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meTre B AV Evo_3.docx 3/12/2015 Page:
42,51,53: Steps T66,T68,T86 have been modified. T67 deleted
(Ita-Eng-Deu-Jap-Esp-Fra) Strings ok
meTreB_243_Super3-Evo_5.docx 2/24/2016
sw : - Corrections highlighted
(Ita-Eng-Deu-Jap-Esp-Fra)
sw :
TREBAVEVO_CH_SFT_BOOT_02_01
(Ita-Eng-Deu-Jap-Esp-Fra)
sw : Highlighted corrections
TREBAVEVO_CH_SFT_BOOT_03_00
(Ita-Eng-Deu-Jap-Esp-Fra)
Evo_8.docx
sw :
TREBAVEVO_CH_SFT_BOOT_04_00
TREBAVEVO_SFT_BOOT_04_00
(Ita-Eng-Deu-Jap-Esp-Fra)
ABBREVIATION LEGEND
For the sake of simplicity, this manual uses the following abbreviations:
When you switch the machine on, the display indicates the software version.
E.g.:
Model 01
TRE B AV EVO
Model 02
243 EVO
Model 03
SUPER 3 EVO
In case of machine malfunction, your technician will always have to mention this
number (software version), as well as the machine serial number on data plate, in
order to take the best advantage of Technical Service.
AVAILABLE COMMANDS
TRE B AV EVO
243 EVO
SUPER 3 EVO – Non Pasto
Note
Display messages
After that the English and Italian displays are highlighted in the text in the following
format:
- ENGLISH - - ITALIAN -
10:33:21 Fri 10:33:21 Ven
POSITION OF PROBES AND TRE B AV EVO SOLENOID VALVES
TEV1
PTC IC572910101
TEC1
PTC
IC572910101
TE1 – TIN1 (REAR)
TE1
NTC
IC572910103
TIN1
NTC
IC572910103
TEV2
PTC
IC572910101
TEC2 (Right side)
TEC2
PTC
IC572910101
TGV
PTC
IC572910101
TE2 – TIN2 (rear)
TE2
NTC
IC572910103
TIN2
NTC
IC572910103
SOLENOID VALVES (RIGHT SIDE)
POSITION OF PROBES SUPER 3 EVO SP
LH side probes
TEV1
PTC IC572910101
TEC1
PTC IC572910101
TE1
NTC IC572910103
RH side probes
TEV2
PTC IC572910101
TGV
PTC IC572910101
TEC2
PTC IC572910101
TE2
NTC IC572910103
TIN2 and TIN2 probes
TIN2
NTC IC572910103
TIN1
NTC IC572910103
POSITION OF PROBES and SOLENOID VALVES 243 EVO
LH SIDE VIEW
TEV, TGV, TEC1 (PTC probes) ; TE1 (NTC probe)
TGV
PTC IC572910101
TEV
PTC IC572910101
TEC1
PTC IC572910101
TE1
NTC IC572910103
RH SIDE VIEW - TE2 (NTC probe) and TEC2 (PTC probe)
TE2
NTC
IC572910103
TEC2
NTC
IC572910101
FRONT VIEW
TIN1 and 2 = NTC (NTC IC572910103)
SOLENOID VALVES (LH SIDE)
DAYLIGHT SAVINGS TIME
Between 01:59 and 02:00 on 30 October the machine returns to Standard time.
When the time is 01:59 the machine will shift back 1 hour displaying 01:00.
Daylight savings time is enabled only if Ora Legale (Daylightsav Time) is set to
Yes.
FUNCTIONS
STOP
In this mode the machine is stopped and the corresponding LED (backlighting) is
turned on.
From Stop it is possible to access any machine function.
To change function, IT IS always NECESSARY to return first to STOP.
On the display:
10:33:21 Fri 10:33:21 Ven
If you leave the machine in Stop when mix is above the level, the message “Why in
STOP ??” will be displayed after 30" to alert the user to set the machine in
Production or Storage modes.
MIR 1-2-3
Immediately after the power return, by keeping pressed Stop for at least 5”
total and partial (daily) cone counter is reset.
The display shows:
Reset Cone Count Coni Azzerati
By pressing Stop for 20" and once you see the events reading indication
(**READ EVENTS**) wait for "Reset hrs Count" message.
The machine has a large memory for saving the events (log).
With the machine in Stop, press and hold for 3 seconds. The display shows:
To quit "Read events" press STOP or do not press any keys for 30 seconds”.
Logged events are alarms, function changes, power failures.
In Stop mode, a timer counts an interval if at least one level is not low.
If the timer runs for more than 24 hours the display will show:
If the machine is equipped with TEOREMA teleservice system, upon machine final
installation in the premises (or of the single MWG teleservice device
required as a kit) or whenever necessary, the “CHECK MWG” procedure has to be
carried out once:
In STOP function, cut power off, and power the machine on again.
The mix is cooled in the cylinder until it reaches the HOT consistency programmed in
step HOT (see programming table).
When the desired consistency is reached (Hot), the beater keeps on running for 3
more seconds (or for the time programmed in step Ritardo Agit. 1 - Delay
Beater1 ), and then it stops.
At this point, if necessary, the hopper switches to Storage mode if TEV (the higher of
the two) >Temp.Conservaz. - Storage Temp
When HOT has been reached, if no cone is dispensed, the beater is activated for
about 10 seconds every 10 minutes (Timer Ciclico - Cyclic Timer) in order to
check the ice cream's consistency: if it is lower than HOT (LH or RH depending on
the side) – Isteresi Hot 1 (Hot 1 Different.) the compressor will be activated as
well, together with the relative solenoid valve (EVFC), in order to restore the set ice
cream consistency.
All the above mentioned actions are carried out for both side 1 and side 2.
If HOT has already been reached and the machine is waiting for Production mode to
be activated, once a cone is dispensed the beater motor will be activated for about
15 seconds to check the consistency.
Even by pressing the Cleaning button the beater is manually forced to restart.
During production, when mix low level in the hopper is below minimum level, only
the number of cones set at step Ultimi Coni - Last Cones can be dispensed. The
display shows the message Mix Esaurita Sx - Mix OutLeftin the first line, and
the second line indicates the number of remaining cones. For example:
Mix Out Left Mix Esaurita Sx
Last cones 10 Ultimi coni 10
Display in case of mix below the minimum level on the left side
As soon as you access production, a menu through which you can set the type of
product you wish to set for each of the two sides, i.e., Crema (Dairy), Frutta (Fruit)
or Yogurt will be displayed. The display will show the following:
This window shows the type of product served from each of the two sides:
SoftIce (left) = side 1 produces soft ice cream
SoftIce (right) = side 2 produces soft ice cream
This is the first page of the menu.
By pressing and holding down the Production key again, the next cycle
combination is displayed as per the below table. To scroll through the different cycles
the Production key must always be released and pressed again.
Once the right combination has been selected, release the keys and the cycles will
start automatically.
The display shows:
The first line on top indicates whether ice cream is ready to be dispensed (Gelato
Pronto! - Ready !) or has not reached the required consistency (Non servire Sx
! - Do not Serve LH!).
If the display shows Non Servire Sx ! - Do not Serve LH ! it means that the ice
cream has not yet reached the HOT set in step Hot Sx (Hot Dx) and it is therefore
necessary to wait.
For more details, please read paragraph DO NOT SERVE.
* When step T56 - Display TEV1-TEV2 = No, the second line shows the temperature
in the hopper (during cooling TEV with the highest temperature is considered).
** When step T56 - Display TEV1-TEV2 = Yes, the second line shows the
temperatures of the two Hoppers, TEV1 and TEV2
* When step T56 - Display TEV1-TEV2 = No, the first line shows (on the top) the
temperature in the Hopper (during cooling TEV with the highest temperature is
considered)
** When step T56 - Display TEV1-TEV2 = Yes, the first line shows (on the top) the
temperature of the two Hoppers
= on when hopper is cooled
This window shows the Cones of the day (starting from 0:00 to 23.59):
12345= number of cones.
Daily cones are reset:
- after midnight
- in case of blackout
- resetting them by pressing Stop when turning on (see paragraph STOP)
To reset them turn off and then turn on the machine. Once the machine has
been turned back on (about 1”) press and hold Stop for 5”. The display
shows Reset cones.
In this window, the display shows the various sensors (without displaying °C or °F):
TEC = Cylinder Thermostat (1 = side 1, 2 = side 2)
TE = Evaporator Thermostat (1 = side 1, 2 = side 2)
TEV+016 TGV-022 T56=no TEV+016 TGV-022 TEV TGV
*
* If step T56 - Display TEV1-TEV2 = No, the display shows, on the first line, TEV
probes (during cooling TEV with the highest temperature is considered) and TGV.
TEV = hopper thermostat (TEV with highest temperature)
TGV = hopper ice thermostat
**If step T56 - Display TEV1-TEV2 = Yes, the first line of the display shows TEV1
and TEV2 probes.
But the second line shows the TGV probe.
TEV1 = left hopper thermostat
TEV2 = right hopper thermostat
TGV = hopper ice thermostat
Note:
When Fruit Production is selected in one of the two sides or both, the machine runs
the production cycle described below.
HOT (HOT Sx Frutta or HOT Dx Frutta – HOT Left Fruit or HOT Right Fruit) to
reach is set in steps U18 and U19 of user programming, in particular they refer to
HOT values to reach in Cylinders 1 and 2 respectively.
Moreover, in technician programming, ON time (EVFC Frutta ON - EVFC Fruit T
ON) and OFF time (EVFC Frutta OFF - EVFC Fruit T OFF) are set to manage
opening and closing times of EVFC1 and/or EVFC2 (according to the side on which
fruit is set) during fruit (WaterIce) production.
After having reached HOT, if no cone is dispensed, the beater starts every 3 minutes
(T48 Timer Cic. Frutt - Cyclic Timer Fr.) for about 10 seconds, to check the ice
cream consistency: if it is less than HOT Sx Frutta – Isteresi Hot 1 (Hot Left
Fruit – HOT 1 Different.), or for side 2 HOT Dx Frutta – Isteresi Hot 2 (Hot
Right Fruit – HOT 2 Different.), the compressor starts together with the active
fruit side of the solenoid valve (EVFC) to bring the ice cream back to the
programmed consistency.
YOGURT PRODUCTION
When Yogurt Production is selected in one of the two sides or both, HOT (HOT Sx
Yogurt / HOT Dx Yogurt) to reach is set in steps U20 and U21 of user
programming, in particular they refer to HOT values to reach in Cylinders 1 and 2
respectively.
When HOT has been reached, if no cone is dispensed, the beater starts every 10
minutes (T11 Timer Ciclico - Cyclic Timer) for about 10 seconds, (as in SoftIce
production) to check product consistency: if this is lower than HOT Sx Yogurt –
Isteresi Hot 1 (Hot Left Yogurt - Hot 1 Different.), or Dx- Right for side 2, the
compressor will start together with the active yogurt side solenoid valve (EVFC) to
bring the product back to the programmed consistency.
DO NOT SERVE
When production is selected, the display shows Non servire ! - Do not Serve
!It means that the ice cream is reaching the perfect consistency. Do not serve until
the message disappears.
For example in the left side:
If only one of the two sides reaches the set, the following is displayed: Wait and
Ready.
Once the Hot is reached (the first time you access Production, while the following
times Hob is valid) machine will have the standard operation.
This message will be displayed:
In particular:
If the consistency drops below the value set under step Blocco Hot (1 o 2) -Hot
Block (1 or 2) the message Non Servire ! – Do not serve !appears on the
display. This means that the ice cream is not ready for dispensing.
The display shows Gelato Pronto ! - Ready !ONLY after having reached the Hot
Block on BOTH sides.
If a cone is dispensed while the message Non servire !- Do not serve !is
displayed (MIR busy), all the outputs are disabled (MA, MC, EVFC, MP OFF), an
intermittent beep is emitted and the display flashes.
If the hopper must be stored, MC + EVFV remain activated.
As soon as the photocell is free, Production restarts, with MA and MC + EVFC being
reactivated as well.
When the consistency drops below Hot Block - 5 hysteresis points, the message
Non Servire ! is displayed- Do not serve !appears on the display.
NO MIX
If the mix in the hopper falls below minimum level, the first line on the display
shows the relevant fixed message. The messages displayedare the following:
Aggiungere Mix Sx - Add Mix Left if the mix in the LH hopper is below medium
level;
Aggiungere Mix Dx - Add Mix Right if the mix in the RH hopper is below medium
level;
Mix Esaurita Sx - Mix Out Left if the mix in the LH hopper is below minimum
level;
Mix Esaurita Dx - Mix Out Right if the mix in the RH hopper is below minimum
level;
Agg.Mix No Mix - Add Mix Mix Out if the mix is below medium level in the LH
hopper and minimum level in the RH hopper;
No Mix Agg.Mix – Mix Out Add Mix if the mix is below minimum level in the LH
hopper and medium level in the RH hopper;
Aggiungere Mix – Add Mix if the mix is below medium level in both hoppers;
Mix Esaurita - Mix Out if the mix is below minimum level in both hoppers.
In all these cases the hopper low level led on the keyboard lights up and the
buzzer beeps continuously.
The second line indicates the number of cones that can be dispensed (Ultimi Coni
- Last Cones)before the machine goes automatically into Storage mode.
The number of cones that can be still dispensed is set in programming.
Display in case of mix below the minimum level on the left side
Note:
With any message of mix below level displayed, it is not possible to access the next
Production pages.
ICE IN THE CYLINDER
TIMEOUT PRD
If during Production the consistency does not reach the required setting within the
amount of time set at Timeout Prd, the cycle is forced to end as if HOT was
reached and an alarm is stored in the event log (no message on the display).
If Hot Block is not reached within 15’ from the start of freezing then the machine
goes to Stop and shows the Timeout Prd. alarm on the display
Prd timeout recharges every time a cone is dispensed (enabling any MIR)
In Production, with mix above medium levels, MMV activates whenever hopper
cooling is enabled.
MMV stays active also under hopper defrost conditions, both if defrost is performed
through hot gas (if EVRV is present) and if waiting for TGV reset by disabling hopper
(unless in the meanwhile TEV has reached the Set by inertia).
Once hopper cooling (or defrost or cooling Set reached by inertia) procedure is
completed, MMV is turned off with a delay equal to T27 - Delay Hop.Mixer.
In addition, regardless of mix level inside hopper, it will be periodically activated
even if hopper cooling is not enabled but step U22 – Hopper Extra Beat. is set to
YES, according to the ON/OFF times set in steps T44 – Cyclic MMV ON s and T45
– Cyclic MMV off m, respectively.
DEFROST
Defrost for machines without EVRC (243 Evo, Super 3 not SP, Aes 403 not SP):
When TGV reaches a value lower than/equal to –15° (step T25 Antighiac.Vasca –
Hopper Defrost) hopper cooling is suspended until TGV increases by the value
programmed in step T26 Ist.Antig.Vasca – Hop. Hys Defrost. In the meanwhile, if
necessary, the machine starts cooling cylinders, otherwise compressor is switched
off as well.
When TGV reaches a value lower than/equal to –15° (step T25 Antighiac. Vasca –
Hopper Defrost) defrost is performed with hot gas: EVRV is activated (and EVFV
stays ON) and the display shows the arrow up. When TGV increases by the value
programmed in step T26 Ist.Antig.Vasca – Hop. Hys Defrost, EVRV is disabled.
Defrost for machines with EVRC with Step T52 “Stat.Defr.TEV” greater than 0
Note:
In case of low level, the defrost is always performed without hot gas and with the
static defrost sets (refer to steps T64 and T65).
If the winter spigot door is installed (the machine has the two side MIR free and the
central one engaged) it is automatically recognized and the central MIR is disabled.
The door is recognized also after a blackout.
If after this condition the triple spigot door is installed again, the machine
automatically recognizes it (checking if the central MIR is disengaged) and
reactivates the central MIR.
DRY FILLING (DF)
(for Dry Filling versions, only)
Dry Filling (DF) can be carried out only in Production mode. The procedure can be
started only if mixture is below at least one medium level.
Once started, Dry Filling procedure can be interrupted at any time (see paragraph
Dry Filling Pause)
Button
5. If the mix on the LH side is at least below the medium level, the display will
show the quantity of water (that can be modified) on the second line, and the
RH arrow will flash.
If you reach this phase after having filled the LH side, the display will show the
quantity of just delivered water on the first line, on the left. The LH arrow is
steady on:
If, on the contrary, LH side has not been filled yet (mix above the level
sensors or bypassed filling), the display will show on the second line:
The last quantity of water set is indicated. If mix is also below the minimum
level, the displayed quantity of water is doubled.
Note: If LH side has been previously filled, and if you press DF for 2”, you
can bypass the RH side filling and shift directly to the first mixing phase (Step
8). You cannot bypass RH side filling if the access to Production mode (from
Stop) was carried out with the mix under the low level on the RH side.
6. Confirmation of the quantity of water on the RH side with the Production
Button
If step T21 "DF Out Off" is set to NO (and if production mode was accessed
before DF start with mix above both minimum levels), Production will be
restored during this phase
10. At the end of T74 the fast beating in the hopper is stopped and the DF is
considered as completed.
Production continues normally
Production is never enabled and at the end of the DF procedure the machine
will automatically Stop
During the second mixing phase (Step 9) Production will not be enabled and
the display will show
When the T74 total timer times out, beating will be disabled and the machine
will Stop.
DRY FILLING PAUSE
Starting from Dry Filling Step 4 (or Step 7 if LH side is not filled), you can lock all
outputs by pressing STOP and accessing a Pause phase.
In this case, the buzzer is activated and the display reads:
If you press STOP the machine will enter Stop mode and will abort the procedure in
progress (contrary to the currently-manufactured machines, hopper mixer will be
stopped as well). Upon next DF, liters and timer will resume from settings.
By pressing START the machine will resume exactly from where it stopped (liters
counting and timer will start again from where they stopped).
In particular:
By pressing Stop during Step 8, the machine is set to Pause. If the Stop is
confirmed all outlets are disabled, but the fast beating timer in the hopper is
stored and interrupted. Fast beating will start again when the machine will
switch to any operating mode (Production, Cleaning, Storage or
Pasteurization) until timer times out (T74).
This process cannot be started if the mix in the hopper is below medium
levels (they must both be covered).
Step T19 - "Pasteurizing" must be set to Yes.
Pasteurization is automatically executed every day at the time programmed
in step U09 Ora Avv. Pas-Con - Start Past-Stor).
Normally the machine is in Production, when the hour for Pasteurization arrives the
machine switches automatically from Production to Pasteurization to perform the
procedure.
If, however, step Ora Avv. Pas-Con - Start Past-Stor is set to “no” automatic
Pasteurization is disabled and can only be performed manually.
Warning: after Pasteurization has been running for 5 seconds the procedure must
run completely.
If Pasteurization is not completed successfully, the machine will NOT be able to enter
Production mode until a Pasteurization cycle has been completed.
To force Pasteurization even if the mix level is less than half full, press Storage
and hold it for 30 seconds.
This forces the machine to “skip” the hopper mix level check.
Then press the Pasteurization key for 5 seconds.
The mix, both in the hopper and in the cylinders, is heated to 65°C (can be
programmed) kept at this temperature for 30 minutes (fixed), and then cooled up to
the storage temperature.
When the procedure is finished the display shows “-Fine Pastoriz.- Pasto End”
along with the day and hour of completion, confirming that pasteurization has been
carried out successfully.
Beater cyclically turns (clockwise in order not to activate the pump) inside cylinder
during Heating, pause, Cooling (from +65°C to +20°C in the cylinder) and from the
moment cylinder reaches storage temperature. Beating is continuous during cooling,
from +20°C to cylinder storage temperature.
Normally the cylinder beater turns for 15 seconds and then stops for 30 seconds.
Even if the hopper reaches Storage temperature before the cylinder and TEC >
20°C, the cylinder beater is forced to turn continuously.
It is not possible to switch to ice cream Production until the end of Pasteurization
cycle (until the display shows “-Fine Pastoriz.-”).
Pastorizzazione
55°65°85°
°C
MA+MC+EVFC 15” ON
MC+EVFV 45” ON
2°
MA+MC+EVFC 15” ON
MA+MC+EVRC 15” ON MC+EVFV 45” ON
MC+EVRV 40” ON
30’
Pasteurization Graph
Cycle Description
When TEC reaches 20°C MA remains ON even when hopper is being cooled:
MA+MC+EVFC 15 seconds ON and MC+EVFV 45 seconds ON.
HEATING
- Heating - -Riscaldamento-
Do Not Serve ! Non Servire !
* When step T56 - Display TEV1-TEV2 = No, the first line shows (on the top) the
temperature in the Hopper (during heating TEV with the lowest temperature is
considered)
**When step T56 - Display TEV1-TEV2 = Yes, the first line shows (on the top) the
temperature of the two Hoppers
= on when hopper is heated
The second line shows the Hopper defrost temperature (TGV).
TC1 +066 TC2 +068 TC1 +066 TC2 +068
TE1 +078 TE2 +081 TE1 +078 TE2 +081
During Heating cycle, the compressor alternately heats the cylinders and the hopper.
Normally, the default heating times are 15 seconds for the cylinders and 30 seconds
for the hopper.
ACTIVE OUTLETS
At the start, the beater is activated counterclockwise for 30” (this way also MP
activates for 30” fixed) while MMV operates for the entire cycle.
During Cylinder Heating, the following are activated: MA, MC, EVRC for 15 seconds
(see following table).
During Cylinder Heating,the following are activated: MA, MC, EVRC for 15 seconds
(see following table).
During Hopper Heating the following are activated: MC, EVRV for 30 seconds (see
following table).
EVRC, MP and MA refer both to side 1 and side 2.
If the hopper reaches the Pasteurization temperature before cylinders, the beating in
cylinders gets continuous.
In Pasteurization Heating mode, if the TGV temperature becomes > than the TEV
value programmed in step Delta TGV-TEV, Al.Scambio Term. –
Al.Heat.Exchangewill be displayed and the machine will stay in Pasteurization
mode, but hopper heating will be inhibited.
If necessary, cylinders are heated.
Alarm is reset and hopper heating is activated again as soon as the difference
between TGV and TEV decreases by 5° (fixed) compared to the limit value.
Check the driving belt or verify that the rotor is properly positioned.
TGV CHECK
During Pasteurization heating, if at least one of TEV1 or TEV2 is greater than 55°C
and the difference between TEV1 and TEV2 is greater than 6°C, the heating is
partialized, activating MC+EVRV for 2 minutes ON and 2 minutes OFF.
PAUSE
To skip the 30 minute pause after reaching 65°C + hysteresis temperature, press
Storage for 2 seconds, so that you can switch to Cooling cycle without the 30
minutes pause.
* When step T56 - Display TEV1-TEV2 = No, the first line shows (on the top) the
temperature in the Hopper (TEV is considered the lowest temperature)
** When step T56 - Display TEV1-TEV2 = Yes, the first line shows (on the top) the
temperature of the two Hoppers
= on when hopper is heated
The second line shows the Hopper defrost temperature (TGV).
Pause Time 30:00 Tempo Paus.30:00
ACTIVE OUTLETS
If only the hopper requires heating during the Pasteurization pause, MC and EVRV
will be activated.
If cylinders and hopper need to be heated at the same time during the Pasteurization
pause, the heating will be performed cyclically: 15 seconds MA, MC, and EVRC
followed by 30 seconds MC and EVRV (the ON-OFF durations of the preceding table
are still valid with reference to TEC and TEV).
Note:
At the end of the pause, before starting cooling, MV is activated on its own for one
minute (fixed).
COOLING
- Cooling - -Raffreddamento-
Do Not Serve ! Non Servire !
* When step T56 - Display TEV1-TEV2 = No, the first line shows (on the top) the
temperature in the Hopper (in cooling, it is considered the TEV with highest
temperature)
** When step T56 - Display TEV1-TEV2 = Yes, the first line shows (on the top) the
temperature of the two Hoppers
= on when hopper is cooled
The second line shows the Hopper defrost temperature (TGV).
MMV runs throughout the full cycle until TEV1 and TEV2 reach Storage temperature.
During Cylinder Cooling, MA, MC, EVFC, and MV run for 15 seconds (see table). After
reaching +20°C, and until TECs reach the storage Set, MA is continuously activated,
hence the beater continues running even during hopper cooling.
During Hopper Cooling the following are activated: MC, EVFV, MV for 30 seconds
(see following table).
When Hopper and Cylinders reach the Storage Set, if TGV is lower than 0°C, EVRV is
activated until TGV reaches 5°C or for 15"maximum.
Soon afterwards a 10" shot of hot gas is given to both cylinders (if TGV was already
positive and EVRV was thus off, the shot of hot gas given to the cylinders lasts 20
seconds).
Once finished, the machine switches to Storage mode and displays - Fine
Pastoriz. – (- Pasto End -) along with the relative day and time.
Once the Storage temperature has been reached, if the hopper requires cooling MMV
is activated for the duration of the cooling (in parallel with EVFV).
During the Cylinder Cooling (side 1 and 2) the following are activated: MA, MC,
EVFC, MV.
During the Hopper Cooling the following are activated: MC, EVFV, MV.
DEFROST
Defrost with Step T52 “Stat.Defr.TEV” = 0
When the TGV temperature reaches a value lower than/equal to -15° (step T25
Antighiac.Vasca – Hopper Defrost) defrost is performed with hot gas: EVRV is
activated (and EVFV stays ON) and the display shows the arrow up. When TGV
increases by the value programmed in step T26 Ist.Antig.Vasca – Hop. Hys
Defrost, EVRV is disabled.
After having reached the Storage Set on a cylinder, and before hoppers reach the
Set, if the TEC of that cylinder increases by 2° above the Set, the relevant EVRC is
turned ON for 10" before EVFC is restarted.
During this shot of hot gas, the beater stays in the same status: off if it was off;
while if the other cylinder had not yet reached the set (but TEC<20°) beater was
already on and continues running.
Once the shot of hot gas is over, beater will be restarted and the EVFC will be
activated for 15", like in the standard cycle.
STORAGE
By selecting this function the product in both cylinders and hopper is cooled at the
temperature of 4°C set in step Temp.Conservaz. – Storage Temp.).
As far as the hopper is concerned, Storage is controlled by TEV1 and TEV2 while
TEC1 and TEC2 control the cylinders.
Every time the machine is set to Storage mode, the temperature values of TEC
probes (cylinder temperature) and of TEV probes are read.
If cooling is required in cylinders and hopper at the same time, priority is given to
the hopper.
In this case Storage is handled cyclically.
To maintain the Storage temperature in the hopper EVFV+MC run for 30 seconds
(MA OFF).
For the cylinder, MA + MC + EVFC (side 1 and 2) are enabled for 15”.
Once Storage mode is activated the display shows:
* When step T56 - Display TEV1-TEV2 = No, the first line shows (on the top) the
temperature in the Hopper (TEV is considered the highest temperature)
**When step T56 - Display TEV1-TEV2 = Yes, the first line shows (on the top) the
temperature of the two Hoppers
= on when hopper is cooled
The second line shows the Hopper defrost temperature (TGV).
Press Storage to go to the screen below:
TC1+066 TC2+068 TC1+066 TC2+068
TE1+078 TE2+081 TE1+078 TE2+081
ACTIVE OUTLETS
MMV runs throughout the full cycle until TEV1 and TEV2 reach Storage temperature.
During Cylinder Cooling, the following are activated: MA, MC, EVFC, MV for 15
seconds.
During the Hopper Cooling the following are activated: MC, EVFV, MV for 30”.
For machines with pumps driven parallel to the beater (T62=2), MA is also activated
when entering the function to activate MP.
In Storage, with mix above medium level, MMV activates whenever hopper cooling is
enabled.
MMV stays active also under hopper defrost conditions, both if defrost is performed
through hot gas (if EVRV is present) and if waiting for TGV reset by disabling hopper
(unless in the meanwhile TEV has reached the Set by inertia).
Once hopper cooling (or defrost or cooling Set reached by inertia) procedure is
completed, MMV is turned off with a delay equal to T27 - Delay Hop.Mixer.
In addition, regardless of mix level inside hopper, it will be periodically activated
even if hopper cooling is not enabled but step U22 – HopperExtra Beat. is set to
YES, according to the on/off times set in steps T44 –Cyclic MMV ON s and T45 –
Cyclic MMV off m, respectively.
DEFROST
Defrost for machines without EVRC (243 Evo, Super 3 not SP, Aes 403 not SP):
When TGV reaches a value lower than/equal to –15° (step T25 Antighiac.Vasca –
Hopper Defrost) hopper cooling is suspended until TGV increases by the value
programmed in step T26 Ist.Antig.Vasca – Hop. Hys Defrost. In the meanwhile, if
necessary, the machine starts cooling cylinders, otherwise compressor is switched
off as well.
Defrost for machines with EVRC with Step T52 “Stat.Defr.TEV” greater than 0
With step T52 set, the Check for defrost alternation is enabled:
When at least one of the two TEVs is lower than or equal to 15° (step T52 TEV
Stat.Defrost) and TGV drops below -15° (step T25 Hopper Defrost), the value of
the lower TEV (i.e. TEV2) is saved and the machine performs the standard defrost
with hot gas (see description above).
The following defrost (the 2nd one) will be also performed with hot gas.
If before performing the 3rd defrost, TEV (TEV2 in the example) has not decreased
by at least 1 degree compared to the value stored at the beginning, the machine will
perform the two following defrosts without hot gas: same checks on TGV, but with
hopper cooling and heating OFF (hence the MC is turned off as well, unless cylinder
cooling is requested).
After these two defrosts (3rd and 4th) the cycle restarts from the beginning: the
machine will store again the lower TEV and will perform the two following operations
with the hot gas, then repeat the check between stored TEV and current TEV, and so
on.
If the check always fails, the defrosts will follow one another always with the same
sequence: 2 with hot gas, 2 with MC OFF, 2 with hot gas, 2 with MC OFF, etc.
If, on the contrary, TEVs decrease regularly, all the defrosts will be performed with
hot gas.
Note: In case of low level, the defrost is always performed without hot gas and with
the static defrost sets (refer to steps T64 and T65).
CLEANING
If Cleaning button is pressed, beater is activated and the display will read:
MA with MP are activated for 30 seconds. Then the machine automatically returns to
Stop mode so as to prevent excessive cylinder wear.
In both cases, the first line (top) shows the temperature values measured by the
probes of the two cylinders: TEC1 and TEC2
The first line (top) of this window shows the following: TEC1 and TEC2.
MA stays active and EVRC is activated until TEC reaches the Set TEC Cleaning value.
Once Set TEC Cleaning value is reached in both cylinders, the machine will go back
to Stop.
If after 20 (fixed) minutes in the Thermal Cleaning function, cylinders have not
reached the programmed set temperature yet, the machine will shift to Stop mode.
MA AND MP COUNTER
By pressing the Increase button / from Cleaning you can access the MA
hour counter display.
The days left to the next wash are displayed in the first page, in Production.
In particular, with step T56 – Display TEV1-TEV2 = No, the days to the next wash
are always displayed on the second line together with the TEV:
With step T56 – Display TEV1-TEV2 = Yes, the display normally shows the two TEV
values on the second line and the days left to the next wash are displayed for 5”
only during dispensing:
The day scheduled for machine cleaning, if the ice cream Production is already set
and the product is dispensed, everything works as if the machine is actually in
Production mode, then MP, MA and MC start until they restore product consistency.
The display shows:
Ready ! Gelato Pronto!
Wash today! Lavare oggi!
While the ice cream Production function is inhibited and the machine does not accept
this function if you switch to other functions such as Stop, Storage or Cleaning.
The display shows:
To reset the machine to the scheduled number of days (Giorni Lavaggio - Wash
Days) the machine must first be washed or the spigot must be removed and
reinstalled (or disconnect and reconnect the IMS).
Note
The Wash Day decreases from 23:53 to 23:56.
DISPLAY CLEANING
Disable Keyboard
By pressing the Cleaning key from any function mode for 3 seconds all keys
are disabled and the Cleaning led flashes.
This allows cleaning the capacitive keyboard without triggering accidental function
changes.
The machine does not quit the current function.
WATER DELIVERY
(for Dry Filling versions, only)
If Water delivery button is pressed from Stop mode for 3 seconds, shower will
be activated.
The display will show a 60" decreasing timer. When time elapses water delivery
stops.
Water delivery can be stopped also by pressing Stop or by pressing again the water
Delivery button for 3".
ALARMS
The machine signals possible alarms by showing them on the display and flashing
the message.
If an alarm was triggered and then reset, the alarm remains visible on the display in
a steady way (not flashing).
The machine can be used in ice cream Production even if there is an alarm, except in
the case of critical alarms. In this case, the machine does not allow ice cream
production; press Stop and do not use the machine until it is repaired.
Below is a list of possible alarms:
ALARM DESCRIPTION
Aggiungere Mix Sx- The display indicates Add Mix when the mix is below the
Dx medium level. The LED turns steady on.
Add Mix Left - Right
All. Sonda Cil.1 Cylinder 1 probe fault.
Al. Cylind.Probe 1 This is a critical alarm: consequently, the machine sets to
(TEC1) Stop during Storage. During Production it does not quit the
function, because in this case consistency is controlled.
Al. Scambio Term. In Pasteurization Heating mode, if TGV exceeds TEV (in
Al.Heat.Exchange case of machines with two TEVs, the lowest is considered)
(DELTA TGV-TEV)
by the value programmed in step DELTA TGV-TEV, “Al.
Heat Exchange“ will be displayed flashing. The machine
stays in Pasteurization mode, but hopper heating is
inhibited.
If necessary, cylinders are heated.
Alarm is reset and hopper heating is activated again as soon
as the difference between TGV and TEV decreases by 5°
(fixed) compared to the limit value.
Check the driving belt or verify that the rotor is properly
positioned.
Warning: this alarm is not active if one of the two TEV or
TGV probes is inhibited.
Autosetup Manual When autosetup is carried out at start up via the Storage
Autosetup Manual button, the display shows Autosetup Manual for 5".
Coni esauriti Sx When the low level has been reached the machine can
Coni esauriti Dx dispense the number of cones set at the Last Cones step
No More Cones LH in Production mode.
No More Cones RH After which the machine automatically sets to Storage
displaying the no more Cones message on the relevant
side (also saved in the events log).
The alarm resets by pressing the Storage key.
Mix Esaurita Sx–Dx The display indicates Mix Out when the mix is below the
Mix Out Left - Right low level sensor. The mix LED turns steady on.
When the mix is below the low level and upon Production a
number of cones same as/or higher than the value set in
step Last Cones are dispensed, not only will Mix Out be
displayed, but the machine will also set to Storage.
Pastorizzare ! When the machine is set to Stop with mix low level covered
Pasto needed ! for more than 60’, TEV temperature is checked. If it is
equal to or higher than 15°C a Pasteurization cycle is
required. In this situation, when Production is pressed the
machine will automatically start Pasteurization unless the
spigot has been opened and closed.
In this case, the test TEV ≥ 15° C is inhibited for 60
minutes and Production is accepted.
In all cases, if TEV<15° C then all functions are allowed,
without time limits.
Perche’in STOP?? If the machine is left in the Stop mode with mix above the
Why in STOP ?? minimum level, after 30 seconds the flashing message
“Why in STOP?” will be displayed and an intermittent beep
will be emitted.
This alerts the user to select either Production or Storage.
The above mentioned message will be deleted by entering
in Production, having low mix level, or pressing Storage
key.
To have the message back on the display, enter again in
Production or Storage.
Note:
The alarms "Overload Beater" “Al. Cylind.Probe” “Al.Evapor.Probe” “Ice Cyl.”
“Timeout Prd.” “No more Cones” concern each individual side and are disabled if the
relevant side is not active.
POWER ON
In case of a power loss, if the machine was in Cleaning mode, when power returns
the machine shifts to Stop.
If the machine was in Pasteurization heating phase or pause, when power returns
the machine will continue with the function it was performing when power went off
(with Mancata Tensione - Power On on the display).
If the machine was in Pasteurization Cooling phase, when the power returns the
machine will check the TEV temperature and the duration of the blackout. If the
length of time is greater than the duration indicated in the table, the machine will
completely repeat the Pasteurization cycle, memorizing the alarm “Mancata
Tensione” or “Power On” in the ”event list”.
Otherwise, if the time is less than that indicated in the table below, the machine will
return to the function that was in progress at the time of blackout.
If the machine was in Production or Storage mode, when power comes back on, the
machine checks the TEV temperature (considering the higher between TEV1 and
TEV2) and if it is below a level set by the manufacturer then the machine sets to the
same function as before, showing the “Power On” alarm on the display. If TEV is
greater than this value and the time exceeds the values in the table above, the
Pasteurization cycle will be repeated.
AUTO-SETUP
Autosetup procedure sets all programmable values to the ones indicated in the
column of the relevant model in programming table.
To do that turn off and then turn on again the machine.
Press and hold until the display shows the sw version and then:
AUTO-SETUP
- 243 EVO:
Select Model
243 EVO
If the suggested model does not correspond to 243 EVO, press the Increase or
Decrease buttons to edit it. Once button is pressed, the selection will automatically
shift to 243 and it will no longer be possible to edit it.
Wait without pressing any key. The display will show the following in sequence:
TREBAVEVO
CH_SFT_BOOT02_00
Model 02
243 EVO
followed by a beep.
Select Model
TRE B AV EVO
Select Model
SUPER 3 EVO
Select Model
AES 403 EVO
Select Model
AES 403 EVO JPN
Wait without pressing any key. The display will show the following in sequence:
TREBAVEVO
CH_SFT_BOOT02_00
Model 03
SUPER 3 EVO
followed by a beep.
This way the machine will be set to the values indicated in the corresponding column
(see programming table).
EVENTS LIST
The machine has a large memory. This can be used to save most of the events
(selected function, alarms, etc.).
To read the events in the memory, the machine must be in Stop mode. Then press
The monitor will show the last event with date and time.
E.g.:
The first line shows date and time and the second one indicates the event.
Then scroll through the events using Increase / (next event) and
- press and hold the Cleaning key until the message "Reset Events" appears
PROGRAMMING FOR THE USER
At this point, the display will show the first User programming step.
Hours Ora
Step U01 Step U01
10 10
The first line shows the description and the second the number of the step (U=User)
and the value.
U14 Left Side Prod. Prod. Left Side SoftIce Yogurt SoftIce
U15 Right Side Product Prod. Right Side SoftIce Yogurt SoftIce
U02 Minutes
Minutes setting.
U05 Month
Month setting.
U06 Year
Year setting.
U07 Language
Language setup (Ita, Eng, Deu, Jap, Esp, Fra, Chi).
TREBAVEVO 02.00
******PROG******
The first line shows the description and the second the number of the step
(T=Technician) and the value.
Step Display ITA Display ENG U.M. Min Max Model 1 Model 2 Model 3 Mod 4 Mod 5
Tre B 243 Super 3 403 EVO 403 EVO
EVO EVO EVO JP
T03 Isteresi Hot 1 Hot 1 Different. N 000 020 005 005 005 005 005
T04 Isteresi Hot 2 Hot 2 Different. N 000 020 005 005 005 005 005
T05 Gas Caldo 1 Hot Gas 1 sec/10 000 020 002 000 003 002 002
T06 Gas Caldo 2 Hot Gas 2 sec/10 000 020 002 000 003 002 002
T07 Ritardo Agit.1 Delay Beater 1 sec 001 020 005 005 005 005 005
T08 Ritardo Agit.2 Delay Beater 2 sec 001 020 005 005 005 005 005
T09 Blocco Hot 1 Hot Block 1 N 000 120 030 030 030 030 050
T10 Blocco Hot 2 Hot Block 2 N 000 120 030 030 030 030 050
T11 Timer Ciclico Cyclic Timer min 001 015 010 010 010 010 010
T12 Trimmer Hot Trimmer HOT N 010 255 105 125 120 105 060
T13 Delta Trimmer Hot Delta Trimmer HOT N 000 150 020 010 040 040 000
T14 Ritardo Monofase Single Phase Del msec 000 500 000 000 000 000 000
T15 Ghiaccio Cilind. Ice Cylinder °C -033 010 -028 -028 -030 -030 -030
T16 Timeout Prd Timeout Prd min 001 059 010 010 010 010 010
T17 Ultimi Coni Last Cones N 001 099 010 010 005 005 005
T18 Temperatura MMVI Reverse MMV Temp °C -010 070 010 010 010 010 010
T19 Pastorizzante Pasteur. Version N No Yes No No No Yes Yes
T21 DF Out Off DF Out Off Y/N No Yes Yes Yes Yes Yes Yes
T23 Temp. Conservaz. Storage Temp °C 001 006 004 004 004 004 004
T24 Extra Rit. MA-MC ExtraDelay MA-MC sec 000 005 000 000 000 000 000
T25 Antighiac. Vasca Hopper Defrost °C -030 000 -015 -006 -015 -015 -015
T26 Ist.Antig.Vasca Hop. Defrost Hys °C 002 030 006 002 004 006 006
T27 Rit. Mixer Vasca Delay Hop. Mixer min 001 099 001 001 001 001 001
T28 Pasto Vasca Pasto Hopper °C 055 075 065 065 065 068 068
T29 Pasto Cilindro Pasto Cylinder °C 055 075 065 065 065 068 068
T30 Delta TGV-TEV Delta TGV-TEV °C 010 099 045 045 045 045 045
T31 HOT MC HOT MC N 000 127 120 120 120 120 120
T32 N. HOT MC N. HOT MC N 000 099 010 010 010 010 010
Step DESCRIPTION
T03 Hot 1Different. (side 1)
A lower value makes HOT more sensitive during extraction.
With the machine in Production mode and MIR 1 or 3 activated, after the
compressor stops because HOT is reached, the compressor restarts when
the consistency level on the monitor is lower than HOT minus the value set
in this step.
Note: the value shown in the programming table is purely indicative. This
parameter is set differently for each machine and is normally shown on an
adhesive label affixed to the electrical box.
T13 Delta Trim. HOT
With the machine in reserve (mix below minimum level), if the cones finish
on one side, the trimmer (T12) is increased by the number of points set in
step T13. When the mix is above the minimum level again, the trimmer
sets back to the value set in T12.
If T12+T13 total value is out of scale, the trimmer is set to the maximum
allowed value (255).
If, on the contrary, step is set to No, as soon as cones are over on one of
the two sides the machine inhibits production and maintains both cylinders
by checking TEC.
With both levels low, when one side finishes the cones, the display shows
"No more Cones Right" or "No more Cones Left" instead of indicating the
number of cones left on the other side.
If this step is set to NO, during DF, production will resume at the end of
water delivery phase. If set to YES, production will resume at the end of the
first fast beating phase in hopper (T73 “DF Block Time”).
Note: If Production started with mix below low level and then DF was
activated, production will nevertheless continue to be disabled and when
beating time elapses (T74 “DF MMVI Time”), machine will stop.
T23 Storage Temp.
Storage temperature for the cylinder and hopper.
It is checked during Storage and Production.
PLEASE NOTE:
The Offset calibration is not allowed if the temperature detected by the
probe is higher than 20°C. In this case the step is disabled and the
temperature to be modified is not displayed.
Before installing a new probe it is important to cover it with conducting
paste before threading it into its housing.
T34 Offset TEC1
TEC1 cylinder temperature calibration. See Offset TEV.
T40 Fahrenheit
Temperature display in °C (No) or in °F (Yes).
Based on this parameter the display will show the symbol °C or °F.
T51 Shower
For AES 403 EVO only.
If set to "Yes", it enables shower management, which can be activated
from Stop and Cleaning modes by pressing the level key.
Note:
Regardless of reverse conditions (steps T18 and T55), in Production and
Storage modes, hopper beating is inhibited if mix is below medium level
(activated periodically, see T44 and T45). On the contrary, in Pasteurization
mode, as soon as mix goes below the medium level, beating is still allowed,
but fast beating is always inhibited.
T56 DisplayTEV1-TEV2
For Tre B EVO and Super Tre EVO versions, only
When step T56 is set to No, the hopper temperature display shows only
one value indicating that of the probe which manages cooling (max
between TEV1 and TEV2) and heating (max between TEV1 and TEV2). In
this case, also the days left to the next wash are displayed.
When it is set to Yes, the display shows the value of both probes. In this
case, the days left to the next wash are displayed for 5" upon each
dispensing.
T58 Threshold TE
In Production mode, when both EVFC are enabled, TE1 and TE2
temperature is compared. If both are lower than the value set in this step
for at least 10” and if the difference of the two TEs is higher than the value
set in Delta TE1-TE2 step, the EVFC of the cylinder with lower TE is
disabled. The disabled EVFC will be reactivated as soon as the difference of
the TEs becomes lower than the value set in step Delta TE1-TE2 - Hyst.
DeltaTE1-TE2 (T59 - T60).
Check is disabled if one of the TE1 or TE2 probes is in alarm.
In mode 2:
Pasteurization: MA turns clockwise in pasteurization to release the pump
(activation of TTA2).
TTA1 activation is performed only when Pump activation is required (when
the function is started and in pause, 10” every 10’)
Storage: activation of TTA1 every time beater activation is required (always
disabled during hopper cooling, even with TEC < 20°). TTA1 activated also
when Pump activation is required (when the function is started).
Production: activation of TTA1 every time beater activation is required.
Cleaning: only the following modes are allowed
- “Beat.+Pump ON” (30”)
- "Beat+Pump+Heat."
In heated cleaning, the beater is activated ON/OFF in order not to damage
the pump => 30” OFF and 15” ON.
With mode 3:
Cleaning: allows the following modes, only
- “Beating ON” (3 minutes)
- “Beat. + Heat.”
In both modes, beating is continuous
Pasteurization:
Beating is always carried out counter-clockwise, even in Pasteurization
mode (TTA1 is always activated)
With mode 4:
Beaters and Pumps are managed in parallel through TTA, which is activated
whenever beaters or pumps must be activated.
T63 Delta HOT1-HOT2
It is used to set the maximum difference between the 2 set Hot in order
not to unbalance the cylinders.
When 2 different products are set in the 2 cylinders, the 2 set Hot can be
different for a value higher than the value set in this step.
E.g.: LH = softIce ; RH = waterIce; T63 = 15.
Default values are: SoftIce Set Hot=100 and WaterIce Set Hot=70.
The lower set hot (in this case the WaterIce Set Hot) is kept fixed and the
SoftIce Set Hot is lowered to 85 (=70+15)
T65 Hys.Stat.Defrost
Active when at least one medium level in the hopper is uncovered.
In hopper cooling, when TGV temperature is equal to or lower than the one
set in step T64, the compressor deactivates to defrost the hopper until TGV
temperature increases according to the value set in this step.
See step T64.
During Dry Filling procedure, it represents the duration (minutes) of the first
fast beating phase in the hopper (activation of Inverted MMV) after water
filling.
In this phase, the machine is usually blocked (if T21=Yes) and only fast
beating is active; Production will be enabled again only once this timer stops
(if Dry Filling was carried out as described in the topping up procedure, i.e.
with the machine already in production mode or if production was accessed
with mix below both low levels)
If, on the contrary, T21=No, Production will be enabled again starting from
this phase, immediately after water filling.
During Dry Filling procedure, it represents the total time (minutes) of fast
beating in the hopper (activation of Inverted MMV) after water filling.
This time begins to count down at the same time as that of the previous step
(see description of step T73).
If the water filling procedure for the Dry Filling was started with mix below at
least one low level, 5 minutes will be automatically added to the time
programmed in this step.
T75 Alarm PR1
Number of pressure switch interventions to display the high-pressure
Pressure Switch alarm: “Pressure Switch”.
By setting this value to 000 the control is disabled (alarm is not displayed).
Note: whenever function is changed, Pressure switch triggering counter is
reset.
PLEASE NOTE:
The Gain calibration is not allowed if the probe detected temperature is
lower than 50 °C. In this case the step is disabled and the temperature
to be modified is not displayed.
Before installing a new probe it is important to cover it with conducting
paste before threading it into its housing.
T90 Gain TGV
For pasteurizing machines, only after having set this probe to the
temperature of 4° through step T35, you can set this to 65° with the
same procedure, by changing step T91.
See step T89
T91 Gain TGV
For Pasteurizing machines, Only after having calibrated this probe to a
temperature of 4° through step T35, it is possible to calibrate it to
temperatures close to the temperature of Pasto set done by the (TEV) hopper
before reaching the pasteurization set, but with the temperature above 60°.
If necessary, set the machine to Stop mode, and correct the calibration by
changing step T91.
See step T89.
If an alarm is disabled, the machine will not be protected by that alarm and the
operator works at his/her own risk.
HOT CALIBRATION
Press Production and Pasteurization keys at the same time for 5" until the
display shows "HOT Autotuning" on the second line. Self calibration is started.
When voltage read through the ammeter clamp is equal to the beater motor rated
value, press Production (for a short time) to complete HOT setting procedure
and store the "TRIMMER HOT" setting value in programming at relevant Trimmer
Hot step.
WARNING:
DO NOT EXCEED THE MOTOR NOMINAL LOAD RATING.
If control unit is replaced, this procedure allows copying TEV1, TEV2, TEC1, TEC2
and TGV probe settings from the old control unit to the new one.
(Check if, with the control unit to be replaced duly powered, display can still be
read).
In this case only, you can carry out the following probe calibration procedure.
2) Press and at the same time, and keep them pressed for approx. 5".
4) Now the display shows TEV probe numerical values for approx. 30".
For ex.:
TVQ TVM PZV TEV
560 398 +05 +001
Note the first 3 values (TVQ-TVM-PZV) to program them in the new board. Each
value flashes for 10", then set probe TEC1.
If Production button is pressed, you can shift to next value without waiting for
10".
5) The display shows TEC1 probe numerical values for approx. 30".
For ex.:
TC1 TM1 PZ1 TEC1
558 398 +05 +001
Note the first 3 values (TC1-TM1-PZ1) to program them in the new board. Each
value flashes for 10" (Production Button to go to the next value) after which system
switches to TEC2 probe.
6) The display shows TEC2 probe numerical values for approx. 30".
For ex.:
TC2 TM2 PZ2 TEC2
558 398 +05 +001
Note the first 3 values (TC2-TM2-PZ2) to program them in the new board. Each
value flashes for 10" (Production Button to go to the next value) after which system
switches to TGV probe.
7) The display shows TGV probe numerical values for approx. 30".
For ex.:
TGQ TMG PZG TGV
493 396 -10 +001
Note the first 3 values (TGQ-TMG-PZG) to program them in the new board. Each
value flashes for 10" (Production Button to go to the next value) after which system
switches to TEV2 probe.
8) The display shows TEV2 probe numerical values for approx. 30".
For ex.:
TV2 TM2 PZ2 TEV2
560 398 +05 +001
Note the first 3 values (TV2-TM2-PZ2) to program them in the new board. Each
value flashes for 10" (Production Button to go to the next value) after which display
shows:
Save Setup ??
press and at the same time, and keep them pressed for approx. 5".
12) Now the display shows TEV probe numerical values for approx. 30".
For ex.:
TVQ TVM PZV TEV
560 398 +05 +001
Set the previously-noted values by editing the relevant flashing value using the
Increase/Decrease buttons.
Each value flashes for 10" (Production Button to go to the next value) after which
system switches to TEC1 probe.
Each value flashes for 10" (Production Button to go to the next value) after which
system switches to TEC2 probe
Each value flashes for 10" (Production Button to go to the next value) after which
system switches to TGV probe
Each value flashes for 10" (Production Button to go to the next value) after which
system switches to TEV2 probe
press to save. "Probe Setup" is displayed and then, for a few seconds, the
following message will appear:
Prob. Setup Done
ELECTRONIC
BOARD
code
IC573700148
Connectors
IC573700148
MRS1
(outputs 230V)
MRS2
(outputs 24V)
MRS6
(power supply)
MRS5
(NTC probes)
MRS4
(PTC probes)
MRS3
(inputs)
Not Used
LCD Keyboard
Not Used
Serial
Jumper IC573700148
J10, J8
(European amp
scale)
both jumpers are
positioned towards J9, J7
the inside part of the
(USA amp
board ()
scale)
both jumpers are
positioned on the
outside part of the
Note:
board ()
this machine
uses a black T/A
1/1000, then the
amperometric
scale is
European.
CONTROL UNIT REPLACEMENT / SOFTWARE UPGRADE
1. SOFTWARE UPGRADE:
a. first of all, if possible, copy the values of the original CPU table (by
copying them manually from the display or by using the TC-Interface
tool) so that they can be transferred to the new CPU after the
AUTOSETUP.
b. Note the calibration values of probes TEV1, TEV2, TEC1, TEC2 and TGV
(see chap. Probe calibration in the event of control unit replacement)
c. whenever a control unit is replaced, the AUTO-SETUP procedure has to
be run on the new board;
d. events and counters must be reset;
Note: usually, all control units delivered as spare parts are already
programmed. The sw upgrade and AUTOSETUP operations are carried
out in the factory before sending the CPU. However, keep the
operations in mind and carry them out when using a CPU that was
initially programmed for another family of machines.
Once AUTOSETUP is carried out on the new board, take note of the values of the
programming table and of TEV1, TEV2, TEC1, TEC2 and TGV probe calibration values
(see chap. Probe calibration in the event of control unit replacement), then check the
calibration of trimmer HOT (T12).
SOFTWARE UPDATE
For a CPU software upgrade, it is necessary to use the special serial cable supplied
by Carpigiani, connect it to the CPU through the Serial port (see electronic board
layout) and to the USB port (or RS232) of any Personal Computer (PC).
The software can be upgraded by transferring the new version from the computer to
the Control Unit using the TCBootloader application.
- Connect the cable code: IC577400056 to the USB port and to the serial port on the
board
- in case of serial port, connect cable code IC577400032 to the serial ports on the
board and on the computer
After a software update, offsets of the probes and Trimmer Hot shall NOT be
reprogrammed.
MACHINE TEST
Machine test mode allows you to test the machine inputs and outputs to check their
correct operation.
To activate the test function it is necessary to set to Yes the step T83 - Enable Test
of the programming table and then power off the machine.
When you restart the machine the display shows the menu for selection of test
mode:
RUN: by pressing Stop (or not pressing any button for 30 seconds) the step
Enable Test is reset and Run mode is restored, corresponding to the normal
operation of the machine.
TEST: by pressing Start the machine test procedure is activated, during which
any machine functions and alarms are disabled. You can still access the
programming function (only at the beginning of the Test), connect TC-
Interface, download events and manage the table.
PROD =>TEST
RESET=>AUTOSETUP
The Machine Test procedure involves a sequence of steps to check the proper
operation of each input and output of the machine.
Each phase involves:
Display of the status of input/output to check
Display of the instruction about the operation to carry out
(ex.: "Open IMS")
Storage of an event at the phase end containing:
o Name of the phase (example string "Test EVFV")
o Result of the phase. The field may show the following values:
"Pass": the check was carried out correctly
"Jump": the check was bypassed by the tester
o 24V and digital input status
o Probe value
o Level value
o T/A value
In case of power failure during testing operations, when the voltage is again
available the test restarts from the phase at which it was interrupted.
Then the first line shows the name of the phase and the status of the input to test (0
= input off; 1 = input on), while the second line indicates the operation to carry out:
In this example, the removal of the spigot door causes the switching of the input:
When instructions displayed have been carried out (depending on the test phase,
more repetitions of the same action may be required), if the input is detected
correctly, Production key is enabled and starts flashing, and the display shows:
At any time you can skip to the next phase by pressing the Increase button /
(the event "Jump" is logged, indicating that this check has not been carried
The operator shall visually check the output activation (in this case you have to
check that the beater is moving counterclockwise). If the check is positive you can
pass to the next phase by pressing the Production key that has become
enabled. The event "Pass" is logged, indicating that the test has been carried out
successfully and that you can go to the next phase.
At any time you can disable the output or repeat its activation by pressing the
Cleaning key; skip to the next phase by pressing the Increase / button
(the event "Jump" is logged, indicating that this control has not been carried out) or
(*) After Pressure switch intervention, press the proper key (Production) to disable MC and EVFV and
activate EVRC until PR reset (4 seconds max.). Then EVRC is disabled and MC is activated for 4
seconds. Then system allows you to go to the next step.
(**) If the temperature detected by the probe does not increase by 2°C in max. 2 minutes, MC and
EVR are disabled and Failed Test is signaled.
TABLE °C-OHM
The following table shows the ratio between the temperature read by an PTC sensor
and its resistance in OHM read by a tester.
It is useful for verifying that probes are functioning correctly.
TEMPERATURE °C OHM
-50 503.5
-45 528.9
-40 555.2
-35 582.5
-30 610.6
-25 639.6
-20 669.6
-15 700.5
-10 732.2
-5 764.9
0 798.5
5 832.9
10 868.3
15 904.6
20 941.8
25 980
30 1019
35 1058.9
40 1099.7
45 1141.5
50 1184.1
55 1227.6
60 1272.1
65 1317.5
70 1363.7
75 1410.9
80 1459
85 1508
90 1557.9
95 1608.7
100 1660.4
105 1713
110 1766.5
115 1820.9
INDEX
SOFTWARE VERSION.................................................................................... 3
FUNCTIONS .................................................................................................19
STOP ...........................................................................................................19
PRODUCTION ..............................................................................................23
PASTEURIZATION .......................................................................................41
STORAGE.....................................................................................................52
CLEANING ...................................................................................................55
ALARMS ......................................................................................................59
POWER ON ..................................................................................................66
AUTO-SETUP ...............................................................................................67
INDEX .......................................................................................................112