VZ7000 Converter

Instruction Manual
Common for 200V/400V Converters

Models: UAZ7055 to UAZ701E

vz7000 SERIES

Instruction Manual 39013-6E

The information in this instruction manual is subject to change without notice.

Throughout this manual, the following notes are used to alert you to safety considerations:

CAUTION: Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this equipment.
! Read and understand this instruction manual and all other applicable instruction manuals in their
entirety before proceeding. Failure to observe this precaution could result in destruction of the
equipment, severe bodily injury, or loss of life.

CAUTION: DC bus capacitors retain hazardous voltages after input power has been
disconnected. After disconnecting input power, wait for a while for the DC bus capacitors to
! discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution could
result in destruction of the equipment, severe bodily injury, or loss of life.

CAUTION: In order to operate this equipment, the detailed explanation described in the inst- ruc-
tion manual relating to installation and operation of this equipment is required. These information is
! stored in CD-ROM, floppy disk or other devices packed in this equipment. If you need hard copies
of these information, please call +81-(0)45-701-1770.

CAUTION: Burn hazard exists on the upper surface of the converter due to the dangerous
temperature.
!

ATTENTION: This symbol shows a grounding terminal. Connect grounding conductor to

this terminal without fail.
!

Reproduction of a part or an entirety of this instruction manual is prohibited without any written approval of REJ
Co., Ltd. in advance.

Copyright 2009 REJ Co., Ltd.

 CONTENTS
Chapter 1 Outline .................................................................................................... 1-1
1.1 Inspection When Receiving Delivered Product .............................. 1-1
1.2 Model Number ................................................................................ 1-1
Chapter 2 Visual Appearance and Major Components........................................ 2-1
2.1 Front View ...................................................................................... 2-1
2.2 Explanation of Terminals................................................................. 2-3
2.2.1 Power Circuit Terminals..................................................... 2-3
2.2.2 Terminals for Control Circuit .............................................. 2-3
2.3 Details of Connector Pins................................................................ 2-3
2.3.1 I/O Connector Pins............................................................. 2-3
2.4 LED Status Indicator ....................................................................... 2-5
2.5 Switches ......................................................................................... 2-6
2.6 Jumper Connector .......................................................................... 2-7
2.7 Input and Output Signals ................................................................ 2-7
2.7.1 Sequence Input and Output Signals................................... 2-7
2.7.2 Analog Output Signal......................................................... 2-8
2.7.3 Timing Flow Chart for Input and Output Signals................. 2-9
Chapter 3 Installation and Wiring........................................................................... 3-1
3.1 Recommended Installation Site ...................................................... 3-1
3.2 Remarks for Installation................................................................... 3-2
3.3 Wiring of Converters ....................................................................... 3-3
3.3.1 Check Input Power Supply................................................. 3-3
3.3.2 Grounding Wires ............................................................... 3-3
3.3.3 Wires on Power Supply ..................................................... 3-3
3.3.4 Wiring of Control and Signal Circuits.................................. 3-3
3.4 Connection Diagram ....................................................................... 3-4
3.5 Remarks for Wiring.......................................................................... 3-6
3.6 Applicable Wires.............................................................................. 3-7
Chapter 4 Standard Mode and Parameter Mode .................................................. 4-1
4.1 Standard Mode ............................................................................... 4-1
4.2 Parameter Mode.............................................................................. 4-2
4.3 Auxiliary Function for Error Detection.............................................. 4-6
Chapter 5 Inspection for Troubles and Countermeasures ................................. 5-1
5.1 Safety Precautions ......................................................................... 5-1
5.2 Confirmation Prior to Inspection...................................................... 5-1
5.3 Fault Codes..................................................................................... 5-2
Chapter 6 Specifications for Converters .............................................................. 6-1
6.1 Specifications of Converters ........................................................... 6-1
6.2 Dimension Diagrams of Converters ................................................ 6-2

Table of Contents I
 Chapter 7 Spare Parts ............................................................................................ 7-1
7.1 Spare Parts for 200V/400V Series Common Converters ............... 7-1
Chapter 8 Peripheral Devices for Converters....................................................... 8-1
8.1 Cables for I/O Terminal Blocks ....................................................... 8-1
8.2 Recommended AC Reactor............................................................. 8-2
8.3 Recommended DC Reactor ........................................................... 8-2

II VZ7000 Converter
 List of Figures
Fig 2-1 - Regulator Board................................................................................... 2-1
Fig 2-2 - Front View of UAZ7055 ..................................................................... 2-2
Fig 2-3 - Front View of UAZ701A...................................................................... 2-2
Fig 2-4 - Front View of UAZ701E...................................................................... 2-2
Pin Arrangement of I/O Connector
Fig 2-5 -
(Viewed from connecting cable) .......................................................... 2-3
Fig 2-6 - Sequence Input and Output Signals.................................................... 2-7
Fig 2-7 - Analog Output Signals......................................................................... 2-8
Fig 2-8 - Timing Flow Chart of Input and Output Signals .................................. 2-9

Fig 3-1 - Installation of Converter....................................................................... 3-2

Fig 3-2A - Connection Diagram for VZ7000 Converter......................................... 3-4
Connection Diagram for VZ7000 Converter
Fig 3-2B -
(Four units in parallel).......................................................................... 3-5

Fig 4-1 - Switches on the Faceplate................................................................... 4-1

Fig 4-2 - Codes for Setting Values..................................................................... 4-2

Fig 6-1 - Dimension Diagram of Converters....................................................... 6-2

Table of Contents III

 List of Tables
Table 2-1 - Power Circuit Terminals............................................................ 2-3
Table 2-2 - Terminals for Control Circuit...................................................... 2-3
Table 2-3 - I/O Connector Pins.................................................................... 2-4
Table 2-4 - LED Status Indicator................................................................. 2-5
Table 2-5 - Converter Switches................................................................... 2-6
Table 2-6 - Jumper Connector..................................................................... 2-7

Table 3-1 - Approximate Calorific Values at Rated Output of Converters.. 3-2

Table 3-2 - Setting of Converters and switches (ADR and DAT)............... 3-5
Table 3-3 - Wire Sizes, Terminal Screws for Each Converter Wiring......... 3-7
Table 3-4 - Fastening Torque for Terminal Block....................................... 3-7

Table 4-1 - Setting Items of Parameters.................................................... 4-3

Table 5-1 - List Fault Codes and Alarm Codes.......................................... 5-2

Table 6-1 - Specifications for VZ7000 Converters...................................... 6-1

Table 7-1 - List for Spare Parts of Converters............................................ 7-1

Types and Connecting Method of Cables for I/O Terminal

Table 8-1 -
Blocks...................................................................................... 8-1
Table 8-2A - Recommended AC Reactor (400V Series).............................. 8-2
Table 8-2B - Recommended AC Reactor (200V Series).............................. 8-2
Recommended DC Reactor (Common for
Table 8-3 -
400V/200V Series)................................................................... 8-2

IV VZ7000 Converter
 Chapter 1
Outline

The VZ7000 converter is an equipment that does not need the precharge resistance
by using a thyristor to the rectifier and charging DC bus by controlling a phase.
In addition, this equipment converts three phase AC power, which can break AC
line input when an error is occurred, to DC power. Also, from safety point of view, the
VZ7000 converter equips with a AC line fuse. However, please be noted that the re-
sistance regeneration kit is required to radiate regenerative energy. Read carefully
and understand of the instruction manual for proper operation of the converter.

1.1 Inspection When Receiving Delivered Product

Confirm the followings when unpacking the delivered product.

1) Confirm the name plate of the product in order to assure that it is the ordered
product.
2) Confirm the quantity of the product whether or not its quantity is proper.
3) Confirm whether there is any damage and loose screws during transportation or
not.
If there may be any difference, or missing components or the like, contact with our
distributors, or local offices. If the product is temporarily kept in storage, keep it in a
clean location excluding direct sunshine, high temperature, high humidity, dust, cor-
rosive gas, and vibrations.

1.2 Model Number

The model of the VZ7000 series converter is written at UAZ701A as one of their
examples.

U AZ7 0 1A A
VERSION
No mark: Initial version
Then, A, B, and C are added in order
when the converter is modified or improved.

CONVERTER CAPACITY (Equivalent capacity)

55: 55 kW 1A: 110 kW 1E: 150 kW

Equivalent capacity: Their capacity is one half if common series

converters are used as 200V series converters.

POWER VOLTAGE
4: 400V Series 2: 200V Series 0: Common Series

SERIES NAME
AZ7: VZ7000 Converter

NAME
U: Equipment

Note 1: The converter of which capacity is equal or more than 220 kW can construct parallel drive by
connecting UAZ701A and UAZ701E converters in parallel (parallel connection is available
until maximum four units). In practice, rating reduction is required. Please contact REJ Co.,
Ltd. when constructing a parallel drive.

Outline 1-
1- VZ7000 Converter
 Chapter 2
Visual Appearance and Major Components

2.1 Front View

Fig 2-1 shows the regulator board, Fig 2-2, 2-3 and 2-4 show the front view for converters
from UAZ7055 to UAZ701E. The power terminal is covered by the front cover. The front
cover can be dismounted by loosing screws. These screws should be remained on the front
cover so as not to miss them.

CN1 CN5 1 CN7 4

CN11 7 1 1 2
14 8
1 3
B A
JP1 3 1
JP1

1
CODE LED

CN6
6
POWER
26
26

STATUS

POWER Lamp
J7

9 0 1 9 0 1
7 8

7 8
2 3

2 3

4 56 4 56

STATUS Lamp ADR DAT

1
1

1
ADR Switch RST 1 S3 4

CN8
1
S5
DAT Switch

5
17 18
RED BLU

CN10
2 1
RST Switch
CN9

CN3
S3 Switch
1 3
20
19
2
1

9 1
9

CN4 CN2

Fig 2-1 Regulator Board

Visual Appearance and Major Components 2-1

 vz7000
CONVERTER Ｍ８ Ｍ８ Ｍ８ Ｍ８

PE

TB1 (R/L1)
WARNING!
WARNING!

TB1 (S/L2) TB3 (AC1)

- Risk of electric shock -
Before removing the
cover, disconnect input
powe r, wait until the lamp is
turne d off, and ensure with
voltmeter that DC- BUS voltage
is less than 50 V. Capacitor
discharge time is a t least 17
min. when using Capacitor Unit.

警告！
感電の恐れあり 。
カバーを外す前に入力
電源を遮断し 、LEDが消
灯するまで待ち、 テスター でバス
電圧が50V以下となっていることを TB1 (T/L3)
TB3 (AC2)
確認してください 。キ ャパシタバン
クを使用しているときは放電する
までに17分以上かかる場合があり
ます。 ME-B7004B
M/N UAZ7*** R
SER No. ***** ********
Volt: 100 - 240Vac
Control Power Freq:
W ARNING ! 50 /60Hz
Supply In put Amps: *.* A
I/ M 39013
Hot surfaces on top.
Do not touch hot 3 PH, *** A (cont)
AC Input 3 80/400/440 /460V

NAME LABEL
surfaces. 5 0/60 Hz
Hot surfaces cause *** A
a burn. DC Output
540 - 620 V
警告 ! ENCLOSURE CHASSIS TYPE

装置上部に高温加熱
部があります。 火傷 Reliance Electric Limited
の危険があるので触 Made in Jap an
らないでください 。
ME-B7021

Model Name : UAZ701A

( 110k W / 400V Seri es )

Unit.Rev. 0.1
D rive REV. 0.1

Ｍ８ Ｍ８ Ｍ８ Ｍ８
1
AC1
2
AC2

TB2 (P1) TB2 (N)

TB2 (P2) TB2 (P)

Fig 2-2 Front View of UAZ7055

R/L1 S/L2 T/L3 PE

vz7000
CONVERTER
Ｍ１
０ Ｍ０
１ １
Ｍ０ １
Ｍ０ Ｍ１ ０ Ｍ０
１ １
Ｍ０ １
Ｍ０

PE
WARNING!
WARNING!

TB1 (R/L1)
- Risk of electric shock -
Before removing the
cover, disconnect input
power, wait until the lamp is
turned off, and ensure with
voltmeter that DC-BUS voltage
is less than 50 V. Capacitor
discharge time is at least 17
min. when using Capacitor Unit.

警告！
！

TB1 (S/L2)
感電の恐れ あり 。
カバー を外す前に入 力
電源 を遮断し 、LEDが消

TB3 (AC1)
灯す るまで待ち、 テスター でバス
電圧 が50V以 下となっているこ とを
確認 してください 。キャパシタバン
クを使用してい るときは放 電する
までに17分以上かか る場合 があり
ます。 ME-B7004B

WARNING!

Hot surfaces on top.

Do not touch hot
surfaces.
Hot surfaces cause
a burn. M/N UAZ7*** R
TB1 (T/L3)
TB3 (AC2)
警告 ! SER No. *************
Volt: 100 - 240Vac
Control Power Freq: 50/60Hz
Supply Input Amps: *.* A
装置上部に高温加熱
部があります。 火傷 I/M 39013
の危険があるので触 3PH, *** A (cont)
らないでください 。 AC Input 380/400/440/460V
50/60 Hz
ME-B7021
*** A
DC Output
540 - 620 V
ENCLOSURE CHASSIS TYPE

Reliance Electric Limited

Made in Japan

Mod el N am e : U AZ 701A
(1 10k W / 400V Seri es)

Ｍ１ ０ Ｍ１ ０
Ｍ１
０ Unit.Rev.
Dri ve REV . 0.1
0. 1 １０
Ｍ １０
Ｍ
１０
Ｍ

１
AC 1

AC2
２
３
N C

NC NAME LABEL １
AC 1

AC 2
３
NC

N C
４ ×８

４ ×８
Ｍ

P1 P2 P N

TB2 (P1) TB2 (N)

TB2 (P2) TB2 (P)
Fig 2-3 Front View of UAZ701A

TB1 (S/L2) TB1 (T/L3)

TB1 (R/L1) PE

R/L1 S/L2 T/L3 PE

vz7000
CONVERTER
Ｍ１ ２ Ｍ １２ Ｍ１ ２ Ｍ１ ２

WARNING!
- Risk of electric shock -
Before removing the
cover, disconnect input
power, wait until the lamp is
turned off, and ensure with
voltm eter that DC-BUS voltage
is less than 50 V. Capacitor
discharge time is at least 17
min. when using Capacitor Unit.

警告
警告！！
感電の恐 れあり 。
カバーを外 す前に入力
電源を遮断し 、LEDが消
灯するまで 待ち、 テス ターでバ ス
電圧が50V以下とな っていることを
確認してください 。キャパシタバン

TB2 (P2)
クを使用しているときは放 電す る
までに17分 以上かかる場合があり
ます。 ME-B7004B

W ARNING !

Hot surfaces on top.

Do not touch hot
surfaces.
TB3 (AC1)
Hot surfaces cause

TB2 (P1)
a burn. M/N UAZ7*** R
警告 ! SER No. *** **********
Volt: 10 0 - 240Vac
Control Powe r
Freq: 50/60Hz
Su pplyInpu t Amps: *.* A
装置上部に高温 加熱
部があります 。 火傷 I/ M 390 13
の危険が あるので触 3PH, ** * A (cont)

TB3 (AC2)
らないでください 。 AC Inp ut 380/400/ 440 /460V
50/60 Hz
ME-B7021
DC Ou tput *** A
540 - 620 V
ENCLOSURE CHASSIS TYPE

Reliance Electric Limited

Made in Japan

Model Name : UAZ701A

(110kW / 400V Series)

Unit.Rev. 0.1
Dri ve REV. 0.1 Ｍ １２ Ｍ１ ２ Ｍ１ ２ Ｍ１ ２

１ ３
AC 1 N C

２ ４

AC1 NC

P1 P2 P N
NAME LABEL TB2 (P)
TB2 (N)

Fig 2-4 Front View of UAZ701E

2-2 VZ7000 Converter
 2.2 Explanation of Terminals

2.2.1 Power Circuit Terminals

The power circuit terminals are used to input and output power on the power circuit.
Table 2-1 Power Circuit Terminals
Terminal Name Terminal Code Description
TB1 AC power Input R/L1 Terminal for supplying power to the converter from
Terminal S/L2 AC power.
T/L3 Three phase AC 380/400/460V +/- 10%, 50/60Hz
Terminal PE Grounding
for Grounding
TB2 DC Reactor P1 Terminal for DC reactor. When connecting DC
Terminal for P2 reactor, remove the jumper bar and connect the
Connecting DC reactor.
Output Terminal P Output terminal for converting AC power to DC
N power and supplying power to the inverter

2.2.2 Terminals for Control Circuit

Terminal for the control circuit is described in the Table 2-2.

Table 2-2 Terminals for Control Circuit

Terminal Name Terminal Code Description

TB3 Control Power Terminal 1(AC1) Terminal for supplying the control power to
2(AC2) the converter.
3(NC) Single phase AC100 to 240V, 50/60Hz
4(NC)
(Note: Do not use NC terminals.)

2.3 Details of Connector Pins

2.3.1 I/O Connector Pins

19 21 23 25 27 29 31 33 35
20 22 24 26 28 30 32 34 36
1 3 5 7 9 11 13 15 17
2 4 6 8 10 12 14 16 18

Fig 2-5 Pin Arrangement of I/O Connector (Viewed from connecting cable)

Visual Appearance and Major Components 2-

 Table 2-3. I/O Connector Pins

Type Pin No(*) Symbol Description

Analog 1(A1) DA0 Output for analog monitor. The monitor items are
I/O 2(B1) 0V designated by parameter setting.
Signal level: +/- 10V (permissible current 1mA,
3(A2) DA1 output resistance 940 ohms)
4(B2) 0V
5(A3) NC
6(B3) NC
Digital 7(A4) +24VI Power for sequence. +24V (0.1 Amax)
I/O 8(B4) 0VI
9(A5) +24VI
10(B5) 0VI
For RUN signal input.
11(A6) RUN1 When inputting power between 12V and 24V (Input
Impedance 2.2 kohm), RUN is started and when
12(B6) RUN2 not connecting, the gate of thyristor is blocked.
13(A7) COM1 Signal (RS485 communication) for parallel RUN.
14(B7) COM2
15(A8) NC
16(B8) NC
17(A9) 0VI Power common for sequence.
18(B9) 0VI
Regeneration ON/OFF control signal for optional
19(A10) RB- resistance regeneration kit.
Voltage between 19(RB-)-20(RB+) when
regeneration command is OFF: 5V output
20(B10) RB+ Voltage between 19(RB-)-20(RB+) when
regeneration command is ON: -5V output
21(A11) IP1 Closed contact signal by the Power Interruption
22(B11) IP2 Detect. No polarity (Allowable range: 50V, 50mA)
23(A12) RDY1 Closed contact signal by the Ready Completion.
24(B12) RDY2 No polarity (Allowable range: 50V, 50mA)
25(A13) ALM1 Closed contact signal by the Alarm Detection.
26(B13) ALM2 No polarity (Allowable range: 50V, 50mA)
27(A14) FR1 Opened contact signal when an error is occurred.
28(B14) FR2 No polarity (Allowable range: 50V, 50mA)
29(A15) NC
30(B15) NC
31(A16) NC
32(B16) NC
33(A17) NC
34(B17) NC
35(A18) NC
36(B18) NC

Note *: Numbers in parentheses in the column of Pin No mean terminal symbols of the terminal block of the
connector.

2-4 VZ7000 Converter

 2.4 LED Status Indicator

The LED indicator shows the operational conditions of the converter including failed state.

Table 2-4 LED Status Indicator

Lamp Name Displayed Description
Color
DC BUS Red Red light stays on while the DC bus capacitor is being charged.
POWER Green Turns on green when power for control circuit is established.
STATUS Green Blinks during charging and turns green when the unit is ready for operation.
Red Turns on red when an error occurs.
Amber Blinks while the unit is in the parameter mode.
CODE - During standard mode
Error codes are displayed when an error occurs.
For details, see the Table 5-1.
A decimal point blinks when the processor operates properly.

During parameter mode

The value of the item indicated by the ADR switch is displayed.
A decimal point illuminates when a carry is generated in value being set in DAT
switch.

0 1 2 3 4 5 6 7 8 9

A(10) b(11) C(12) d(13) E(14) F(15) G(16) H(17) I(18) J(19)

Regarding the standard mode and parameter mode, refer to the “Chapter.4. Standard
Mode and Parameter Mode”.

Visual Appearance and Major Components 2-5

 2.5 Switches

CAUTION: Regarding the rotary switch and the DIP switch of face plate,
changing of the setting after power supply is invalid at the standard mode.
! Make sure that the setting has been completed properly before power
supply. Re-supply of the power is required when changing the setting.

Switches used in the converter are listed in the Table 2-5.

Table 2-5 Converter Switches
Position Name Description
Face ADR Standard Mode
Plate Set up the converter number properly before power supply.
0: Single RUN or first converter
1: Second converter
2: Third converter
3: Fourth converter
Parameter Mode
Set up parameter address of 3 and 4 of S3 together.
DAT Standard Mode
When conducting parallel RUN, set up "the number of converters -1"
properly before power supply.
Specify the same setting to the converters running in parallel.
0: Single RUN
1: Use two units in parallel
2: Use three units in parallel
3: Use four units in parallel
Parameter Mode
Set the data of parameter.
RST Standard Mode
You can clear errors and reset the system. When "RUN" of the sequence
input is turned "ON", reset is disabled. The reset button must be
pressed after changing "RUN" to "OFF".
Parameter Mode
You can write the data that was set to the parameter by S3-1 and DAT.
Standard mode and parameter mode can be switched by using
the RST button.
Regarding the standard mode and parameter mode, refer to the
"Chapter 4 Standard Mode and Parameter Mode”.
S3 Setting for operating function.
Operating function mode is set by S3-1 and S3-2 switches.
When power is supplied, function mode which was already set up is read.
Therefore, set up function mode to the "Operation" mode before power
supply. S3-1 is used for carry of DAT switch at parameter mode.
Operation TEST ADJ reserve
1 OFF OFF ON ON
2 OFF ON OFF ON
S3 Set address bank of parameter. Set bank0 before power supply. It is also
used to switch standard and parameter mode. See Chapter 4.
bank0 bank1 reserve reserve
3 OFF OFF ON ON
4 OFF ON OFF ON
Regulator S5 1 ON For setting of manufacturer. Do not change the setting.
Board 2 OFF
3 OFF
4 OFF: Set up when shipping
ON: At the time of in-house inspection, the reset of processor by RST
switch of face plate is executed.

2- VZ7000 Converter

 2.6 Jumper Connector

Table 2-6 shows the jumper connector of the converter.

Table 2-6 Jumper Connector

Regulator JP1 Current gain Exchange gain of the current detector.
Board A: In case of UAZ7055, UAZ701E
B: In case of UAZ701A

2.7 Input and Output Signals

2.7.1 Sequence Input and Output Signals

Sequence input and output signals listed in the Table 2-3 are explained in the fol-
lowing Fig 2-6. The sink source can be changed, and external power supply can be
used with a way of wiring.

+3.3V

+24VI(0.1Amax)
4.7Kohm

0VI
2.2Kohm
RUN1
12V
～24V
RUN2

+3.3V Regulator Board

IP1
RDY1
ALM1
FR1
50mA/50V
IP2
RDY2
ALM2
FR2

COM1

COM2

RB1

RB2

Fig 2-6 Sequence Input and Output Signals

Visual Appearance and Major Components 2-

 2.7.2 Analog Output Signal

The analog output signal listed in the Table 2-3 are explained in the following Fig 2-7.

The common (0V) of analog I/O is the same potential as the terminal ground of the
processor.
When conducting the wiring of analog output, take an enough noise protection.
Otherwise, the converter may make an error.

470ohm 470ohm
Regulator Board
AOUT1
AOUT2
+/-10Vmax
0.1uF
0V

Fig 2-7 Analog Output Signals

2.7.3 Timing Flow Chart for Input and Output Signals

Sequence signals are processed in the converter under the following timing as
shown in the Fig 2-8.
Processing of sequence signals:
1. When power supply for the control circuit is turned on, the POWER LED is light-
ed.
2. The 7-segmented Code LED display with a decimal point flashes when the processor is
properly running.
3. of the processor is complete, and the converter is properly running,
the fault relay (FR) contact gets closed, and the regulator gets ready for operation.
4. When a RUN enable signal is entered, the DC BUS of the main power is charged
(status light blinks in green). When the charge is complete, RDY turns on
(status light turns green).
5. When the protection circuit detects an error, the gate signal of the thyristor gets immediately
disabled, and the error contact output FR opens.
6. The fault condition continues until a reset signal is input, or the unit is turned off and then
back on again. A reset signal can be received as long as RUN input signal is disabled.
7. The RB signal turns on when the DC BUS voltage reaches a level that enables regeneration.
Also, active RB signal enables a DC BUS capacitor to be discharged while the unit is off.

2- VZ7000 Converter

 Power Supply for
Control Circuit

POWER Lamp Green

0.5sec
Dot in Code
Flashing
(Decimal Point) Lamp

DC Bus Voltage
5sec 5sec
DC BUS Lamp Red
Close
RUN Open

ON
Protection Circuit Fault
OFF

ON
Reset
OFF

STATUS Lamp Green *1 Green Red Green *1 Green

Close
Contact Output FR Close Open Close
Open

Close
Contact Output RDY Close Open Close
Open
2sec *2
RB

Note *1: Flashing green light

Note *2: Time required to discharge varies depending on the charging time.

Fig 2-8 Timing Flow Chart of Input and Output Signals

Visual Appearance and Major Components 2-

2-10 VZ7000 Converter
 Chapter 3
Installation and Wiring

CAUTION: Only qualified electrical personnel familiar with the construc-

tion and operation of this equipment and the hazards involved should
! install, adjust, operate, or service this equipment. Read and understand
this instruction manual and all other applicable instruction manuals in their
entirety before proceeding. Failure to observe this precaution could result
in destruction of the equipment, severe bodily injury, or loss of life.

CAUTION: Regarding wiring, grounding, installation of circuit breakers,

and overcurrent prevention should be conform to related regulations. Oth-
! erwise, the converter might be damaged.

3.1 Recommended Installation Site

An installing plan for converter is necessary so that environmental conditions and

operating conditions of the converter are preferable. Prior to the installation of the
converter, read and understand the instruction manual in advance, and make effort
to prepare preferable conditions for the converter.
1) Keep the installing site away from oil mist, metallic powder, dust, other floating
particles, corrosive gas, and inflammable gas.
2) Prevent direct sun shine.
3) Keep away from heavy vibrations and noisy noises, and noise-sensitive instru-
ments are not adjacent to the converter.
4) Ambient temperature of the converter should be within a range of -10 to +50 de-
gree C. However, operating temperature of motors is preferably 0 to +40 degree
C. If operating temperature is beyond the range, recommend to degrade motor
power.
5) Humidity is 5-95% without condensation.
6) The maximum elevation is 1000 meter high. If the converter is installed on the
site beyond 1000 meter or above, the motor rating should be degraded 4% per
every 300 meters. If the elevation of the site exceeds 1500 meters, consult with
our local offices in advance.

Installation and Wiring 3-

 3.2 Remarks for Installation

1. The converter should be properly mounted at both of perpendicular and

horizontal directions.
2. When installing a plurality of converter, the distance from ventilation inlets and
exhaust air outlets should be kept more than 100 mm so that generated heat in
the converter is not filled up.
100mm

Exhaust Air

VZ7000
Converter
UAZ701A
100mm

Fig 3-1 Installation of Converter

3. Ambient temperature during operation of the converter is -10 to +55 degree C.

Keep a sufficient area for each ventilation hole and enough capacity for cooling
fans so as to prevent temperature rise in the cabinet. An approximate calorific
value at rated output of the converter common to 200V and 400V applications is
shown in the Table 3-1

Table 3-1 Approximate Calorific Values at Rated Output of Converters

Model UAZ7055 UAZ701A UAZ701E

Calorific Value (W) 1,100 2,200 3,000

4. Install the converter on the site having less noises. If the converter is used in
an environment adjacent to a noise source or the environment where noise
problems might be projected, please take sufficient countermeasures on them.

3- VZ7000 Converter

3-2
 3.3 Wiring of Converters

CAUTION: Only qualified electrical personnel familiar with the construc-

tion and operation of this equipment and the hazards involved should
! install, adjust, operate, or service this equipment. Read and understand
this instruction manual and all other applicable instruction manuals in their
entirety before proceeding. Failure to observe this precaution could result
in destruction of the equipment, severe bodily injury, or loss of life.
CAUTION: Wiring, grounding, mounting of circuit breakers, and preven-
tion of overcurrent must be in conformity to related regulations. Failure to
! observe this precaution could result in destruction of the equipment, se-
vere bodily injury, or loss of life.
ATTENTION: When performing insulating test of the converter, please use a
high resistance range of the multimeter instead of the insulation tester which
! applies high voltage on circuits and may damage on the circuits of the con-
verter.

3.3.1 Check Input Power Supply

Confirm that the input power supply to the converter coincides with the voltage and
frequency printed on the name plate of the converter and the power capacity for
your plant site is sufficient to supply input current necessary for the converter.

CAUTION: If the power source does not satisfy input power necessary
for a line, improper voltage may be supplied to the converter, and various
! instantaneous protection circuits may take action.

CAUTION: Risk of electrical shock exists. Provide one ore more circuit
breaker(s) in the incoming power line enabling to discharge the DC bus
! capacitor before accessing into the converter. Further, in order to avoid
electrical shock, open the circuit breaker in front of AC Input power before
accessing into the converter.

If proper line input voltage (200V for the motor with a cooling fan) can not be obtained,
a transformer is installed between the power source of the plant site and the converter.

3.3.2 Grounding Wires

Appropriate conducting wires for the converter are connected with the grounding
terminals for the motor frame, the external control station if it is used, the input and
output power transformer if it is used, and the drive. Confirm that this conducting
wires are properly connected, and then, connect it with the grounding pole.

3.3.3 Wires on Power Supply

Refer to the Table 3-3 for wires for input and output power supply for more informa-
tion. Select sizes of wires suitable for applied voltage and current in consideration
of types of wires, wiring methods, and length of wires.

Installation and Wiring 3-

 3.3.4 Wiring of Control and Signal Circuits

Wiring of control and signal circuits is preferably performed in the following proce-
dures.
1 Confirm that all wires should be separated from the power lines. Because in-
duced voltage caused by current of the power lines may be generated in the
wires of the control circuit.
2 Use a separate duct for wires of the signal circuit. A dedicated duct for wires of
the signal circuit is preferably recommended.
3 The wires of the signal circuit must not pass through a junction box or the termi-
nal box prepared for cables for controls.
4 If the wires for the control circuit are crossed with each other, they must be
crossed at right angles.
5 Cables for signals must not pass through in the vicinity of the device generating
externally a magnetic field.

3.4 Connection Diagram

The Fig 3-2A shows the connection diagram when using one unit of the VZ7000
converter and the Fig 3-2B shows the connection diagram when using four units of
the VZ7000 converter in parallel.
When using VZ7000 converters in parallel, the communication is performed among
converters and necessary information is shared. Therefore, the wiring of sequence
signal of the interlock etc. is connected with only the master device.

Molded Circuit Breaker *2 X

2CB
X
X Molded Circuit
Transformer Breaker *2
400V/200V X 3CB Resistance
Regenera-
Power Supply Converter DC Reactor tion Kit *6
X R/L1 P1 *3,4 Uf Vf
P N
X S/L2 P2 Fan
X T/L3 P P U U
AC Reactor *3 *5
Molded Circuit Breaker *1 PE N N V V
1CB FR1 AC1 AC1 W W
FR2 AC2
COM1 RDY1 AC2 PE PE
COM2 RDY2
COM1 IP1
COM2 IP2
TRM1 RUN1 P24VC
TRM2 RUN2 0VC
Motor
VZ7000
Cf:- Drive
1: Molded Circuit Breaker (1CB) is preferably installed for safety purpose.
RUN DIN�CO
M VCC VCC
2: The molded Circuit Breakers (2CB, 3CB) should be installed. RUN 0V 0V
ENC
COM COM
3: The reactor has the harmonic restraint capability. Therefore installation of FR1 COM/ COM/
FR2
AC Reactor or DC Reactor is highly recommended. ON

4: When using the DC reactor, connect it to the P1, P2 terminals

by removing the jumper bar.
5: Wire the DC BUS wiring as short as possible.
6: In order to radiate regenerative energy, use the resistance regeneration
kit.

Fig 3-2A Connection Diagram for VZ7000 Converter

3- VZ7000 Converter

 Molded Circuit Breaker *2
2CB
Molded
Transformer Circuit
400V/200V Breaker *2
3CB Resistance
DC Reactor
Power Supply converter *3,4 Regeneration
Kit *7
R/L1 P1 P N Uf Vf
Fan
S/L2 P2
T/L3 P P U U
Molded Circuit *6
AC Reactor *3 PE N N V V
Breaker *1
1CB FR1 AC1 AC1 W W
FR2 AC2 *5
*8 COM1(13) RDY1 AC2 PE PE
COM2(14) RDY2
P 0VI IP1
IP2
RUN1 P24VC
RUN2 0VC

DC Reactor VZ7000
Converter *3,4 Motor
Drive
R/L1 P1
RUN
S/L2 P2 DIN_COM VCC VCC
RUN 0V 0V
ENC
T/L3 P COM COM
AC Reactor FR1 COM/ COM/
*3 PE N FR2
ON
FR1 AC1
FR2 AC2
COM1(13) RDY1
COM2(14) RDY2
*8 IP1
0VI
P IP2
RUN1
RUN2

DC Reactor
Converter *3,4
R/L1 P1 Cf:-
1: Molded Circuit Breaker (1CB) is preferably installed for safety purpose.
S/L2 P2
2: The molded Circuit Breakers (2CB, 3CB) should be installed.
T/L3 P 3: The reactor has the harmonic restraint capability. Therefore installation of
AC Reactor
*3 PE N AC Reactor or DC Reactor is highly recommended.
FR1 AC1
4: When using the DC reactor, connect it to the P1, P2 terminals
FR2 AC2 by removing the jumper bar.
COM1(13) RDY1
COM2(14) RDY2
5: In case of parallel use, take an interlock signal from the only one converter
*8 IP1 6: Wire the DC BUS wiring as short as possible. When connecting in parallel,
0VI
P IP2
connect DC BUS of all units to become the same DC BUS voltage.
RUN1
RUN2 7. In order to radiate regenerative energy, use the resistance regeneration kit.
DC Reactor 8.To connect the units in parallel operation, use shielded twisted cables.
Converter *3,4
R/L1 P1
S/L2 P2
T/L3 P
AC Reactor
*3
PE N
FR1 AC1
FR2 AC2
COM1(13) RDY1
COM2(14) RDY2
0VI IP1
IP2
RUN1
RUN2

Fig 3-2B Connection Diagram for VZ7000 Converter (Four units in parallel)

Table 3-2 shows setting of switches when using converters in parallel. When
changed the setting, re-supply the control power.

Table 3-2 Setting of Converters and switches (ADR and DAT)

Converters UAZ 7055 701A 701E 701A 701E 701A 701E 701A 701E
x2 x2 x3 x3 x4 x4
Single or Setting of ADR 0 0 0 0 0 0 0 0 0
1'st unit switch DAT 0 0 0 1 1 2 2 3 3
Setting of ADR - - - 1 1 1 1 1 1
2'nd unit
switch DAT - - - 1 1 2 2 3 3
Setting of ADR - - - - - 2 2 2 2
3'rd unit
switch DAT - - - - - 2 2 3 3
Setting of ADR - - - - - - - 3 3
4'th unit
switch DAT - - - - - - - 3 3

Installation and Wiring 3-5

 3.5 Remarks for Wiring

CAUTION: Only qualified electrical personnel familiar with the construction

and operation of this equipment and the hazards involved should install, ad-
! just, operate, or service this equipment. Read and understand this instruction
manual before proceeding. Failure to observe this precaution could result in
destruction of the equipment, severe bodily injury, or loss of life.
CAUTION: Regarding wiring, grounding, installation of circuit breakers, and
overcurrent prevention should be conform to related regulations.
! Otherwise, the converter might be damaged.
ATTENTION: When performing insulation test of the converter, use a high
resistance range of the multimeter instead of the Megger which applies high
voltage into the converter, and may cause damage on the converter.

The following remarks are preferable for wiring works:

1 Capacity of the system of power supply varies depending on the input imped-
ance. Instantaneous peak power is necessary at the time of overload, and there-
fore, the system with the least variable voltage should be prepared so as not to
lower the specified voltage on the terminal blocks P and N of the converter.
Further, as the reactor can restrain harmonics generated by the power supply,
installation of AC or DC reactor is highly recommended.
2 Any circuit breaker for wiring is not built in the converter. An appropriate molded
circuit breaker for wiring must be installed at the input power supply side. When
using the ground fault interrupter, the breaker with countermeasures for harmonics
current should be used. Further, magnetic contactors can be installed if necessary.
3 Output terminals P & N of the converter should coincide with input terminals P &
N of the converter. Otherwise, the converter may not operate properly.
4 Connect the grounding terminal PE of the converter with the grounding terminal
G (E) of the input power supply.
5 Wires for signals such as analog output and cables for communication must be
completely separated from power lines. These wires and power lines must not be in
the same conduit, and both must not be parallel each other.
6 Wires for signals should be as short as possible. If they are getting longer, isolate
these signals by using an isolation amplifier.
7 In order to prevent noises on magnetic contactors, relays, solenoid valves, and
magnetic brakes installed in the vicinity of the converter, the surge killer such as
the CR filter must be installed for the AC control circuit, and the inverse parallel
diodes must be installed for the DC control circuit.
8 After wiring, connected wires should be checked to confirm that they are prop-
erly connected.

3- VZ7000 Converter

 3.6 Applicable Wires

1 Applicable wire sizes of power lines and fastening screws for terminals are listed in
the Tables 3-3. Select appropriate wires and screws in consideration of temperature
rise caused by types of wires, wiring methods, and various wiring lengths.
The Table 3-4 shows fastening torques of terminal block for each model. Fix a wire
to terminal block based on the fastening torque shown in the Table 3-4.
2 Use the twisted pair wire with 0.2 to 0.5 mm2 for the signal wires such as analog
output or sequence signal connected with the I/O connector for control signal.

Table 3-3 Wire Sizes, Terminal Screws for Each Converter Wiring
Model UAZ UAZ UAZ
7055 701A 701E
Applicable Motor (kW) 55 110 150
Power Capacity (kVA) 75 150 200
R/L1, S/L2, Applicable Wire (mm2) 60 150 200
T/L3, PE, Applicable Wire (AWG) 1/0 250/300 MCM 400 MCM
P1, P2, P, N Terminal Screw Size M8 M10 M12
AC1, AC2 Applicable Wire (mm2) 1.25
Applicable Wire (AWG) 16
Terminal Screw Size M4
I/O Connector Applicable Wire (mm2) 0.2
Applicable Wire (AWG) 24
Terminal Screw Size Soldered
Notes:
1. Be sure to use copper wires only of which temperature rating is 75 degree C for the power line (R/L1,
S/L2, T/L3, PE, P1, P2, P, N) wiring.

2. Use proper size pressure terminals for wires to be used, and the UL listed and CSA certified pressure
terminals should be used. When put pressure on the pressure terminal to connect the pressure
terminal with the wire, use the genuine tool (JST Mfg: YPT-60N, YPT-150-1, BCT-860N, BCT-8150, YF-4,
E-4) specified by the terminal manufacturer.

Table 3-4 Fastening Torque for Terminal Block Unit: N-m

Model Terminal Name
R/L1, S/L2, T/L3, PE, AC1, AC2
P1, P2, P, N
UAZ7055 26.6 1.2
UAZ701A 30 1.2
UAZ701E 27.5 1.2

Installation and Wiring 3-

3- VZ7000 Converter
 Chapter 4
Standard Mode and Parameter Mode
Setting of ADR switch and DAT switch are required for the VZ7000 converters, and also
changing of parameters are required if necessary.
Regarding the setting of ADR switch and DAT switch, refer to the Table 3-2.
This section describes the changing of parameters.

When supplying the control power of the VZ7000 converter, the regulator board starts based
on the standard mode.

4.1 Standard Mode

The standard mode is the mode to start the RUN of the converter. RUN of the converter can
be started from the RUN signal input. In addition, when an error is detected, the fault code is
displayed in CODE LED.

4.2 Parameter Mode

The parameter mode is the mode to confirm or change parameters.

Parameters are used for appropriate setting of peripheral devices of the converters.
The setting items are shown in the Table 4-1.

Exchange of standard mode and parameter mode can be executed by pushing the RST
button of the faceplate for three seconds or more.

CODE
LED

POWER Illuminates when

a carry is recognaized
STATUS
ADR LED1 DAT
Switch Switch
9 01 9 01

456 456
RST S3
S2 x10 S1 x1
Switch

RST
1 2 3 4

Fig 4-1 Switches on the Faceplate

Standard Mode and Parameter Mode 4-1

 Switching between standard and parameter mode varies depending on the version of
Converters in use, and it is printed in the name label as Unit Rev.

Unit Rev.#0.4 or earlier:

Press and hold RST switch of the face plate for at least three seconds. In parameter mode,
STATUS LED starts flashing. You can switch the mode regardless of the ON/OFF status of #3
and #4 of the face plate S3.

Unit Rev.#0.5 or later:

Turn on #3 and #4 of the face plate S3, press and hold RST switch of the face plate for at least
three seconds. In parameter mode, STATUS LED starts flashing. If parameter mode is
changed to standard mode, turn off #3 and #4 of the face plate S3.

The following shows the steps of parameters change.

1) Set up register bank from the #3, #4 of the S3. Set up register address from the ADR
switch. In order to return the setting to the original after changing parameters, take a
memo of the switch setting before changing parameters.
2) Set up register data from the DAT switch. A decimal point of the CODE LED illuminates
when a carry is recognized to the register data being set up from the DAT switch. (From
Unit Rev.#0.3, a carry is executed by turning on the S3-1.)
3) The data set by the DAT switch is registered to the parameter data by pushing the RST
switch and the value is displayed to the CODE LED.
4) When parameters setup is complete, get the switch that was changed in parameter
mode back to the original settings. Turn on #3 and #4 of S3 of the faceplate then
reverse the mode from parameter to standard by pressing and holding the RST switch
for at least three seconds until the STATUS LED goes off. If the RST switch is held less
than three seconds, unintended setting changes may occur. Further, you cannot return
to standard mode from parameter mode with the switch settings changed.
(In Unit Rev.#0.4 or earlier, you can bring it back to standard mode without returning to
the original switch settings. Switch settings get only enabled during the power-on
process. Make sure that you have restored the switch back to its original settings.
setting is executed. Therefore, if the switch setting is not returned, reading of incorrect
switch setting is executed when power is supplied.)

In parallel connection, set up the same parameters of register bank "0" among the converters as
follows: [ 0: Precharge Time ], [ 1: Regenerative Voltage Adjustment] ,
[ 2: OL Setting ], [ 9: Discharge ] and [ 10: Fuse Blow Detection ]
Reset the power supply when you have changed the settings.

Fig 4-2 shows the LED indications.

0 1 2 3 4 5 6 7 8 9

A(10) b(11) C(12) d(13) E(14) F(15) G(16) H(17) I(18) J(19)

Fig 4-2 Codes for Setting Values

4-2 VZ7000 Converer
 Table 4-1 Setting Items of Parameters
SW3 ADR Parameter Name Initial Min. Max. Setting
3 4 No. Value Value Value
OFF OFF 0 0 Precharge 2 0 F Set up Precharge time.
Time 0: 1.5sec
1: 2.0sec
2: 3.0sec
3: 4.0sec
4: 6.0sec
5: 8.0sec
6: 12.0sec
7: 16.0sec
8: 24.0sec
9: 32.0sec
A: 48.0sec
b: 64.0sec
C: 96.0sec
d: 128.0sec
E: 192.0sec
F: 384.0sec
1 1 Regenerative A 0 F Change regenerative ON/OFF voltage
Voltage of regenerative signal to the optional
Adjustment resistance regenerative kit (380/365V
for 200V series and 760/730V for
400V series).
0: 90%
1: 91%
2: 92%
3: 93%
4: 94%
5: 95%
6: 96%
7: 97%
8: 98%
9: 99%
A:100%
b:101%
C:102%
d:103%
E:104%
F:105%
G:106%
H:107%
I: 108%
J: Disable

Standard Mode and Parameter Mode 4-3

 Table 4-1 Setting Items of Parameters (Continued)
SW3 ADR Parameter Name Initial Min. Max. Setting
3 4 No. Value Value Value
OFF OFF 2 2 OL Setting b 0 J Set up the overload detection level
based on the duty of regenerative
signal that is sent to the optional
resistance regenerative kit.
0: 0.5%
1: 1.0%
2: 1.5%
3: 2.0%
4: 2.5%
5: 3.0%
6: 3.5%
7: 4.0%
8: 4.5%
9: 5.0%
A: 5.5%
b: 6.0%
C: 6.5%
d: 7.0%
E: 7.5%
F: 8.0%
G: 8.5%
H: 9.0%
I: 9.5%
J: 10.0%
3 3 Aout1 0 0 J Set up the analog monitor output
from DA0 and DA1 as follows:
4 4 Aout2 6
0: DC bus voltage
[500Vdc /10V for 200V Series]
[1000Vdc /10V for 400V Series]
1: R phase voltage (instantaneous)
[500V /10V for 200V Series]
[1000V /10V for 400V Series]
2: S phase voltage (instantaneous)
[500V /10V for 200V Series]
[1000V /10V for 400V Series]
3:T phase voltage (instantaneous)
[500V /10V for 200V Series]
[1000V /10V for 400V Series]
4: 3-phase full wave rectifier voltage
(instantaneous)
[500V /10V for 200V Series]
[1000V /10V for 400V Series]
5: DC bus current (instantaneous)
[Rated output current *400% /10V]
6: DC bus current (Average)
[Rated output current *400% /10V]
7: Temperature of heatsink
[200deg C /10V]
8: Input synchronousphase
[360deg / 10V]
9: Overload counter
[OL fault / 10V]

4-4 VZ7000 Converer

 Table 4-1 Setting Items of Parameters (Continued)
SW3 ADR Parameter Name Initial Min. Max. Setting
No. Value Value Value
3 4
OFF OFF 5 5 Vbus Read Only Adjusted automatically.
Adjustment For Read only.
0: 95.0%
6 6 Vr
1: 95.5%
Adjustment
2: 96.0%
7 7 Vs 3: 96.5%
Adjustment 4: 97.0%
5: 97.5%
6: 98.0%
7: 98.5%
8: 99.0%
9: 99.5%
A: 100%
b: 100.5%
C: 101.0%
d: 101.5%
E: 102.0%
F: 102.5%
G: 103.0%
H: 103.5%
I: 104.0%
J: 104.5%
8 8 Model No. 7 0 E Set up the Model No.
0: RESERVED
1: RESERVED
2: RESERVED
3: RESERVED
4: RESERVED
5: UAZ7055
6: RESERVED
7: UAZ701A
8: UAZ701E
9 9 Discharge 0 0 1 Set up if the discharge command is
included in the regenerative reference
to send the optional resistance
regenerative kit.
0: Not Included
1: Included
OFF ON 0 10 Fuse Blow 0 0 1 Set up fuse blow fault when turning on
Detection the RUN on condition that AC power
supply is OFF.
0: Fault (RUN disabled)
1: Alarm (RUN enabled)
1 11 Deletion of 0 0 1 Delete fault Log(s) in parameters from
Fault Log No.20 to No.29. Specifying 1 will set 0
automatically after the deletion.
0: Maintenanced
1 : Deleted
2 to 12 to 18 Reserve don’t use don’t use
8
9 19 FW Version Read Only The firmware version is indicated.
ON OFF 0 to 20 to 29 Error Log Read Only Fault Log is displayed.
9
ON ON 0 to 30 to 39 Mode Read Only Use for mode switching only.
9 Change

Standard Mode and Parameter Mode 4-5

 4.3 Auxiliary Function for Error Detection

VZ7000 converter has an auxiliary function that records and stores the information of the
errors (fault codes) that occurred during the standard mode.
The stored fault codes can be referred if you set ON to #3 of SW3 and OFF to #4 of SW3
respectively in parameter mode. Also, if a value within range of 0-9 is specified to the ADR
switch, the fault code can be displayed in code LED. The last 10 fault codes are put in order
from what happened most recently and going backwards.
0 displays the latest record and 9 the oldest.
Logs older than 10 records will automatically be deleted. If there have not been any events or
events occurred less than 10 times, error code will not be recorded, so the code LED remains
off.

If the fault code is not stored properly due to some kind of failure, "n" will be displayed in code
LED. Normally, it never appears in the event of a typical failure. Event information recorded in
a log is retained regardless of whether the control power supply is off.

Event logs can be cleared as follows:

1. Bring it into parameter mode, set SW3-3 to OFF and SW3-4 to ON, respectively.
2. Set ADR to 1.
3. Set DAT switch to 1
4. Press and hold RST switch.

4-6 VZ7000 Converer

 Chapter 5
Inspection for Troubles and Countermeasures
CAUTION: Only qualified electrical personnel familiar with the
construction and operation of this equipment and the hazards involved
! should install, adjust, operate, or service this equipment. Read and
understand this instruction manual and all other applicable instruction
manuals in their entirety before proceeding. Failure to observe this
precaution could result in destruction of the equipment, severe bodily
injury, or loss of life.
CAUTION: When touching on the converter, terminals of the motor,
and wires, power supply must be turned off, and verify that the DC bus
! capacitor discharges completely by directly measuring voltage between
P and N terminals of the converter with the Megger. Failure to observe this
precaution could result in severe bodily injury, or loss of life.
CAUTION: Burn hazard exists on the upper surface of the converter due
to the dangerous temperature.
!
5.1 Safety Precautions

1. Verify that the molded circuit breakers are properly turned on or off depending on
the type of inspection intended to be conducted.
2. We recommend to work together with an assistant to prepare for emergency
cases.

ATTENTION: When performing insulating test of the converter, Megger

! must not be used. Using the Megger may result in equipment damage.

3. The probe of the measuring instruments such as a multimeter should be handled

with a single hand.

5.2 Confirmation Prior to Inspection

1 Before power supply is turned off, verify conditions of display lamps listed in the
Tables 2-4 and 5-1.
2 Turn off power supply and wait at least five minutes until the DC bus lamp goes off
then verify that DC bus voltage drops down below 50V by using a multimeter.
If a capacitor "C. UNIT" is implemented, discharging can take longer than nomral
time.
.
3 Verify the following safety items.
• Loose terminals and connections.
• Power supply voltage.
• Grounding for the converter and the motor frame.
• The surge suppressors are properly installed on coils of relays, solenoid
valves, and magnetic brakes which can generate noises in the vicinity of the
converter and motors.
4 Verify that protective functions are suitable. If not, readjust them and power up.
Inspection for Troubles and Countermeasures 5-
 5.3 Fault Codes
When the abnormality is occurring or an alarm is issued on abnormality detection, the STATUS
LED and CODE LED behave as follows:
Abnormality: STATUS LED – Red, CODE LED – ON
Alarm : STATUS LED – Off, CODE LED - Blinking
When two or more events are occurring, fault codes are displayed in a sequential manner.
If an alarm is issued during an abnormal event, an alarm code will not be displayed.
In parameter mode, parameter settings indicated in the ADR switch are displayed in code LED
regardless the presence of events. The fault code is displayed when the status indicator is
blinking in orange.
Table 5-1 shows a list of codes and abnormal condition.

Table 5-1 List for Display Lamps of Codes

CODE NAME DESCRIPTION Inspection and Countermeasures

Normal • Flashing when processor operates properly, • Noise check and preventive
processor otherwise, CPU fails. measures
• Regulator replacement

DC BUS • Turns on when DC bus current of the converter • DC bus capacity

Overcurrent exceeds the following allowable level: • DC bus short circuit or wiring
UAZ7055 – 416A, • ACL inductance
UAZ701A – 850A • Load balance of drives in parallel
UAZ701E – 1150A
DC BUS In Unit rev.#0.5 or later: • Lower the current limit of the
Overvoltage • Turns on when DC bus voltage reaches 432V or inverter.
higher at 200V series, or 825V at 400V series. • Make sure that wiring and
In Unit rev.#0.4 or earlier: regenerative resistor is properly set.
• Turns on when DC bus voltage reaches 412V or
higher at 200V series, or 825V at 400V series.
Fuse Blow Abnormality: • Make sure that AC power is
• Turns on when voltage of any phase out of the properly
three phases cannot be detected, or RUN signal is supplied before RUN signal is input.
input with AC power not supplied. • Replace the fuse.
Alarm:
• Flashing when RUN signal is input without AC
power supplies if 1 (Alarm) is set for Parameter 10:
Fuse Blow Detection.
Setup mistake • ADR, DAT, or S3 switch is incorrectly set. • Make sure that ADR, DAT, or S3
• After changing the switch setting in parameter switch is correctly set. Settings are
mode, you fail to bring it back to its original settings. loaded when power is supplied. If
you change the setting, reset the
unit.
AC • Turns on when voltage in AC power lines reaches • Confirm the voltage of AC power
Overvoltage and exceeds the setting: supply.
253Vrms * Parameter No.1: Voltage Adjustment for
Regeneration(%) for 200V,
506Vrms * Parameter No.1: Voltage Adjustment for
Regeneration(%) for 400V
Overload Abnormality: • Overload ratio of the converter
• Turns on when the overload ratio of motoring • Run cycles on overload (150%: 60
exceeds 100%. sec, 200%: 3 sec)
Alarm: • Overload ratio for regeneration
• Flashing when the overload ratio of motoring (alarm on detection) & voltage
exceeds 80%. adjustment for regeneration (%)
• Flashing when the On Duty of signal regeneration • Confirm the resistance for
exceeds the level that was set in overload detection regeneration.
in Parameter No. 2: OL Level.

5-2 VZ7000 Converter

CODE NAME DESCRIPTION Inspection and Countermeasures
Communication Abnormality: • Noise check and preventive
Fault • Turn on when communication failure is measures.
continuously detected among units running in • Regulator replacement.
parallel. • Verify the ADR and DAT switch.
Alarm:
• Flashing when communication trouble is
instantaneously detected among units running in
parallel.
Failure Abnormality: • Check the other converters
detected in • When two ore more converters are running in indicating a fault code or alarm code.
other units (*1) parallel, LED of one converter(ADR switch is set to
0) turns on when it detects an error occurring in the
other unit.
Alarm:
• When two or more converter are running in parallel,
LED of one converter keeps flushing when it detects
an alarm being issued in the other unit.
Overheat Abnormality: • Check the cooling fan of the
• Turn on when the heatsink exceeds 85 degC. converter.
Alarm: • Check cycle of the overlord RUN.
• Flashing when the heatsink exceeds 80 degC.
• Flashing when he cooling fan stops while the
converter is active.
• Flashing if the heatsink exceeds 40 degC and
cooling fan does not rotate while the converter is
inactive.
Instantaneous Abnormality: • Power interruption.
power • Turn on when the Instantaneous power interruption
interruption (*2) alarm continues for 3.3 seconds or longer.
• Turn on when DC bus voltage falls less than peak
AC line voltage(Vpk) when power is supplied * 69 %
while instantaneous power interruption alarm is
being detected.
Alarm:
• Flashing when peak AC line voltage(Vpk) falls less
than peak AC line voltage(Vpk) when power is
supplied *69 % while the converter is running.
Precharge • Turn on if DC bus voltage becomes lower than • Check Parameter No.1: Precharge
Fault 7.5V for 200V series, or 15V for 400V series, Time.
respectively, when the phase of a gate signal has • Make sure that short circuit has not
reached 20 degrees during precharge. occurred in DC bus, and the wiring is
• Turn on if DC bus voltage remains less than AC properly done.
line voltage(Vrms) *110% after a certain time has • Make sure that the input voltage is
passed during precharge. less than the specifications.
DC bus Voltage • Turn on if DC bus voltage remains less than peak • Check the motor parameter
drop AC line voltage(Vpk) *69% after precharge is settings.
complete. • Make sure that short circuit has not
occurred in DC bus.
• Make sure that there is no problem
in power devices.

Notes:
(*1) When “d” indicating that an error is occurring in the other device is displayed, you can clear the
error by resetting the converter where LED turned on.
(*2) “L” indicating Instantaneous power interruption is not detected unless RUN signal is input.

Inspection for Troubles and Countermeasures 5-3

5- VZ7000 Converter
 Chapter 6
Specifications for Converters

When the converter is used as a power supply of the inverter, make sure that the full
rated output current and instantaneous maximum output current of the converter are greater
than the total of rated current and overload current of inverters to be connected, respectively.

6.1 Specifications of Converters

Table 6-1 Specifications for VZ7000 Converters
Converter Type UAZ 7055 701A 701E
Input 200V - 3-phase AC 200/220/230V +/-10%, 50/60 Hz
Main Power Circuit *1
400V - 3-phase AC 380/400/440/460V +/-10%, 50/60 Hz
200V 37.5 75 100
Power Capacity KVA
400V 75 150 200
Input Current Arms 106 212 288
Control Power Circuit - Single phase AC 100 to 230V +/- 10%, 50/60 Hz
Control Power Circuit 0.7 1.0 1.3
Arms
Current @ 100V/200V /0.35 /0.5 /0.65
Output 200V DC 270 to 310
Output Power V
400V DC 540 to 620
Rated Output Current *2 A 112 224 305
Instantaneous maximum A 224 448 610
output current (3 seconds)
Control Type 3-phase full wave rectified using thyristor
- Resistance Regeneration is option
Control Two output of analog monitor (DC 0 - +/- 5Vmax,
Monitor Output -
Signal output resistance: 940 ohms)
One input of contact signals (DC 12-24V, input
Sequence Input - resistance: 2.2 Kohms)
Sequence Output - Four output of contact signals (DC 12-24V, 50 mA)
Communication Functions RS-485:
Setting up DAT switch to one or more, send/
- receive RUN input signal or sequence signal
(RDY, FR, ALM) between converters connected in
parallel.
Protective Functions Overcurrent, Overload, Overvoltage, Low voltage,
- Power Interruption, Precharge Fault, Overheat,
Communication fault
Cooling Method Forced ventilation (Fan driven by DC brushless
- motor)
Weight Kg 13.9 24.7 34.3
Environ- In the control cabinet. ( No Oil mist, Metallic
ment Installing Site powder, Dust, Other floating materials, Corrosive
-
Control Power Circuit and volatile gas, Other hazardous gas (Pollution
degree: 2))
Ambient Temperature ºC In use: -10 to +55, for storage: -40 to +65
Ambient Humidity % 5-95 (Non-condensing)
Maximum Elevation m Equal to or less than 1000
Vibration Resistance G Equal to or less than 1 (at 25 Hz)
Shock Resistance G Equal to or less than 2
Notes:
1. This is a range of regular input voltage in which the converter normally operates. If input voltage is lower
than specified voltage, reduction of the rated power is required.
2. Regarding the capacity 220kW or more, parallel drive can be constructed by connecting UAZ701A or
UAZ701E converter in parallel (parallel drive is available until Max. four units). The rated output current is
calculated as follows:-
Rated current = (number of parallel connection) x (rated current of UVZ701A or UVZ701E converter)
Actually, derating should be necessary. Contact our local office or local agent for more detailed informa-
tion.

Specifications for Converters 6-

 6.2 Dimension Diagram of Converters

The dimension diagrams of UAZ7055, UAZ701A and UAZ701E are shown in the Fig
6-1.

W1 D
W2
f dP

V Z7 000
DIGITAL AC SERVO DRIVE

H1
H2
H3
p
W2
Unit: mm

Converter W1 W2 H1 H2 H3 D dP p, f
UAZ7055 200 160 349 390 410 18 9
UAZ701A 344 300 350 20 10
360 430 460
UAZ701E 547 490 24 12

Fig 6-1 Dimension Diagram of Converters

6- VZ7000 Converter

 Chapter 7
Spare Parts

7.1 Spare Parts for 200V/400V Series Common Converters

The Table 7-1 shows spare parts for converters. The numbers shown in the table means the
necessary quantity of the part. The blank space means the part is not necessary for the
corresponding converter model. Some parts may be changed by modified standards, integration or
discontinuance of parts in the future. In case any spare parts is required, contact with our local
offices in advance.

Table 7-1 List for Spare Parts of Converters

Qty to be Used(UAZ)
Standard /
Part Name Part Number 7055 701A 701E 701A 701E 701A 701A 701E 701E
Specifications
*2 *2 *3 *4 *3 *4
ACDC-7
Regulator Board B40829624XXX 1
S-B7040
170M1369 B40286586AXR 3 - - - - - - - -
Fuses 170M4412 B40286582AXR - 3 - 6 - 9 12 - -
170M4415 B40286585AXR - - 3 - 6 - - 9 12
PD130FG160 B40574079AXR 3 - - - - - - - -
Thyristor TD250N16KOF B40574941AXR - 3 - 6 - 9 12 - -
TD285N16KOF B40574942AXR - - 3 - 6 - - 9 12
MB-B7076 B40929027XXR 1 - - - - - - - -
Capacitor MB-B7073 B40929020XXR - 1 - 2 - 3 4 - -
MB-B7074 B40929024XXR - - 1 - 2 - - 3 4
MB-B7075 B40929028XXR 1 - - - - - - - -
Surge Protector
MB-B7071 B40929019XXR - 1 1 2 2 3 4 3 4
Cooling Fans MB-B7062 B40929021XXR 1 2 3 4 6 6 8 9 12
PBA50F-24-CJ B40370545BXR 1 1 - 2 - 3 4 - -
Power Supply
PBA75F-24-CJ B40370546AXR - - 1 - 2 - - 3 4

I/O PLUG 10136-3000PE B40359846AXR 1

Connector
SHELL 10336-52A0-008 B40359847XXR 1

Spare Parts 7-1

7- VZ7000 Converter
 Chapter 8
Peripheral Devices for Converters

8.1 Cables for I/O Terminal Blocks

The following table shows types and connecting methods of cables for the I/O termi-
nal blocks.

Table 8-1 Types and Connecting Method of Cables for I/O Terminal Blocks
Length Approx Weight
Cable for I/O Terminal Block Catalog No. Cable[m] [kg]
MB-B7001-01 B40174013XXR 1 0.2
MB-B7001-xx MB-B7001-02 B40174013AXR 2 0.4
MB-B7001-03 B40174013BXR 3 0.6

I/O Terminal Catalog No. VENDOR Approx Weight

[kg]
XW2D-34G6 B40352786XXR OMRON 0.25

I/O Connector Side Wire Color Terminal Block Side

1 Orange Black One Point A1
2 Orange Red One Point B1
3 Light Gray Black One Point A2
4 Light Gray Red One Point B2
5 White Black One Point A3
6 White Red One Point B3
7 Amber Black One Point A4
8 Amber Red One Point B4
9 Pink Black One Point A5
10 Pink Red One Point B5
11 Orange Black Two Point A6
12 Orange Red Two Point B6
13 Light Gray Black Two Point A7
14 Light Gray Red Two Point B7
15 White Black Two Point A8
16 White Red Two Point B8
17 Amber Black Two Point A9
18 Amber Red Two Point B9
19 Pink Black Two Point A10
20 Pink Red Two Point B10
21 Orange Black Three Point A11
22 Orange Red Three Point B11
23 Light Gray Black Three Point A12
24 Light Gray Red Three Point B12
25 White Black Three Point A13
26 White Red Three Point B13
27 Amber Black Three Point A14
28 Amber Red Three Point B14
29 Pink Black Three Point A15
30 Pink Red Three Point B15
31 Orange Black Four Point A16
32 Orange Red Four Point B16
33 Light Gray Black Four Point A17
34 Light Gray Red Four Point B17
35 White Black Four Point
36 White Red Four Point

Connector Case

Peripheral Devices 8-

 8.2 Recommended AC Reactor
Select an appropriate AC reactor based on Table 8-2A and Table 8-2B.

Table 8-2A Recommended AC Reactor (400V Series)

Converter UAZ7055 UAZ701A UAZ701E

AC Reactor LS3-160/6-1(Class B) LS3-300/6-1(Class B) LS3-400/6-1(Class B)
LS3-160/6-4(Class F) LS3-300/6-4(Class F) LS3-400/6-1(Class F)
132uH/160A 72uH/300A 54uH/400A
Parts Number B40261760XXX B40261775XXX B40261780XXX
B40261760CXX(Class F) B40261775CXX(Class F) B40261780CXX(Class F)
Quantity 1 1 1

Table 8-2B Recommended AC Reactor (200V Series)

Converter UAZ7055 UAZ701A UAZ701E

AC Reactor LS3-160/3-1(Class B) LS3-300/3-1(Class B) LS3-400/3-1(Class B)
LS3-160/3-4(Class F) LS3-300/3-4(Class F) LS3-400/3-4(Class F)
66uH/160A 36uH/300A 27uH/400A
Parts Number B40261758XXX(Class B) B40261773XXX(Class B) B40261778XXX(Class B)
B40261758CXX(Class F) B40261773CXX(Class F) B40261778CXX(Class F)
Quantity 1 1 1

Note: When Converters are connected in parallel, the same number of AC reactors is required.

8.3 Recommended DC Reactor

Select an appropriate AC reactor based on Table 8-3.

Table 8-3 Recommended DC Reactor (common to 200V/400V series)

Converter UAZ7055 UAZ701A UAZ701E

AC Reactor 340uH/170A 170uH/340A 125uH/460A
Quantity 1 1 1

Note: When Converters are connected in parallel, the same number of DC reactors is required.

8-2 VZ7000 Converter

Printed in Japan IM39013-6E December 2018