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PRODUCT CATALOG

Industrial Machinery Division

Kubota Factory: 570-10 Kubota-cho, Kasai City, Hyogo Prefecture, 675-2364 Japan
TEL. +81-790-42-0601 FAX. +81-790-42-4895
<URL>www.pulseroller.com <e-mail> sales@kyowa-mfg.co.jp
DC24V
[The information contained in this catalog is subject to change without notice.] Powered
480-1309Y-A-R7 (Nov 16 2018)
Table of Contents

Drives
Drives Overview 2
SENERGY Introduction 3
Product information
General information 4
Technical data 4
Available minimum roller length 4
Weight table 5
Wall thickness 5
Static load capacity 5
Dimensions 6-7
Bracket 8
Part number definition 9
Characteristics data 10-11
Optional spec. Wash-down rated 12
Optional spec. Built-in Brake 13
Optional spec. Freezer rated 14
PGD Product information
General information 16
Technical data 16
Weight table 16
Characteristics data 17
Dimensions 17
Part number definition 18
Pallet Handling Product information
General information 20
Technical data 20
Wall thickness 21
Static load capacity 21
Dimensions 22
Installation caution of Pallet Handling 23
Part number definition 24
Characteristics data 25
PMD-Ai Product information
General information 26
Technical data 26
Weight table 26
Part number definition 26
Characteristics data 27
Dimensions 27
Assemblies
PDU-90 Product information
Features 28
Technical data 28
Dimensions 29
Installation image 29
Controls
Controls Overview 30 - 31
E-Qube Features 32
Technical data 32
Applicable environment 32
Dimensions and parts 32
DIP Switch setting 33
Wiring 33
Speed setting via signal input 33
EZQUBE Features 34
Technical data 34
Applicable environment 34
Dimensions 34
DIP Switch setting 35
Wiring 35
Speed setting via signal input 35
IQ-Zonz Features 36
Technical data 36
Applicable environment 36
Dimensions 36
IQ-Tool Software 37
IQ-Map I/O & Speed control Hardware 38
Features 38
Applicable environment 38
Dimensions 38
ConveyLinx Features 40
Technical data 40
Applicable environment 40
Dimensions 40
EasyRoll configuration Software 41
ConveyLinx-Ai2 Features 42
Technical data 42
Applicable environment 42
Dimensions 42
EasyRoll configuration Software 43
MotionLinx-Ai Features 44
Technical data 44
Applicable environment 44
Dimensions 44
Introduction 45
Connectors 45
Hardware overview 45
ConveyLinx-IO Features 46
Technical data 46
Applicable environment 46
Dimensions 46
MotionLinx-IO Features 47
Technical data 47
Applicable environment 47
Dimensions 47
Calculation of Motor Roller capability
Required tangential force 48
Power loss in general when interlocking with idlers 49
 Drives

D ri v es Ove r vi ew SENERGY
Introduction

SENERGY / SENERGY-Ai
Product type Motor Roller

Rated voltage DC24V

Output 50W (Max)

Conveyor speed 2.0 – 304.1 m/min (50.0 mm diameter)

SEN ERGY
The SENERGY unique gearbox design and powerful brushless DC motor provides an extremely
PGD / PGD-Ai
efficient means of delivering an amazing amount of torque and speed with the smallest amount of
Product type Geared Drive
energy. Typically used in conveyors for Zero Pressure Accumulation or roller transportation.
Rated voltage DC24V
SENERGY Roller gearbox selection contains only 11 gearbox combinations to make ordering and
Output 50W (Max) keeping an inventory much more manageable. SENERGY’s range and performance
Rotational speed 8.5 - 645.3 rpm (Output shaft) characteristics are suitable for speeds between 2.0 to 304.1 m/min and starting torque up to an
amazing 24.2 N·m.

Pallet / Pallet-Ai Regardless of the project, type of conveyor, the weight or speed of the load you really only need
Product type Motor Roller one type of roller. SENERGY.
Rated voltage DC24V

Output 50W (Max)

Conveyor speed 3.1 – 34.6 m/min (76.3 mm diameter)

SEN ERGY-A i
SENERGY-Ai is the world’ s first motor roller using a robust M8-4pin connector which is then
connected to an external control of your choice. The hall-effect signals are digitally coded by a
micro controller inside the motor, which makes it possible to communicate through only one pin to
an external controller. The micro controller also digitally provides through the same pin complete
roller part number containing the diameter and gearbox information, serial number, motor
temperature and other information. The external control can read and analyze all this data for
multiple functions such as precise speed and positioning control, full diagnostics such as
over-temp, over-current, over-voltage and much mor to help with predictive maintenance.

2 3
 Drives

SE NE R GY / SEN ERG Y-A i

Weight table
Product information
Roller length
Diameter Speed code
General information Compatible Control Technologies 300 400 500 600 700 800 900 1000
-CE certified, RoHS compliant, IP54 rating
SE NE RG Y 15, 20, 25 2.0 2.1 2.3 2.5 2.6 2.8 2.9 3.1
-ETL certified to UL standards
-Tube material: Mild steel, zinc plating / Stainless steel (SUS304) φ48.6 35, 45, 60, 75 1.8 2.0 2.1 2.3 2.4 2.6 2.7 2.9
-Roller diameter: 48.6 mm, 50.0 mm
95, 125, 175, 215 1.7 1.8 2.0 2.1 2.3 2.5 2.6 2.8
57.0 mm, 60.5 mm
-Min. roller length: Refer to the “Available minimum roller length table” below 15, 20, 25 2.0 2.2 2.4 2.5 2.7 2.9 3.0 3.2

-Max. roller length: 1000 mm *Contact us for longer than 1000 mm. φ50 35, 45, 60, 75 1.8 2.0 2.2 2.4 2.5 2.7 2.9 3.0
-Cable length: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai) SE NE RG Y - Ai
*Contact us for extension cables 95, 125, 175, 215 1.7 1.9 2.0 2.2 2.4 2.6 2.7 2.9
-Motor connector: JST (SENERGY) / M8-4pin (SENERGY-Ai)
15, 20, 25 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8
-Operation: 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum)
φ57 35, 45, 60, 75 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6
or continuous within rated load
95, 125, 175, 215 2.1 2.3 2.5 2.7 2.8 3.0 3.2 3.4

15, 20, 25 3.1 3.6 4.0 4.5 4.9 5.3 5.8 6.2
Technical data
φ60.5 35, 45, 60, 75 2.9 3.4 3.8 4.3 4.7 5.2 5.6 6.1
ECO mode BOOST mode BOOST-8 mode
95, 125, 175, 215 2.8 3.2 3.7 4.1 4.6 5.0 5.5 5.9
Voltage DC24V
*Above values are only approximate. Contact us for more details. Unit: ㎏
Nominal output 40W 50W 50W

Rated current 2.5A 3.5A 3.5A

Starting current 3.0A 5.0A 8.0A Wall thickness

Ambient temperature -10 ~ 40ºC Diameter 48.6 50.0 57.0 60.5

Ambient humidity 10 ∼ 90% RH (No condensation) Thickness 1.4 1.5 1.5 3.25
Unit: mm

Available minimum roller length

Interlocking option Static load capacity
Roller diameter Speed Code Length
Micro Round 300 400 500 600 700 800 900 1000
Plain straight Diameter
V-pulley Groove
48.6 70 60 50 40 35 30 25 20
15, 20, 25 325 318 357
SENERGY 50.0 80 70 60 55 50 45 40 35
35, 45, 60, 75 301 294 333
48.6 / 50.0 57.0 80 60 60 50 50
100 100 80
95, 125, 175, 215 274 267 306
60.5 160 160 130 130 100 100 80 80
15, 20, 25 331 324 363
Unit: ㎏
SENERGY-Ai
35, 45, 60, 75 307 300 339
48.6 / 50.0
95, 125, 175, 215 280 273 312

Unit: mm
*We support shorter length than those listed above using specially made components. Contact us for more details.

4 5
 Drives

SE NE R GY / SEN ERG Y-A i

Dimensions (Metric)

Plain straight

L=RL+39
L=RL+66
23 RL 16
23 RL 27 4 12
4 4 4

3 3 3 3 40°

0 0
11.1-0.1 11.1-0.1 0
11.1-0.1 0
11.1-0.1

φ39.6
φ18

φ43
φ18
φ1

50.0
φ1 φ1 φ1
50.0

2 2 2 2

φ15
φ15

2.3
3.8 8.5
BF=RL+35
BF=RL+8

Round Groove Connector versions

SENERGY
JST

L=RL+39

23 RL 16

4 Standard=32 Standard=51 4 Cable length: 600 mm

(Min=22) (Min=45)
3 3

0 0
11.1-0.1 11.1-0.1
φ39.5

φ39.5

φ18

φ1
50.0

2 φ1
2
SENERGY-Ai
φ15

M8-4pin
R5

R5

BF=RL+8

Cable length: 1000 mm

Rubber bush

6 7
 Drives

SE NE R GY / SEN ERG Y-A i

Bracket Part number definition
Standard accessory
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
(Cable side)
PR - AD - 50 - 500 - 45 Z S G A
PR-D-30H-PU-N 22
Abbr. of Spec. Roller Diameter Roller length Speed code Motor type Custom
(Point-up) Base block 27 14.7
PULSE ROLLER spec.
11.1 Hexagon nut 13.2
with flange (M6)

PR-D-30H-FU-N DC24V Tube material Interlocking

9

Slide block
(Flat-up) & Rubber lagging option
17 Upset bolt (Hexagon, M5×14)
option
60

45

Base plate
Hexagon nut (M5)
2×φ5.3

② Spec.
34

46 3.2 A --- Standard B --- Built-in brake

*Drawing above depicts Point-up W --- Wash-down rated (IP-66) Z --- Freezer spec. (-30°C)
*Note Tightening torque (M6) : 8 ~10 N-m
Tightening torque (M5) : 2.3 ~3.5 N-m ④ Roller Diameter
48 ---φ48.6 50 ---φ50.0
PR-D-30H-PU-N-ST
(Point-up) 57 ---φ57.0 60 ---φ60.5
⑤ Roller length
PR-D-30H-FU-N-ST
(Flat-up) Dimension RL（Unit: mm）*Available for every 1 mm unit
22

Base block 27 14.7 ⑥ Speed code

Hexagon nuts 13.2
11.1
with flange(M6)
Selection of speed range *See Characteristics data table for available speed codes.
9

⑦ Tube material & Rubber lagging option

Slide block
Upset bolt (Hexagon, M5×14)
Base plate
45

Hexagon nuts (M5)

30

17
2×φ5.3
Z --- Steel, Zinc plating, No lagging *Z is standard for Dia. 48.6 and 50.

36
A --- Steel, Unichrome plating, No lagging *A is standard for Wash-down rated and Dia. 57 & 60.5.
3.2
46
J --- Stainless tube
*Drawing above depicts Point-up *Note Tightening torque (M6) : 8 ~10 N-m B --- 3 mm Black rubber lagging
Tightening torque (M5) : 2.3 ~3.5 N-m W --- 3 mm Urethane lagging
Y --- Special
⑧ Motor type
Optional accessory
S ---SENERGY (JST connector) M --- SENERGY-Ai (M8-4pin connector, ETL)
(Non-Cable side)
*Flat up is not available
11.1
∅
12
.2 ⑨ Interlocking option
A --- Plain straight, No interlocking
Base Plate
Upset bolt (Hexagon, M5×14) G --- Round groove
60

45

Hexagon nut (M5)

H --- Micro V-pulley (Poly vee)

6

34
2×φ5.3 D --- Dual sprockets
45 3.2
Y --- Special * Special interlocking options are also available. For more details, please contact us.

⑩ Custom spec.

*Note Tightening torque (M5) : 2.3 ~3.5 N-m A --- Standard

Y --- Special

8 9
 Drives

SE NE R GY / SEN ERG Y-A i

Characteristics data Characteristics chart
Roller Dia: 50.0

ECO-mode BOOST & BOOST-8 mode

Speed Reduction
Gear ECO mode BOOST & BOOST-8 mode
Torque(N-m) Tangential force(N) Current（A） Torque(N-m) Tangential force(N) Current（A）
Code box Ratio Speed Speed 120% 3.0 12 0% 4.0

(m/min) Rated (M/min) BOOST BOOST-8 BOOST BOOST-8 Rated BOOST BOOST-8
Rated Starting Rated Starting (max) Starting Rated Starting Starting Rated Starting Starting (max) Starting Starting Rated range Rated range
3.5
100% 2.5 10 0%
15 45.00 2.0 ∼ 20.3 2.97 16.39 118.8 655.7 2.0 ∼ 14.7 5.40 21.37 24.30 216.0 855.0 972.0
100%
100% speed 3.0
3 speed 75%
20 stage 32.999••• 2.7 ∼ 22.7 2.17 12.00 86.9 480.0 2.7 ∼ 20.0 3.95 15.64 17.78 158.1 625.8 711.5 speed
80% 2.0 80 %
2.5
25 27.00 3.4 ∼ 33.8 1.78 9.83 71.2 393.4 3.4 ∼ 24.4 3.24 12.82 14.58 129.6 513.0 583.2 77%

C urrent on board (A )
speed

C urrent on board (A )
50%

S peed (% )
S peed(% )
35 18.333••• 4.9 ∼ 49.9 1.20 6.66 48.3 266.6 4.9 ∼ 36.1 2.19 8.69 9.88 87.8 347.7 395.2 60%
speed
1.5 60 % 55%
speed 2.0

45 15.00 6.0 ∼ 60.8 0.99 5.46 39.6 218.5 6.0 ∼ 44.0 1.80 7.12 8.10 72.0 285.0 324.0
2 30% 1.5
stage speed 35%
40% 1.0 40 % speed
60 10.999••• 8.2 ∼ 83.1 0.72 4.00 28.9 160.0 2.5 3.0 8.2 ∼ 60.1 1.31 5.21 5.92 52.7 208.6 237.1 3.5 5.0 8.0
1.0

75 9.00 10.1 ∼ 101.4 0.59 3.27 23.7 131.1 10.1 ∼ 73.3 1.08 4.27 4.86 43.2 171.0 194.4 15%
speed
20% 0.5 20 %
10%
speed 0.5
95 6.8181•• 13.3 ∼ 133.8 0.44 2.48 17.9 99.3 13.3 ∼ 96.8 0.81 3.23 3.68 32.7 129.5 147.2

125 5.00 18.1 ∼ 182.5 0.33 1.82 13.2 72.8 18.1 ∼ 131.9 0.60 2.37 2.70 24.0 95.0 108.0 0% 0.0 0% 0.0
1 0% 33% 67% 100% 133% 167% 200% 233% 267% 300% 0% 20 % 40 % 60 % 80 % 10 0% 12 0% 14 0% 16 0% 18 0% 20 0% 22 0%
stage Load F actor(% ) Load F actor(% )
175 3.666••• 24.7 ∼ 249.3 0.24 1.33 9.6 53.3 24.7 ∼ 180.3 0.43 1.73 1.97 17.5 69.5 79.0

215 3.00 30.2 ∼ 304.1 0.19 1.09 7.9 43.7 30.2 ∼ 219.9 0.36 1.42 1.62 14.4 57.0 64.8

*Rated torque and rated tangential force of BOOST-8 are the same values as BOOST.
*BOOST-8 performance is available with EZ-24HTB and ConveyLinx HTF card only.

10 11
 Drives

SE NE R GY / SEN ERG Y-A i

Optional spec. Optional spec.

Wash-down rated Built-in Brake

-IP rating: IP-66 Compatible Control Technologies -Brake: Electromagnetic brake
-Material: All stainless made (Tube: SUS304, Side plate and shaft: SUS303) SE NE RG Y -Roller diameter: 48.6 mm, 50.0 mm Compatible Control Technologies
-Roller diameter: 48.6 mm, 50.0 mm 57.0 mm, 60.5 mm
57.0 mm, 60.5 mm -Min. roller length: Refer to the “Available minimum roller length” table below.
-Min. roller length: Refer to the “Available minimum roller length table“ below. -Max. roller length: 1000 mm *Contact us for longer than 1000 mm.
*1
-Max. roller length: 1000 mm *Contact us for longer than 1000 mm. -Cable length: 600 mm *Contact us for extension cables
-Cable length: 600 mm (SENERGY) / 1000mm (SENERGY-Ai) -Operation: 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum) *1 Only EZ-24HTB and EZ-24HTBS are
*Contact us for extension cables capable for brake control in EZ-24 series.
SE NE RG Y - Ai or continuous within rated load
-Motor connector: JST (SENERGY) / M8-4pin (SENERGY-Ai)
-Note: Not available with SENERGY-Ai
-Operation: 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum)
or continuous within rated load

Part number definition

PR - BD - 50 - 500 - 45 Z S A A
Part number definition Spec.
B for Built-in Brake
PR - WD - 50 - 500 - 45 A S A A
Spec. Tube material & Rubber lagging option
W for Wash-down A is standard for Wash-down rated. Available minimum roller length
Interlocking option
Motor type Speed Code
Micro Round
Available minimum roller length Plain straight
V-pulley
V-pulley
Groove
Sprocket

Interlocking option
15, 20, 25 394 387 394 426 399
Motor type Speed Code SENERG Y
Micro Round
Plain straight 35, 45, 60, 75 371 364 371 403 376
V-pulley Groove 48.6 / 50.0
95, 125, 175, 215 343 336 343 376 348
15, 20, 25 368 352 382
SENERGY Unit: mm
35, 45, 60, 75 344 328 358 *We support shorter length than those listed above using specially made components. Contact us for more details.
48.6 / 50.0
95, 125, 175, 215 317 301 331

15, 20, 25 348 332 362 Holding torque

SENERGY-Ai
35, 45, 60, 75 324 308 338 Speed code 15 20 25 35 45 60 75 95 125 175 215
48.6 / 50.0
95, 125, 175, 215 297 281 311 Holding torque 11.2 8.2 6.7 4.5 3.7 2.7 2.2 1.7 1.2 0.9 0.7
Unit: mm Unit: N-m
*We support shorter length than those listed above using specially made components. Contact us for more details.

12 13
 Drives

SE NE R GY / SEN ERG Y-A i

Optional spec.

Freezer rated
-Applicable Temp: From 0°C down to -30°C (No condensation)
-Tube material: Mild steel, zinc plating / Stainless steel (SUS304) Compatible Control Technologies
-Side plate material: Aluminium
-Roller diameter: 48.6 mm, 50.0 mm
57.0 mm, 60.5 mm
-Min. roller length: Refer to the “Available minimum roller length table” below
-Max. roller length: 1000 mm *Contact us for longer than 1000 mm. *1 Only ConveyLinxHTF is capable for freezer
application in ConveyLinx series.
-Cable length: 600 mm *Contact us for extension cables
-Operation: 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum)
or continuous within rated load
-Note: Not available with SENERGY-Ai

Part number definition

PR - ZD - 50 - 500 - 45 Z S A A
Spec.
Z for Freezer rated.

Available minimum roller length

Interlocking option
Roller diameter Speed Code
Micro Round
Plain straight
V-pulley Groove

15, 20, 25 326 311 357

SENERGY
35, 45, 60, 75 302 287 333
48.6 / 50.0
95, 125, 175, 215 275 260 306

Unit: mm
*We support shorter length than those listed above using specially made components. Contact us for more details.

14 15
 Drives

PG D / PGD -A i - Pu ls e Geared D riv e -

Product information Characteristics data

ECO mode BOOST & BOOST-8 mode
Nominal Actual
Compatible Control Technologies Gear Output shaft Torque(N-m) Current（A） Output shaft Torque(N-m) Current（A）
General information Gear ratio Gear ratio box Speed
Rated
Speed
BOOST BOOST-8 Rated BOOST BOOST-8
SE NE RG Y m ot or (rpm) Rated Starting (max) Starting (rpm) Rated Starting Starting (max) Starting Starting
-CE certified, RoHS compliant, IP54 rating
-ETL certified to UL standards 67 67.222••• 8.5 ∼ 86.7 4.4 24.4 8.5 ∼ 62.7 8.03 31.81 36.1

-Mounting: M5 x 7 mm
45 45.00 12.8 ∼ 129.0 2.97 16.39 12.8 ∼ 93.3 5.40 21.37 24.3
3
-Shaft diameter: 16 mm stage
33 32.999••• 17.4 ∼ 176.3 2.17 12.00 17.4 ∼ 127.5 3.95 15.64 17.7
-Key: 5 x 5 x 25 mm
-Cable length: 600 mm (SENERGY motor) / 1000 mm (SENERGY-Ai motor) 27 27.00 21.3 ∼ 215.1 1.78 9.83 21.3 ∼ 155.5 3.24 12.82 14.5
*Contact us for extension cables 2.5 3.0 3.5 5.0 8.0
SE NE RG Y - Ai m ot or
-Motor connector: JST (SENERGY motor) / M8-4pin (SENERGY-Ai motor) 18 18.333••• 31.4 ∼ 317.3 1.20 6.66 31.4 ∼ 229.5 2.19 8.69 9.8

-Operation: 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum)

15 15.00 38.4 ∼ 387.2 0.99 5.46 38.4 ∼ 280.0 1.80 7.12 8.1
2
or continuous within rated load stage
11 10.999••• 52.4 ∼ 528.9 0.72 4.00 52.4 ∼ 382.5 1.31 5.21 5.9

9 9.00 64.0 ∼ 645.3 0.59 3.27 64.0 ∼ 466.6 1.08 4.27 3.6

*Rated torque of BOOST-8 is the same values as BOOST.

*BOOST-8 mode is available only with the “High torque” series of EZ24 (EZ24HTB) and ConveyLinx (ConveyLinx HTF).

Technical data Dimensions (Metric)

ECO mode BOOST mode BOOST-8 mode

Voltage DC24V

Nominal output 40W 50W 50W

Rated current 2.5A 3.5A 3.5A L + 126.2

L + 98.2 28
Starting current 3.0A 5.0A 8.0A 7.7 90.5 “L” 2 26 12 0
-0.2

16 0.5 M6 P1.0
Name plate Depth10
Ambient temperature -10 ∼ 40°C (No condensation)

5 -0.02
0
Ambient humidity 10 ∼ 90% RH (No condensation)

φ16(h7)
φ20

48
φ42

φ44

27
25 +0.2
0
φ5
8

20 10 +0.2 48
4×M5P0.8 Depth 7 0

Connector versions

Weight table SENERGY

JST
“L” dimension

Gear box Reduction ratio Weight 2-stage 93.5 mm

KEY 5 x 5 x 25 mm
25 5

Cable length: 600 mm

3 stage 67, 45, 33, 27 1.5 3-stage 116.9 mm

5
2 stage 18, 15, 11, 9 1.2
SENERGY-Ai
M8-4pin
Unit: kg

Cable length: 1000 mm

16 17
 Drives

PG D / PGD -A i - Pu ls e Geared D riv e -

Part number definition

① ② ③ ④ ⑤ ⑥
PGD024-SE1 - 18 A A A
Identification of Motor type Reduction ratio Output
Pulse Geared Drive shaft finish

Spec. Custom
spec.

② Motor type
SE1 --- PGD (JST connector) SE2 --- PGD-Ai (M8-4pin connector, ETL)
③ Reduction ratio
Selection of gear ratio *See Characteristics data table for available gear ratios.
④ Spec.
A --- Standard
⑤ Output shaft finish
A --- Standard key-way shaft (No attachment)
H --- With Micro V-pulley (Poly vee) Hub
⑥ Custom spec.
A --- Standard Y --- Special

18 19
 Drives

Pallet / Pallet-Ai
Product information
Compatible Control Technologies
General information Wall thickness
SE NE RG Y
-CE certified, RoHS compliant, IP54 rating
Diameter 60.5 63.5
-ETL certified to UL standards
-Tube material: Mild steel, zinc plating / Stainless steel (SUS304) Thickness 3.25 3.00
-Roller diameter: 60.5 mm, 76.3 mm *1 *2 Unit: mm
-Min. tube length: 450 mm *1 *2 Use high torque version of respective cards, EZ-24HTB
or ConveyLinxHTF for pallet handling application.
-Max. tube length: 1800 mm
-Cable length: 500 mm (Pallet) / 900 mm (Pallet-Ai) SE NE RG Y - Ai
*Contact us for extension cables
-Motor connector: JST (Pallet) / M8-4pin (Pallet-Ai) Static load capacity
-Operation: 1.0 sec ON / 1.0 sec OFF duty cycle (Minimum)
Roller length (mm)
or continuous within rated load
Diameter (mm)
500 600 700 800 900 1000 1100 1200 1300 1400 1500

60.5 300 280 250 220 190 150 120 90 60 50 40

Technical data 76.3 300 300 300 280 250 220 190 160 130 100 70
Voltage DC24V * Unit: kg

Nominal output 50W

Rated current 3.5A

Starting current 8.0A (Boost 8 mode with EZ-24HTB card)

Ambient temperature -10 ∼ 40°C

Ambient humidity 10∼90% RH (No condensation)

Weight table
Roller length (mm)
Diameter (mm)
500 600 700 800 900 1000 1100 1200 1300 1400 1500

60.5 8.1 8.6 9.0 9.5 9.9 10.4 10.8 11.2 11.7 12.1 12.6

76.3 9.0 9.5 10.1 10.6 11.2 11.8 12.3 12.9 13.4 14.0 14.6
*Weight indicates plain straight roller only. Sprockets, cams, etc. must be added Unit: kg

20 21
 Drives

Pallet / Pallet-Ai
Dimensions (Metric) Installation caution of Pallet Handling
Straight
Dia 60.5

L=RL+68
43 RL 25

Cable length (black) 1 14 2 5

500 mm
3 3
2
1
2 17.3
JST 17.3

φ20

φ25
φ60.5
M20P1.5
φ25

BF=RL+21

Dia 76.3
L=RL+68
43 RL
25
Cable length (black) 1 14 2
500 mm 5
2
1
3 3
*Tighten both inside and outside nut with a spanner at the torque of between 75 - 80 N-m
2 17.3 17.3
JST

φ20

φ25
φ76.3

M20P1.5
φ25

BF=RL+21

Warning
Tightening only one nut cannot fix the shaft properly.
Loosened shaft may spin in the frame hole which may cause the cable to break.
Sprocket
Dia 60.5
L=RL+126
43 RL 83
1 14 2 18 25 20 20
Cable length (black)
500 mm
2 3 3

1 2 17.3 JST
17.3
φ20

φ25
φ60.5

φ48

φ74

M20P1.5
#50-13T
φ25

(P.Dφ66.34)
8.7

BF=RL+79

Dia 76.3
L=RL+126
43 RL 83
1 14 2 18 25 20 20
Cable length (black)
500 mm
2 3 3

1 2 JST
17.3 17.3
φ20

φ25
φ48

φ74
φ76.3

M20P1.5
#50-13T
φ25

(P.Dφ66.34)
8.7

BF=RL+79

22 23
 Drives

Pallet / Pallet-Ai
Part number definition Characteristics data
Roller Dia: 60.5
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ Speed Torque (N-m) Tangential force (N) Current (A)

PR - PD - 60 - 500 - 15 A S A A
Speed
Gearbox Gear ratio
Code (m/min) Rated
Rated Starting Rated Starting Starting
(max)

8 91.666••• 1.2 ~ 8.7 10.9 49.3 362.3 1630.3

Abbr. of Spec. Roller Diameter Roller length Speed code Motor type Custom
PULSE ROLLER spec.
10 67.222••• 1.6 ~ 11.9 8.0 36.1 265.6 1195.6
Reinforced
DC24V Tube material Interlocking 3.5 8.0
3 stage
& Rubber lagging option 15 45.00 2.4 ~ 17.7 5.4 24.3 178.5 803.3
option
20 32.999••• 3.3 ~ 24.2 3.9 17.7 130.6 588.0

*Control: EZ-24HTB or ConveyLinxHTF

② Spec.
P --- Pallet Handling M --- Pallet Handling + Wash down rated (IP-66) *Dia 60.5 only
④ Roller Diameter
60 --- φ60.5 76 --- φ76.3
Roller Dia: 76.3
⑤ Roller length
Speed Torque (N-m) Tangential force (N) Current (A)
Speed
Dimension RL（Unit: mm）*Available for every 1 mm unit Gearbox Gear ratio
(m/min)
Code Rated
Rated Starting Rated Starting Starting
(max)
⑥ Speed code
8 91.666••• 1.5 ~ 8.7 10.9 49.3 287.2 1292.7
Selection of speed range *See Characteristics data table for available speed codes.
⑦ Tube material & Rubber lagging option 10 67.222••• 2.1 ~ 11.9 8.0 36.1 210.6 948.0
Reinforced
3.5 8.0
A --- Standard, Mild steel, zinc plating 3 stage
15 45.00 3.1 ~ 17.7 5.4 24.3 141.5 636.9

J --- Stainless tube *Dia 60.5 only 20 32.999••• 4.2 ~ 24.2 3.9 17.7 103.6 466.2
B --- 3 mm Black rubber lagging *Control: EZ-24HTB or ConveyLinxHTF

W --- 3 mm Urethane lagging

⑧ Motor type
S --- Pallet (JST connector)
M --- Pallet-Ai (M8-4pin connector)
⑨ Interlocking option
A --- Plain straight, No interlocking
D --- Dual sprockets
⑩ Custom spec.
A --- Standard
Y --- Special

24 25
 Drives

PM D-Ai -P ulse M otion Drive -

Product information
General information Compatible Control Technologies Characteristics data
-CE certified, RoHS compliant, IP54 rating BOOST-mode
-ETL certofoed to UL standards Nominal Actual
Gear Rotational speed Torque(N-m) Current（A）
-Mounting: M4 x 4 pcs Gear ratio Gear ratio box - Output shaft -
Rated
-Shaft diameter: 8 mm (rpm) Rated Starting
(max)
Starting

-Cable length: 1000 mm

3 3.00 1 stage 192.0 ~ 1,400.0 0.3 1.4 3.5 5.0

NOTE : The amount of gear backlash is 3.5 degrees.

Technical data
Boost-mode

Voltage DC24V

Nominal output 50W Dimensions (Metric)

Rated current 3.5A

Starting current 5.0A

200

Ambient temperature -10 ~ 40°C 9.2 95.5 52.3 18 25

21.5
Ambient humidity 10 ~ 90% RH (No condensation)
5
21 0.5
2.5

1
M8-4pin connector

C
Weight table

φ30 -0.05
φ12
0
Gear box Reduction ratio Weight
Cable length (Black)

φ8 -0.015
1000 mm
1 stage 3 0.9

φ36

0
φ42

φ44

φ44
Unit: kg
44
4×
φ4 2
.5 φ5

Part number definition φ46

44
① ②
PMD024- SE2 - 03 A A A
Identification of Nominal Output
Pulse Motion Drive-Ai gear ratio shaft finish

Spec. Custom
spec.

26
16 17
27
 Assemblies

PD U -90 - P ul se D ivert Unit 90 degrees -

Product information
Features Dimensions ( Reference drawing for BF 400 mm conveyor)
Compatible Control Technologies
-CE certified, RoHS compliant
-Low profile design
-Easy installation by mounting directly underneath conveyor frame
11
Module width: 437.1
-Easy maintenance φ
33 50P x 6 = 300 33 7
2x
-2 SENERGY rollers for belt drive and lift up & down (No pneumatics)

11
-Customizable (W, L dimensions and number of belt units)
-Strong and oversized mechanical design

Module length: 460

Technical data

438
Voltage DC24V

Roller pitch (where belts fit in) 100 mm

Max load 50 kg Belt width: 15 2.7 32

11

Stroke: 15
105 100
59.8 360.2 (Upper position) 40 320
183.5 183.5
Belt speed 60 m/min 80 80 80 80
63.1 360.2 (Lower position) 36.7 Belt cover
40
Lift-up stroke 15 mm

168.3
Through-put 1500 / h *It varies depending on product size

182.1
Minimum dimensions W360 x L380 (For BF 380 mm)

48.2
Upper position: 183.3

Roller bed surface: 173.3

Lower position: 168.3
Motor Roller for

13.8
Motor Roller for
Maximum dimensions W960 x L800 (For BF 820 mm) lift up and down belt drive
Upper limit Lower limit
sensor(NPN) sensor(NPN)
Ambient temperature -10 ∼ 40°C (No condensation)

Ambient humidity 10 ∼ 90% RH (No condensation)

Installation image

28 29
Controls

C o n tro ls Over vi ew
Drive Control Networked Control

Category Description E-Qube-N, E-Qube-P, E-Qube-Ai-P EZQUBE-N, EZQUBE-P IQ-ZONZ Category Description ConveyLinx, ConveyLinx-HTF ConveyLinx-Ai MotionLinx

Conformity ETL certified to UL standards - - - Conformity ETL certified to UL standards ● *Optional ● ●

Motor Motor
Number of connectable motors 1 1 2 Number of connectable motors 2 2 2
connection connection
Sensor Sensor
Number of connectable sensors 0 0 2 Number of connectable sensors 4 2 2
connection connection
Configuration Configuration
setting Speed, Braking, accel / decel, etc DIP SW DIP SW Configuration software setting Speed, Braking, accel / decel, etc Software Software EtherCAT PLC

ECO mode ● ● ● ECO mode ● ● ●

Motor Motor
profile BOOST mode - ● - profile BOOST mode ● ● ●

BOOST-8 mode - - - BOOST-8 mode ● *with ConveyLinx HTF ● ●

Speed setting 32 steps by DIP SW 31 steps by DIP SW 10 - 100% with software Speed setting ● ● ●

Accel timer setting 16 steps by DIP SW 16 steps by DIP SW 0.3 - 10 sec with software Accel timer setting ● ● ●

Decel timer setting 16 steps by DIP SW 16 steps by DIP SW 0 - 10 sec with software Decel timer setting ● ● ●
Speed Speed
control control
Individual accel / decel setting - - ● Individual accel / decel setting ● ● ●

Analog input speed control - ● - Analog input speed control ● ● ●

Signal input speed change ● ● - Signal input speed change ● ● ●

Standard (Dynamic brake) ● ● ● Standard (Dynamic brake) ● ● ●

Electrical Electrical
braking Servo lock - ● - braking Servo lock ● ● ●

Free spin - ● - Free spin ● ● ●

Motor protection ● ● ● Motor protection ● ● ●

Error Jam error detection - - ● Error Jam error detection ● ● ●

Error signal output ● ● ●*using IQ-MAP (Globally only) Error signal output ● ● ●

ZPA (Zero Pressure Accumulation) - - ● ZPA (Zero Pressure Accumulation) ● ● ●

Conveyor Conveyor
logic logic
Marge control - - - Marge control ● ● ●

EtherNet/IP ● ● -

Modbus TCP ● ● -

Network PROFINET ● ● -

CC-LINK IE Feild Basic ● ● -

EtherCAT - - ●
30 31
 Controls

-Simple Drive Control-

Features DIP Switch setting

- Part number: E-Qube-N, E-Qube-P, E-Qube-Ai-P (For SENERGY-Ai motor only)
- CE certified, RoHS compliant
No. Function Description
- ECO mode performance only
- LED Indicator for Power, Run, Reverse and Error 1
- 32 fixed speed setting by DIP Switch setting 2
- 3 stage speed selection via signal input 3 Speed setting 32 fixed stages available with DIP switch combinations
- Run motor forward or reverse
4
- Dynamic brake
- PI regulator (stable speed control) 5
- 16 stage Accel / Decel timer for 0 - 2.5 sec by DIP Switch setting 6 Direction of rotation ON = CCW, OFF = CW
7
8 Acceleration / Deceleration
Technical data 16 fixed timers (0 ~ 2.5 sec) available with DIP switch combinations
9 timer setting
Voltage DC24V
10
Voltage range 18 ~ 28V

Rated current 2.5A

Starting current 3.0A

10
Fuse Present
*Above setting is for illustrative purpose only

Applicable environment Wiring

Operating ambient temp -10 ~ 40ºC PNP
Operating ambient humidity 10 - 90% RH (No condensation)

Storage ambient temp -10 ~ 75ºC

+24V
0V E-QUBE-P Error out
Run A
Run B
Storage ambient humidity 10 - 90% RH (No condensation) Reverse

Vibration 1G or less

Dimensions and parts

NPN
DC24V power terminal I/O terminal

E-Qube-Ai
2.5
106.5
100 4.0 21
+24V
0V E-QUBE-N Error out
Run A
M8-4Pin connector 92 2 Run B
Reverse
Common
44.5
36

44

*NPN version is not available with E-Qube-Ai

Speed setting via signal input

2-
φ5

JST Motor Roller port DIP Switch Run A 100% of set speed by DIP switch
Run A + B 75% of set speed by DIP switch
Run B 50% of set speed by DIP switch

32 33
 Controls

-Multi Drive Control-

Features DIP Switch Setting

- Part number: EZQUBE-N, EZQUBE-P
- CE certified, RoHS compliant SWITCH
Function OFF ON
- 2 different performance modes, ECO and BOOST SPEED
- LED Error Indicators 1
- 31 fixed speed setting with DIP Switch (High/ Low) 2
- 3 stage speed selection via signal input Speed setting 32 fixed stages available with DIP switch combinations
3
- 0 - 10V analog input for speed setting
- Run motor forward or reverse 4
- Selectable braking methods -Dynamic brake, Free spin (Non braking), Servo Lock brake SWITCH
- PID regulator (stable speed control) Function OFF ON
ACC/DCC
- 16 stage Accel / Decel timer setting for 0.05 - 2.5 sec
1
2
Accel / Decel Setting 16 fixed timers (0.05 ～ 2.5 sec) available with DIP switch combinations
3
4
Technical data
SWITCH
Voltage DC24V Function OFF ON
CONFIG
Voltage range 18 - 28V 1 Speed range setting Low range High Range
2 Direction of Rotation CCW CW
Rated current 2.5A (ECO), 3.5A (BOOST)
3 Open/Close loop Open Loop Close Loop (PID)
Starting current 3.0A (ECO), 5.0A (BOOST) 4 Auto/Manual Error Reset Manual Reset Automatic Reset

Fuse Present 5 Motor Setting Eco mode Boost mode

Brake method SW 6 SW 10
6
Electrical Brake Method Dynamic brake OFF OFF
Setting Free spin ON OFF
Applicable environment 7
Servo Lock OFF ON
Operating ambient temp -10 - 40°C 8 Deceleration Time Decel time = Accel Decel time = 2 * Accel

Operating ambient humidity 10 - 90% RH (No condensation)

Wiring DIP SW setting
Storage ambient temp -40 - 85°C
PNP
Storage ambient humidity 10 - 90% RH (No condensation)

4
+24V
ON

3
0V

2
Vibration 1G or less

ON

ON
1 2 3 4 5 6 7 8

1
1

EZQUBE-P SPEED CONFIG ACC/DCC

2
3
4
5 *Above positions are reference only
6
7

Dimensions (Metric) Removable I/O

Terminal Block
116 27 1 0-10V
2 Speed
108 19
1.5 3 Error
Power NPN 4 Reverse
+24V
5 Run A
0V
6 Run B
7 Common
50
42

EZQUBE-N
I/O Terminal 2

Speed setting via signal input

3

2xo5 4
5
6
7
Motor
Run A 100% of set speed by DIP switch
Run A + B 75% of set speed by DIP switch
Run B 50% of set speed by DIP switch

34 35
 Controls

-ZPA Drive Control-

Features
- Part number: IQ-Zonz
- CE certified, RoHS compliant IQ Tool Software
- Dual zone ZPA (Zero Pressure Accumulation) out of box
- Singulation and Train modes
- Configuration not required for typical ZPA
②
- IQ-Tool Software for parameter changes such as speed, accel / decel timer, direction and/or ZPA mode
- Motor error detection ③ ①

④
Technical data
Voltage range 24V ± 10%

Rated current 5.2A (Two Motors)

Starting current 6.0A (Two Motors)

⑤ ⑥ ⑦ ⑧⑨ ⑩ ⑪ ⑫
Fuse Present

Applicable environment
Operating ambient temp -10 ~ 40ºC

Operating ambient humidity 10 - 90% RH (Non condensation) ⑫

⑬
Storage ambient temp -10 ~ 75ºC

Storage ambient humidity 10 - 90% RH (Non condensation)

Vibration 1G or less Parameter setting

1. Selected node number 10. Speed setting

Dimensions (Metric)
2. Qty of modules found 11. Acceleration timer setting

DC24V power terminal 3. Data for selected module 12. Deceleration timer setting
Upstream JST Motor Roller port Downstream JST Motor Roller port

4. Upstream and Downstream zone 13. Set All (Set all zone’s parameters at once)
142 25
selection
13

5. Motor rotational direction

6. ZPA mode (Singulation / Train)

7. Sensor Dark / Light operated selection

76

8. Accumulate last zone

9. Test MDR

Upstream RJ-45 Downstream RJ-45

communication port Flow direction communication port

Upstream RJ-12 sensor port

Downstream RJ-12 sensor port

36 37
 Controls

-ZPA Drive Control-

IQ-Map I/O & Speed control Hardware

Features
- Part number: IQ-Zonz-FM
- CE certified, RoHS compliant
- 4 Digital I/O (Input for Local zone accumulate, change of sensor polarity, Wake up and Lane full function, Output for Sensor status,
Motor and Jam error status)
- Global speed adjustment
- Sensor connector for Wake up and Lane full function
- Communication via standard Ethernet cable

Applicable environment
Operating ambient temp -10 ~ 40ºC

Operating ambient humidity 10 - 90% RH (Non condensation)

Storage ambient temp -10 ~ 75ºC

Storage ambient humidity 10 - 90% RH (Non condensation)

Vibration 1G or less

Dimensions (Metric)

104.4 33.5
92
38.5

RJ-45 Communication port

116.5

38 39
 Controls

-Ethernet Drive Control-

Features EasyRoll Configuration Software

- Part number: ConveyLinx, ConveyLinx-HTF
Main screen
- CE certified, RoHS compliant
①
- ETL certified to UL standards (Optional) 1. Network IP – The Subnet of the particular
②
- Ethernet I/P, Modbus/TCP, PROFINET, CC-LINK IE Feild basic Connectivity ConveyLinx network to be connected.

- Baud rate: 10Mbps / 100Mbps

2. Node No. – A range of Nodes in which to be
- 2 Zones control (Up to 4 sensors and 2 motors connections) connected.
- Both NPN/PNP photo-eye sensor applicable ③
- Auto-Configuration for ZPA (Zero Pressure Accumulation) conveyor set-up 3. Upstream Zone / Downstream Zone –
Selection of ZPA mode, GAP timer and
- ZPA logic: Singulation, Train and Gap Train
T-bone accept timer settings, etc.
- EasyRoll Software for changing default configuration and customizing functionality of each module
- Motor error detection (Overload, Over-current, motor not connected) 4. Left / Right MDR (Motor Roller) -Selections
- Jam error detection (Sensor Jam, Arrival Jam) ④ ⑤ ④ ⑤ for changing Motor Roller type, braking
method, Accel/Decel timer setting, etc as
- Mechanical brake control
well as showing values of the current
- Use card as motor drive card, PLC, or remote I/O Module status.

5. Error – Error indicators for Sensor

Technical data connection, Motor connection, Over current,
Voltage DC24V Overload, etc.

Voltage range 18 - 28V

Rated current 5.2A (ECO), 7.2A (BOOST) *Two Motors

Starting current 6.0A (ECO), 10.0A (BOOST) *Two Motors

Fuse Present
Advanced dialog

Applicable environment ③ ④ ⑤ ⑥ * Press F2 key to invoke the Advanced Dialog

Operating ambient temp -10 ~ 40ºC ① ②
1. Setting of Look Ahead feature, JAM timer,
Operating ambient humidity 10 - 90% RH (Non condensation) Run After timer, etc.

Storage ambient temp -10 ~ 75ºC 2. Upgrade - Upgrade of firmware version

Storage ambient humidity 10 - 90% RH (Non condensation) 3. Special Service - Reset operating time,
Clear Motor-short circuit error
Vibration 1G or less

4. Control Ports - Control ports' configuration

Dimensions (Metric)
148 34.8 5. Flex Zone - Flex Zone feature setting
8 8 5.1 29.8
2.3

25.3
6. Sensors - Sensor ports configuration

*ConveyLinx provides many more functions

and is the most advanced motor drive
66.4

90.7
86.7

control in the market today.

Visit www.pulseroller.com for more details.
2

10
84

40 41
 Controls

-Ethernet Drive Control-

Features EasyRoll Configuration Software

- Part number : ConveyLinx-Ai2 (For SENERGY-Ai motor)
Main screen
- CE certified, RoHS compliant, IP54 rated
- ETL certified to UL standards
①
1. Network IP – The Subnet of the particular
- M8 - 4 pin connector for Motors and Sensors
② ConveyLinx network to be connected.
- Ethernet I/P, Modbus/TCP, PROFINET, CC-LINK IE Feild Basic Connectivity
- Baud rate: 10Mbps / 100Mbps 2. Node No. – A range of Nodes in which to be
- 2 Zones control (Up to 2 sensors and 2 motors connections) connected.
- Both NPN/PNP photo-eye sensor applicable
③
3. Upstream Zone / Downstream Zone –
- Auto configuration for ZPA (Zero Pressure Accumulation) conveyor set-up (from EasyRoll software)
Selection of ZPA mode, GAP timer and
- ZPA logic; Singulation, Train and Gap Train T-bone accept timer settings, etc.
- EasyRoll Software for changing default configuration and customizing functionality of each module
- Motor error detection (Overload, Over-current, motor not connected) 4. Left / Right MDR (Motor Roller) -Selections
- Jam error detection (Sensor Jam, Arrival Jam) ④ ⑤ ④ ⑤ for changing performance mode, speed,
- Separate power for Motor and Logic braking method, Accel/Decel distance
setting, etc as well as showing values of
operation status.
Technical data
5. Error – Error indicators for Sensor
Voltage DC24V connection, Motor connection, Over current,
Overload, etc.
Voltage range 18 ~ 28V

Rated current 5.2A (ECO), 7.2A (BOOST) *Two Motors

Starting current 6.0A (ECO), 10.0A (BOOST) *Two Motors

Fuse Present

Applicable environment Advanced dialog screen

Operating ambient temp -10 ~ 40ºC * Press F2 key to invoke the Advanced Dialog.
③ ④ ⑤ ⑥
Operating ambient humidity 10 - 90% RH (Non condensation) ① ② 1. Setting of Look Ahead feature, JAM timer,
Storage ambient temp -10 ~ 75ºC Run After timer, etc.

Storage ambient humidity 10 - 90% RH (Non condensation) 2. Upgrade - Upgrade of firmware version

Vibration 1G or less 3. Special Service - Reset operating time,

Clear Motor-short circuit error

Dimensions 4. Control Ports - Control ports' configuration

206
175 26
5. Flex Zone - Flex Zone feature setting

6. Sensors - Sensor ports configuration

56

*ConveyLinx provides many more functions

and is the most advanced motor drive
control in the market today.
21

Visit www.pulseroller.com for more details.

2xφ6

189
42 43
 Controls

-EtherCAT Drive Control-

Features Introduction
- Part number: MotionLinx-Ai (For SENERGY-Ai motor) MotionLinx-Ai provides integrated control solution for conveyor and motor control applications with industrial protocol EtherCAT.
- CE certified, RoHS compliant, IP54 rated The module is on EtherCAT slave and exchanges information with the master, concerning motor control, servo commands, sensors
- ETL certified to UL standards and diagnostics. The benefits of such a conveyor system includes:
- Baud rate: 100Mbps ● Real time communication with cycle times < 100 µs
- 2 Zones control (Up to 2 sensors and 2 motors connections) ● Easy way to configure the EtherCAT slaves
- Both NPN/PNP photo-eye sensor applicable ● Simple system maintenance
- Motor error detection (Overload, Over-current, motor not connected) EtherCAT is a highly flexible Ethernet network protocol, a unique principle called "processing on the fly” gives EtherCAT a handful
- Precision repeatable motion of unique advantages. Because EtherCAT messages are passed before being processed in each node, EtherCAT operates at a
high speed and efficiency. The process also creates flexibility in topology and incredible synchronization.
Technical data
Voltage DC24V

Voltage range 18 - 28V

Connectors
Rated current 5.2A (Eco), 7.2A (Boost) *Two Motors Sensor connectors
Starting current 6.0A (Eco), 10.0A (Boost) *Two Motors ● Number of inputs:
● 2 M8 female connectors - 4 inputs
Fuse Present
● PNP/NPN/Push-Pull Sensors
PHOTO SENSOR
INTERFACE CONNECTOR
PINOUT

Applicable environment Motor connectors - 2 M8 male connectors

● Number of motors : Input 1 Aux /IO
Operating ambient temp -10 ~ 40°C
- 2 SENERGY-Ai motors - ECO or BOOST mode
Operating ambient humidity 10 ~ 90% RH (Non condensation) - Overload, overheat, overvoltage, short-circuit protection
GND 24V DC

Storage ambient temp -10 ~ 75°C - Extended Motor Diagnostics/Maintenance Data

Storage ambient humidity 10 ~ 90% RH (Non condensation)

Network connectors - 2 RJ45 1. 24V DC
Vibration 1G or less ● Number of ports : 2. Aux /IO
3. GND
- Port A and Port B 4. Input 1

Dimensions (Metric)

Hardware overview
POWER SUPPLY
CONNECTOR

LOGIC POWER GND MOTOR POWER

LEFT SENERGY-Ai ROLLER POWER ETHERCAT RIGHT SENERGY-Ai ROLLER
INTERFACE CONNECTOR LED RUN LED INTERFACE CONNECTOR

LEFT RIGHT
MOTOR LED MOTOR LED

LEFT ETHERNET RIGHT ETHERNET

INTERFACE CONNECTOR INTERFACE CONNECTOR

LEFT RIGHT
SENSOR LED SENSOR LED

LEFT PHOTO SENSOR RIGHT PHOTO SENSOR

INTERFACE CONNECTOR INTERFACE CONNECTOR

44 45
 Controls

I / O co ntro l
Features Features
- Part number : ConveyLinx-IO - Part number : MotionLinx-IO
- CE certified, RoHS compliant, IP54 rated - CE certified, RoHS compliant, IP54 rated
- ETL certified to UL standards - ETL certified to UL standards
- Ethernet I/P, Modbus/TCP, PROFINET, CC-LINK IE Feild Basic Connectivity - EtherCAT Connectivity
- M8 - 4 pin connectors x 4 - M8 - 4 pin connectors x 4
- Configurable 2 I/O points per M8 connector - Configurable 2 I/O points per M8 connector
- Baud rate: 10Mbps / 100Mbps - Baud rate: 10Mbps / 100Mbps

Technical data Technical data

Voltage DC24V Voltage DC24V

Voltage range 21 ~ 30V Voltage range 21 ~ 30V

Input current 0.4mA is Maximum OFF current. 1.5mA is Minimum ON current. Input current 0.4mA is Maximum OFF current. 1.5mA is Minimum ON current.

Output current Maximum current per Output is 300mA Output current Maximum current per Output is 300mA

Fuse Present Fuse Present

Applicable environment Applicable environment

Operating ambient temp -10 ~ 40ºC Operating ambient temp -10 - 40°C

Operating ambient humidity 10 - 90% RH (Non condensation) Operating ambient humidity 10 ~ 90% RH (Non condensation)

Storage ambient temp -10 ~ 75ºC Storage ambient temp -10 - 75°C

Storage ambient humidity 10 - 90% RH (Non condensation) Storage ambient humidity 10 ~ 90% RH (Non condensation)

Vibration 1G or less Vibration 1G or less

Dimensions Dimensions
26

26
21

21
206 206
189 189
175 26 175 26
56

56
2xφ6 2xφ6

189 189

46 47
 Calculation of
Motor Roller capability

Required tangential force Power loss in general when interlocking with idlers
This is a very important factor when selecting a model for applications.
As the table below shows that the capability (Tangential force) of PULSE ROLLER decreases when interlocking with idler rollers
using rubber belts.
F = Required tangential force

m = Mass (kg)

g = Gravitational acceleration 9.8 m/s2

μ = Coefficient of friction SENERGY – ECO mode

60
Speed code 125M
50 Speed code 60M

Rated tangential force (N)

Speed code 35M
40
Coefficient of friction

Material Wood Steel Cardboard Plastic Rubber 30

μ 0.02 ~ 0.05 0.01 ~ 0.02 0.05 ~ 0.1 0.02 ~ 0.04 0.1 20

10

0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Number of interlocked idler rollers
---Example---
Weight of the product --- 50 kg
Material of the product --- Cardboard (µ=0.1, maximum)
Conveyor speed --- 40m/min SENERGY – BOOST mode

100
F = 50 x 9.8 x 0.1 = 49N Speed code 125M
90
80 Speed code 60M

Rated tangential force (N)

The model which can operate at 40m/min is; Speed code 35M
70
PR-AD-50-500-35ZSAA (SENERGY, Diameter: 50mm, Speed code35 - Eco mode) 60
Starting tangential force: 274.3N 50
40
30
Since its tangential force exceeds the required tangential force (274.3 > 49), the selected model is considered to be capable to
20
handle 50 kg cardboard.
10
*Note: please include adequate value of safety factor for the actual calculation of required tangential force. The required tangential
0
force varies depending on various conditions. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Number of interlocked idler rollers

48 49