APT-9411 Series

BOTTOM FLYING PROBE UNIT

BPX-9500
Work Procedure Instruction Sheet

TAKAYA CORP
Preface
Note
1) The TAKAYA Fixtureless Tester is composed of precise mechanisms and the electric circuits. Please
keep this manual handy to get a better understanding of the product before you start the installation
and/or maintenance work.
2) The company name and the product name described in this manual are the trademark of each company.
3) Copyright 2006 Takaya Corporation. All rights reserved. No portion of the contents of this publication may
be reproduced or transmitted in any form or by any means without the express written permission of
TAKAYA Corporation.
4) The content in this manual shall be changed without any advance notice.

Operating and Safety Symbols

Pay special attention to sections marked by following symbols:

DANGER
Calls attention to a procedure, practice, or condition that could possibly cause serious accident or
death.

WARNING
Calls attention to a procedure, practice, or condition that could possibly cause bodily injury or
damage to the product.

CAUTION
Calls attention to a procedure, practice, or condition that could possibly damage to the product.

(IMPORTANT) Calls attention to notices and restrictions that should be kept strictly when they
operate and/or work.

(NOTE) Calls attention to false operations and works that they encounter easily.

-1-
Installation
This section describes the procedures for installing the Bottom Flying Probe Kit on the tester.
Followings are all tools necessary for your operation described in this section.

<Part>
No. Name Type Q’ty Check
1-1 PCB TAKATA TVX-36S L3 1
1-2 Spacer BSB-4305E 4
1-3 Screw (Washer ASSY) P3-M3X6 4
(TAKAYA TVX-09P Z5/6 Motor control)
1-4 PCU rack (TAKAYA TVX-09P IL/IR Motor control) 1
(TAKAYA TVX-10L Mobile control)
1-5 Screw (Washer ASSY) P3-M4X8 4
1-6 Motor driver unit ASSY 1
1-7 Screw (Washer ASSY) P3-M4X8 4
1-8 Hexagon socket head c.screw M4X6 1
1-9 JEPMC-W6002-03 1
1-10 Connector cable TAKAYA LS-449-02 (X5,X6,Y5,Y6) 4
1-11 TAKAYA LS-495-01 (5,6,R,L) 4
1-12 Bracket S9540-37332W0 1
1-13 Hexagon socket head c.screw M4X6 3
1-14 Control panel unit ASSY 1
1-15 Screw (Washer ASSY) P3-M4X8 3
1-16 Connector cable TAKAYA LS-497-01 1
1-17 CCU CS-4300BC 1
1-18 CCU holder SA940-35081W1 1
1-19 Screw (Washer ASSY) P3-M4X8 2
1-20 TAKAYA HS-007-01 1
Connector cable
1-21 TAKAYA HS-431 1
2-1 Bottom flying probe unit ASSY 1
Hexagon socket head c.screw
2-2 CBSST8-20 2
(Low head type)
2-3 Hexagon socket head c.screw M8X20 2
2-4 PCB TAKAYA TVX-48 L1 1
2-5 Screw (Washer ASSY) P3-M3X6 4
2-6 Spacer SBD-04-12 4
2-7 Hexagon socket head c.screw M4X8 2
2-8 TAKAYA LS-067-01 1
2-9 TAKAYA LS-490-01 1
2-10 TAKAYA LS-488-01 1
2-11 Connector cable TAKAYA LS-467-01 1
2-12 TAKAYA LS-441-01 1
2-13 TAKAYA LS-487-01 (L,R) 2
2-14 TAKAYA LS-417-03 1
2-15 Hexagon socket head c.screw M4X6 5
2-16 Plastic tie base KR6G5 1
2-17 Hexagon socket head c.screw M4X6 1
2-18 Air filter regulator unit ASSY 1
2-19 Hexagon socket head c.screw M4X10 2
2-20 Silencer unit ASSY 1
2-21 Magnet holder ASSY 1
3-1 Operation panel ASSY 1
3-2 Connector cable TAKAYA LS-530-01 1
3-3 Operation panel TAKAYA TVX-26B 1
3-3 Seal APT-9600CE 1
4-1 100mm 20
Plastic tie
4-2 150mm 20
4-3 S-525 8
Wire clamp
4-4 S-506 2
4-5 Plastic tie base MB3A 4

-2-
 No.1-1 No.1-2 No.1-4 No.1-6

No.1-9 No.1-10 No.1-11 No.1-12

No.1-14 No.1-16 No.1-17 No.1-18

1-21 1-22 2-1

2-2 2-4 2-6 2-8 2-9 2-10 2-11

2-12 2-13 2-14 2-16 2-18 2-19 2-20

-3-
 APT-9600CE
3-4

3-1 3-2 3-3 4-3 4-4 4-5

<Jig>
Name Type Q’ty Check
5-1 Set jig F P9508-49342M0 2

Set jig F
<Accessories of the Bottom flying probe kit>
No. Name Type Q’ty Check
6-1 APT-9600 System disk 1
6-2 Air hose ASSY 1
6-3 Probe pin XX-00222 10
6-4 Probe socket SA941-46616P0 6
6-5 Probe wire TAKAYA LS-496-01 6
6-6 Sensor probe CS9000-A25 (Option) 2
6-7 Sensor plate CS8000-S21 (Option) 4
6-8 Sensor probe BOX SA840-21354B0 1
6-9 Back-up pin S9501-49428M0 4

6-3 6-5

6-2 6-4
6-6 6-7

6-9

<Tool>
No. Name Type Q’ty
1 Hexagon wrench Full set
2 Spanner Full set
3 No.1 1
Philips screwdriver
4 No.2 1
5 Precision screwdriver The end of blade should be 3.5mm in width. 1
6 Diagonal clipper Used for cutting plastic ties 1
7 Pencil 1

-4-
 WARNING
Make sure that the tester is powered off and unplugged before starting your operation. Otherwise
it could possibly cause bodily injury or mechanical trouble.

To avoid potential puncture hazard, be sure to pull probe pin out of Probe1~4 prior to your
operation.

Following jobs must be done with 3 persons or more!

1) Dismount & install of Exterior covers
2) Dismount of PCB holder unit
3) Install of Bottom flying probe unit

Contents

§1. PCB holder unit

This section contains information on the details of taking the PCB holder unit out of the tester.

§2. Desk unit

This section contains information on the details of installing the Motor driver unit and PCU rack in the desk
unit.

§3. Bottom flying probe unit

This section contains information on the details of installing the Bottom flying probe unit on the tester.

§4. Wiring & pipe laying diagrams

This section contains information on the details of trimming the connector cables and the air tubes.

§5. Covers
This section contains information on the details of installing the cover and the electric parts.

§6. Adjustment & verification

This section contains information on the details of adjusting the Machine reference point and the stoppers
and checking the control signals

-5-
§1. PCB holder unit

CAUTION
Please don’t lose the Exterior covers and Screws after removed from the tester, because they will be
used later.

1-1. Quit the APT system and power off the tester, and then unplug the power cable.
1-2. Take following steps to remove the Exterior cover F.
(NOTE) Pay attention not to scratch the Exterior cover F during the process.

CAUTION
If the tester has the serial number which is “076” or smaller at the last three digits, go through the following
steps to remove the Exterior cover F.

A-1. Trace the outline of two Cover switches installed of the Safe cover using a pencil, in order to
remember where their places were. (Refer to Fig.1-1)
(NOTE) Be sure to conduct it at both the left and the right side of the Safe cover.
A-2. Remove the two Cover switches from the Tester. (Refer to Fig.1-1)
A-3. Unplug Connector cables from the Tester terminals. (Refer to Fig.1-2,3)

Pencil
Tester terminal
Trace the outline using a pencil

Cover SW
Remove the connector

Unplug the connectors

(x 3pcs)

Hexagon socket head c.screw

M4X30 (SW,W)
x 2pcs

Fig.1-1 Fig.1-2

A-4. Set the Clamp lever to the middle position of RELEASE and CLAMP. (Refer to Fig.1-4)
A-5. Remove all Screws (Truss head type) from the Exterior cover F. (Refer to Fig.1-3)

Screw (Truss head type)

M4X8
x 2pcs Tester terminal

Screw (Truss head type)

M4X8
x 3pcs
Exterior cover F

Fig.1-3

-6-
A-6. Draw the Exterior cover F near to the position as illustrated in Fig.1-4. Then remove the left side of the
cover while pulling it toward “Arrow-1”. (Refer to Fig.1-4,5)
A-7. Take the Exterior cover out of the tester while pushing it toward “Arrow-2”. (Refer to Fig.1-5)

Draw the Exterior cover F

until this position. Clamp lever
(Middle position of Arrow-2
RELEASE and CLAMP)

Exterior cover F

Arrow-1

Fig.1-4 Fig.1-5

CAUTION
If the tester has the serial number which is “077” or bigger at the last three digits, go through the following
steps to remove the Exterior cover F.

B-1. Detach the trim from Cover F brackets which lie on either side of the Exterior cover F. (Refer to Fig.
1-6)
B-2. Unplug Connector cables from the Tester terminals. (Refer to Fig.1-7,8)
Tester terminal
Detach

Unplug the connectors

(x 3pcs)
Trim

Cover F bracket

Fig.1-6 Fig.1-7

B-3. Remove the Exterior cover F. (Refer to Fig.1-8)

Screw (Truss head type)

M4X8
x 2pcs Tester terminal

Screw (Truss head type)

M4X8
x 3pcs

Exterior cover F

Fig.1-8

-7-
1-3. Remove all Exterior covers (x 12pcs) indicated in Fig.1-9.
(NOTE) Some Exterior covers are wired to the switches, so please pull out the connectors carefully.
The operation to remove the Exterior covers must be done by three personnel or more.

Exterior cover L Safety cover Top cover

Conveyor cover
Exterior cover R Rear cover

Front cover Side cover RF Side cover RB Rear cover Side cover L
Conveyor cover

Fig.1-9

1-4. Pull Connector cable (CL-TOP) out of the PCB (TVX-36S) below. (Refer to Fig.1-10)
(NOTE) The Connector cable (CL-TOP) is also wired to the sensor at the Clamp lever unit, so please pull the
cable out of it during the process below.

TVX-36S L1 PCB (TVX-36S L1)

Connector cable
CL-TOP

(CL－TOP)

Fig.1-10

1-5. Set the Clamp lever for the RELEASE position. (Refer to Fig.1-11)
1-6. Remove Springs and spring hooks. (Refer to Fig.1-11)
1-7. Unscrew Hexagon socket head c.screws (x 6pcs) to take the Clamp lever unit out of the tester.
(NOTE) The removed parts will be unused.

Spring hook
Spring
Spring hook

Hexagon socket head c.screw

x 4pcs
[RELEASE]

Hexagon socket head c.screw x 2pcs

Clam lever unit (For fixing the Clamp lever unit to the Connection bar)

Hexagon socket head c.screw

x 4pcs
Take the Clamp lever unit
from the front side.
Fig.1-11

-8-
1-8. Detach the PCB cover and pull two connector cables for the Bottom probes out of the PCB. (Refer to
Fig.1-12)
(NOTE) The Parts marked with asterisk (*) at the forehead will be used later.

* PCB cover

* Screw (Washer ASSY)

P3-4X8
Connector cable for
x 4pcs
Bottom probe

* Screw (Washer ASSY)

P3-3X6
x 2pcs

Fig.1-12

1-9. Remove two Earth cables (PCB holder unit ~ Desk) from the desk. (Refer to Fig.1-13)
(NOTE) The removed earth cables will be unused.

1-10. Pull Connector cables (x 8) out of the PCBs. (Refer to Fig.1-13)

1-11. Remove the PCB bracket ASSY from the tester. (Refer to Fig.1-13)
(NOTE) The PCB bracket ASSY will be used later.
Hexagon socket head c.screw
x 2pcs
PCB bracket ASSY

Earth cable x 2pcs

Connector cable
(Desk ~ PCB holder unit)
LS 442-01 x 2pcs
LS 442-02 x 2pcs
LS 444-01 x 2pcs
LS 446-01 x 2pcs
Fig.1-13

1-12. Loose Hexagon socket head c. screws (x 4pcs) to remove the PCB holder unit while sliding out in the
direction of an arrow. (Refer to Fig.1-14)
(NOTE) Move the 1~4X axes close to the 4X axis side prior to this operation.

PCB holder unit

Slide out in this direction Hexagon socket head c.screw
x 4pcs

Fig.1-14

-9-
§2. Desk unit
2-1. Take the PCBs (TVX-32 L1,L2) and Spaces out of the PCB bracket ASSY. (Refer to Fig.1-13,2-1)
(NOTE) The removed PCBs (TVX-32 L1, L2) will be unused.
The PCB bracket ASSY and spacers will be used later.

Spacer
(Only x 4pcs are removed)

PCB TVX-32 L1

PCB TVX-32 L2

PCB bracket ASSY

Fig.2-1

2-2. Use Spacers to install PCB (NEW) directly on the desk frame. (Refer to Fig.2-2)

CN13

Screw (Washer ASSY)

(NEW No.1-3)
P3-M3X6 x 4pcs
Spacer (NEW No.1-2) x 4pcs
(NOTE)
If the tester has the serial number which
PCB is “016” or smaller at the last three
(NEW No.1-1) digits, use the Spacers removed at the
TVX-36S L3 above process 2-1.

Fig.2-2

2-3. Pull three Connector cables out of the PCU rack. (Refer to Fig.2-3)
2-4. Remove two PCBs from the PCU rack. (Refer to Fig.2-3)
(NOTE) The PCBs (TVX-35R, 36M) will be used later.

Slot 0 Slot 3
TAKAYA TVX-35R TAKAYA TVX-36M

Connector cable
TAKAYA LS-009-01 PCU rack

Connector cable Connector cable

TAKAYA LS-425-01 TAKAYA LS-419-02

Fig.2-3

- 10 -
 2-5. Unscrews to remove the PCU rack from the desk. (Refer to Fig.2-4)
(NOTE) The removed PCU rack will be unused.

Screw (Washer ASSY) Screw (Washer ASSY)

P3-M4X8 P3-M4X8
x 2pcs x 2pcs

PCU rack rear side PCU rack front side

Fig.2-4

2-6. Install PCU rack (NEW) to the position where the old PCU rack was installed. (Refer to Fig.2-5)

IMPORTANT
Pay much attention to the parallelism of two connectors below when the new PCU rack is installed.
If the PCBs are not installed correctly, they maybe loose out of the connectors and cause the malfunction.
(NOTE) The connector position is visible from the desk side.

Use this screw to adjust the

PCU rack position. PCB

Connector
(PCU rack side)

Insert the PCBs

Parallel Connector of PCB Not parallel !

Screw (Washer ASSY) Screw (Washer ASSY)

(NEW No.1-5) (NEW No.1-5)
P3-M4X8 x 2pcs P3-M4X8 x 2pcs

PCU rack
(NEW No.1-4)

PCU rack rear side PCU rack front side

Fig.2-5

- 11 -
 IMPORTANT
Make sure that DIP SW1,2 on the PCBs (TAKAYA TVX-09P) to be installed in Slot 1,2 have following
configuration.

Only in the case of installing “Moving Bottom Probe Cancel Plate”, No.1 of DIP SW2 on the PCB to be
installed in Slot 1 must be set to OFF position. (Refer to the Work Procedure Instruction Sheet for the
Moving Bottom Probe Cancel Plate)
DIP SW1 setting DIP SW2 setting
Slot Arm Slot
DIP SW1
ON ON
5/6Z
1 Motor 1
control
DIP SW2 1 2 3 4 1 2 3 4

ON ON
IL/IR
Motor
2 2
control
(IC open)
1 2 3 4 1 2 3 4

Position of DIP SW Setting of DIP SW

Three PCBs are installed in the new PCU rack at delivery (See Process #2-7). But as there is a chance
that some were loose out of the connectors in transit, please pull them out and push back again just in
case.

2-7. Install the PCBs which were removed at Process #2-4 in the PCU rack again.(Refer to Fig.2-6)
Slot 0 ← TAKAYA TVX-35R
Slot 4 ← TAKAYA TVX-36M

(NOTE) The following PCBs are installed in the new PCU rack at delivery.
Slot 1 ← TAKAYA TVX-09P 5/6Z Motor control
Slot 2 ← TAKAYA TVX-09P L/R Motor control
Slot 5 ← TAKAYA TVX-10L Mobile control

2-8. Plug the three connector cables which were removed at Process #2-3 to the PCU rack. (Refer to
Fig.2-3,6)
0 1 2 3 4 5

Connector cable
TAKAYA LS-425-01
(Make sure to connect tightly)

Connector cable
Connector cable TAKAYA LS-419-02
TAKAYA LS-009-01
(Make sure to connect tightly)

CN6 CN1 CN1

PCB PCB
TVX-35R TVX-36M

Fig.2-6

- 12 -
 IMPORTANT
Make sure that SW1 and SW2 of the XY motor drivers installed in the motor driver unit (NEW No.1-6) are
set as follows.

SW2
Use a precision standard
screwdriver to turn on/off
the DIP SW.
SW1
Use a precision standard
screwdriver to turn the
rotary SW.

SW1 and SW2

SW setting
Arm No. SW1 SW2
X5 D ON

Y5 E

X6 F 1 2 3 4

ON

Y6 0

1 2 3 4

Arm No. and SW1,2

2-9. Take following steps to install Motor driver unit (NEW).

A. Put the motor driver unit in the desk side. (Refer to Fig.2-7)
B. Set up the Motor driver unit in the desk inside. (Refer to Fig.2-8)

Motor driver unit

Set up

Motor driver unit

(NEW No.1-6)
Fig.2-7 Fig.2-8

- 13 -
 C. Install the motor driver unit on the desk frame. (Refer to Fig.2-9)

Screw (Washer ASSY)

(NEW No.1-7)
P3-M4X8 x 2pcs

Motor driver unit

Screw (Washer ASSY)

(NEW No.1-7)
P3-M4X8 x 2pcs
Front side Rear side
Fig.2-9

2-10. Wire the power cables of the motor driver unit to the terminal (TM9, 10). (Refer to Fig.2-10)
Power cable x 2pcs
LS-046-01
LS-047-01 Terminal (TM9)
Terminal (TM10)

Power cable
x 2pcs

Motor driver unit

Motor driver unit
Fig.2-10

2-11. Connect the power cables to the terminal (TM9, 10). (Refer to Fig.2-11)
(NOTE) Please also refer to the information on the details of connection in the next page.

L04701
Terminal
TM9
TM9
Power cable
LS-047-01

L04601
Terminal
TM10
TM10
Power cable
LS-046-01
Fig.2-11

- 14 -
 <Cable connection to terminal>
1. Insert the cable into the terminal. (Refer to Fig.A)
2. Insert your precision screwdriver into the terminal. (Refer to Fig.B)
3. Set up the Precision screwdriver toward the arrow so that the cable is fixed there. (Refer to Fig.C)
4. Make sure that the cable is not pulled out easily.

Precision screwdriver which Set up the precision screwdriver.

Cable with vinyl coating
blade edge should be 3.5 mm
in width.
The cable should not
be pulled out easily!

Terminal

Fig. A Fig. B Fig. C

2-12. Wire the earth cable of the motor driver unit to the earth terminal. (Refer to Fig.2-12)

Motor driver unit

Hexagon socket head c.screw
(NEW No.1-8)
M4X6

56DRV

Earth cable Earth cable

LS-117-02 LS-117-02

Fig.2-12

IMPORTANT
Make sure that there is no loose connection of the connectors at the Motor drivers.
Especially for the connectors shown below, check them with the greatest care!

These connectors are apt to disconnect

due to vibration in transit.

- 15 -
2-13. Take “Short-connector” out of the 1Y motor driver and plug it into the 6X motor driver. (Refer to
Fig.2-13)
2-14. Use Connector cable (NEW) to connect the 1Y motor driver to the 5Y motor driver. (Refer to Fig.2-13)
1Y Connector cable
Motor driver (NEW No.9)
JEPMC-W6002-03
Short-connector
JEPMC-W6022
1Y motor driver

6X motor driver 5Y motor driver

6X 5Y
Fig.2-13 Motor driver Motor driver

2-15. Use Connector cables (NEW) to connect the motor drivers to the PCB (TVX-36S L4). (Refer to
Fig.2-14)

Connector cable
TVX-36S L4 (NEW No.1-10)
LS-449-02 x 4pcs
CN17
PCB
TVX-36S L4

6 6 5 5
6 5 6 5 X Y X Y
Ｙ Ｙ Ｘ Ｘ 5/6XY
6X 6Y 5X 5Y
Motor driver
Motor driver

Fig.2-14

2-16. Use Connector cables (NEW) to connect the motor drivers to the PCU rack (PCB TVX-09P). (Refer to
Fig.2-15)
Connect so as ▲ marked on
0 1 2 3 4 5 the connector match!

Z, IC
CN1 CN1 CN1 CN1
Motor driver
CN1 CN1
R 6 L 5
5 L

6 R R 6Z L 5Z
CN2 CN2 Connector cable Motor driver
(NEW No.1-11)
LS-495-01 x 4pcs

TVX-09P (IC Open) PCU rack

TVX-09P (5/6Z)

Fig.2-15

- 16 -
2-17. Install Bracket (NEW) to the Desk frame. (Refer to Fig.2-16)
2-18. Install Control panel unit (NEW) to the Bracket. (Refer to Fig.2-17)

Hexagon socket head c.screw

(NEW No.1-13)
M4X6 x 3pcs

Screw (Washer ASSY)

(NEW No.1-15)
P3-M4X8 x 3pcs

Control panel unit

(NEW No.1-14)

Bracket
(NEW No.1-12)

Fig.2-16 Fig.2-17

2-19. Wire the Control panel unit (Valve) to CN3 of the PCB (TVX-10L) in the PCU rack. (Refer to Fig.2-18)
2-20. Use Connector cables (NEW) to connect the PCB (TVX-36S L1) to the PCB (TVX-09P) in the 2nd slot.
(Refer to Fig.2-18)
Connector cable
0 1 2 3 4 5 (NEW No.1-16) Valve of clamper
LS-497-01

To PCB TVX-36S L1
CN3 L49701
(TVX-36S L1)

CN5
CN3 5/6Z-HOME
TVX-36S L1
SUPPORT

ICLRH
Connector cable
To Valve (NEW No.1-16)
PCU rack
LS-497-01
TVX-09P
(IC Open) TVX-10L

Fig.2-18

2-21. Use CCU holder (NEW) to install CCU (NEW) on the PC desk. (Refer to Fig.2-19)
Terminal (TM13)

PC desk
CCU holder (NEW No.1-18)

Screw (Washer ASSY) CCU (NEW No.1-17)

(NEW No.1-19)
P3-M4X8 x 2pcs

Fig.2-19

- 17 -
2-22. Use Connector cable (NEW) to connect the CCU to the Terminal (TM13). (Refer to Fig.2-,20)
2-23. Use Connector cable (NEW) to connect the CCU to the Extension connector panel. (Refer to Fig.2-20)
2-24. Set the CCU SWs exactly as shown in Fig.2-20.

SHUTTER GAIN CONTROL

POWER
SPEED
HIGH/OFF AUTO
3 4 5 GAIN
2 6 STD

DCIN/VIDEO OUT
1 0 7
LOW/F.L. MANUAL
CSU4000B

VIDEO OUT
HIGH/OFF MANUAL

CCU SW

CCU

Terminal
TM13

6
(Refer to Fig.2-19)

12V

0V

TOS board Connector cable

6 (NEW No.1-20)
HS-007-01
Connector cable
(NEW No.1-21)
HS-431

Fig.2-20

- 18 -
§3. Bottom flying probe unit

WARNING
Bottom flying probe unit (NEW No.2-1) is fixed on the shipping box with 4 bolts. Please unscrew
these bolts to get it out of the box.

Bolt
Bolt

Bolt Bolt

Shipping box Bottom flying probe unit

In addition, be sure to remove the Stoppers from the Bottom flying probe unit.
2. X arm stopper 2. X arm stopper
(Refer to Fig.-B) (Refer to Fig.-B)
4. PCB holder unit stopper 4. PCB holder unit stopper
(Refer to Fig.-D) (Refer to Fig.-D)

1. X arm stopper
(Refer to Fig.-A)
4. PCB holder unit stopper 4. PCB holder unit stopper
(Refer to Fig.-D) (Refer to Fig.-D)

3. Y arm stopper 3. Y arm stopper

(Refer to Fig.-C) (Refer to Fig.-C)

1. X arm stopper (Bar)

(Remove)
Fig.-A

- 19 -
 2. X arm stopper
2. X arm stopper (Plastic tie)
(Hexagon socket head c.screw & Nut)
(Cut off)
(Remove)

2. X arm stopper (Plastic tie) 2. X arm stopper

(Cut off) (Hexagon socket head c.screw & Nut)
(Remove)
5X arm 6X arm
Fig.-B

3. Y arm stopper (Plastic tie) x 2pcs

Fig.-C (Cut off)

4. PCB holder unit stopper (Plastic tie) x 4pcs

(Cut off)

Fig.-D

- 20 -
 WARNING
We’d suggest holding four positions marked with red circles when you carry the Bottom flying
probe unit in your hand. Otherwise it may cause the Bottom flying probe unit to malfunction or
get damages. In that way, the Bottom flying probe unit must be carried carefully by three persons
or more.

Base L rear

Base L front Base R rear

Base R front

In addition, pay attention not to sandwich in any connector cables between Bottom flying probe
unit and the base when the Bottom flying probe unit is put on the tester.

Connector cables

Bottom flying probe unit

Never put any connector cables

under this part!

- 21 -
3-1. Put the Bottom flying probe unit on the tester from the left side carefully. (Refer to Fig.3-1)

Bottom flying probe unit

(NEW No.2-1)

Fig.3-1

3-2. Place Set Jig F (NEW) between the Bottom flying probe unit and the Base F. (Refer to Fig.3-2)
(NOTE) Pay attention to the direction of the Set jig F.
3-3. Push the Bottom flying probe unit against the Set Jig F and fix it temporarily. (Refer to Fig.3-2, 3)

Base F

Push against
Bottom flying probe unit Set Jig F
150mm
Set jig F
(NEW No.5-1)
61mm

Base F Set jig F Set jig F

(NEW No.5-1) (NEW No.5-1)
Fig.3-2

Hexagon socket head c.screw Hexagon socket head c.screw

NEW No.2-3 (Low head type)
M8X20 NEW No.2-2

Hexagon socket head c.screw Hexagon socket head c.screw

NEW No.2-3 (Low head type)
M8X20 NEW No.2-2

Fig.3-3

- 22 -
3-4. Install the Probe pin (NEW No.5-2; Needle type) to the Probe 4.
3-5. Position the 4X arm so that the Cover plate is “5mm” away from the Home sensor. (Refer to Fig.3-4)
(IMPORTANT) Please make as accurate adjustment as possible of Process #3-5, 6.

5mm

4X cover plate 4X Home sensor

Fig.3-4

3-6. Move “Probe 4” to the front until the probe head lies in a straight line in the Y-direction as the Machine
reference point. (Refer to Fig.3-5)

Same position in Y-direction

Probe 4
Machine reference point

Fig.3-5 (Adjust Y-direction)

3-7. Move the Bottom flying probe unit to the right direction until Probe 4 hits the center of the Machine
reference point. (Refer to Fig.3-6)
(IMPORTANT)
When you found it difficult to accomplish this task by just moving the Bottom flying probe unit, you
can make small movement with the Machine reference point as well.
Be sure to keep pushing the Bottom flying probe unit against the Set jig F during the adjustment.
In addition, don’t move Probe 4 in the X-direction.

The probe should hit the center of the

Machine reference point!

Fig.3-6 (Adjust X-direction)

3-8. Tighten the hexagon socket head c.screws and the hexagon socket head c.screws (Low head type) to
fix the Bottom flying probe unit. (Refer to Fig.3-3)
3-9. Remove the Set jig F from the tester. (Refer to Fig.3-2)

- 23 -
 CAUTION
Wire for the Bottom flying probe unit as described below.
Left side
Motor cable Bottom flying probe unit
LS-313-02 x 1pcs (5X Power)
Right side
LS-304-03 x 1pcs (5X Encoder)
Motor cable
LS-301-03 x 2pcs (Y Power)
LS-313-01 x 1pcs (6X Power)
LS-300-03 x 2pcs (Y Encoder)
LS-304-02 x 1pcs (6X Encoder)
LS-498-01 x 4pcs (Z/IC Power)
Connector cable
LS-492-01 x 4pcs (Z/IC Encoder)
LS-484-01 x 2pcs (Measurement)
LS-485-01 x 2pcs (Z Sensor)
Connector cable
LS-402-02 x 2pcs (Y Sensor)
LS-432-02 x 1pcs (X6 Sensor)
LS-438-01 x 2pcs (IC)
PM-L24＠L03 x 1pcs (X5 Sensor)
Earth cable
LS-110-04 x 1pcs
Earth cable
LS-110-02 x 1pcs
Camera cable
LS-110-04 x 1pcs
CPRC4000B-05 x 1pcs
Total x 17pcs
Total x 13pcs

3-10. Affix Wire clamps (NEW) to the base in order to hold the connector cables that come from the left side
of the Bottom flying probe unit. (Refer to Fig.3-7)
Plastic tie
(NEW No.4-2) Wire clamp
(NEW No.4-3)
S-525
Connector cable

120mm

Base B

Fig.3-7 (Tester left side)

WARNING
Make sure to conduct the wiring so that the X1,4 axes never touch any cables when they are moving
around.

Actuator (1, 4 axes)

Use Plastic ties to fix the connector cable.

Any cables must not step out

of this line.

- 24 -
3-11. Wire the connector cables that come from the right side of the Bottom flying probe unit. (Refer to
Fig.3-8)

Connector cable

Fig.3-8 (Tester right side)

- 25 -
3-12. Install PCB (NEW TVX-48 L1) and Spacers (NEW) to the PCB bracket ASSY. (Refer to Fig.3-9)
(NOTE) The PCB bracket ASSY is the one that was removed at Process #2-1.

Screw (Washer ASSY)

PCB (NEW No.2-5)
(NEW No.2-4) P3-M3X6 x 4pcs
TVX-48 L1

Spacer
(NEW No.2-6)
x 4pcs

PCB bracket ASSY

Fig.3-9

3-13. Install the PCB bracket ASSY to the Bottom flying probe unit. (Refer to Fig.3-10)

Hexagon socket head c.screw

(NEW No.2-7)
M4X8 x 2pcs

PCB bracket ASSY

Fig.3-10 (Bottom flying probe unit viewed from the left rear side)

3-14. Wire Connector cables (NEW) to connect the Terminal (TM7) to the PCB (TVX-48 L1). (Refer to
Fig.3-11)
24V

0V

PCB TVX-48 L1
TVX-48 L1
TM7

+24V
CN1
L06701

Terminal
TM7 Connector cable
Terminal (NEW No.2-8)
TM7 LS-067-01

Fig.3-11

- 26 -
 3-15. Change the wiring route of the connector cables LS-442-01/02 (4pcs) that were removed at Process
#1-10. (Refer to Fig.3-12)

CAUTION
This operation must be done to get rid of ill effect from the noise generated by the terminal (200V) and the
AC cable (200V).

PCB
TVX-48 L1

PCB
TVX-33
Standard rack
Slot 7 CAUTION
Stay the connector cables away
Connector cable from the terminal and AC cable
LS-442-01 x 2pcs Terminal (200V) more than 10cm.
LS-442-02 x 2pcs AC cable (200V)
(Refer to Fig.2-10)
Before After
Fig.3-12

3-16. Plug the connector cables LS-442-01/02 to the PCB (TVX-48 L1). (Refer to Fig.3-13)
(NOTE)Another connector cables LS-446-01 (x 2pcs) that were removed at Process #1-10 should not be
connected.

Connector cable
LS-444-01
Earth cable
PCB 5 56ZRL
PCB TVX-37 L1
PCB TVX-48 L1
Connector cable
TVX-37 L1
LS-444-01
TVX-48 L1

PCB
CN11

CN10
TVX-33 6 56ZRL
Standard rack
Slot 7 PCB CN9 CN8 CN6 CN7
TVX-37 L1

Earth cable
6 SENS

5 SENS
SIG
SIG

Connector cable
LS-442-01 x 2pcs
6

LS-442-02 x 2pcs

Fig.3-13
To PCB TVX-33

3-17. Pull Connector cable (1LED) out of CN3 of the PCB (TVX-39). (Refer to Fig.3-14)
PCB TVX-39
Slot 3

Standard rack

CN3
To Probe-1
1LED
(LED)

Connector cable
LS-405-01
Standard rack
Fig.3-14
- 27 -
3-18. Plug the connector cable LS-405-01 (removed at Process #3-17) into Connector cable (NEW
LS-490-01). (Refer to Fig.3-15)
3-19. Wire Connector cable (NEW) to connect the PCB (TVX-39) to the PCB (TVX-48 L1). (Refer to
Fig.3-15)
Connector cable
To Probe-1 (NEW No.2-10)
(LED) To PCB LS-488-01
(TVX-48 L1)
Connector cable 56-LED
(NEW No.2-10)
56-LED

LS-488-01
1LED

PCB TVX-39 PCB TVX-48 L1

Slot 3 TVX-48 L1 56-LED

Standard rack
CN12
1LED

56-LED

L49001
CN3

Connector cable
(NEW No.2-9)
LS-490-01

Fig.3-15

3-20. Wire Connector cables (NEW) to connect as listed below. (Refer to Fig.3-16)

No. Type Connector point

2-11 LS-497-01 PCB(TVX-09P CN3) ~ PCB(TVX-48 L1 CN12 56-HOME)

Connector cable
(NEW No.2-11)
PCB LS-497-02
PCB TVX-09P
PCU rack TVX-48 L1 56Z-H
Slot 1

CN4 L49702
TVX-48 L1
56-HOME

CN12

PCU rack Connector cable

(NEW No.2-11)
LS-497-02

Fig.3-16

- 28 -
3-21. Wire Connector cables (NEW) to connect as listed below. (Refer to Fig.3-17)

No. Type Connect point

2-12 LS-441-01 PCB (TVX-11 CN6) ~ PCB (TVX-37 L2 CN13)

PCB
TVX-37 L2

CN13
ANT3-5
PCB TVX-11
Slot 4
TVX-37 L2

CN6 ANT3-5

Connector cable
Standard rack (NEW No.2-12
Standard rack LS-441-01

Fig.3-17

3-22. Wire Connector cables (NEW) to connect it with PCBs. (Refer to Fig.3-18)

No. Type Connect point

LS-487-01 L PCB (TVX-36S L3 CN11 IL-H) ~ PCB (TVX-48 L1 CN12 IL-SENS)
2-13
LS-487-01 R PCB (TVX-36S L3 CN12 IR-H) ~ PCB (TVX-48 L2 CN12 IR-SENS)
2-14 LS-417-03 PCB (TVX-36S L3 CN13) ~ PCB (TVX-36S L2 CN10)

Connector cable
Connector cable
(NEW No.2-14)
(NEW No.2-14)
LS-417-03
LS-417-03 CN12
PCB Earth cable TVX-48 L1
IL-SENS→
TVX-36 L2 IR-SENS→
CN10 PCB
TVX-48 L1

CN13
TVX-36S L2
56-IC
56-IC
CN12 CN11
IC6 Z IC5 Z
R

TVX-36S L3
PCB
TVX-36 L3 56-IC L
56-IC R

Connector cable
Fig.3-18 (NEW No.2-13)
LS-487-01

- 29 -
(NOTE) Procedure #3-23~31 show you connection points for the connector cables which come from the
Bottom flying probe unit.

3-23. Wire the XY motor cables (x 8pcs) to plug into the XY motor drivers. (Refer to Fig.3-19)

Name Type Mark Remark Q’ty Name Type Mark Remark Q’ty
LS-313-01 6X-M 1
Power LS-301-03 56Y-M 5/6 Power 2
LS-313-02 5X-M 1
X Motor cable Y Motor cable
LS-304-02 6X-E 1
Encoder LS-300-03 56Y-E 5/6 Encoder 2
LS-304-03 5X-E 1

6X 6Y 5X 5Y
From Bottom flying probe unit

XY motor driver

XY motor cable
x 8pcs
56Y-M

56Y-M
56Y-E

56Y-E
6X-M

5X-M

5X-E
6X-E

Motor cable
(Power)

5
6

Motor cable
(Encoder)

Fig.3-19

3-24. Wire the motor cables (x 8pcs) for Z-axis and Bottom IC Open to plug into the motor drivers. (Refer to
Fig.3-20)
(NOTE) Connect the Earth wires of the motor cable to the motor driver unit.

Mame Type Mark Remark Q’ty

LS-498-01 5/6/R/L Power 4
Motor cable
LS-492-01 5/6/R/L Encoder 4

Earth the motor drivers

R 6Z L 5Z

From Bottom flying probe unit

Motor driver
CN3 CN3 CN3 CN3
R

Motor cables CN2 CN2 CN2 CN2

x 8pcs
R

Motor cable Motor cable

(Power) (Encoder)

Fig.3-20

- 30 -
3-25. Wire Connector cables (x 10pcs) to plug into the PCBs. (Refer to Fig.3-21, 22, 23)

Name Type Mark Remark Q’ty

LS-402-02 56Y-HOM 5/6 Y Sensor 2
Connector cable PM-L24@L03 5X-HOM X5 Sensor 1
LS-432-02 6X-H X6 Sensor 1

56Y-HOM 6

56Y-HOM 5

5X-HOM
From Bottom flying probe unit

6X-H
Connector cable
LS-402-02 (56Y-HOM 5）
PM-L24@L03 (5X-HOM)

Connector cable
LS-402-02 (56Y-HOM 6) PCB CN12 CN11
LS-432-02 (6X-H) TVX-36S L3

6YH
6XH

5YH
5XH
TVX-36S L3

Fig.3-21

Name Type Mark Remark Q’ty

LS-484-01 56ME 5/6 Measurement 2
Connector cable
LS-485-01 56ZRL 5/6 Z Sensor 2

From Bottom flying probe unit PCB

TVX-48 L1
CN3 TVX-48 L1 CN2

6 56ZRL 56ZRL 5
Connector cable
LS-484-01 (56ME 5/6） CN5 CN4
LS-485-01 (56ZRL 5/6)
6 56ME 56ME 5

Fig.3-22

Name Type Mark Remark Q’ty

Connector cable LS-438-01 ANT-L 5/6 IC open 2

PCB
ANT-L 5

ANT-L 6

From Bottom flying probe unit TVX-37 L2

Connector cable
LS-438-01 (ANT-L 5/6）
CN16
CN15

TVX-37 L2

Fig.3-23

- 31 -
3-26. Wire the Earth cables (x 5pcs) to earth to the Desk frame. (Refer to Fig.3-24)

Name Type Mark Remark Q’ty

LS-110-02 TRY Tray~ 1
Earth cable LS-110-04 56X-M Motor~ 2
Attachment of Motor cable 2
From X motor cable From X motor cable
(Attachment) (Attachment)

56X-M
56X-M

Earth cable

TRY
56X-M
From Bottom flying probe unit

Earth cable
56X-M / TRY

Hexagon socket head c.screw

Hexagon socket head c.screw (NEW No.2-15)
(NEW No.2-15) M4X6 x 3pcs
M4X6 x 2pcs

Fig.3-24

3-27. Wire the camera cable to plug into the CCU. (Refer to Fig.3-25)
(IMPORTANT) Make sure that anything never get caught by the camera cable when the PC desk is moved
in and out.
(NOTE) Refer to §4. Wiring & Pipe laying diagrams
CAMERA

PC desk
From the 6th axis

CCU
CCU

Camera cable
CPRC4000B-05
3

Fig.3-25

3-28. Install Plastic tie base (NEW) on the desk frame. (Refer to Fig.3-26)
Hexagon socket head c.screw
(NEW No.2-17)
M4X6

Plastic tie base

(NEW No.2-16)
RK6G5

Fig.3-26

- 32 -
3-29. Wire Connector cables and Air tubes which come from the PCB holder unit. (Refer to Fig.3-27)
PCB holder PCB holder
(Front) (Rear)

Connector cable
Use Plastic tie (NEW 4-1) to fix Air tube
the cables and air tube on the
plastic tie base.

Connector cable
Fixed position Air tube
(Plastic tie)
(NOTE)
Plastic tie base Make sure that the cables never get stuck
with anything when the conveyor (rear)
Fig.3-27 moves back and forth.

3-30. Plug in the Connector cable which comes from the PCB holder unit to connect the PCB. (Refer to
Fig.3-28)

Clamper bottom sensor

(PCB holder front side)

Clamper top sensor

(PCB holder rear side) Second connect
from bottom CN5

Connector cable TVX-36S L1

LS-494-01
(SUPPORT) PCB
TVX-36S L1
SUPPORT

Fig.3-28

3-31. Plug in the Connector cable which comes from the PCB holder unit (rear) to the PCB. (Refer to
Fig.3-29)

PCB TVX-10L
Slot 5
0 1 2 3 4 5

CLAMP2 CN7
Height position sensor
(PCB holder rear side)

Connector cable
LS-518-02
(CLAMP2)

PCU rack PCU rack

Fig.3-29

- 33 -
 3-32. Lay Air tubes of the PCB holder to plug into the valve of clamper. (Refer to Fig.3-30)

PCB holder
(Rear)

PCB holder
CL-B (Front side)
CL-B

CL-B

CL-A PCB holder

(Rear side)
Valve of clamper
CL-A
CL-A

PCB holder
(Front)

Valve of clamper Fig.3-30

3-33. Install Air filter regulator unit (NEW). (Refer to Fig.3-31)

(NOTE) Fix it together with the Exterior cover R later.

Exterior cover R

Hexagon socket head

c.screw Air filter regulator unit
(NEW No.2-19) (NEW No.2-18)
M4X10 2pcs

Hole
(Lace Air tube through
this hole)
Air tube
(Refer to Fig.3-32)

Fig.3-31

3-34. Lay Air tube of the valve of clamper to plug into the Air filter regulator unit. (Refer to Fig.3-32)
3-35. Lay Air tubes of the valve of clamper to plug into Silencer unit (NEW). (Refer to Fig.3-32, 33)

Valve of clamper
Air filter regulator

Valve of clamper
R P R

To Air filter regulator

Hole of dick
To Silencer unit R R

Air tube
Hole
Air tube
(Put Air tube through (AIR-IN)
Silencer unit
this hole) (NEW No.2-20)

Fig.3-32

- 34 -
3-36. Lay Air tube of the Silencer unit up to the bottom side of the desk and fix the silencer unit with the
Magnet holder (NEW). (Refer to Fig.3-32, 33)

Magnet holder
Silencer (NEW No.2-21)
(To Disk bottom side)

Silencer unit Attach Wire clamp (NEW No.4-4

S-506) and fix the air pipe. Silencer

Disk bottom view

Fig.3-33

- 35 -
3-37. Join Air hose (NEW) to the Air filter regulator unit.
3-38. Pull up Adjuster knob of the Air filter regulator and turn it to adjust the air pressure to be
0.375~0.425MPa on the pressure gauge. (Refer to Fig.3-34)

CAUTION
Set the air pressure so as it increases.

3-39. Push the adjuster knob downwards until it clicks.

0.375~0.425 MPa
Adjuster knob
Pressure gauge
6

0.4 0.6
2
0.2 0.8 8

1
MPa
Kgf/cm2
10

Air filter regulator

Air hose Pressure gauge
(NEW No.6-2)
Fig.3-34

3-40. Push Manual switches provided on the Clamper valve to check the PCB holders if they go up/down
properly in conjunction with your operation. (Refer to Fig.3-35)
(IMPORTANT) When the PCB holders had any surprise move, your pipe laying has been mistaken.

Manual switch A Manual switch B

UP DOWN PCB holder
(Rear side)

Valve of clamper
PCB holder
(Front side)

Fig.3-35

3-41. Push the Manual switches to make sure that the two PCB holders can go up/down at the same timing.
(Refer to Fig.3-36)
(NOTE) In the case of moving at different timing, use Speed controller (x4) to fine adjust. (Refer to Fig.3-36)

Speed controller
CL-B
CL-B

CL-B

CL-A

Manual switch
CL-A
CL-A

Speed controller Valve of clamper

Fig.3-36
- 36 -
§4. Wiring & Pipe laying diagrams (NOTE) Red arrow indicates new connection necessary for installing the Bottom flying probe unit.
Wiring diagram (Power line) Blue arrow indicates the connection inside the Motor driver unit already completed at delivery.

- 38 -
Wiring diagram (Signal line) (NOTE) Red arrow indicates new connection necessary for installing the Bottom flying probe unit.
Blue arrow indicates the connection inside the Motor driver unit already completed at delivery.
Green arrow indicates the connection inside the tester already completed at delivery.

- 39 -
Wiring diagram (5,6 axis)
(NOTE) Red arrow indicates new connection necessary for installing the Bottom flying probe unit.
Blue arrow indicates the connection inside the Bottom flying probe unit already completed at delivery.

- 40 -
Wiring diagram (PCB holder unit)
Red arrow indicates new connection necessary for installing the Bottom flying probe unit.
Blue arrow indicates the connection inside the Bottom flying probe unit already completed at delivery.

- 41 -
Pipe laying diagram

(NOTE) Red arrow indicates new connection necessary for installing the Bottom flying probe unit.

43mm Φ4
1300mm

Φ4 x 4
50mm
CL-B CL-B
Cylinder of clamper
(Rear side) CL-B
Φ4 x 2
CL-A
100mm
43mm CL-A
CL-A
Valve of clamper
Φ4
900mm
Air filter regulator
R P R
Φ8 x 2
Cylinder of clamper 1250mm
(Front side)

R R

Φ4 50mm Φ6 300mm

Φ8
Silencer 2550mm

- 41 -
Treatment of wiring
As shown on the pictures below, affix Wire clamp (NEW) to wire the connector cables properly.

Wire clamp Wire clamp

(NEW No.4-3) (NEW No.4-3)
S-525 S-525

Desk rear side

Wire clamp
(NEW No.4-3)
S-525

Wire clamp
(NEW No.4-3)
S-525 Wire clamp
(NEW No.4-3)
S-525

Desk left side Desk right side

CCU for Bottom camera at the 6th arm

Plastic tie
(NEW No.4-1)
Plastic tie base
(NEW No.4-5)

Plastic tie
(NEW No.4-1)
Plastic tie base
(NEW No.4-5)
PC Desk

- 42 -
 §5. Covers
5-1. Install following Exterior covers (x 4pcs) and plug in the cables as they were. (Refer to Fig.5-1)
Exterior Cover L Exterior Cover R Top Cover

Safety cover

Fig.5-1
5-2. Take following steps to install the Exterior Cover F.

CAUTION
If the tester has the serial number which is “076” or smaller at the last three digits, go through the following
steps to install the Exterior Cover F.

A-1. Put the Exterior Cover F on the tester. (Refer to Fig.5-2)

Screw (Truss head type)

M4X8 x 2pcs
Tester terminal

Screw (Tress head type)

M4X8 x 3pcs

Exterior cover F

Fig.5-2

A-2. Install the Cover SWs exactly at the position where you marked with a pencil when they were removed
at Process #1-2. (Refer to Fig.5-3)
A-3. Open and close the safety cover to be sure that the Key SWs go in the Cover SWs properly.
A-4. Plug in the connector cables to the tester terminal again. (Refer to Fig.5-4)

Tester terminal
Install at the marked position!

Cover SW
Connect the connector

Connect the connector cables

(x 3pcs)

Hexagon socket head c.screw

M4X30 (SW,W)
x 2pcs
Fig. 5-3 Fig. 5-4

- 43 -
 CAUTION
If the tester has the serial number which is “077” or bigger at the last three digits, go through the following
steps to install the Exterior Cover F.

B-1. Put the Exterior Cover F on the tester. (Refer to Fig.5-5)

Screw (Truss head type)

M4X8 x 2pcs
Tester terminal

Screw (Tress head type)

M4X8 x 3pcs

Exterior Cover F

Fig.5-5

B-2. Install the Trim on the Cover F bracket which lie on either side of the Exterior cover F. (Refer to Fig.
5-6)
B-3. Open and close the safety cover to be sure that the Key SWs go in the Cover SWs properly.
B-4. Plug in the connector cables to the tester terminal again. (Refer to Fig.5-7)

Push in Tester terminal

Connect the connector

cables (x 3pcs)
Trim

Cover F bracket

Fig.5-6 Fig.5-7

5-3. Install Operation panel (NEW) to the Exterior Cover L. (Refer to Fig.5-8)
5-4. Use Connector cable (NEW) to connect the Operation panel to the PCB.

PCB TVX-10L
Slot 5 Operation panel

Exchange
Panel
CN1
Operation panel
PCU rack (NEW No.3-1)
Panel holder
PCU Rack Connect the earth cable
Wing nut

Connector cable
(NEW No.3-2)
LS-530-01
Fig.5-8

- 44 -
5-5. Exchange the Operation panel. (Refer to Fig.5-9)

Exchange

Operation panel
(NEW No.3-3)

Fig.5-9

5-6. Change the model name seal from “APT-9400CE ” to “APT-9600CE ”. (Refer to Fig.5-10)

40mm
APT-9600CE

Seal
(NEW No.3-4)
APT-9600CE

Fig.5-10

- 45 -
 §6. Adjustment & verification

6-1. Power on the tester and go through the following steps to check the sensors.

Sensors
Move each arm by the hand to see that the LED turns "off" as soon as the cover plate goes in the sensor.
(Refer to Fig.6-1)

Sensor Installation position of LED 5Z HOME

5X HOME Sensor 6Z HOME
6X HOME Sensor TVX-36S L3
5Y HOME Sensor (Left side of Desk frame)
6Y HOME Sensor (NOTE) The 5/6Z home sensor LEDs are
5Z HOME Sensor TVX-09P installed on the TVX-09P PCB installed in the
6Z HOME Sensor Slot 1 of the PCU rack.
R(IC) HOME Sensor TVX-36S L3
L(IC) HOME Sensor
R(IC) LIMIT Sensor
L(IC) LIMIT Sensor

PCU rack (Slot 1)

TVX-09P

5X HOME 5Y HOME 6X HOME

TVX-36S L3
LED

6Y HOME

IR-S LIMIT 5X HOME

IC HOME
IR-H HOME 5Y HOME
6Y HOME IL-H HOME IC LIMIT
6X HOME IL-S LIMIT
Z HOME
X/Y arm Z/IC arm

Fig.6-1
6-2. Install the APT-9600 system (NEW No.6-1).

CAUTION
Move to the Sensor check menu as soon as you started up the APT-9600 system. In addition, make sure
not to have the probes back to the Home position by the Reset SW until Process #6-8 was complete.

6-3. Boot the APT-9600 system.

6-4. Open the Sensor check menu to check followings. (Refer to Fig.6-2)

Sensor Verification
Move each arm by the hand. The sensor
X,Y,Z,IC sensor should turn on when the cover plate goes in
the sensor.
Push the Manual switch on the Valve to
Clamper upper
move the PCB holder up to check that it
end sensor
turns on.
Push the Manual switch on the Valve to
Clamper lower
move the PCB holder down to check that
end sensor
it turns on.
Fig.6-2

- 46 -
Operation panel

6-5. Choose Self-diagnosis menu > Special Switches. (Refer to Fig.6-3)

6-6. Push the Operation panel SWs to check that each lamp on the menu turns on correctly. (Refer to
Fig.6-4)

CLAMPER

Fig.6-3 Fig.6-4 (Operation panel)

PCB holder operation

6-7. Go back to Main menu and push the Operation panel SWs to check that each mechanical part moves
correctly. (Refer to Fig.6-5)

SW Operation Arrow
↑ The PCB holder goes UP. A
CLAMPER
↓ The PCB holder goes DOWN. B

A PCB holder
(Rear side)

B
PCB holder
(Front side)

Fig.6-5

6-8. Press the Reset SW to have the probes back to the Home position.

- 47 -
6-9. Install the PCB cover to the PCB bracket. (Refer to Fig.6-6)

PCB cover

Screw (Washer ASSY)

P3-M4X8
x 4pcs
Fig.6-6

6-10. Install the rest of Exterior covers that were removed at Process #1-3. (Refer to Fig.1-9)

6-11. Install the Probe pin (NEW No.6-3), Probe socket (NEW No.6-4) and Probe wire (NEW No.6-5) to the
Probe 5, 6. (Refer to the APT-9600 Operator’s guide)

6-12. Install the Sensor probe (NEW No.6-6) to the CS block. (Refer to the APT-9600 Operator’s guide)

6-13. Install the Probe pin to the Probe 1~4.

6-14. Set the Machine Ref. Point again. (Refer to the APT-9600 Operator’s guide)

6-15. Adjust the Camera Gain. (Refer to the CCD Gain Adjust [Bottom flying probe kit]

6-16. All that you need to do finish!

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APT-9411 Series
BOTTOM FLYING PROBE UNIT
BPX-9500
Work Procedure Instruction Sheet (VOL.2)

Issued by : TAKAYA CORP.

Head office : 661-1, Ibara-cho, Ibara-shi, Okayama 715-8503 Japan

TEL : +81-866-62-1870
FAX : +81-866-62-1886

Issuing date: September 27, 2007