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Product Guide
ECV85D (Directly Proportional Electro-hydraulic Converter)
Product Guide
(*) The driving current signal must have a superimposed dither of about 10-15% @ 75 Hz.
ITEM CODE
ECV85D CONVERTER, 225654000
Pressure Transducer 225654001
Calibrated Orifice Φ = 2.5 mm 225658000
Φ = 3.0 mm 225659000
Φ = 3.5 mm 225660000
4
12
3
5
6 8 7
9 10
2
13
7
13
11
FIGURE 1
1. Solenoid connector (type DIN 43650) 7. Fast lock for SMA-3 flexible pipe for inlet pressure
meter
2. Pressure transmitter connector (type DIN 43650) 8. Cover for orifice location
4. Inlet pressure, ½” NPT 10. Fastening screws, hex recessed wrench, M10, length
95 mm
6. Fast lock for SMA-3 flexible pipe for regulated 12. Regulated pressure oil outlet ½” gas
pressure meter
13. Cover for cleaning magnets
The converter must be mounted in vertical position, When the difference between the servo actuator and
higher or lower than the servo actuator, to allow the the converter height is greater than 0.5 m, the
discharge of possible gas “pockets” through the hydrostatic pressure should be taken into account.
converter or the servo actuator.
The overall dimensions and the placement of the
The pipes should be installed with a minimal slope to connections are shown in Figure 1.
avoid gas “pockets” generation. The converter must Figure 2 shows the typical flow diagram of the
be fastened to an anchor plate by means of dedicated converter.
screws.
IMPORTANT
«» EACH ECV85D CONVERTER IS FACTORY ADJUSTED AND THEN SEALED IN EACH CLOSURE POINT.
NOTE: The plastic caps should not be removed before the fitting of the pipes to prevent the internal accumulation of
dust or particles inside the unit.
The connecting pipes shall be pickled before Use a mineral oil with a viscosity ranging from 1.2 to
assembling. 50°E (2.8 to 380 cSt). The physical and chemical
properties of the fluid must be unimpaired and it must
The use of flexible pipes should be avoided. If this is be free from impurities; a degree of filtration of at least
not possible, their length shall be limited to a 100 microns is recommended.
minimum.
Pressure
Φ = 2,5 Φ=3 Φ = 3,5
15
14
13
12
11
bar
10
9
8
7
Flow
6
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
l/min
The wiring of the solenoid must be carried out with 1) Check to ensure that the calibrated orifice matches
adjustable and insulated connectors (pin 1 – 2: coil the one designed for the particular system (for its
connections; pin 3 free) type DIN 43650, and cable placement, refer to Fig.1)
clamp with degree of protection IP 65.
2) Check that the input pressure measured before the
The pressure transducer wiring must be carried out orifice is within the range foreseen for the system
with adjustable and insulated connectors, pin 1 (+) in question (normally 7 –12 bar).
and 2 (-), pin 3 free, type DIN 43650, and cable clamp
with degree of protection IP 65. 3) Check to ensure that the driver module is correctly
installed and powered.
The connection cables for both coil supply and
pressure transducer must be shielded, bipolar. It is not 4) Activate the hydraulic inlet supply of the converter
possible to use a single shielded multi polar cable. and check to be sure that there is no leakage.
The shield shall extend as close as possible to the
connectors. 5) Change the drive current value. Check to ensure
that for 200 and 700 mA the pressure values are
similar to those shown in diagram A.
NOTE
(i) the following diagrams refer to the typical operating characteristic of the converter
(ii) the tests where carried out using mineral oil with a viscosity of 30°E and a temperature of 50 °C, with an
inlet supply pressure of 10 bar
(iii) the variations of the inlet oil pressure appear on the modulated oil with an attenuation of more than 95%
E C V 8 5 D C u rre n t/P re s s u re
4 .0
3 .5
3 .0
2 .5
Bar
2 .0
1 .5
1 .0
0 .5
0 .0
0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8
Am p