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Pipe burst safety valve RE 64623/06.

06
Replaces: 03.99
1/12

Type MHRB

H5346 H5904
Nominal sizes 16 and 22 Type MHRB 22 FGT3X/… Type MHRB 22 FGA3X/…
Component series 3X
Maximum operating pressure 350 bar
Maximum flow • NS 16 200 l/min
• NS 22 400 l/min

Overview of contents Features


Contents Page – Can be directly mounted onto a cylinder with SAE porting
Features 1 pattern
Ordering details 2 – The velocity increase caused by a hose break < 1% of the
initial velocity
Symbols 3
– No lowering of the load in the neutral position – leak-free
Function, section 3
version
Technical data 4
– Very good, even fine control characteristics in any cylinder
Characteristic curves 5 position
Installation example 6 – No increase in working cycle times when MHRB valves are
Unit dimensions 7 to 12 fitted. Machine data in unchanged
– The MHRB valves can be easily rectro fitted, the directional
valve control characteristic curves have to be stated
– No changes are required to the directional valve
– Performing losses, Δp values during the lifting process are
minimised
2/12 Bosch Rexroth AG Hydraulics MHRB RE 64623/06.06

Ordering details …GA…

MHRB GA 3X D V 18 *
Pipe burst safety valve Further details in clear text
Nominal size Connection type
Size 16 (on request) = 16 (other types of connection
Size 22 = 22 on request)
Version 18 = SAE1“ port
Leak-free version =F (for unit dimensions see page 7)
Leak-free version, load compensated =L Seal material
(on request) V= FKM seals, suitable
Design for mineral oil (HL, HLP)
Standard version = GA to DIN 51524 and
phosphate ester (HFD-R)
Component series 30 to 39 = 3X
(30 to 39: unchanged installation and connection dimensions) Pressure settings
No code = Standard, 350 bar
Housing version
…= customer specific settings
Standard housing, symetrical =D
(e.g. 300 bar = 300)
(other versions on request)
Characteristic curves
Are factory defined = XXXX 1)
The control characteristic curves of the
control blocks/directional valves which are fitted are required

Ordering details: …GT… and …GS…

MHRB 3X V *
Pipe burst safety valve Further details in clear text
Nominal size Connection type
Size 16 (only version …GT…) = 16 (other types of connection
Size 22 = 22 on request)
Size 32 (on request) = 32 Size 16
Version 53 = SAE3/4“ port
Leak-free version =F Size 22
Leak-free version, lastkompensiert =L 18 = SAE1“ port
(nur Ausführung …GT…) 42K = SAE1“ port
42 = SAE1“ port
Design
49 = SAE3/4“ port
with separate tank connection = GT
51 = SAE1 1/4“ port
with separate tank connection (Size 22) = GS
(for unit dimensions
connection Pp offset through 90°, see dimensions
see pages 8 to 12)
on page 12 (version MHRB 22…R…)
Seal material
Component series 30 to 39 = 3X
V= FKM seals, suitable
(30 to 39: unchanged installation and connection dimensions)
for mineral oil (HL, HLP)
Housing version to DIN 51524 and
Sigle connection left =L phosphate ester (HFD-R)
Sigle connection right =R
Pressure settings
Characteristic curves No code = Standard, 350 bar
Are factory defined = XXXX 1) …= customer specific settings
The control characteristic curves of the (e.g. 300 bar = 300)
control blocks/directional valves which are fitted are required

1) In the case of an order, exact details regarding the control blocks/directional valves that are to be used as well as the pilot
characeristic curves and the flow cross-section A from actuator to tank is to be stated as a function of the pilot pressure Pp.
RE 64623/06.06 MHRB Hydraulics Bosch Rexroth AG 3/12

Symbols
Design …GA… C Design …GT… and …GS… C
X X

Dr Dr

Pp Pp

A A T

Function, section
Design Over-load warnings, equalisation line
The valve basically comprises of: The test point (X) is used for test purposes or to connect an
– Housing (1) over-load pressure switch.
– Main spool with leak-free closure (2) For parallel operation as a connection for the pressure equali-
sation line.
– Control springs (3)
– Secondary pressure relief valve (4)
Pipework
Required sizes:
Connections
– Length < 3 m = pipe 12 x 1.5 = ID 9
– Feed port (A)
– Length > 3 m = pipe 15 x 1.5 = ID 12
– Cylinder port (C)
– Pilot oil port (Pp)
Regulations (DIN/ISO 8643)
– Drain oil port (Dr)
Excavators and excavator loaders (maschines), that are to
– Test point (X)
preform lifting operations must be fitted with pipe burst safety
valves.
Function
Flow direction from A to C
– The fluid flows over the pressure relief valve (4) to port C.
Flow direction from von C to A
– The leak-free closure (2) is released via the pilot pressure
(Pp).
With an increase in the pilot pressure (Pp) the main spool is
proportionaly pushed against the control spring (3) and the
opening cross-section is proportinaly increased. 1 Dr

Pp

A 2 4 3

Type MHRB 22 FGA3X/…

C
4/12 Bosch Rexroth AG Hydraulics MHRB RE 64623/06.06

Technical Data (for applications outside these parameters, please consult us!)

General GA GT GS
Weight – Size 16 kg – approx. 12 –
– Size 22 kg approx. 9,5 approx. 15 approx. 15

Hydraulic GA GT GS
Maximum operating pressure bar 350
Peak pressure – at port A bar 420 (6000 psi)
– at port T bar 210 (3000 psi)
Pilot pressure bar see characteristic curves on page 5
Maximum flow – Size 16 l/min – 200 –
– Size 22 l/min 400 400 400
Pressure fluid Mineral oil (HL, HLP) to DIN 51524 HEPG (polyglycole) 2);
1);

HEES (synthetic ester) 2); other pressure fluids on request


Pressure fluid temperature range °C –20 to +80
Viscosity range mm2/s 10 to 380
Max. permissible degree of contamination of the class 20/18/15
hydraulic fluid, cleanliness class to ISO 4406 (c) We, therefore, recommend a filter with a minimum retention
rate of β10 = 75.

1) suitable for NBR and FPM seals


2) only suitable for FPM seals
RE 64623/06.06 MHRB Hydraulics Bosch Rexroth AG 5/12

Characteristic curves (measured at ν = 41 mm2/s, ϑoil = 50 °C)

Type GA 22 Control characteristic curve Pp = f(s)

12 30
Pressure differential in bar →

(26)
10 25

Pilot pressure in bar →


8 20

6 15

4 10
(7)
2 5
Fine control range

0 40 80 120 160 200 240 280 320 360 400 0 2 (3) 4 6 8 10 12 14

Flow in l/min → Spool stroke in mm →

Type GT 16 Control characteristic curve Pp = f(s)

10 30
Pressure differential in bar →

(26)
25
Pilot pressure in bar →

8
20
6
15
4
10
(7)
2 5
Fine control range

0 25 50 75 100 125 150 175 200 0 2 (3) 4 6 8 10 12 14

Flow in l/min → Spool stroke in mm →

Type GT 22 und GS 22 Control characteristic curve Pp = f(s)

16 30

14
Pressure differential in bar →

(26)
25
Pilot pressure in bar →

12
20
10
8 15

6 10
4 (7)
5
2 Fine control range

0 40 80 120 160 200 240 280 320 360 400 0 2 (3) 4 6 8 10 12 14

Flow in l/min → Spool stroke in mm →


6/12 Bosch Rexroth AG Hydraulics MHRB RE 64623/06.06

Installation example
Pressure equalisation + over-load warning
Type MHRB…GA…
Over-load warning switch Boom Boom
Dipper

C C C
X X X

Dr Dr Dr

Pp Pp Pp

A A A

Main control block

Pressure equalisation + over-load warning


Type MHRB…GT/GS…
Over-load warning switch Boom Boom
Dipper

C C C
X X X
Dr Dr Dr

Pp Pp Pp

A T A T T A

Main control block


RE 64623/06.06 MHRB Hydraulics Bosch Rexroth AG 7/12

Unit dimensions: Type MHRB 22.GA…D (dimensions in mm)

3 2 1
97,5

27,8
Pp

15°
Ø 19
Ø 13 M12 Dr

138,2
114,4
98,5
A

89,2
57,2

x2
27
60

M
45

41
C

29
21

Ø 25
2,5

Ø 39,7
35
54
102
115
140,5 36,8
35 148
7
A
10
100

57,2

C Ø 56,5
Ø 80
80
10

27,8 A

4 5; 6 7

6000 psi 1 Pilot oil connection Pp


Port A, C Pp Dr, X 2 Drain oil connection Dr
18 SAE 1“ G1/2 G1/4 3 Test point X
4 Name plate
5 Valve fixing screw holes
6 Valve fixing screws, must be ordered separately
7 Port A, optionally pluged
plug M27 x 2 is supplied loose,
Tightening torque 90 Nm
8/12 Bosch Rexroth AG Hydraulics MHRB RE 64623/06.06

Unit dimensions: Type MHRB 16.GT…L (dimensions in mm)

249,5
74 101 97,5
15 21 30 88
3 4
A T
2

Pp Dr X
1

Ø 56,5
228
192

167
161
120

L3
Ø D3

65
Ø D2

L4

24
C
Ø D4
Ø D5

33 36 36
36 76
47 5; 6
52
G1 2 60 G2
68
38
41

L1

L6
1

6
ØD

ØD

1 Pilot oil connection Pp L2 L5


2 Drain oil connection Dr
3 Test point X
4 Name plate
5 Valve fixing screw holes
6 Valve fixing screws, must be ordered separately

Port 6000 psi 3000 psi Valve fixing


A, C T Pp Dr, X L1 L2 L5 L6 ØD1 ØD2 ØD3 ØD6 G1 G2 L3 L4 ØD4 ØD5
53 SAE3/4“ SAE3/4“ M22x1,5 M14x1,5 50,8 23,8 22,2 47,6 20 31,7 20 20 M10 M10 50,8 23,8 11 17
RE 64623/06.06 MHRB Hydraulics Bosch Rexroth AG 9/12

Unit dimensions: Type MHRB 16.GT…R (dimensions in mm)

249,5 74
97,5 101 15
88 30 21

4 3
T A 2
1

Pp Dr X
Ø 56,5

228

192
167

161
120
L3
65

Ø D2
Ø D3
L4
24

Ø D4
Ø D5
36 36 33
76 36
5; 6 47
52
60 2 G1
G2 68
38
41
L6

L1
1

A
6

ØD
ØD

T
L5 L2 1 Pilot oil connection Pp
2 Drain oil connection Dr
3 Test point X
4 Name plate
5 Valve fixing screw holes
6 Valve fixing screws, must be ordered separately

Port 6000 psi 3000 psi Valve fixing


A, C T Pp Dr, X L1 L2 L5 L6 ØD1 ØD2 ØD3 ØD6 G1 G2 L3 L4 ØD4 ØD5
53 SAE3/4“ SAE3/4“ M22x1,5 M14x1,5 50,8 23,8 22,2 47,6 20 31,7 20 20 M10 M10 50,8 23,8 11 17
10/12 Bosch Rexroth AG Hydraulics MHRB RE 64623/06.06

Unit dimensions: Type MHRB 22.GT…L (dimensions in mm)

View Z: 95
4 3 2 1 35
53 76 18

30 °
25
A T
Z
118

X
Pp Dr,X

41
SWA/F
41 36
SWA/F
36
Dr
R2
54

58
Ø 50
Ø 66

282
182
211
13 Pp
41
SWA/F
41 20°

132
6 1
164

Ø D2

79
Ø D3
45 45

Ø D5
Ø D4
89

72
C
L4

32
L3 28
95,6 33
42
5; 6 67 182
52
80
107
G1 G2
49
59

1
ØD
A 1 Pilot oil connection Pp
L1

T 2 Drain oil connection Dr


6
L6

ØD
3 Test point X
4 Name plate
5 Valve fixing screw holes
L2 L5 6 Valve fixing screws, must be ordered separately
19 49
85

Port 6000 psi 3000 psi Valve fixing


A, C T Pp Dr, X L1 L2 L5 L6 ØD1 ØD2 ØD3 ØD6 G1 G2 L3 L4 ØD4 ØD5
18 SAE1“ SAE1“ G1/2 G1/4 57,2 27,8 26,2 52,4 25 39,7 25 25 M12 M10 57,2 27,8 13 19
42K SAE1“ SAE3/4“ 57,2 27,8 26,2 52,4 25 39,7 25 25 M12 M10 57,2 27,8 13 22
9/16-18 UNF
3/4-16 UNF

42 SAE1“ SAE1“ 57,2 27,8 26,2 52,4 25 39,7 25 25 M12 M10 57,2 27,8 13 22
49 SAE3/4“ SAE3/4“ 50,8 23,8 22,2 47,6 20 31,7 20 20 M10 M10 50,8 23,8 11 20
51 SAE1 1/4“ SAE1“ 66,7 31,8 26,2 52,4 30 44,7 30 25 M12 M10 66,7 31,8 13 22
RE 64623/06.06 MHRB Hydraulics Bosch Rexroth AG 11/12

Unit dimensions: Type MHRB 22.GT…R (dimensions in mm)

35
1 2 3 4 76 53 18
30
°

25
T A

34 A/F
SW 34

118
Pp Dr,X X
41
SWA/F
41 Dr

54
6
R2
Ø 50

Ø 66

58
282
211
13

182
Pp
41
SWA/F
41 20°

132
6
1

164
79

Ø D2
45 45

Ø D3

Ø D4
Ø D5
72

89
C
L4

32
L3 28
95,6 33
182 67 4; 5 42
52
80
107
G2 G1
49

ØD
59

1
A
L1

TØ 1 Pilot oil connection Pp


L6

D6
2 Drain oil connection Dr
3 Test point X
4 Name plate

L5 L2 5 Valve fixing screw holes


49 19 6 Valve fixing screws, must be ordered separately
85

Port 6000 psi 3000 psi Valve fixing


A, C T Pp Dr, X L1 L2 L5 L6 ØD1 ØD2 ØD3 ØD6 G1 G2 L3 L4 ØD4 ØD5
18 SAE1“ SAE1“ G1/2 G1/4 57,2 27,8 26,2 52,4 25 39,7 25 25 M12 M10 57,2 27,8 13 19
42K SAE1“ SAE3/4“ 57,2 27,8 26,2 52,4 25 39,7 25 25 M12 M10 57,2 27,8 13 22
9/16-18 UNF
3/4-16 UNF

42 SAE1“ SAE1“ 57,2 27,8 26,2 52,4 25 39,7 25 25 M12 M10 57,2 27,8 13 22
49 SAE3/4“ SAE3/4“ 50,8 23,8 22,2 47,6 20 31,7 20 20 M10 M10 50,8 23,8 11 20
51 SAE1 1/4“ SAE1“ 66,7 31,8 26,2 52,4 30 44,7 30 25 M12 M10 66,7 31,8 13 22
12/12 Bosch Rexroth AG Hydraulics MHRB RE 64623/06.06

Unit dimensions: Type MHRB 22.GS…R (dimensions in mm)


12 3 4 35
76 53 18
30
°

25
T A
18
Dr

118
X
X,Dr Pp

Pp

54
6
R2
27

58
281
27

211
13 41
SWA/F

182
41
20°

132
1 6

79

Ø D2
45 45

Ø D3

Ø D4
Ø D5
71
C
L4

31

L3 28
92 33
7 116 60 4; 5 37
52
80
107
G2 G1

1 Pilot oil connection Pp


27

49
Ø 50

59

ØD
1 2 Drain oil connection Dr
A
27

L1
36

T
L6

ØD 3 Test point X
6
4 Name plate
5 Valve fixing screw holes

L5 L2 6 Valve fixing screws, must be ordered separately


49 19
77 114,5

Port 6000 psi 3000 psi Valve fixing


A, C T Pp Dr, X L1 L2 L5 L6 ØD1 ØD2 ØD3 ØD6 G1 G2 L3 L4 ØD4 ØD5
18 SAE1“ SAE1“ G1/2 G1/4 57,2 27,8 26,2 52,4 25 39,7 25 25 M12 M10 57,2 27,8 13 19
42K SAE1“ SAE3/4“ 57,2 27,8 26,2 52,4 25 39,7 25 25 M12 M10 57,2 27,8 13 22
9/16-18 UNF
3/4-16 UNF

42 SAE1“ SAE1“ 57,2 27,8 26,2 52,4 25 39,7 25 25 M12 M10 57,2 27,8 13 22
49 SAE3/4“ SAE3/4“ 50,8 23,8 22,2 47,6 20 31,7 20 20 M10 M10 50,8 23,8 11 20
51 SAE1 1/4“ SAE1“ 66,7 31,8 26,2 52,4 30 44,7 30 25 M12 M10 66,7 31,8 13 22

Bosch Rexroth AG © This document, as well as the data, specifications and other
Hydraulics information set forth in it, are the exclusive property of Bosch Rexroth
Zum Eisengießer 1 AG. Without their consent it may not be reproduced or given to third
97816 Lohr am Main, Germany parties.
Phone +49 (0) 93 52 / 18-0 The data specified above only serve to describe the product. No
Fax +49 (0) 93 52 / 18-23 58 statements concerning a certain condition or suitability for a certain
info.brm-mc@boschrexroth.de application can be derived from our information. The information given
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