上海炯承实业有限公司

Shanghai JC Industrial
Co.,LTD.

Technical Scheme for Waste Gas

Treatment in Solder Processing

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.
JC-PL-45000

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.

Spray tower composition:

The equipment itself includes the main body, spray layer, circulating water pipeline, and
circulating water tank.
Washing tower body
The washing tower body includes exhaust gas inlet, outlet, window, maintenance inlet, and
internal structure for supporting and fixing the washing tower to ensure the corrosion
resistance of the equipment and increase its service life.
Circulating water pipeline
The main function is to deliver circulating water to the sprinkler system, and the nozzles used
in the sprinkler system are BETE FULL CONE type nozzles. This type of nozzle has the
characteristics of not easily clogging, large spraying angle, and even droplet distribution,
which enables the washing tower to achieve excellent processing effect.
Circulating water tank
The circulating water tank and washing tower body are integrated, with reserved inlet
overflow and discharge ports for washing water.
Circulating water pump
The pump is switched between one in use and one standby through a ball valve.

Operational principle:
According to the principle of mass transfer reactions between gas-liquid phases on the
surface during gas absorption, the two phases are fully in contact to achieve the purpose of
absorbing and purifying waste gas.
The structural form of this washing tower is vertical. The waste gas enters the tower from the
lower inlet and moves inward and upward. The upper part of the spray washing tower
equipment is vertically arranged with several spiral nozzles. Organic waste gas enters the
equipment tangential through the lower inlet of the washing tower equipment and moves
downward and upward in a spiral manner. At this time, the spiral nozzle at the top of the
washing tower equipment sprays water onto the inner wall of the cylinder to form a water
mist. The waste gas particles use the centrifugal force generated by the rotational motion to
impact the water mist on the inner wall of the dust removal tower, capturing the organic
waste gas and making the water mist come into contact with the organic waste gas, Thus, the
harmful substances in the exhaust gas can be fully absorbed by the absorption liquid,
and a defogger is installed at the top of the spray tower, which can effectively filter
the water mist and achieve the effect of separating the vapor and water.

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.

Model: JC-PL-45000
Air Flow rate(m³/h）: 45000
Assembly type: Overall welding
Overall dimensions of equipment (including fans)（mm）: φ2600*6000
Shell weight (kg) (excluding fans): 4500

JC-UV+HAC-45000

Data:

Model: JC-UV+HAC-45000
Air Flow rate(m³/h）: 45000
Assembly type: 6*7.5(7.5 Up and down splicing in three rows）
Total power of equipment (kW): 27
Primary filter plate: 24（495*495）
Lamp Tube: 180
Activated carbon（m3）: 2.916
Overall dimensions of equipment
3216*3226.5*2646
(including fans)（mm）:
3642
Shell weight (kg) (excluding fans):
3570
Fan parameters： 4-72-10C
45KW

1. Party A provides parameters

1.1 Project Overview

There are 20 interfaces in the factory workshop, which generate pollutants during soldering
and painting processes, which are suspended inside the workshop. A waste gas purification
plan is now designed to improve the workshop and surrounding atmospheric environment, and
protect the health of workers.

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.

1.2 Waste gas parameters

 Main components of exhaust gas: benzene series and non methane total hydrocarbons, rosin
odor;

 Particle: contains a small amount of paint mist particles；

 Exhaust temperature: room temperature；
 Workpiece size：7.5*3.5*4m；
 Run time：8h/d，300d/year；

2. Design basis

Project design specifications and standards

GB50052-2009
GB16297-1996
DB37 2801.5-2018
DBJ08-11-2010
HG/T20507-2000
HG/T20509-2000
HG/T20513-2000
HG/T20508-2000
HG/T20511-2000
HJ 2000-2010
GB50051-2002
GB151-1999
GB/T 25295-2010
GBJ205-2001
YSJ411-89
YSJ404-89
GB50236-98
GB50275-2010

3. Execution standards

《 Emission standards for volatile organic compounds Part 5: Surface coating industry 》
（DB37 2801.5-2018）。

4. Scheme design

4.1 Main parameter design

Treatment process: pretreatment+UV photocatalytic oxidation+activated carbon adsorption;

Air volume: The total processed air volume is 40000m ³/ H；

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.

Collection method: Pipeline connection suction port;

Material: The hood, pipes, and chimney are all made of galvanized material, while the
equipment and fans are made of carbon steel material；

4.2 Process flow

 Process flow：
 Process Description：
Volatile organic pollutants first pass through a dry filtration module, and most of the mixed paint
mist particles are trapped in the filter cotton. The exhaust gas enters the photocatalytic oxidation
module under the action of the fan. Volatile organic pollutants are decomposed into small
molecule harmless substances such as CO2, H2O, etc. Difficult to decompose gases are
adsorbed by the microporous structure of activated carbon, and clean gases are discharged
into the atmosphere through the chimney.

5. Introduction to Main Equipment

5.1 Efficient exhaust gas purification all-in-one machine

The high-efficiency exhaust gas purification integrated machine is an environmentally

friendly high-tech product developed by our company. It adopts the most advanced
international technology concepts and has been developed through long-term repeated
experiments by experts and our company's engineering and technical personnel. It can
decompose toxic and harmful substances in gases and achieve efficient treatment
effects. After decomposition, the gas can achieve harmless emissions without generating
secondary pollution, Simultaneously achieving efficient disinfection and sterilization.
The high-efficiency exhaust gas purification integrated machine includes a filtration
module, a photocatalytic oxidation module, an activated carbon adsorption module, and a
fan, as shown in the schematic diagram:
Filtering module:

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.
The dry paint mist filter can completely remove dust and paint mist. Its principle is to
change the direction of inertia force of paint mist particles through material fibers, thereby
separating them from the exhaust gas. The multiple fibers that
gradually densify the material increase the impact rate and improve the
filtration efficiency. The unique performance of dry materials is that
they can effectively pass through different combinations of filtering
materials, utilize material space to accommodate paint mist,
and achieve higher filtering efficiency, which cannot be compared to water washing materials.
The fiber surface of the dry filter material has undergone flame retardant treatment, which
will not accumulate with paint mist and pose a fire hazard. All equipment does not require
a water pump or anti-corrosion, and the equipment structure is simple with low investment.
Online differential pressure transmitters are installed before and after the filter (users can
choose this function themselves, which is not included in this quotation) to ensure the
normal,
safe, and stable operation of the exhaust gas treatment system. 表 干式过滤器技术规格表

Name Primary filter

Number 2

Form Plate filter

Filter air volume 3000~3400CMH/piece

Processing efficiency G4
Operation temperature（℃） ≤40
Filtering wind resistance（pa） 50（beginning）-450（end）

Filter material Glass fibre

Shell Material Reinforced edging

Size mm 595*595*46

G4 grade coarse filtration is composed of anti fracture glass fiber filtering material, with a
gradually increasing fiber structure. The average dust capture rate is over 95%, and it is
resistant to temperature of 80 ℃.
(Photocatalytic oxidation module)

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.
 Principle of TiO2 photocatalytic oxidation：

Under illumination, if the energy of a photon is greater than the semiconductor bandgap
width, electrons (e -) in its valence band will be excited to the conduction band, while holes
(h+) will be generated in the valence band. When suitable capture agents, surface defects, or
other factors exist, the recombination of electrons and holes is inhibited, and redox reactions
occur on the catalyst surface. Valence band holes are good oxidants, and conduction band
electrons are good reducing agents. In semiconductor photocatalytic reactions, they generally
react with surface adsorbed H2O and O2 to form OH and superoxide ions O2- can directly
oxidize various organic compounds into inorganic small molecules such as CO2 and H2O,
and electrons also have
strong reducing properties, which can reduce substances adsorbed on their surfaces. The
conduction band electrons and valence band holes in the excited state can recombine and
generate thermal energy or other forms of dissipation.

Technical features of photocatalysis：

1) Low temperature deep reaction

Photocatalytic oxidation can oxidize organic pollutants in the air at room temperature.

2) Green energy

Photocatalysis can use sunlight as energy to activate photocatalysts, drive redox reactions,
and photocatalysts are not consumed during the reaction. From an energy perspective, this
feature makes photocatalytic technology more advantageous.
3) Strong oxidizing properties
Numerous studies have shown that semiconductor photocatalysis has strong oxidizing properties
and can effectively decompose certain organic compounds that are difficult to oxidize by ozone.

4) Long lifespan

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.

In theory, the lifespan of photocatalysts is infinite.

5) Broad-spectrum nature

Photocatalysis has oxidation effects on various types of organic compounds, from

hydrocarbons to wall acids. It has been confirmed that pollutants in the nine major categories
114 published by the US Environmental Protection Agency can be degraded through
photocatalytic oxidation.

 Surface morphology of TiO2 film：

From the figure, it can be seen that the TiO2 membrane is a porous microcrystalline three-
dimensional membrane composed of many TiO2 small particles in a cross network structure.
The true specific surface area of the membrane is large, which is very beneficial for
light absorption。

 Characteristics of TiO2 photocatalyst carrier：

1）In this scheme, foam nickel is selected as the carrier of TiO2 photocatalyst, which has the
following characteristics:

2）1) Has good transparency;

3 ） 2) On the premise of not affecting photocatalytic activity, it has strong binding force with
TiO2 particles;
4）3) Large specific surface area;
5）4) Has strong adsorption capacity for degraded pollutants;
6）5) Good chemical inertness and photostability;
 Characteristic：

This product uses a specially designed high-energy and high ozone UV beam to irradiate
substances such as ammonia, trimethylamine, hydrogen sulfide, methylthiol, methyl sulfide,
dimethyl disulfide, carbon disulfide and styrene, sulfide
H2S, VOC, benzene series, esters, alcohols, non-methane total
hydrocarbons, etc, To polymerize free pollutant atoms with
ozone to form small molecules of harmless or low harmful
substances, such as CO2, H2O, etc. By using high-energy
UV beams to break down the
molecular bonds of bacteria in foul smelling gases, the nucleic acid (DNA) of bacteria is
destroyed, and then ozone is used for oxidation reaction to completely achieve the goal of
deodorization and killing bacteria.

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.
the molecular bonds of gas substances, cracking the molecular bonds of irritating odorous gas

5.1.1 Activated carbon adsorption module

The most representative adsorbent is activated carbon.

Activated carbon has become a commonly used
adsorbent for controlling VOCs pollution using adsorption
methods due to its high specific surface area strong
adsorption capacity, and low cost.
 Working principle：

Charcoal is a type of microcrystalline carbon material mainly made of carbon containing

materials, with a black appearance, well-developed internal pore structure, large specific surface
area, and strong adsorption capacity. There are a large number of invisible micropores in
activated carbon materials, and the micropores in 1g of activated carbon material can have a
surface area of up to 800-1500 square meters when unfolded.
The principle of using activated carbon adsorption equipment to treat organic waste gas is that at
a certain temperature and pressure, when activated carbon comes into contact with organic
waste gas, the organic waste gas is adsorbed into the fine pores of activated carbon. When gas
and solid phases begin to come into contact, the adsorption of organic compounds
such as benzene series, esters, aldehydes, etc. in organic waste gas is the main process
Among the numerous micropores in activated carbon, there are three types of pores: large,
medium, and small. Only the micropores are the main force of adsorption. Activated carbon has
a microcrystalline structure, with completely irregular microcrystalline arrangement. There
are micropores (radius less than 20 [angstroms]=10-10 meters), transition pores (radius
20-1000), and macropores (radius 1000-10000) in the crystals, Make it have a large inner surface,
with a specific surface area of 500-1700 ㎡/g. This determines that activated carbon has good
adsorption properties, which can adsorb metal ions, harmful gases, organic

pollutants, pigments, etc. in wastewater and exhaust gas.

Utilizing the adsorption characteristics of activated carbon micropores to adsorb organic waste
gas is the most effective industrial treatment method. The activated carbon adsorption bed
adopts a new type of activated carbon, which has a large specific surface area and
porosity, strong adsorption capacity, and good mechanical strength, chemical stability, and
thermal stability. Organic waste gas comes into contact with activated carbon through an
adsorption bed, and the organic pollutants in the waste gas are adsorbed on the surface of the
activated carbon, thereby separating from the airflow and achieving purification effect. The

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.
airflow discharged from the activated carbon adsorption bed has met the emission standards, and
the air can be directly discharged.
NO. Entry name Parameter indicators
1 Specification of honeycomb activated 100*100*100
2 carbon/mm
Adsorption temperature/℃ ＜50
3 Specific surface area/（㎡/g） ＞860
4 Pore density/（pore/cm2） 25
5 Resistance loss/（Pa） 800~1200

5.2 Characteristics and advantages

1) High efficiency:
It can efficiently remove major pollutants such as volatile organic compounds (VOCs),
benzene series, hydrogen sulfide, ammonia, thiols, esters, etc., with high treatment efficien
2) No need to add any substances:
It can simply set up corresponding exhaust pipes and exhaust power to decompose and purify
the gas through this equipment, without adding any substances to participate in chemical
reactions.

3) Strong adaptability:
It can adapt to the deodorization and purification treatment of different concentrations, gas
volumes, and gas substances, and can work continuously 24 hours a day, ensuring stable and
reliable operation.

4) Low operating cost:

This equipment has no mechanical action, no noise, and does not require specialized management
and daily maintenance. Regular inspections are only required. The equipment has low energy
consumption and low wind resistance, which can save a lot of exhaust power energy
consumption.

5) No special pre-treatment required:

Odorous gases do not require special pre-treatment, such as heating, humidification, etc. The
equipment can operate normally in working environments with temperatures between -30 ° C
and 95 ° C, and humidity between 40% and 98%.
6) The equipment has a reasonable structure, compact layout, small footprint, and light weight:

suitable for special conditions such as compact layout and narrow site.

7) High quality material manufacturing: high fire and corrosion resistance, stable performance,

and long service life.

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 上海炯承实业有限公司
Shanghai JC Industrial
Co.,LTD.
8) The exhaust gas treatment equipment adopts modular production, making it convenient and

fast to replace consumables, and easy to maintain and repair.

9) The exhaust gas treatment system is safe and reliable, operates stably, and has no potential

hazards.

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 上海炯承实业有限公司
Shanghai JC Industrial Co.,LTD.

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司

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