SECTION 14 – SUPERVISORY CABLE

GENERAL – The operation of our electrical transmission and distribution system

is under the immediate control of the personnel in the Load Dispatcher’s Office. Much
of the operation of the system is done through the communication system emanating
from the Load Dispatcher’s Office to the various substations in the system. This
communication system provides pilot wire relaying, circuit supervisory control, alarm
circuits, and in some cases, voice communications. This section contains the standards
of overhead construction to be used in the installation and maintenance of this
communication or supervisory cable system.

SCOPE – The detailed instructions and drawings contained herein are intended
to describe and illustrate the more common types of construction used to install and
maintain our supervisory cable system. Emphasis is placed upon Figure 8 cable, as all
new installations and replacements are made with type cable. Lashed wire cable is
illustrated only for pole relocation and maintenance purposes. Any special types of
construction should closely follow the basic clearances and fundamental dimensions
shown on the detailed drawings.

ROUTE PLANNING – Existing pole lines, except 34.5 KV and 138 KV, should be
utilized wherever possible in selecting the route the supervisory cable will take from
substation to substation.
Installing the cable on 34.5 KV and 138 KV lines shall be avoided because of the
possibility of accident or storm. A transmission line that was down could not be
indicated OPEN because the cables that controlled the supervisory equipment were
also down for the same reason. The status of the other lines at the sub would not be
known, and if any control was needed it would have to be done manually.
Notes of line numbers and lengths of exposure are to be put in the cable routing
and pair assignment computer program where high voltage lines cannot be avoided.

FIGURE 8 CABLE – The cable currently being installed is a self-supporting type

called Figure 8 cable. A major problem with development of this cable was to prevent
tension from being transferred to the cable core due to the elongation of the messenger
when it was placed under tension. This difficulty was overcome by introducing small,
uniform undulations in the core during the jacketing operation. This results in
approximately 3 inches of extra core being uniformly distributed in every 100 feet of
cable. This excess core causes the core to spiral around the messenger during
manufacturing and rolling upon the reel.

14.1 14.1
 The cable core contains 25 or 50 pairs of 19 gauge copper wire which have a 15
mil polyethylene color coded 300 volt insulation. This core of pairs is wrapped with a
non-hygroscopic tape to eliminate moisture and a 5 mil copper shield surrounds the
taped core to prevent spurious or transient signals from being induced upon the pairs.
A ¼ inch seven strand extra high strength galvanized steel messenger supports the
core. The core and support messenger are covered with a single extrusion of high
molecular weight polyethylene which forms a jacket over the core and messenger
simultaneously with a joining web between. A cross section view of a cable so formed
is that of a Figure 8, hence, its name.

LOCATION ON POLE – Figure 8 cable should generally be installed 8 inches

below the neutral or bottom wire of the secondary contact. The 40 inch minimum
clearance to the Bell cable also applies.
Figure 8 cable is compatible in sag to correctly sagged 2/0 AAAC polyethylene
open wire secondary to the maximum secondary span length. It is compatible in sag to
correctly sagged 2/0 parallel cable secondary to a maximum span of only 100 feet.
Larger open wire secondary conductor or longer parallel cable spans require
additional clearance on adjacent poles to maintain the 8 inch mid-span clearance.

DANCING – Self-supporting cable will dance at moderate wind velocities.

Spiraling the cable around the support messenger has proven to be an effective means
to mitigate dancing. A complete spiral every 20 feet or less should prevent cable
dancing under severe wind conditions. Trial installations have withstood wind velocities
of 84 miles and hour. Although the cable is spiraled around the messenger during
manufacture and rolling up on the reel, most of the spiral is lost during the stringing
operation. The final spiraling should be done after sagging while clamping the cable in
at every other pole.

MESSENGER STRIPPING – Removal of the messenger covering may be

accomplished with a sharp knife. With the knife point placed through the middle of the
web (horizontally), and the blade held at an angle toward the messenger, the
polyethylene is cut for any desired length. After cutting around the circumference of the
messenger at the ends of the length to be exposed, the plastic is readily removed from
the messenger.

REEL LOADING – Figure 8 cable reels should be loaded so that the cable pays
out from the BOTTOM of the reel during installation to prevent a buildup of excess slack
cable on the reel while stringing.

14.2 14.2
 STRINGING CABLE – The cable may be reeled out by either mounting the
payout reel on a portable standard (payout side down) and drawing the free end of the
cable out along the line in stringing sheaves, or by mounting the payout reel on a truck
or trailer and moving the reel along the line with the free and attached to a pole or other
fixed object. Generally, the first method is preferable where communication lines are
crossed over or where tree interference is bad.
Polished aluminum stringing sheaves are to be used in stringing Figure 8 cable.
The base of the sheave should be tied to the pole to prevent it from being flipped up as
the cable rotates during stringing. A swivel should be installed between the pulling rope
and the kellem grip to allow the cable to rotate as it is payed out of the reel.

0 – 12 DEGREE CABLE ANGLE – Pole with less than a 12 degree cable angle
will be constructed as a straight line pole as shown on Drawing C1412. The jacketed
messenger is placed directly into the clamp.

13 – 60 DEGREE CABLE ANGLE – Pole with a cable angle of 13 – 60 degrees

will be constructed with a double dead-end using a double thimble angle support as
shown on Drawing C1413. Cut and remove the web and polyethylene covering from
the messenger approximately one inch beyond the end of the grip. Cut web horizontally
at its midpoint for an additional 3 inches to facilitate placement of the grip. The
messenger, continuing past the angle support, shall be secured at the midpoint between
the eyes by means of a cable support. A cable space and support shall be placed
approximately 10 inches from the angle support eyes and also at the end of the grip.
Three wraps of vinyl tape will be applied to the cable and messenger at the stopping
point of the slit in the web.

61 – 90 DEGREE CABLE ANGLE – Poles with a cable angle of 61 – 90 degrees

shall be constructed with a full double dead-end using through bolts and thimble eye
nuts as shown on Drawing C1414. The cable and messenger are installed and
supported in the same manner as for cable angles 13 – 60 degrees.

SAGGING – The cable is sagged in sections of less that 2,000 feet, whatever
local line conditions will permit, and from all points where it is necessary to dead-end
the messenger. The cable should be tensioned at a distant point from the last clamping
point of a sagging section to minimize the downward pull of the cable in the clamp.
Upon completion of the tensioning operation, the cable shall be lifted from the stringing
sheaves and secured in the jaws of the clamp.

14.3 14.3
 To sag cable, select a span of about average length on level ground and near the
center of section being sagged. The actual span length and air temperature should be
determined. The proper stringing sag may then be found from the chart on C1401.
Next, a target or board is nailed temporarily to each pole of the span being sagged at a
distance below the cable messenger equal to the sag determined from the chart. A
lineman is then stationed at one of the targets and the cable is pulled up until he can
see that the low point of the messenger is in line with the targets.
Figure 8 cable should not be tensioned around corners exceeding 12 degrees.
Where such corners exist, the tensioning section length shall be reduced and the cable
dead-ended in both directions.
At the end of each tensioning section, a temporary guy shall be placed ahead to
the adjacent pole or other suitable object. This holds the cable tension until the next
section is sagged. The cable is now ready to be spiraled and clamped in.

SPLICING – In splicing the suspension messenger, be sure to provide sufficient

cable overlap so that a staggered method of conductor splicing can be completed in the
splice case. The messenger is stripped in the usual manner to approximately one inch
beyond the ends of the splice, the web cut and additional 3 inches on each end, the
excess messenger cut off, and the splice applied as shown on Drawing C1417.
The core ends should be wrapped with tape to keep moisture out until the core
splice can be completed by the Underground Lines Department.
Splicing Figure 8 cable to lashed wire cable requires a double dead-end of the
messenger, as shown on Drawing C1422, using the double thimble angle support. The
core overlap should be made on the lashed cable side of the pole and the core ends
protected with tape.

GUYING – The application of guying and anchors is discussed in Section 2 of

this manual.

GROUNDING – The Figure 8 cable messenger is grounded at any existing pole

ground. Messenger grounds are completed by the Overhead Lines Department as
shown on Drawing C1418. Sheath grounds are completed be the Underground Lines
Department.
The sheath will be isolated from the messenger and system neutral. At one
location, to be determined by the engineer, it will have it’s own isolated remote ground
point (see Drawing C1418.01 for details).

14.4 14.4
 SECTION 14 – SUPERVISORY CABLE

INDEX OF DRAWINGS

DRAWING REVISED REVIEWED

SUBJECT NO. DATE DATE

Sags and Tensions Figure 8 Cable C1401 10/19/76

Supervisory Cable 50/Pr #19 SOL CU (Stock #1804-334) C1405.01 10/3/12
Supervisory Cable 25 Pair #19 SOL CU (Stock #1804-323) C1405.02 10/3/12
Typical Dead-End Figure 8 Cable C1410 6/3/19
Dead-End-Slack Span Figure 8 Cable C1411 6/3/19
0° to 10° Angle Figure 8 Cable C1412 6/3/19
10° to 35° Angle Figure 8 Cable C1412.1 6/3/19
35° to 60° Angle Figure 8 Cable C1413 6/3/19
60° to 90° Angle Figure 8 Cable C1414 6/3/19
Catenary Corner Figure 8 Cable C1415 6/3/19
Extension Installation Figure 8 Cable C1416 6/3/19
Splicing Details Figure 8 Cable C1417 6/3/19
Grounding Details Figure 8 Cable C1418 6/3/19
Typical U.G. and O.H. Grounding Details C1418.01 4/24/86
Pole Attachment Lead Covered Cable C1420 6/3/19
Dead-End-Slack Span Lead Covered Cable C1421 6/3/19
Cable Splice Lead Covered Cable to
Figure 8 Cable C1422 6/3/19

FIBER OPTIC

0-20 Degrees Fiber Optic Installation with

Single Phase Transformer C1430.01A, B 1/24/19
0-20 Degrees Fiber Optic Installation with
Existing Single Phase Transformer C1430.02A, B 1/24/19
Fiber Optic Deadend C1431.01A, B 1/24/19
Greater than 20 Degrees Fiber Optic Double Deadend C1431.02A, B 1/24/19
Fiber Optic Riser, Single and Double Circuit C1432.01A, B 1/24/19
Fiber Optic Temporary Slack Storage C1433.01A, B 1/24/19

14.5 14.5
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SUPERVISORY CABLE
50/PR #19 SOL CU
(STOCK #10.507.201)

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SUPERVISORY CABLE
25 PAIR #19 SOL CU
(STOCK #10.514.716)

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TYPICAL DEAD-END
FIGURE 8 SUPERVISORY CABLE

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DEAD-END-SLACK SPAN
FIGURE 8 SUPERVISORY CABLE

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0° TO 10° ANGLE
FIGURE 8 SUPERVISORY CABLE

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C1412
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10° TO 35° ANGLE

FIGURE 8 SUPERVISORY CABLE

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35° TO 60° ANGLE

FIGURE 8 SUPERVISORY CABLE

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C1413
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60° TO 90° ANGLE

FIGURE 8 SUPERVISORY CABLE

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CATENARY CORNER
FIGURE 8 SUPERVISORY CABLE

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EXTENSION INSTALLATION
FIGURE 8 SUPERVISORY CABLE

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SPLICING DETAILS
FOR MESSENGER AND CABLE
FIGURE 8 SUPERVISORY CABLE

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GROUNDING DETAILS
FIGURE 8 SUPERVISORY CABLE

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DETAIL A - ISOLATED GROUNDING

SUBSTATION

KEY
SUBSTATION

TYPICAL UNDERGROUND
AND OVERHEAD
SUPERVISORY CABLE CIRCUIT

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POLE ATTACHMENT
LASHED WIRE
SUPERVISORY CABLE

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DEAD END-SLCK SPAN

LASHED WIRE
SUPERVISORY CABLE

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CABLE SPLICE LASHED WIRE CABLE

TO FIGURE 8 CABLE

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0 - 20 DEGREES
FIBER OPTIC INSTALLATION WITH
SINGLE PHASE TRANSFORMER

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IPL

0 - 20 DEGREES
FIBER OPTIC INSTALLATION WITH
SINGLE PHASE TRANSFORMER

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0 - 20 DEGREES
FIBER OPTIC INSTALLATION WITH
EXISTING SINGLE PHASE TRANSFORMER

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IPL

0 - 20 DEGREES
FIBER OPTIC INSTALLATION WITH
EXISTING SINGLE PHASE TRANSFORMER

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FIBER OPTIC DEADEND

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GREATER THAN 20 DEGREES

FIBER OPTIC
DOUBLE DEADEND

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IPL

DEADEND DETAIL

GREATER THAN 20 DEGREES

FIBER OPTIC
DOUBLE DEADEND

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FIBER OPTIC RISER

SINGLE AND DOUBLE CIRCUIT

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DEADEND DETAIL

FIBER OPTIC RISER

SINGLE AND DOUBLE CIRCUIT

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this electronic or paper material is strictly prohibited without written permission from Indianapolis Power & Light Co. and remains the sole property of said company. IPL
material shall be returned to IPL upon request.
 R

an AES
company

FIBER OPTIC
TEMPORARY SLACK STORAGE

Property of IPL - CONFIDENTIAL - CEII Protected Document - Do Not Disseminate

C1433.01A This material is furnished for General Information only. Any user of this material assumes complete responsibility for its use and agrees by such use to indemnify and defend
Indianapolis Power & Light Company against any claims or other actions for damages that in any way may result from any use of this material.
This material is for reference only and is licensed for a one time only use, to the company requesting the information for the specified project. Duplicating or partial copying of
C1433.01A
this electronic or paper material is strictly prohibited without written permission from Indianapolis Power & Light Co. and remains the sole property of said company. IPL
material shall be returned to IPL upon request.
 R

an AES
company

IPL

DEADEND DETAIL

MIDSPAN STORAGE BRACKET DETAIL

FIBER OPTIC
TEMPORARY SLACK STORAGE

Property of IPL - CONFIDENTIAL - CEII Protected Document - Do Not Disseminate

C1433.01B This material is furnished for General Information only. Any user of this material assumes complete responsibility for its use and agrees by such use to indemnify and defend
Indianapolis Power & Light Company against any claims or other actions for damages that in any way may result from any use of this material.
This material is for reference only and is licensed for a one time only use, to the company requesting the information for the specified project. Duplicating or partial copying of
C1433.01B
this electronic or paper material is strictly prohibited without written permission from Indianapolis Power & Light Co. and remains the sole property of said company. IPL
material shall be returned to IPL upon request.