P.007 and r.030 values. If either column
indicates the value is not acceptable, then P.008 cannot be set to that value. Use
the following tables to help determine the appropriate settings for your application.
Configuring the Digital Inputs When the RMI Board Is Installed in the Drive E-1
Summary of Options for P.007, P.008, and r.030
P.007 Options P.008 Options
DIGIN 6 DIGIN 7 DIGIN 8 DIGIN 6 DIGIN 7 DIGIN 8
0= FWD/REV RAMP 1/2 REM/LOC 0= Not used Not used Not used
1= Not used FWD/REV RAMP 1/2 1= MOP MOP Not used
2= Not used FWD/REV REM/LOC 2= 2 Presets Not used Not used
3= Not used RAMP 1/2 REM/LOC 3= 4 Presets Not used
4= Not used Not used FWD/REV 4= 8 Presets
5= Not used Not used RAMP 1/2 5= Analog ref and Not used Not used
6= Not used Not used REM/LOC 1 preset
7= Not used Not used Not used 6= Analog ref and 3 presets Not used
8= FWD/REV TRQ/SPD REM/LOC 7= Analog ref and 7 presets
9= Not used TRQ/SPD REM/LOC
10 = Not used TRQ/SPD FWD/REV
11 = Not used TRQ/SPD RAMP 1/2
12 = Not used Not used TRQ/SPD
r.030 Options
RMI DIGIN 1 RMI DIGIN 2 RMI DIGIN 3 RMI DIGIN 4
0= Ref 1/2 A/F Aux 2 Aux 1
1= Ref 1/2 A/F Aux 2 PI Enable
2= Ref 1/2 MOP MOP Aux 1
3= Ref 1/2 MOP MOP PI Enable
4= Ref 1/2 2 Presets Aux 2 Aux 1
5= Ref 1/2 2 Presets Aux 2 PI Enable
6= Ref 1/2 4 Presets 4 Presets Aux 1
7= Ref 1/2 4 Presets 4 Presets PI Enable
8= Ref 1/2 8 Presets 8 Presets 8 Presets
• 2 preset speeds
• TRQ/SPD
• FWD/REV
• MOP
To configure the Regulator board digital inputs for the above functions, P.007
should be set to 10, and P.008 should be set to 2. Using the Option Comparison
Tables, a setting in P.007 of 10 allows P.008 to be set to 2.
To configure the RMI terminal strip for the MOP function, r.030 should be set to 2.
Using the Option Comparison Tables, this setting is acceptable if P.008 is set to 2.
Therefore, these functions can be easily accommodated by the four digital inputs
by setting P.007 = 10, P.008 = 2, and r.030 = 2.
Example 2
• 4 preset speeds
• TRQ/SPD
• FWD/REV
• MOP
To configure the Regulator board digital inputs for the above functions, P.007
should be set to 10, and P.008 should be set to 3. Using the Option Comparison
Tables, a setting of 10 in P.007 does not allow a setting of 3 for P.008. This is
because the parameter settings both require the use of digital inputs 7 (the TRQ/
SPD and FWD/REV functions use digital inputs 7 and 8; the four presets use
digital inputs 6 and 7).
In this case, the function to be assigned to the Regulator board terminal strip
need to be re-assessed (for example, reduce the number of preset speeds to 2).
Configuring the Digital Inputs When the RMI Board Is Installed in the Drive E-3
E-4 GV3000/SE 460 VAC Drive, Software Reference Version 6.06
APPENDIX F
Using the Terminal Strip Analog Input
Parameters P.009 (Terminal Strip Analog Input Offset) and P.010 (Terminal Strip
Analog Input Gain) are used to adjust the converted value for any external signal
errors. Parameter P.011 (Terminal Strip Analog Input Configure) is used to specify
the type of signal used and to invert the converted value, if required.
Three quantities are calculated from the analog input value: scaled, speed
normalized, and torque reference. The scaled value is used for the outer control
loop (OCL) feedback. The speed normalized value is used for either speed or trim
reference. The torque reference value is used for torque reference for vector
control. Figure F.1 shows the relationship between the input and the calculated
values.
In addition, the input, with only the offset applied (P.009), is used for 4-20mA loss
detection and 0-10V start/stop control.
T1
Loss
Detect P.003
Aln Fault
Aln Alarm Analog Input Torque
x4 Reference
T1: P.091 value when P.090 = 3 150% iq @ 10V (20 mA)
T2: P.091 value when P.090 = 9
T3: P.091 value whne P.090 = 10
Figure F.1 – Terminal Strip Analog Input
If P.011 is odd, the digital value of the input is inverted resulting in a positive input
inverted to a negative reference value, and a negative input converted to a positive
reference value. Note that the Forward/Reverse Configuration parameter (P.027) is
applied after the analog input.
For the 4 to 20 mA input can be configured to generate a drive fault or a drive alarm
if the input falls below 2 mA. Refer to the P.011 parameter description for more
information.
Table F.1 – Analog Input Conversion Scaling for Speed or Trim Reference
Analog Input
Value Corresponding Internal Value
+10 VDC (20 mA) P.004 (Maximum Speed)
0 VDC (0 mA) P.003 (Minimum Speed)
-10 VDC –P.004 (Negative Maximum Speed; reverse or 0, see P.027)
• The maximum positive analog input value (+10 VDC or 20 mA) corresponds to
the value specified as the maximum speed of the drive (P.004).
• The maximum negative analog input value (-10 VDC) corresponds to -P.004
(reverse or 0, see P.027).
• The minimum analog input value (0 VDC or 0 mA; 4 mA if P.011 = 4, 5, or 8-11)
corresponds to the value specified as the minimum speed of the drive (P.003).
• When P.011 = 0 or 1, there is no hysteresis provided around zero on the input.
Therefore, if the input fluctuates around zero, the reference will toggle between
positive minimum speed (+P.003) and negative minimum speed (-P.003).
Note that the analog input is scaled based on the values entered in P.003 and
P.004. If these parameters are changed while the drive is running, and the analog
input is used as the speed or trim reference, the speed reference will change even
though the input value has not.
+Max Spd
(P.004)
-Max Spd
(P.004)
F.2.1 Adjusting for External Signal Errors Using the Offset and Gain
Parameters
When the analog input is used for speed or trim reference, parameters P.009
(Terminal Strip Analog Input Offset) and P.010 (Terminal Strip Analog Input Gain)
can be used to compensate for any offset or gain errors in the external circuitry.
The value in P.009 is first added to the converted 10-bit value and then the gain is
applied. If an offset or gain adjustment is needed, the offset should be adjusted
first, with the minimum input applied, and the gain adjusted last, with the maximum
input applied.
To remove a positive external offset, enter a negative value into P.009. In most
cases, the offset is left at the default value of zero and is only adjusted to counteract
external circuitry errors.
The adjustment range for P.009 is -900 to +900. For 0 to 10 V (or -10 V to +10 V)
input, a value of +1 equals an offset of approximately 10 mV. For 0 to 20 mA input,
a value of +1 equals an offset of approximately 20 µA.
Unless the input is a 4 to 20 mA signal, before adjusting the gain, set P.011 to 0 to
avoid clamping the reference at 0. After adjusting P.009 and P.010, change P.011
to reflect the intended input.
Analog Input
Value Corresponding Internal Value
+10 VDC (20 mA) Positive torque limit of the drive. (+150% of the rated motor
torque.)
0 VDC (0 mA) Zero torque reference.
-10 VDC Negative torque limit of the drive. (-150% of the rated motor
torque.)
• The maximum negative analog input value (-10 VDC) corresponds to the
negative torque limit of the drive (-150% of the rated motor torque).
• The minimum analog input value (0 VDC or 0 mA) corresponds to zero torque
reference.
Refer to the GV3000/SE drive hardware reference manual for terminal location,
wiring guidelines, and jumper settings.
F.4 Using the Analog Input to Start and Stop the Drive
• P.000 = rE
• The function loss, stop, and start inputs on the terminal strip are all
closed.
• ensuring that the input wiring has been installed according to IEEE
Standard 518 to minimize electrical noise.
• The drive will start when the input becomes greater than the start threshold and all
other permissive conditions are met.
• The drive will stop when the input becomes less than or equal to the stop
threshold.
On state
Off state
Analog Input (0 - 10 VDC)
Stop Start
threshold threshold
Default = Default =
0.20 VDC 0.33 VDC
Figure F.3 - Hysteresis Band Created by the Start and Stop Threshold (Default Configuration)
Important: The terminal strip start input then becomes another stop function and
start permissive condition:
• When the start input is open, the drive will stop and remain stopped.
The control source must be the terminal strip (P.000 = rE) to use this feature.
The converted analog input value, after the offset parameter (P.009) has been
applied, can be viewed in P.091 (Diagnostics Display) when P.090 (Diagnostics
Source) is set to 10. This is the value against which the stop and start threshold
values are compared to determine the appropriate input start/stop action.
Setting P.090 to 11 selects the analog input stop threshold for viewing and
modifying in parameter P.091.
Setting P.090 to 12 selects the analog input start threshold for viewing and
modifying in parameter P.091.
The stop threshold minimum value is 5 counts. The stop threshold maximum value
is 1023 counts.
If the stop threshold is greater than the start threshold, the stop will take
precedence. In other words, if the analog input is less than or equal to the stop
threshold, the drive will stop regardless of the start threshold.
The start threshold minimum value is 0 counts. The start threshold maximum value
is 2000 counts.
F.4.2 Using the Level Sense Start Enable Feature and the
Analog Input Start/Stop Feature
The level sense start enable feature, configured with parameter P.054 (Level Sense
Start Enable), can be used with the analog input start/stop feature.
If the drive is configured for edge sense start (P.054 = 0), then the analog input
must transition from the off state to the on state while all permissive conditions are
met to start the drive.
If the drive is configured for level sense start (P.054 = 1), the drive will start
whenever the analog input is in the on state and all permissive conditions are met.
Note, however, that pressing the STOP key on the keypad/display will require a
subsequent off-state to on-state transition on the analog input to restart the drive.
Regardless of the value in P.054 (Level Sense Start Enable), if the analog input is
in the off state, the drive will stop and remain stopped.
Volts/hertz regulation provides general purpose open loop AC drive control. It does
not use an encoder feedback device. In this type of control, the regulator maintains
a programmed ratio of voltage to an output frequency, which provides constant or
variable motor torque across a wide speed range. An internal function generator
calculates the output motor voltage based on requested frequency and
user-specified motor characteristics. The control loop output switches the power
device gates, generating a pulse-width-modulated (PWM) waveform to the motor.
The speed loop reference can be an internal or an external source. For flux vector
control (FVC), speed loop feedback is provided by an encoder attached to the
motor's shaft. For sensorless vector control (SVC), speed feedback is estimated
based on motor parameters. The speed loop provides inertia compensation, losses
compensation, and current compounding.
The torque will vary to maintain the motor at the requested speed. The torque
control loop output controls the switching on and off of the power devices,
generating a pulse-width-modulated (PWM) waveform to the motor.
Figure G.2 shows a block diagram of the flux vector regulator. Figure G.3 shows a
block diagram of the sensorless vector regulator. Figures G.4 and G.5 shows detail
of the reference and speed loop portions of the vector regulator.
The optional outer control loop (OCL) acts as a trim to the speed loop reference
signal. Figure G.6 shows a block diagram of the outer control loop portion of the
vector regulator.
If a network board is installed, the OCL reference comes from the network trim
reference register based on P.064 (Option Port: Network Trim Reference Source) as
defined for each network type. (Refer to the specific network board instruction
manual for more information on P.064.)
If no option board is installed, P.064 is used to select the OCL reference for FVC/
SVC applications only:
• 0 = Preset speed 8 (p.038)
• 1 to 8 = Preset speed 1 to 8 (P.031 to P.038), respectively
The OCL feedback is either the drive's scaled terminal strip analog input (default) or
the speed loop PI output (user option). The feedback is fed through a lead/lag block
which can be configured as a lead/lag, lag/lead, or null (bypass) function.
If a network option board is installed in the drive, the OCL enable signal is controlled
by a bit in the drive control word.
If an RMI board is installed, the OCL enable signal is controlled by the RMI digital
input (configured for RMI PI regulator enable) or by the same internal signal used to
control the speed loop enable signal. (Refer to the r.030 parameter description in
the RMI instruction manual, D2-3341, for more information.)
If there is no option board installed, the OCL is enabled when the drive is running
(that is, the speed and torque controllers are active) and is disabled if the drive is
stopped.
If the drive is running and the OCL enable signal is on (closed), the outer loop will
operate. If the enable signal is off (open) or the drive is not running, the outer loop
is held in reset.
Publication D2-3391-5 - March 2001 © 2001 Rockwell International Corporation. All rights reserved. Printed in Japan.
(This page intentionally left blank)
GV3000/SE AC Drive
ControlNet Network Communication
Option Board
M/N 2CN3000
Throughout this manual, the following notes are used to alert you to safety considerations:
ATTENTION: Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
!
Important: Identifies information that is critical for successful application and understanding of the product.
The thick black bar shown on the outside margin of this page will be used throughout this instruction manual to
signify new or revised text or figures.
ATTENTION: Only qualified personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, and/or service this equipment.
! Read and understand this instruction manual in its entirety before proceeding. Failure to observe
this precaution could result in severe bodily injury or loss of life.
ATTENTION: The drive is at line voltage when connected to incoming AC power. Disconnect,
lockout, and tag all incoming power to the drive before performing installing any option kits. Failure
to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: DC bus capacitors retain hazardous voltages after input power has been
disconnected. After disconnecting input power, wait five minutes for the DC bus capacitors to
discharge and then check the voltage with a voltmeter to ensure that the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution could
result in severe bodily injury or loss of life.
ATTENTION: The drive contains ESD- (Electrostatic Discharge) sensitive parts and assemblies.
Static control precautions are required when installing, testing, servicing, or repairing the drive.
Erratic machine operation and damage to, or destruction of, equipment can result if this procedure
is not followed. Failure to observe this precaution can result in bodily injury.
Chapter 2 Installation
2.1 Installing the ControlNet Option Board in 1 to 5HP@460VAC Drives............ 2-4
2.2 Installing the ControlNet Option Board in 7.5 to 10HP@460VAC Drives ....... 2-8
2.3 Installing the ControlNet Option Board in 1 to 20HP@230VAC Drives ........ 2-12
2.4 Installing the ControlNet Option Board in 30 to 100HP@230VAC and
75 to 200 HP@460VAC Drives ..................................................................... 2-16
2.5 Installing the ControlNet Option Board in 15 to 25 HP and 25 to 60HP @
460VAC Drives.............................................................................................. 2-21
2.6 Installing the ControlNet Option Board in 50 to 100 HP and 100 to 150 HP
@ 460VAC Drives ......................................................................................... 2-26
2.7 Installing the ControlNet Option Board in 200 to 400HP@460VAC Drives.. 2-31
2.8 Installing the ControlNet Option Board in 2 to 43 Amp GV3000/SE
Bookshelf Drives............................................................................................ 2-34
2.9 Connecting the GV3000/SE Drive to a ControlNet Network.......................... 2-41
2.10 Connecting a Programming Device to the Option Board’s Network
Access Port ................................................................................................... 2-42
Contents I
Chapter 5 Register Map
Chapter 6 Troubleshooting
6.1 Diagnostic LEDs...............................................................................................6-1
6.2 Communication Error Codes............................................................................6-2
Index ...........................................................................................................................Index-1
Figure 2.1 – DC Bus Voltage Terminals (1 to 5HP @ 460 VAC) ............................. 2-5
Figure 2.2 – 1 to 5HP @ 460VAC GV3000/SE Drive .............................................. 2-6
Figure 2.3 – DC Bus Voltage Terminals (7.5 to 10HP) ............................................ 2-9
Figure 2.4 – 7.5 to 10HP @ 460VAC GV3000/SE Drive ....................................... 2-10
Figure 2.5 – DC Bus Voltage Terminals (1 to 20HP @ 230VAC) .......................... 2-13
Figure 2.6 – 1 to 20HP @ 230 VAC GV3000/SE Drive........................................... 2-14
Figure 2.7 – DC Bus Voltage Terminals (30 to 100HP@230VAC and
75 to 200 HP @ 460VAC Drives)....................................................... 2-17
Figure 2.8 – Location of Terminal Cover and Regulator Board Cover in 75 to
200 HP (460 VAC) and 30 to 100 HP (230 VAC) Drives.................... 2-18
Figure 2.9 – Regulator Board’s Connections to Option Board, Keypad, and
Base Board......................................................................................... 2-19
Figure 2.10 – DC Bus Voltage Terminals (15 to 25 HP @ 460VAC) ..................... 2-22
Figure 2.11 – DC Bus Voltage Terminals (25 to 60 HP @ 460VAC) ..................... 2-23
Figure 2.12 – GV3000/SE Drive (15 to 25 and 25 to 60 HP @ 460VAC) .............. 2-24
Figure 2.13 – 50 to 100 HP Drive Components and Locations .............................. 2-27
Figure 2.14 – 100 to 150 HP Drive Components and Locations ............................ 2-29
Figure 2.15 – GV3000/SE Drive (200 to 400 HP)................................................... 2-32
Figure 2.16 – 2 to 15 Amp GV3000/SE Bookshelf Drives ...................................... 2-36
Figure 2.17 – 24 to 30 Amp GV3000/SE Bookshelf Drives .................................... 2-37
Figure 2.18 – 43 Amp GV3000/SE Bookshelf Drives ............................................. 2-38
Figure 2.19 – 24 to 30 Amp GV3000/SE Bookshelf Drive (Cover and Front
Panel Removed)............................................................................... 2-39
Figure 2.20 – Installing the ControlNet Option Board ............................................. 2-40
Figure 2.21 – Connecting a GV3000/SE Drive to the ControlNet Network............. 2-42
Figure 3.1 – Signal Selection for Network Output Registers .................................... 3-7
Contents III
IV GV3000/SE AC Drive ControlNet Network Communication Option Board
List of Tables
Contents V
VI GV3000/SE AC Drive ControlNet Network Communication Option Board
CHAPTER 1
Introduction
For normal operation, the GV3000/SE drive can be completely controlled using the
Network Option board. The only connections you need are a network interface
connection, hardwired emergency stop, and three-phase input and output power
wiring. Start, stop, reset, fault codes, and complete control can be done over the
ControlNet network.
The Network Option board is equipped with flash memory that lets you easily update
the board with the latest firmware revisions without having to remove the board from
the drive. An RS-232C serial port lets you connect a serial programming device to the
Network Option board for updating the board’s flash memory.
The Network Option board connects to the ControlNet network using two BNC
connectors that provide for redundant communication. You can connect a
programming device for accessing nodes using the Network Access Port, which is an
RJ-45 connector.
Three LEDs provide information to you about the board. Refer to chapter 6 for
descriptions of how the LEDs function.
See figure 1.1 for the locations of the connectors and LEDs.
Introduction 1-1
Ribbon Connector
to Regulator Board
J6
B A
NORM
BOOT
LEDs
You can obtain the ControlNet manuals listed above from The Automation Bookstore
at http://www.theautomationbookstore.com.
Introduction 1-3
1-4 GV3000/SE AC Drive ControlNet Network Communication Option Board
CHAPTER 2
Installation
Contact Reliance if the drive installation must be in compliance with the European
Community Electromagnetic Compatibility Standards.
The ControlNet option board installation procedure differs depending on the drive
type. Use table 2.1 to locate the appropriate procedure for your drive.
1 HP 1V21xx 2.3
1V24xx
1 HP 1V41xx 2.1
1V44xx
2 HP 2V21xx 2.3
2V24xx
2 HP 2V41xx 2.1
2V44xx
3 HP 3V21xx 2.3
3V24xx
3 HP 3V41xx 2.1
3V44xx
5 HP 5V21xx 2.3
5V24xx
5 HP 5V41xx 2.1
5V44xx
10 HP 10V21xx 2.3
10V22xx
10 HP 10V41xx 2.2
10V42xx
15 HP 15V21xx 2.3
15V22xx
Installation 2-1
Table 2.1 – Locating the Appropriate Installation Procedure
15 HP 15V41xx 2.5
15V42xx
20 HP 20V21xx 2.3
20V22xx
20 HP 20V41xx 2.5
20V42xx
25 HP 25G41xx 2.5
25G42xx
25V41xx
25V42xx
30 HP 30V20xx 2.4
30 HP 30V41xx 2.5
30V42xx
40 HP 40V20xx 2.4
40 HP 40V41xx 2.5
40V42xx
50 HP 50R41xx 2.6
50 HP 50T41xx 2.6
50 HP 50V20xx 2.4
50 HP 50V41xx 2.5
50V42xx
60 HP 60G41xx 2.5
60G42xx
60 HP 60V20xx 2.4
75 HP 75R41xx 2.6
75 HP 75T41xx 2.6
75 HP 75V20xx 2.4
75 HP 75V40xx 2.4
Installation 2-3
2.1 Installing the ControlNet Option Board in
1 to 5HP@460VAC Drives
Use this procedure to install the ControlNet option board in the drives listed in
table 2.2.
Table 2.2 – Model Numbers for 1 to 5HP@460VAC Drives
1V41xx 3V41xx
1V44xx 3V44xx
2V41xx 5V41xx
2V44xx 5V44xx
If the drive is panel-mounted, this procedure will be easier to perform if the drive is
removed from the panel.
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
Important: Read and understand the warning labels on the inside of the drive before
proceeding.
+ – + –
R/L1 S/L2 T/L3 1 0V 1 0 COM U /T1 V/T2 W/T3
Important: The keypad support bracket is connected to the drive by wiring. Do not lift
the bracket completely out of the drive to prevent damage to wiring.
Step 3.3 Spread the retaining clips on the 26-conductor Regulator board ribbon
cable connector to disconnect it from the Current Feedback board. The
Current Feedback board is located on the right below the keypad.
Step 3.4 Move the keypad support bracket aside.
Step 3.5 Pinch the retaining clip that is through the center of the Current Feedback
board and carefully pull out the Current Feedback board.
Step 3.6 Unplug the internal fan assembly power connector (CONN7) from the drive.
Installation 2-5
Step 4. Install the ControlNet Option Board in the Keypad Bracket
Top View
ControlNet Option
Board
Step 4.1 Remove the ControlNet option board from its anti-static wrapper.
Step 4.2 Align the key on the connector of the ControlNet option board ribbon cable
with the key on the Regulator board connector. Press the ribbon cable
connector in until it locks into position.
Step 4.3 Route the 26-conductor ribbon cable for the Current Feedback board out of
the side of the keypad bracket.
Step 4.4 Align the ControlNet option board on the four mounting tabs on the keypad
bracket. Make sure that the ribbon cable is not pinched between the keypad
bracket and the ControlNet option board.
Step 4.5 Fasten the right side of the ControlNet option board to the keypad bracket.
Use the two metal M3 screws and lock washers for grounding.
Important: You must use the lock washers to properly ground the option board.
Improper grounding of the option board can result in erratic operation of
the drive.
Step 5.2 Reinstall the Current Feedback board. Carefully align the two sets of
connector pins on the Current Feedback board with their matching
connectors on the drive. Gently press the board into place. The board
should go in easily. If you feel resistance, a pin might be bent or misaligned.
Recheck alignment and retry installation.
Step 5.3 Inspect the Current Feedback board connector thoroughly for bent or
misaligned pins.
Step 5.4 Align the keypad support bracket with the mounting holes in the drive heat
sink. Fasten the bracket with the three M4 x 10 screws removed earlier.
Step 5.5 Align the Regulator board’s 26-conductor ribbon cable connector with the
Current Feedback board connector. Press it in until it locks into position.
Step 5.6 Route the Network Drop Cable through the left-most opening at the bottom
of the drive.
Step 5.7 Connect the brown wire to terminal 1 of the 2-connector terminal strip.
Connect the white wire to terminal 2.
Step 5.8 Reconnect any wiring that was removed from the Regulator board.
Step 5.9 NEMA 4X/12 drives only: Before installing the cover, check that the gaskets
on the cover are flat and within the gasket channels.
Step 5.10 Reinstall the cover. Align all cover screws into the heat sink before
tightening any of them.
To maintain the integrity of NEMA 4X/12 drives, sequentially tighten the
cover screws to ensure even compression of the gaskets. Do not exceed
2.2 Nm (20 in-lb) of torque on these screws.
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed section 2.9, which provides
instruction on connecting to the ControlNet network.
Installation 2-7
2.2 Installing the ControlNet Option Board in
7.5 to 10HP@460VAC Drives
Use this procedure to install the ControlNet option board in drives with model numbers
7V41xx, 7V42xx, 10V41xx, or 10V42xx.
If the drive is panel-mounted, this procedure will be easier to perform if the drive is
removed from the panel.
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
Important: Read and understand the warning labels on the inside of the drive before
proceeding.
+ – + –
R/L1 S/L2 T/L3 1 0V 1 0 COM U /T1 V/T2 W/T3
Important: The bracket is connected to the drive by wiring. Do not attempt to lift the
bracket out completely as this can damage or pull out wiring. Tie up or
support the bracket to prevent damage to the wiring.
Step 3.3 Spread the retaining clips on the 26-conductor Regulator board ribbon
cable connector to disconnect it from the Current Feedback board. The
Current Feedback board is located on the right below the keypad.
Installation 2-9
Step 4. Install the ControlNet Option Board in the Keypad Bracket
Top View
Step 4.1 Remove the ControlNet option board from its anti-static wrapper.
Step 4.2 Align the key on the connector of the ControlNet option board ribbon cable
with the key on the Regulator board connector. Press the ribbon cable
connector in until it locks into position.
Step 4.3 Route the 26-conductor ribbon cable for the Current Feedback board out of
the side of the keypad bracket.
Step 4.4 Align the ControlNet option board on the four mounting tabs on the keypad
bracket. Make sure that the ribbon cable is not pinched between the keypad
bracket and the ControlNet option board.
Step 4.5 Fasten the right side of the ControlNet option board to the keypad bracket.
Use the two metal M3 screws and lock washers for grounding.
Important: You must use the lock washers to properly ground the option board.
Improper grounding of the option board can result in erratic operation of
the drive.
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed section 2.9, which provides
instruction on connecting to the ControlNet network.
Installation 2-11
2.3 Installing the ControlNet Option Board in
1 to 20HP@230VAC Drives
Use this procedure to install the ControlNet option board in the drives listed in
table 2.3.
1V21xx 7V21xx
1V24xx 7V22xx
2V21xx 10V21xx
2V24xx 10V22xx
3V21xx 15V21xx
3V24xx 15V22xx
5V21xx 20V21xx
5V24xx 20V22xx
If the drive is panel-mounted, this procedure will be easier to perform if the drive is
removed from the panel.
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
Important: Read and understand the warning labels on the inside of the drive before
proceeding.
+ – + –
R/L1 S/L2 T/L3 1 0V 1 0 COM U /T1 V/T2 W/T3
Installation 2-13
Step 4. Install the ControlNet Option Board in the Keypad Bracket
Important: You must use the lock washers to properly ground the option board.
Improper grounding of the option board can result in erratic operation of
the drive.
Step 4.6 Fasten the left side of the ControlNet option board to the keypad bracket
using the two plastic rivets.
Keypad Bracket
Regulator Board
Terminal Strip
Power Terminal
Strip
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed section 2.9, which provides
instruction on connecting to the ControlNet network.
Installation 2-15
2.4 Installing the ControlNet Option Board in
30 to 100HP@230VAC and 75 to 200 HP@460VAC
Drives
Use this procedure to install the ControlNet option board in the drives listed in
table 2.4.
Table 2.4 – Model Numbers for 30 to 100HP@230VAC and 75 to 200 HP@460VAC Drives
30V20xx 100V20xx
40V20xx 100V40xx
50V20xx 125V40xx
60V20xx 150V40xx
75V20xx 200V40xx
75V40xx
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
Step 1.1 Disconnect, lock out, and tag all incoming power to the drive.
Step 1.2 Wait five minutes for the DC bus capacitors to discharge.
Step 2.1 Use a voltmeter to verify that there is no voltage at the drive’s AC input
power terminals (R/L1, S/L2, T/L3).
Step 2.2 Ensure that the DC bus capacitors are discharged. To check
DC bus potential:
DC Bus
Volts
P (+) N (-)
R S T
GND
U (T1)
V (T2)
W (T3)
Figure 2.7 – DC Bus Voltage Terminals (30 to 100HP@230VAC and 75 to 200 HP @ 460VAC Drives)
• A terminal cover only: If you have this type of drive, this procedure is
easier to perform if you lay the drive on its side. Remove the side cover
from the drive. Use a long magnetized screwdriver to unfasten the four
screws that hold the keypad bracket in.
Installation 2-17
Figure 2.8 – Location of Terminal Cover and Regulator Board Cover in 75 to 200 HP (460 VAC) and 30 to 100 HP (230 VAC) Drives
Step 3.2 Record connections to the Regulator board terminal strip if they must be
disconnected to remove the keypad bracket.
Step 3.3 Remove the terminal cover, which is below the keypad and fastened with
two M4 screws. See figure 2.8.
Step 3.4 Pull the keypad assembly partly out of the drive. Spread the retaining clips
on the Regulator board ribbon cable (on the right side) to disconnect it from
the Base Board. See figure 2.9.
Step 3.5 Remove the keypad bracket. Place it with the keypad down on a flat
surface. If you cannot lay it flat, tie it up to prevent damage to wiring.
Front
Ribbon Cable
Ribbon Cable Connecting
Connecting Regulator Board and
Regulator Board and Option Board
Base Board Top View Network
To Base Board
Option Board
Back Side of
Metal Screw
Regulator Board Insulator
Ribbon Cable
Connector to
Connect Base
Board
Ribbon Cable
Connector to
Ribbon Cable Connect Option
Connector to Board
Connect Keypad
Figure 2.9 – Regulator Board’s Connections to Option Board, Keypad, and Base Board
Important: You must use the lock washers to properly ground the option board.
Improper grounding of the option board can result in erratic operation of
the drive.
Installation 2-19
Step 4.6 Fasten the left side of the ControlNet option board to the keypad bracket
using the two plastic rivets.
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed section 2.9, which provides
instruction on connecting to the ControlNet network.
Use this procedure to install the ControlNet option board in drives with the model
numbers listed in table 2.5.
15V41xx 30V41xx
15V42xx 30V42xx
20V41xx 40V41xx
20V42xx 40V42xx
25G41xx 50V41xx
25G42xx 50V42xx
25V41xx
25V42xx 60G41xx
60G42xx
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
If the drive is panel-mounted, this procedure will be easier to perform if the drive is
removed from the panel.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
Installation 2-21
Step 1. Shut Down the Drive
Step 1.1 Disconnect, lock out, and tag all incoming power to the drive.
Step 1.2 Wait five minutes for the DC bus capacitors to discharge.
Step 1.3 Remove the cover by loosening the four cover screws.
Important: Read and understand the warning labels on the inside of the drive before
proceeding.
DC Bus AC Power
Motor Leads Volts Input Leads
D1
RV2 RV3
Important: The bracket is connected to the drive by wiring. Do not attempt to lift the
bracket out completely as this can damage or pull out wiring. Tie up or
support the bracket to prevent damage to the wiring.
Step 3.3 Disconnect the 26-conductor Regulator board ribbon cable from the Power
Supply board (located on the right side below the keypad). You can see the
connector through the slot on the keypad support bracket. Use a small
screwdriver inserted through the slot to spread the retaining clips on the
connector to release it.
Installation 2-23
Top View
Top View
Front View
Front View
15 to 25 HP @ 460VAC 25 to 60 HP @ 460VAC
Step 4.1 Remove the ControlNet option board from its anti-static wrapper.
Step 4.2 Align the key on the connector of the ControlNet option board ribbon cable
with the key on the Regulator board connector. Press the ribbon cable
connector in until it locks into position.
Step 4.3 Align the ControlNet option board on the four mounting tabs on the keypad
bracket. Make sure that the ribbon cable is not pinched between the keypad
bracket and the ControlNet option board.
Step 4.4 Fasten the right side of the ControlNet option board to the keypad bracket.
Use the two metal M3 screws and lock washers for grounding.
Important: You must use the lock washers to properly ground the option board.
Improper grounding of the option board can result in erratic operation of
the drive.
Step 4.5 Fasten the left side of the ControlNet option board to the keypad bracket
using the two plastic rivets.
Step 4.6 Realign the 26-conductor ribbon cable connector with the Power Supply
board connector inside the slot in the keypad support bracket. Carefully
press the ribbon cable connector in until the retaining clips lock it into place.
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed section 2.9, which provides
instruction on connecting to the ControlNet network.
Installation 2-25
2.6 Installing the ControlNet Option Board in
50 to 100 HP and 100 to 150 HP @ 460VAC Drives
Use this procedure to install the ControlNet option board in drives with the model
numbers 50R41xx, 50T41xx, 75R41xx, 75T41xx, or 125R41xx.
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
Important: Read and understand the warning labels on the inside of the drive before
proceeding.
–
DC Bus
Measuring Points
+
45 47 45 47
Keypad
Regulator
Board
Power Module
Interface Board
Installation 2-27
Step 3.4 Use a magnetic screwdriver to remove the four screws and lock washers
that fasten the keypad bracket to the hinged mounting panel. Hold the
keypad bracket as you remove the screws.
Refer to figure 2.13 (50 to 100 HP drives) or 2.13 (100 to 150 HP drives) for
component locations.
Step 4.1 Remove the ControlNet option board from its anti-static wrapper.
Step 4.2 Align the key on the connector of the ControlNet option board ribbon cable
with the key on the Regulator board connector. Press the ribbon cable
connector in until it locks into position.
Step 4.3 Align the ControlNet option board on the four mounting tabs on the keypad
bracket. Make sure that the ribbon cable is not pinched between the keypad
bracket and the ControlNet option board.
Step 4.4 Fasten the right side of the ControlNet option board to the keypad bracket.
Use the two metal M3 screws and lock washers for grounding.
Important: You must use the lock washers to properly ground the option board.
Improper grounding of the option board can result in erratic operation of
the drive.
Step 4.5 Fasten the left side of the ControlNet option board to the keypad bracket
using the two plastic rivets.
Fuses
(-) (+)
Regulator Panel
DC bus measuring
points are behind the
Regulator Panel on the
Power Module Power Module Interface
Interface Board board.
Keypad
Regulator Board
Power Module
Interface Board
Installation 2-29
Step 5.3 100 to 150 HP drives only: Align the Power Module Interface board on the
eight plastic standoffs on the back of the mounting panel. Carefully press it
into place. Make sure that good contact has been made with the two
grounding standoffs.
Step 5.4 Route the Regulator board’s 60-conductor ribbon cable through the slot in
the hinged mounting panel to the connector on the Power Module Interface
board. Align the two connectors. Place your thumb beneath the Power
Module Interface board for support and carefully press the ribbon cable
connector in until it locks into position.
Step 5.5 Swing the hinged mounting panel back into position. Make sure no wires or
cables are pinched by the panel.
Step 5.6 Refasten the two screws at the top of the panel.
Step 5.7 Route the Network Drop Cable through the right-most opening at the
bottom of the drive, away from the AC lines.
Step 5.8 Connect the brown wire to terminal 1 of the 2-connector terminal strip.
Connect the white wire to terminal 2.
Step 5.9 Reconnect any wiring that was removed from the Regulator board.
Step 5.10 Replace mounting panel and fasten with two screws at the top of the hinged
panel (where the keypad bracket is mounted).
Step 5.11 NEMA 4X/12 drives only: Before installing the cover, check that the gaskets
on the cover are flat and within the gasket channels.
Step 5.12 Reinstall the cover with the six screws removed in step 1.3. Make sure no
wires or cables are pinched by the cover.
To maintain the integrity of NEMA 4X/12 drives, sequentially tighten the six
cover screws to ensure even compression of the gaskets. Do not exceed
2.2 Nm (20 in-lb) of torque on these screws.
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed section 2.9, which provides
instruction on connecting to the ControlNet network.
Use this procedure to install the ControlNet option board in drives with part number
200V41xx, 250V41xx, 300V41xx, 350V41xx, or 400V41xx.
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
Step 1.1 Disconnect, lock out, and tag all incoming power to the drive.
Step 1.2 Wait five minutes for the DC bus capacitors to discharge.
Important: Read and understand the warning labels on the inside of the drive before
proceeding.
Installation 2-31
Step 2.5 Ensure that the DC bus capacitors are discharged. To check
DC bus potential:
a. Stand on a non-conductive surface and wear insulated gloves. (600 V)
b. Use a voltmeter to check the DC bus potential at the Voltmeter Test
Points on the Power Module Interface board. See figure 2.15.
W ir in g Tr ay
GND DC– DC+ W T1 W T2 W T3 RL1 SL2 T
Power Module
DANGER Interface Board
R PM
VO LTS
AM P S
RU N NI NG
R EM O TE
JO G
Keypad
Hz AU TO
Kw FO R WAR D
TO R QU E R EV ER SE
Pa sswo d
r PR O GR AM
ENTER
STO P
RE SET S TA R T
Regulator
Board
Network
Option
Board
Side View
(Enlarged)
Front View
Step 3.1 Record connections to the Regulator board terminal strip if they must be
disconnected to remove the keypad bracket.
Step 3.2 Use a magnetic screwdriver to remove the four screws and lock washers
that fasten the keypad bracket to the hinged mounting panel. Hold the
keypad bracket as you remove the screws.
Step 3.3 Disconnect the Regulator board ribbon cable from the Power Module
Interface board.
Step 4.1 Remove the ControlNet option board from its anti-static wrapper.
The ControlNet option board mounts on four standoffs behind the
Regulator board.
Step 4.2 Align the ControlNet option board’s four mounting holes with the four
standoffs on the hinged mounting panel of the drive.
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed section 2.9, which provides
instruction on connecting to the ControlNet network.
Installation 2-33
2.8 Installing the ControlNet Option Board in 2 to 43 Amp
GV3000/SE Bookshelf Drives
Use the procedure in this section to install the ControlNet option board in the drives
listed in table 2.6.
38ER40xx 300ER40xx
38ET40xx 300ET40xx
55ER40xx
55ET40xx
85ER40xx
85ET40xx
126ER40xx
126ET40xx
150ER40xx
150ET40xx
This procedure requires access to the right side of the drive. Remove the drive from
the panel if necessary.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
Installation 2-35
Cover Screw
Breakout Panel
AC Input Power
Terminals
(L1, L2, L3)
DC Bus
Measuring Points
(-)45, (+)47
Breakout Panel
Installation 2-37
Cover Screw
8 9 :
3( / / / *Terminals are located
behind the cover and
front panel.
*DC Bus
Measuring Points
(-)45, (+)47
Regulator
Board
Regulator Board
Ribbon Cable
AC Input Power
Terminals
(L1, L2, L3)
DC Bus
Measuring Points
(–)45, (+)47
Figure 2.19 – 24 to 30 Amp GV3000/SE Bookshelf Drive (Cover and Front Panel Removed)
Installation 2-39
Keypad/Display
Cable Connector
Regulator Board
Regulator Board
Ribbon Cable
ControlNet Option
Board
Important: Check that the display cable is reconnected to the Regulator board. You
will need to fold and route the cable under the heatsink before replacing
the cover.
Step 4.4 Reattach the cover using the single faceplate screw.
Step 4.5 Reconnect all faceplate wiring.
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed section 2.9, which provides
instruction on connecting to the ControlNet network.
Refer to your ControlNet Network Planning and Installation manual for a detailed
description of how to install a ControlNet network and add a drop to an existing
ControlNet network.
Step 4.1 Stop any application tasks that are running.
Step 4.2 Remove the lockout and tag. Apply power to the drive. SELF is displayed
while the drive performs power-up diagnostics. If there is an error during
diagnostics, it is logged. See your drive software manual for information on
errors.
Step 4.3 Connect a ControlNet Network drop cable to one of the BNC connectors on
the option board. Connect the other end to a tap.
Installation 2-41
Channel B
Programmable
Channel A
Logic Controller
(PLC)
Repeater
Drop Cable
You can run a second trunk cable between your ControlNet nodes for redundant
media.With redundant media, nodes send signals on two separate segments. The
receiving node automatically compares the quality of the two signals and accepts the
better signal. This also provides a backup cable should one cable fail. When using
redundant media, you must use two passive taps.
If you do not use redundant media, the option board can operate using only channel A
or channel B, as long as all other drops on the network are using the same channel.
continue to run if a loss of network communication occurs. You must
provide some form of hardwired stop in case of communication loss,
since stopping the drive through the network might not be possible.
Failure to observe this precaution could result in bodily injury or damage
to, or destruction of, equipment.
Parameter P.062 defines how the drive responds when a loss of scheduled
communication is detected. This parameter can be written over the ControlNet
network.
When P.062 = 0 (IET fault), the drive will fault stop when loss of communication is
detected.
When P.062 = 1 (Hold last reference), the drive maintains the last reference until
communication is re-established and the programmable controller has completed one
scan to evaluate a new drive reference value.
If network communication is re-established, the drive will again follow the reference
and sequencing control inputs supplied by the network master. Note that if P.054
(Level Sense Start Enable) = ON and the start and stop inputs are on (1), the drive
may start.
OP (Option Port), and P.062 is set to 1 (Hold Last Reference), and the
drive loses communication with the network, the drive will maintain the
last frequency command sent to it. Ensure that drive machinery, all
drive-train mechanisms, and application material are capable of safe
operation at the maximum operating speed of the drive. Failure to
observe this precaution could result in bodily injury.
ATTENTION: In vector regulation, if U.000 (Torque Reference Source)
is set to 2 (Option Port), and P.062 is set to 1 (Hold Last Reference), and
the drive loses communication with the network, the drive will no longer
be regulating speed. Instead, motor speed will vary according to the load,
up to the overspeed limit. Ensure that driven machinery, all drive-train
mechanisms, and application material are capable of safe operation at
the maximum operating speed of the drive. Failure to observe this
precaution could result in bodily injury.
When P.062 = 2 (Use terminal strip reference), the drive uses the terminal strip analog
input for the reference value if P.008 = 0. If P.008 ≠ 0, the selected source will be used.
After communication is re-established and the programmable controller has
completed one scan to evaluate a new drive reference value, ControlNet will resume
control. Note that when using this setting, the terminal strip Stop input must be
maintained for the drive to run.
Note that if P.054 (Level Sense Start Enable) = OFF and the drive is stopped while in
this mode, it cannot be restarted until network communication is re-established or the
Control Source (P.000) is changed.
Also note that if P.054 (Level Sense Start Enable) = ON and the start and stop inputs
are on (1), the drive may start.
Before the drive can communicate on the ControlNet network, you must configure its
scheduled traffic information by using some type of ControlNet configuration software.
By configuring scheduled traffic, you define how much data the drive will send, how
often the data is sent, and where the data is written to and read from (mapped) in the
programmable controller.
You must configure each drive on the ControlNet network. Table 4.2 lists the
configuration information you must enter.
To control the drive over the ControlNet network with the scheduled drive reference
data, parameter P.000 must be set to OP, specifying the option board as the drive’s
control source. The programmable controller controls the drive by using the drive
reference data, which is transmitted over the ControlNet network as scheduled data.
You can write from one to six words of data to the file you defined during drive
configuration as the Output Address. The value you defined as the Output Size
determines how many words of data the option board can accept from the
programmable controller. During a scheduled data transfer, the programmable
controller writes the data contained in the Output Address to the option board.
Scheduled drive reference data is composed of from one to six words. The first word
of the scheduled drive reference data is always the drive control word. Should you
configure less than six words of output data, you can access the drive reference data
through file N12 as an unscheduled data transfer. See section 4.3.
Table 4.3 describes the function of each word of the scheduled drive reference data.
0 = torque regulation
1 = speed regulation
8 Use this bit to reset the error log.
Error Log Clear The error log resets when this bit transitions from 0 to 1.
The latched faults are not affected by this bit.
Word 1 – — Use this word to control a speed or torque reference.
Speed/Torque Reference 1, 2
When using volts per hertz (V/Hz) control, a value of 4095
corresponds to the frequency in parameter P.004
(Maximum Speed).
network update time is 2 msec, so in torque mode the drive uses the same torque reference value a minimum of four times.
The drive feedback data provides status to the programmable controller. This data is
sent over the ControlNet network as scheduled data, which is transmitted at the
configured update rate. However, the drive sends the feedback data to the option
board every 5 msec. Feedback data is sent to the option board regardless of the value
of parameter P.000.
The first word of the scheduled drive feedback data is always the drive status word.
Should you configure less than six words of input data, you can access the drive
reference data through file N12 as an unscheduled data transfer. See section 4.3.
Table 4.4 describes the function of each word of the scheduled drive feedback data.
Table 4.5 explains the values that are available for words 2 - 5.
Value: Parameters
P.066 P.067 P.068 P.069
0 Motor KW Motor Torque Power Factor Encoder Counts
1 Speed reference limited output 1
2 Speed reference plus OCL output 1
3 Speed feedback 1
4 Speed error 1
5 Speed PI output 1
6 OCL feedback 1
7 OCL error 1
Value: Parameters
8 OCL output 1
In a PLC-5, you can use the MSG instruction to initiate unscheduled transfers.
By including the PLC-5 MSG instruction in your application program you can read data
from the drive and write data to the drive during the unscheduled transfer time. You
can have up to four MSG instructions enabled at the same time.
When a Typed Read message is sent to the drive, the response is sent to the PLC-5
programmable controller in under 20 msec. When a Typed Write message is sent to
the drive, the message is first processed by the drive. Therefore, 100-200 msec may
elapse before the response is returned to the PLC-5 programmable controller. These
times are applicable only when the network update time and unscheduled traffic
bandwidth are not limiting factors.
When you send an unscheduled message to the drive, the data table address you
specify for the target device determines what drive information you want to access.
The data table address is in the form of:
Nff:eee
where: N specifies the file type as integer, ff is the file number, and eee is the
element number (word).
File in
Drive N10:0 N10:100 N11:0 N12:0 N20:0
Option
Board N10:99 N10:148 N11:14 N12:31 N20:148
Use file N10 to access drive parameters with unscheduled data transfers. Parameters
P.000 through P.099 map to N10:0 to N10:99. The H (Volts/Hertz) and U (Vector)
parameters map to N10:100 to N10:148 and share the same element numbers.
You can access all the parameters with one MSG instruction. By specifying only a
range of words in the MSG instruction, you can change any subset of contiguous
parameters without sending a complete new copy of the file to the drive.
See chapter 5 for a complete listing of the parameters and the drive file elements to
which they are mapped.
Use file N11 to access the drive display data. This file lets you access information
such as the drive fault bits, information about the motor, and the error log.
The GV3000/SE drive updates the drive display data every 100 msec. The drive
operation data is averaged over a 500 msec period. See chapter 5 for a complete
listing of the data you can access and its location.
When you use scheduled data transfers to transmit less than six words of either drive
reference or feedback data, you can access the information that is not transmitted as
scheduled data by using unscheduled data transfers. Use a MSG instruction to access
any or all of the data, except the drive control word, which is read only. See chapter 5
for a complete listing of the data you can access and its location.
You can troubleshoot errors that may occur when you write values to parameters in
the drive. The drive may not accept the values because the drive is running or the
value is less than the minimum value or greater than the maximum value. When this
occurs, the MSG instruction’s ER coil is set and an error code is written into an
element in N20 that corresponds to the drive parameter’s location in N10. Each
element in file the N20 corresponds to an element in file N10. For example: N10:0
stores the Control Source parameter data (P.000). If you were writing a value to N10:0
and an error occurred, you could read N20:0 and determine that an error occurred
when writing to parameter P.000.
See table 6.3 for the error codes that the drive will return to the PLC when a Typed
Read or Typed Write message fails.
File Parameter
Address Parameter Name Number Type Notes
N10:0 Control Source P.000 Configurable 0 = Front Panel (Local)
1 = Terminal strip
2 = Option Port (Network)
3 = Serial Port (PC-host)
N10:1 Accel Time 1 (RAMP 1) P.001 Tunable 1 = 0.1 sec
N10:2 Decel Time 1 (RAMP 1) P.002 Tunable 1 = 0.1 sec
N10:3 Minimum Speed P.003 Tunable 50 = 5.0 Hz / 150 = 150 RPM
N10:4 Maximum Speed P.004 Tunable 50 = 5.0 Hz / 150 = 150 RPM
N10:5 Current Limit P.005 Tunable 100 = 100%
N10:6 Second Menu Password P.006 Tunable Note 1
N10:7 Term Strip Dig Inputs Config P.007 Configurable 0 through 12
N10:8 Term Strip Spd Ref Source P.008 Configurable 0 through 7
N10:9 Term Strip Anlg In Offset P.009 Tunable 100 = 100
N10:10 Term Strip Anlg In Gain P.010 Tunable 1000 = 1.000
N10:11 Term Strip Anlg In Configure P.011 Configurable 0 through 7
N10:12 Term Strip Anlg Out Source P.012 Tunable 0 through 3
N10:13 Output Relay Configuration P.013 Configurable 0 through 3
N10:14 Trim Reference Source P.014 Configurable 0 through 3
N10:15 Trim Gain Percentage P.015 Tunable 999 = 99.9%
N10:16 Draw Gain Percentage P.016 Tunable 999 = 99.9%
N10:17 Accel Time 2 (RAMP 2) P.017 Tunable 1 = 0.1 sec
N10:18 Decel Time 2 (RAMP 2) P.018 Tunable 1 = 0.1 sec
N10:19 S-Curve Enable P.019 Configurable 0 = off; 1 = on
N10:20 Jog Speed Reference P.020 Tunable 50 = 5.0 Hz / 150 = 150 RPM
N10:21 Jog Ramp Accel Time P.021 Tunable 1 = 0.1 sec
N10:22 Jog Ramp Decel Time P.022 Tunable 1 = 0.1 sec
N10:23 MOP Accel/Decel Time P.023 Tunable 1 = 0.1 sec
N10:24 MOP Reset Configuration P.024 Tunable 0 to 2
N10:25 Stop Type P.025 Tunable 0 = Coast; 1 = Ramp
Note 1: This parameter cannot be changed from the ControlNet network, or it is reserved. When writing to this parameter, use
a value of 0. When you read this parameter, you receive a value of 0.
File Parameter
Address Parameter Name Number Type Notes
N10:26 Function Loss Response P.026 Tunable 0 = IET; 1 = Coast
N10:27 Forward/Reverse Configure P.027 Tunable 0 = enable; 1 = rev. disable; 2 = latch
File Parameter
Address Parameter Name Number Type Notes
N10:58 Reserved P.058 Note 1
N10:59 Reserved P.059 Note 1
N10:60 Node Number P.060 Read Only 2 to 99
N10:61 Prog/Run Mode P.061 Configurable 0 = stop,1 = not stop,
3 = term strip control
N10:62 Option Port: Communication P.062 Tunable 0 = IET flt; 1 = hold last; 2 = term strip
Loss Response reference; 3 = term strip control
N10:63 Option Port: Network Ref. P.063 Note 1
Source (not used)
N10:64 Option. Port: Network Trim P.064 Note 1
Ref. Source (not used)
N10:65 CNI Version P.065 Read Only 5200 = CNI version 2.00
N10:66 Network Output Reg 1 P.066 Tunable 0 to 12
N10:67 Network Output Reg 2 P.067 Tunable 0 to 12
N10:68 Network Output Reg 3 P.068 Tunable 0 to 12
N10:69 Network Output Reg 4 P.069 Tunable 0 to 12
N10:70 Reserved P.070 Note 1
| |
N10:89 P.089
N10:90 Diagnostics Source P.090 Tunable 0 to 19
N10:91 Diagnostics Display P.091 Read Only
N10:92 Reserved P.0920 Note 1
N10:93 Reserved P.093 Note 1
N10:94 Reserved P.094 Note 1
N10:95 Power Module Output Amps P.095 Read Only 100 = 10.0 A
N10:96 Reserved P.096 Note 1
N10:97 Reserved P.097 Note 1
N10:98 Software Version Number P.098 Read Only 600 = version 6.00
N10:99 Power Module Type P.099 Read Only 4.005 = 460 V, 5 HP
H Parameters
N10:100 Motor Nameplate Volts H.000 Configurable 460 = 460 V
N10:101 Motor Nameplate Base Freq H.001 Configurable 600 = 60.0 Hz
N10:102 Motor Nameplate Amps H.002 Configurable 100 = 10.0 A
N10:103 Torque Boost Voltage H.003 Configurable 5 = 0.5%
N10:104 Slip Compensation H.004 Tunable 0 = 0.0%
N10:105 DC Braking Enable H.005 Tunable 0 = off; 1 = on
N10:106 DC Braking Start Frequency H.006 Tunable 50 = 5.0 Hz
Note 1: This parameter cannot be changed from the ControlNet network, or it is reserved. When writing to this parameter, use
a value of 0. When you read this parameter, you receive a value of 0.
File Parameter
Address Parameter Name Number Type Notes
N10:107 DC Braking Current H.007 Tunable 1 = 1%
N10:108 DC Braking Time H.008 Tunable 30 = 3.0 sec
N10:109 Avoidance Freq. Enable H.009 Tunable 0 = off; 1 = on
N10:110 Avoidance Freq. Midpoint 1 H.010 Tunable 50 = 5.0 Hz
N10:111 Avoidance Freq. Band 1 H.011 Tunable 20 = 2.0 Hz
N10:112 Avoidance Freq. Midpoint 2 H.012 Tunable 50 = 5.0 Hz
N10:113 Avoidance Freq. Band 2 H.013 Tunable 20 = 2.0 Hz
N10:114 Avoidance Freq. Midpoint 3 H.014 Tunable 50 = 5.0 Hz
N10:115 Avoidance Freq. Band 3 H.015 Tunable 20 = 2.0 Hz
N10:116 Sync Direction H.016 Configurable 0 = off; 1 = F; 2 = r; 3 = Fr; 4 =rF
N10:117 Input Pwr/Snubber Config. H.017 Configurable 0 to 5
N10:118 Volts/Hertz Curve Type H.018 Configurable 0 to 2
N10:119 Identification Result H.019 Read Only 0 to 6
N10:120 Identification Request H.020 Configurable Note 1
N10:121 AC Line Volts H.021 Configurable 460 = 460 V
N10:122 Overfrequency Limit H.022 Configurable 900 - 90.0 Hz
N10:123 Reserved Note 1
|
N10:148
U Parameters
N10:100 Torque Reference Source U.000 Configurable 0 to 3
N10:101 Encoder PPR U.001 Configurable 0 = 512; 1 = 1024; 2 = 2048; 3 = 4096;
4 = SE
N10:102 Motor Poles U.002 Configurable 0 = 2; 1 = 4; 2 = 6; 3 = 8
N10:103 Motor Nameplate Base Freq U.003 Configurable 600 = 60.0 Hz
N10:104 Motor Nameplate Amps U.004 Configurable 100 = 10.0 A
N10:105 Motor Nameplate RPM U.005 Configurable 1785 = 1785 RPM
N10:106 Magnetizing Current U.006 Configurable 500 = 50.0%
N10:107 Motor Nameplate Volts U.007 Configurable 460 = 460 V
N10:108 Torque Self-Tune Enable U.008 Configurable Note 1
N10:109 Torque Self-Tune Result U.009 Read Only 0 to 7
N10:110 Reserved U.010 Note 1
N10:111 Reserved U.011 Note 1
N10:112 Spd. Reg. Prop. Gain U.012 Tunable 500 = 5.00
N10:113 Spd. Reg. Integral Gain U.013 Tunable 500 = 5.00
N10:114 Torque Reg. Prop. Gain U.014 Tunable 40 = 0.40
Note 1: This parameter cannot be changed from the ControlNet network, or it is reserved. When writing to this parameter, use
a value of 0. When you read this parameter, you receive a value of 0.
File Parameter
Address Parameter Name Number Type Notes
N10:115 Torque Reg. Integral Gain U.015 Tunable 2000 = 200.0
N10:116 Fld. Weakening Start RPM U.016 Configurable 1785 = 1785 RPM
N10:117 Motor Top Speed U.017 Configurable 7200 = 7200 RPM
N10:118 AC Line Volts U.018 Configurable 460 = 460 V
N10:119 Flux Cur. Reg. Prop. Gain U.019 Tunable 500 = 5.00
N10:120 Flux Cur. Reg. Integral Gain U.020 Tunable 400 = 40.0
N10:121 Rotor Time Constant U.021 Tunable 100 = 100 msec
N10:122 Motor Nameplate HP U.022 Configurable 10 = 1.0 HP
N10:123 Low DC Bus Flt. Avoid En. U.023 Tunable 0 = off; 1 = on
N10:124 High DC Bus Flt. Avoid En. U.024 Tunable 0 = off; 1 = on
N10:125 Zero Speed Hold Time U.025 Tunable 1 = 0.1 sec
N10:126 Current Compounding Gain U.026 Tunable 1 = 0.001
N10:127 Inertia Compensation Gain U.027 Tunable 1 = 0.001
N10:128 Losses Compensation Gain U.028 Tunable 1 = 0.001
N10:129 Reserved U.029 Note 1
N10:130 SVC Slip Adjust U.030 Tunable 100 = 1.00
N10:131 SVC Sync Direction U.031 Configurable 0 = Off; 1 = F; 2 = r; 3 = Fr; 4 = rF
N10:132 SVC Flux Cur. Reg. Gain U.032 Tunable 500 = 500 rad/sec
N10:133 Reserved U.033 Note 1
N10:134 Reserved U.034 Note 1
N10:135 Reserved U.035 Note 1
N10:136 Reserved U.036 Note 1
N10:137 Reserved U.037 Note 1
N10:138 Reserved U.038 Note 1
N10:139 Reserved U.039 Note 1
N10:140 OCL Feedback Source U.040 Configurable 0 = TS analog in; 1 = Spd Loop PI out
N10:141 OCL Lead/Lag Select U.041 Tunable 0 = bypass; 1 = lead/lag; 2 = lag/lead
N10:142 OCL Lead/Lag Low Freq. U.042 Tunable 1 = 0.01 rad/sec
N10:143 OCL Lead/Lag Ratio U.043 Tunable 1=1
N10:144 OCL Reference Gain U.044 Tunable 1 = 0.001
N10:145 OCL Proportional Gain U.045 Tunable 10 = 0.10
N10:146 OCL Integral Gain U.046 Tunable 1 = 0.01
N10:147 OCL Trim Range Percent U.047 Tunable 1 = 0.1% (gain of 0.001)
N10:148 OCL Prop.Trim EnableFil U.048 Configurable 0 = off; 1 = on
Note 1: This parameter cannot be changed from the ControlNet network, or it is reserved. When writing to this parameter, use
a value of 0. When you read this parameter, you receive a value of 0.
File
Address Name Description
N11:0 Fault Word 1 This element displays the status of the drive fault bits. Some are vector (v),
some are V/Hz (h), and some are common to both regulators(c).
b00 Overcurrent (c) b08 Function Loss (c)
b01 Overcurrent Accelerating (c) b09 Check Sum Failed (c)
b02 Overcurrent Decelerating (c) b10 Loss of Serial Communication (c)
b03 DC Braking Fault (h) b11 Serial Port Spurious Interrupt (c)
b04 HIgh DC Bus (c) b12 Self Tune Failed (u)
b05 Low DC Bus (c) b13 Overspeed (u)
b06 Electronic Thermal Overload (c) b14 Motor Phase Loss (c)
b07 Overtemperature (c) b15 Overfrequency (c)
N11:1 Fault Word 2 This element displays the status of the drive fault bits. Some are vector (v),
some are V/Hz (h), and some are common to both regulators(c).
b00 Network Communication Loss (c) b08 Asymmetrical Bus (c)
b01 Bypass Contact (c) b09 MIssing PU Connector (c)
b02 HIgh Time ID Aborted (h) b10 PU Not Selected (c)
b03 Drive ID Aborted (c) b11 Input Phase Loss (c)
b04 High Line (h) b12 Encode Loss (u)
b05 EEPROM Write Failed (c) b13 Analog Input 4-20 mA Loss
b06 PU Overload (c) b14
b07 Ground Current (c) b15 Fatal System Error (c)
N11:2 Motor Speed This element displays drive speed as scaled by P.028.
N11:3 Motor Volts This element displays motor voltage, where 460 = 460 VAC)
N11:4 Motor Amps This element displays motor current, where 150 = 15.0 amps)
N11:5 Motor KW This element displays motor kilowatts, where 150 = 1.50 kW.
N11:6 Motor Torque This element displays torque, where 100 = 100%.
N11:7 Power Factor This element displays power factor, where 10000 = 1.0
N11:8 Error Log Count This element displays the number of entries in the error log.
N11:9 Error Log 0,1 These elements display the drive error log packed in bytes. For example:
N11:10 Error Log 2,3 N11:8 = 3; the value 3 indicates there are 3 errors in the error log.
N11:9 = 0408; the value 04 in the upper byte indicates that the first error is a
N11:11 Error Log 4,5 High DC Bus. The value 08 in the low byte indicates that the second
N11:12 Error Log 6,7 error is a Function Loss. Hex values 00 - 0F correspond to Fault Word
N11:13 Error Log 8,9 1 above, bits b00 - b15. Hex values 10 - 1F correspond to Fault Word
2 above, bits b00 - b15. See the GV3000/SE Software Reference for a
listing of drive fault codes.
N11:10 = 1Bxx; the value 1B in the upper byte indicates that the third error is
an Input Phase Loss.
N11:14 Secondary b00 OCL Enabled (vector only)
Status Bits
The Health LED provides the status of the network option board. It indicates whether
or not the board has power and is operating properly.
The Communications LEDs can be off, red, green, or some alternating pattern. In
table 6.2, the term “flashing” is used to describe LEDs that are always in the same
state, or in phase. The term “alternating” is used to describe LEDs that are always in
opposite states, or out of phase.
Troubleshooting 6-1
Table 6.2 – Communications LEDs
Status
ControlLogix PLC-5
Error Extended Error Error Description
0 0 0 No Error
00F0 0002 -4094 (0xF002) Incomplete address
00F0 0003 -4093 (0xF003) Incorrect address
00F0 0006 -4090 (0xF006) Addressed file does not
exist in target processor
00F0 0007 -4089 (0xF007) Destination file is too small
for number of words
requested
00F0 000B -4085 (0xF00B) Privilege error, access
denied
00F0 000C -4084 (0xF00C) Requested function is not
available
00F0 0011 -4079 (0xF011) Data type requested does
not match available
This section defines some ControlNet network and GV3000/SE drive terminology.
Configurable (parameter)
A parameter that can be adjusted or changed only when the drive is stopped.
Connection
An opened communication path between two nodes on a ControlNet network.
D
Drop Cable
A cable that connects a node to the trunk cable.
F
Frame
A single data transfer on a ControlNet link.
L
Link
A collection of nodes within unique addresses (in range of 1-99). Segments connected
by repeaters make up a link; links connected by bridges make up a network.
M
Maximum Scheduled Node
The node with highest network address that can use scheduled time a ControlNet link.
Glossary Glossary-1
MSG Instruction (Message Instruction)
Instructions used by ControlNet PLC-5 processors for peer-to-peer communications.
N
NAP (Network Access Port)
A port that provides a temporary network connection through an RJ-45 connector.
Network
A series of nodes connected by some type of communication medium. The
connection paths between any pair of nodes can include repeaters, routers, bridges,
and gateways.
Network Address
A node's address on the network.
Node
The port of a physical device connected to the network that requires a network
address to function on the network. A link may contain a maximum of 107 nodes.
R
Redundant media
A dual cable system that lets you receive the best signal over a network.
Repeater
A two-port active physical-layer device that reconstructs and retransmits all traffic it
hears on one segment to another segment.
Scheduled transfer
Deterministic and repeatable transfers that are continuous and asynchronous to the
ladder-logic program scan.
Segment
Trunk-cable sections connected via taps with terminators at each end; a segment
does not include repeaters.
Tap
A component that connects products to the ControlNet trunk cable. A tap is required
for each node and for both sides of each repeater.Terminator
Terminator
A 75-Ω resistor (mounted in a BNC plug) placed on the ends of segments to prevent
reflections from occurring at the ends of cables.
Trunk-Cable
The bus or central part of the ControlNet cable system.
Trunk-Cable Section
The length of trunk cables between any two taps.
Tunable (parameter)
A parameter that can be adjusted or changed when the drive is running or stopped.
Unscheduled Transfers
Non-deterministic data transfers through ladder-initiated communication or
programming devices.
Glossary Glossary-3
Glossary-4 GV3000/SE AC Drive ControlNet Network Communication Option Board
INDEX
Numerics G
9-pin D-shell connector, 1-1, 1-2 glossary, A-1
GV3000/SE drive, connecting to ControlNet
network, 2-41
B
BNC connector, 1-1, 1-2 I
installation, 2-1
C 230 VAC drives, 1 to 20 HP, 2-12
230 VAC drives, 30 to 100 HP, 2-16
communication error codes, 6-2 460 VAC drives, 1 to 5 HP, 2-4
communication loss response, setting, 3-4 460 VAC drives, 100 to 150 HP, 2-26
connector 460 VAC drives, 15 to 25 HP, 2-21
9-pin D-shell, 1-1, 1-2 460 VAC drives, 200 to 400 HP, 2-31
BNC, 1-1, 1-2 460 VAC drives, 25 to 60 HP, 2-21
network access port, 1-1, 1-2 460 VAC drives, 50 to 100 HP, 2-26
ribbon cable, 1-1, 1-2 460 VAC drives, 7.5 to 10 HP, 2-8
RS-232, 1-1, 1-2 460 VAC drives, 75 to 200 HP, 2-16
control source, setting, 3-2 Bookshelf drives, 2-34
control type, setting, 3-1
ControlNet
Network Communication Option board,
L
description, 1-1 LEDs, 1-2, 6-1
network, connecting to, 2-41 communication, 6-2
health, 6-1
D
M
drive
connecting to ControlNet network, 2-41 MSG instruction
display data, 4-9 configuration, 4-8
feedback data, 4-4 example, 4-7
parameters data, 4-9 timing, 4-8
reference and feedback data, 4-10
reference data, 4-3 N
setting up for use on ControlNet network, 3-1
N10:X (Drive Read/Write Parameters), 4-9, 5-1 to
E 5-5
N11:X (Drive Display Data) (Read Only), 4-9, 5-6
error codes, 6-2 N12:X (Drive Reference and Feedback Data), 4-10,
5-7
N20:X (Write Status), 4-10
F network
drop cable, 1-1
file numbers, 4-8 option board description, 1-1
transfer rates, 4-1
network access port, 1-1, 1-2
connecting to, 2-42
node number, setting, 3-2
Index Index-1
P
P.000 (Control Source), 3-2
P.048 (Volts/Hertz or Vector Regulation), 3-1
P.060 (Network Drop Number), 3-2
P.061 (Run/Program Response), 3-3
P.062 (Communication Loss Response), 3-4
P.063 (Network Reference Source), 3-7
P.064 (Network Trim Reference Source, 3-7
P.065 (Option Port: Type and Version, 3-7
P.066 to P.069 (Network Output Register Source 1
to 4), 3-6
passive tap, 1-1
publications, related, 1-3
R
Reliance Electric, contacting, 1-3
ribbon cable connector, 1-1, 1-2
RS-232 connector, 1-1, 1-2
run/program response, setting, 3-3
S
scheduled data transfers, 4-2
scheduled drive feedback data, 4-4
scheduled drive reference data, 4-3
T
technical assistance, 1-3
transfer rates, network, 4-1
troubleshooting, 1-3
U
unscheduled transfers, 4-7
W
write command troubleshoooting, 4-10
Use this form to give us your comments concerning this publication or to report an
error that you have found. For convenience, you may attach copies of the pages with
your comments. After you have completed this form, please return it to:
Reliance Electric
Technical Documentation
24800 Tungsten Road
Cleveland, Ohio 44117
Fax: 216.266.7785
Comments:
Address:
Follow-Up Action:
Publication D2-3390-1 - March 2001 2001 Rockwell International Corporation. All rights reserved. Printed in USA.
General Parameters General Parameters (Continued) Vector Parameters RMI Parameters
P.000 Control Source P.050 Restore Defaults U.000 Torque Ref Source r.001 Analog Output 1 Source
P.001 Accel Time 1 (Ramp 1) P.051 Programming Disable U.001 Encoder PPR r.002 Analog Output 1 Offset
P.002 Decel Time 1 (Ramp 1) P.052 AUTO/MAN Key Disable U.002 Motor Poles r.003 Analog Output 1 Gain
P.003 Minimum Speed P.053 Manual Ref Preset Enable U.003 Motor Nameplate Base Freq r.004 Analog Output 2 Source
P.004 Maximum Speed P.054 Level Sense Start Enable U.004 Motor Nameplate Amps r.005 Analog Output 2 Offset
P.005 Current Limit P.055 STOP/RESET Key Disable U.005 Motor Nameplate RPM r.006 Analog Output 2 Gain
P.006 Second Menu Password P.060 Network Drop Number U.006 Magnetizing Current r.007 Analog Output 3 Source
P.061 Network Connection Type U.007 Motor Nameplate Volts r.008 Analog Output 3 Offset
P.007 TS Digital Inputs Config P.062 Comm Loss Response U.008 Torque Self-Tune Enable r.009 Analog Output 3 Gain
P.008 TS Speed Ref Source P.063 Network Ref Source U.009 Torque Self-Tune Result r.010 Analog Input Offset
P.009 TS Analog Input Offset P.064 Network Trim Ref Source U.012 Speed Reg Prop Gain r.011 Analog Input Gain
P.010 TS Analog Input Gain P.065 Option Port: Type and Version U.013 Speed Reg Integral Gain r.014 Freq Input Sample Period
P.011 TS Analog Input Config P.066 Network Output Reg 1 Source ________ U.014 Torque Reg Prop Gain r.015 Frequency Input Offset
P.012 TS Analog Output Source P.067 Network Output Reg 2 Source ________ U.015 Torque Reg Integral Gain r.016 Frequency Input Gain
P.013 Output Relay Config P.068 Network Output Reg 3 Source ________ U.016 Field Weakening Start RPM r.020 PI Regulator Offset
P.014 Trim Ref Source P.069 Network Output Reg 4 Source ________ U.017 Motor Top Speed r.021 PI Regulator Prop Gain
P.015 Trim Gain Percentage P.090 Diagnostics Source U.018 AC Line Volts r.022 PI Regulator Integral Gain
P.016 Draw Gain Percentage P.091 Diagnostics Display U.019 Flux Curr Reg Prop Gain r.025 Torque/Current Limit Source
P.017 Accel Time 2 (Ramp 2) P.095 Power Module Output Amps U.020 Flux Curr Reg Int Gain r.030 Digital Input Config
P.018 Decel Time 2 (Ramp 2) P.098 Software Version Number U.021 Rotor Time Const r.031 Digital Output 1 Config
P.019 S-Curve Enable P.099 Power Module Type U.022 Motor Nameplate Horsepower r.032 Digital Output 2 Config
P.020 Jog Speed Ref U.023 Low DC Bus Fault Avoidance r.033 Digital Output 3 Config
P.021 Jog Ramp Accel Time U.024 High DC Bus Fault Avoidance r.034 Digital Output 4 Config
P.022 Jog Ramp Decel Time U.025 Zero Speed Hold Time r.035 Relay Output 1 Config
P.023 MOP Acc/Dec Time U.026 Current Compounding Gain r.036 Relay Output 2 Config
P.024 MOP Reset Configuration Volts/Hertz Parameters U.027 Inertia Compensation Gain r.037 Relay Output 3 Config
P.025 Stop Type H.000 Motor Nameplate Volts U.028 Losses Compensation Gain r.040 Digital Output 1 Delay Time
P.026 Function Loss Response H.001 Motor Nameplate Base Freq U.030 SVC Slip Adjust ________ r.041 Digital Output 2 Delay Time
P.027 Fwd/Rev Configuration H.002 Motor Nameplate Amps U.031 SVC Sync Direction r.042 Digital Output 3 Delay Time
P.028 Speed Display Scaling H.003 Torque Boost Voltage U.032 SVC Flux Curr Reg Gain r.043 Digital Output 4 Delay Time
P.029 Elapsed Time Meter H.004 Slip Compensation U.040 OCL Feedback Source r.044 Relay Output 1 Delay Time
P.030 Elapsed Time Meter Reset H.005 DC Braking Enable U.041 OCL Lead/Lag Select r.045 Relay Output 2 Delay Time
P.031 Preset Speed 1 H.006 DC Braking Start Freq U.042 OCL Lead/Lag Low Freq r.046 Relay Output 3 Delay Time
P.032 Preset Speed 2 H.007 DC Braking Current U.043 OCL Lead/Lag Ratio r.050 Speed Detection Level 1
P.033 Preset Speed 3 H.008 DC Braking Time U.044 OCL Ref Gain r.051 Speed Detection Level 2
P.034 Preset Speed 4 H.009 Avoidance Freq Enable U.045 OCL Proportional Gain r.052 Speed Detection Level 3
P.035 Preset Speed 5 H.010 Avoidance Freq Midpoint 1 U.046 OCL Integral Gain r.053 Speed Detect Hysteresis
P.036 Preset Speed 6 H.011 Avoidance Freq Band 1 U.047 OCL Trim Range Percentage r.056 Low Speed Detection Level
P.037 Preset Speed 7 H.012 Avoidance Freq Midpoint 2 U.048 OCL Prop Trim Enable r.057 Current Detection Level 1
P.038 Preset Speed 8 H.013 Avoidance Freq Band 2 r.058 Current Detection Level 2
P.039 Encoder Loss Enable H.014 Avoidance Freq Midpoint 3 r.059 Current Detection Level 3 ________
P.040 Motor Overload Enable H.015 Avoidance Freq Band 3 r.060 Current Detection Hysteresis
P.041 Motor Overload Type H.016 Sync Direction r.063 Torque Detection Level 1
P.042 Line Dip Ride-Through Time H.017 Input Power/Snubber Config r.064 Torque Detection Level 2
P.043 Fault Auto Reset Attempts H.018 V/Hz Curve Type r.065 Torque Detection Level 3
P.044 Fault Auto Reset Time H.019 Identification Result r.066 Torque Detection Hysteresis ________
P.045 Output Phase Loss Enable H.020 Identification Request
P.047 Carrier Frequency H.021 AC Line Volts
P.048 Volts/Hertz or Vector Regulation H.022 Overfrequency Limit
P.049 Country Defaults
Alarm Codes Regulator Board Terminal Strip RMI Terminal Strip
AIn Analog Input Signal Loss 1. RS-232 Transmit* 41. Digital Input 1
HIdc High DC Bus Warning 2. RS-232 Receive* 42. Digital Input 2
I-Ac V/Hz Identification Active
3. RS-232 Common* 43. Digital Input 3 GV3000/SE AC Drive
I-En V/Hz Identification Enabled
4. Encoder +15 Volts 44. Digital Input 4
LIL Low Input Line Quick Reference
S-Ac Vector Self-Tuning Active 5. Encoder Phase A 45. Digital Input +24 Vdc
S-En Vector Self-Tuning Enabled 6. Encoder Phase A Not 46. Digital Output External +24 Vdc Version 6.06
7. Encoder Phase B 47. Digital Output 1
Fault Codes 8. Encoder Phase B Not 48. Digital Output 2
AIn Analog Input Signal Loss 9. Encoder Common 49. Digital Output 3
bYC DC Bus Charging Bypass Not Closed 10. Analog Meter Output 50. Digital Output 4
CHS Checksum Error 11. Analog Meter Common 51. Digital Output Common
EC Earth Current Failure (Ground Fault) 12. Isolated Reference Voltage 52. Relay 1 Common
EEr Non-volatile Memory Failure 13. Vdc Analog Speed Reference 53. Relay 1 N.O.
EL Encoder Loss 14. mA Analog Speed Reference 54. Relay 2 N.C.
FL Function Loss
15. Isolated Reference Ground 55. Relay 2 Common
HId V/Hz Identification Aborted
16. Digital Input +24 Volts 56. Relay 2 N.O.
HIL High Input Line
HU High DC Bus Fault 17. Digital Input 8 (Rem/Loc) 57. Not Used
IPL Input Phase Loss 18. Digital Input 7 (Ramp1/Ramp2) 58. Relay 3 N.C.
LU Low DC Bus Fault 19. Digital Input 6 (Fwd/Rev) 59. Relay 3 Common
nCL Network Comm Loss 20. Function Loss 60. Relay 3 N.O.
nId V/Hz Identification Not Performed 21. Run/Jog 61. Not Used
OC Overcurrent 22. Reset 62. Analog Input 0 – 10 Vdc
OCA Overcurrent at Acceleration 23. Stop 63. Analog Input 0 – 20 mA
OCb Overcurrent at DC Braking
24. Start 64. Analog Input Common
OCd Overcurrent at Deceleration
OF Overfrequency
25. +24 Vdc Common 65. Analog Output 1: 0 to 10 Vdc
OH Drive Overtemperature 26. Snubber Resistor Braking Output* 66. Analog Output 2: +/- 10 Vdc
OL Motor Overload 27. +24 Vdc Common* 67. Analog Output 3: 0 to 10 Vdc; 0 to 20 mA
OPL Motor Output Phase Loss 28. N.C. Relay Contact** 68. Analog Output Common
OSP Overspeed (Vector Only) 29. N.C. Relay Common** 69. Frequency Input: 0 to 200 kHz
PUc Missing Power Module ID Connector 30. N.O. Relay Contact**
PUn Power Module Not Identified 31. N.O. Relay Common**
PUo Power Module Overload
SF Vector Self-Tuning Aborted *Not available on Bookshelf drives.
Srl Serial Comm Lost **Located on remote terminal strip on Bookshelf drives.
UAr PC Comm Spurious Interrupt
UbS Asymmetrical Bus Charge
Refer to the following software (S/W) and hardware (H/W) Refer to the following manual for detailed information
manuals for detailed information about the GV3000/SE AC about the Super Remote Meter Interface (RMI) board:
ATTENTION: This material is not intended drive.
to provide operational instructions. Qualified
• D2-3341 Super Remote Meter Interface (RMI) D-157-2
electrical personnel must read and GV3000/SE Drive S/W I/M H/W I/M
understand the applicable instruction Board for use with GV3000/SE and
1 to 400 HP @ 460 VAC D2-3359 D2-3360 VTAC 7 Drives
manuals in their entirety prior to installing,
75 to 200 HP @ 460 VAC D2-3391 D2-3392
adjusting, operating, and servicing this
equipment. Failure to observe this 1 to 20 HP @ 230 VAC D2-3387 D2-3388
precaution could result in severe bodily 30 to 100 HP @ 230 VAC D2-3416 D2-3417
injury or loss of life. 2 to 30 A Bookshelf D2-3426 D2-3427