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Determination of a safe mud window and analysis of wellbore stability to


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Article in Journal of Petroleum Exploration and Production Technology · September 2015


DOI: 10.1007/s13202-015-0198-2

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J Petrol Explor Prod Technol
DOI 10.1007/s13202-015-0198-2

ORIGINAL PAPER - PRODUCTION ENGINEERING

Determination of a safe mud window and analysis of wellbore


stability to minimize drilling challenges and non-productive time
Masoud Aslannezhad1 • Abbas Khaksar manshad2 • Hossein Jalalifar3

Received: 22 August 2013 / Accepted: 2 August 2015


Ó The Author(s) 2015. This article is published with open access at Springerlink.com

Abstract The instability of a wellbore is still one of the a well located in an oilfield in Iran and showed that the new
common problems during drilling. The cause of such a model is consistent with field experience.
borehole failure can often be mitigated by suitably deter-
mining the critical mud pressure as well as the best well Keywords Wellbore stability  Rock failure criterion 
trajectory. Therefore, we could save the time and the cost Safe mud weight window  Drilling
of drilling and production significantly by precluding some
drilling problems. The main objective of this paper is to
apply a geomechanical model based on well data including Introduction
the in situ stresses, pore pressure, and rock mechanical
properties coupled with suitable rock failure criteria in Wellbore instability is one of the main problems that
order to obtain a safe mud window and a safe drilling engineers encounter during drilling. Borehole stability
direction. The Mogi–Coulomb failure criterion was used requires the knowledge of interaction between rock
for deriving the failure equations for tensile and compres- strength and in situ stress. The drilling of an in-gauge hole
sive failure modes. For comparison, the analysis was also is an interplay of two factors: uncontrollable and control-
carried out using the traditional Mohr–Coulomb failure lable. Uncontrollable factors are the earth stresses (hori-
criterion. Variations of wellbore inclination and azimuth zontal and vertical), pore pressure, rock strength and rock
were also used to recommend upper and lower mud pres- chemistry. Controllable factors include mud weight, well-
sure bounds and the most stable borehole orientations. The bore azimuth and inclination (Mohiuddin and Khan 2007).
best trajectory selection for the inclined borehole was also Therefore, the way to prevent wellbore instability during
investigated. Furthermore, the effect of drilling mud pres- drilling is to adjust engineering practices by choosing
sure and wellbore orientation (h = 0o) and (h = 90o) on optimal wellbore trajectories and mud weights. From the
wellbore stability and stress distribution around the well- mechanical perspective, a wellbore can fail by induced
bore was assessed. The stability model has been applied to stresses (usually two types): shear failure and tensile fail-
ure, which can lead to a stuck pipe, wellbore breakout,
induced fracture, poor cementation, side track, and loss of
drilling mud (Mclean and Addis 1994). Therefore, critical
& Abbas Khaksar manshad mud pressure should be considered in order to mitigate
khaksar58@yahoo.com wellbore instability-related problems. Although, the selec-
1
Department of Chemical and Petroleum Engineering, Persian
tion of a suitable failure criterion for wellbore stability
Gulf University, Bushehr, Iran analysis is difficult and controversial (Al-Ajmi and Zim-
2 merman 2009), numerous drilling engineers tried to predict
Department of Petroleum Engineering, Abadan Faculty of
Petroleum Engineering, Petroleum University of Technology, wellbore stability prior to drilling, via different rock failure
Abadan, Iran criteria, and they also investigated stress concentration
3
Department of Chemical and Petroleum Engineering, Shahid around the wellbore in order to propose an optimum mud
Bahonar University, Kerman, Iran weight window for a successful drilling operation.

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J Petrol Explor Prod Technol

Awal et al. (2001) indicated that the optimal well path This criterion can also be rewritten as follows:
can be vertical, deviated, or horizontal, depending on stress F ¼ ðrc þq r3 Þ  r1 ð5Þ
regimes. Al-Ajmi and Zimmerman (2009) used the Mogi–
Coulomb criterion to develop a model for wellbore stability Considering the Mohr–Coulomb criterion, shear failure
analysis and indicated that the Mogi–Coulomb criterion occurs if F B 0, and accordingly, the required mud weight
shows field conditions more realistically. Zhang et al. to prevent failure in each mode of failure can be
(2010) evaluated five rock failure criteria, namely, the calculated.
Mohr–Coulomb, Drucker–Prager, modified Lade, Mogi–
Coulomb and three-dimensional (3D) Hoek–Brown criteria Mogi–Coulomb criterion
and found that 3D Hoek–Brown and Mogi–Coulomb cri-
teria are suitable for wellbore stability analysis. Like Mohr–Coulomb criterion, the Mogi–Coulomb crite-
In the present study we first review and define the rion describes the shear failure mechanism using a linear
Mohr–Coulomb and Mogi–Coulomb criteria. We then use relationship of shear stress and normal stress. The Mogi–
Mogi–Coulomb failure criterion for predicting wellbore Coulomb criterion was proposed by Al-Ajmi and Zim-
stability and determining of mud weight window and stress merman (2005) and is simply written as:
distribution around the wellbore wall. For comparison, the soct ¼ a þ b rm;2 ð6Þ
analysis is also carried out using the traditional Mohr–
Coulomb failure criterion. Then both criteria were applied where rm,2 and soct are the mean stress and the octahedral
to a well located in an oilfield in Iran. shear stress, respectively, that are defined by:
A series of sensitivity analyses that demonstrate the r1 þ r3
rm;2 ¼ ð7Þ
influences of drilling mud pressure and borehole orienta- 2
tion on wellbore stability are then presented and discussed. qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1
soct ¼ ðr1  r2 Þ2 þðr2  r3 Þ2 þðr3  r1 Þ2 ð8Þ
3

Rock strength criteria And a and b are material constants which are simply
related to c and / as follows:
pffiffiffi pffiffiffi
Mohr–Coulomb criterion 2 2 2 2
a¼ c cos /; b ¼ sin / ð9Þ
3 3
The Mohr–Coulomb shear-failure model is one of the most
This criterion can also be rewritten as follows:
widely used models for evaluating borehole collapse due to  
its simplicity (Horsrud 2001; Fjaer et al. 2008). The Mohr– F ¼ a þ b rm;2  soct ð10Þ
Coulomb criterion can be expressed based on shear stress
Considering the Mogi–Coulomb criterion, shear failure
and the effective normal stress as given below.
occurs if F B 0.
s ¼ c þ rn tan / ð1Þ
where s is the shear stress, rn is the normal stress, c and /
are the cohesion and the internal friction angle of the rock, Determination of stress orientation in deviated
respectively. wells
The Mohr–Coulomb criterion uses unconfined com-
pressive strength (UCS) and angle of internal friction (/) to Far-field stresses in a coordinate system referred to the
assess the failure (Khan et al. 2012), and then it can be borehole:
expressed in terms of the maximum and minimum princi- rx ¼ ðrH cos2 a þ rh sin2 aÞ cos2 i þ rv sin2 i;
pal stresses, r1 and r3. ry ¼ rH sin2 a þ rh cos2 a;
r1 ¼ rc þqr3 ð2Þ rz ¼ ðrH cos2 a þ rh sin2 aÞ sin2 i þ rv cos2 i;
ð11Þ
rxy ¼ 0:5ðrH  rh Þ sin 2a cos i;
where q is a parameter related to / and rc is the unconfined rxz ¼ 0:5ðrH cos2 a  rh sin2 a  rv Þ sin 2i;
compressive strength of the rock. The parameters q and rc ryz ¼ 0:5ðrH  rh Þ sin 2a sin i;
can be determined, respectively, by (Zhang et al. 2010).
  where rv, rH and rh are the vertical, maximum and mini-
/ 1 þ sin / mum horizontal stresses, respectively, the angle a corre-
q ¼ tan2 45 þ ¼ ð3Þ
2 1  sin / sponds to the deviation of the borehole from rH, and the
  angle, i, represents the deviation of the borehole from rv
/ 2c cos /
rc ¼ 2c tan 45 þ ¼ ð4Þ (Aminul et al. 2009).
2 1  sin /

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J Petrol Explor Prod Technol

The total stress distribution around the wellbore is given When the maximum principal stress exceeds the effec-
in cylindrical coordinate system (r, z, h) and are given by tive strength, failure takes place at that location. Eventu-
the Fig. 1 below. ally, the calculated principal stresses can be used in rock
When analyzing stress and pore pressure distributions in failure criteria in order to assess wellbore stability.
and around wellbores the polar coordinate system is gen-
erally adopted. For the generalized plane, strain formulation
the stresses in polar coordinates are related to the Cartesian Wellbore failure mechanisms
coordinate stresses according to the following rules:
Drilling a well in a formation changes the initial stress state
rrr ¼ rx cos2 h þ ry sin2 h þ 2rxy sin h cos h;
rhh ¼ rx sin2h þ ry cos2 h  2rxy sin h cos h; and causes stress redistribution in the vicinity of the
rzz ¼ rz  v 2 rx  ry cos 2h þ 4rxy sin 2h ; wellbore. The redistributed stress state may exceed the rock
    ð12Þ strength and hence, failure can occur. Generally, a wellbore
rrh ¼ ry  rx sin h cos h þ rxy cos2 h  sin2 h ;
rrz ¼ rxz cos h þ ryz sin h; fails either by exceeding the tensile strength of the for-
rhz ¼ ryz cos h  rxz sin h: mation or by exceeding the shear strength of the formation
(Chen 1996). These two types of failures are explained in
where rrr, rhh, rzz are the radial, tangential, and axial detail below.
stresses, respectively, and m is a material constant called
Poisson’s ratio. The angle h is measured clockwise from Compressive shear failure
the x-axis, as shown in Fig. 1 (Zhang et al. 2003).
The principal stresses at any given location on the Shear failure usually results in borehole collapse or
borehole wall in which shear stress is zero are given by the breakout. Borehole breakouts are collapsed regions located
following equation: on the least horizontal principal stress for vertical wells and
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi are generally formed by compressive shear failure.
1
rtmax ¼ ðrzz þ rhh þ ðrzz  rhh Þ2 þ4 r2hz Þ; ð13Þ Therefore, compressional failure will occur in the direction
2
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi of the minimum horizontal stress because the tangential
1
rtmin ¼ ðrzz þ rhh  ðrzz  rhh Þ2 þ4 r2hz Þ; and rrr stress will reach a maximum here.
2
ð14Þ
Tensile failure
where rtmax is the largest and rtmin is the smallest principal
stress. Radial stress is the other principal stress (Zoback In general, the borehole tensile failure is defined by the
2007). minimum principal stress. Therefore, this failure becomes

Fig. 1 Stress transformations in


polar systems

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J Petrol Explor Prod Technol

the upper limit of the mud weight window in safe drilling Mud weight window versus depth
operation. Fracture initiates when the minimum effective
stress (i.e., the total stresses minus the formation pore It is known that there is a lower limit of mud weight below
pressure) at the wellbore wall reaches or exceeds formation which compressive failure occurs, and an upper limit
rock tensile strength, T (Fjaer et al. 2008). Thus, failure beyond which tensile failure occurs. The range between the
occurs when r3 - Po C - T. lower and the upper limit is defined as the mud weight-
The proposed methodology can be applied by following window. The derived equations from the Mohr–Coulomb
algorithm and the results obtained from this solution are and the Mogi–Coulomb criteria accompanying rock
shear failure and tensile failure determination in order to mechanics and stress properties can be used to determine
calculate the optimum mud window. the optimum mud weight window. Figure 3 illustrates the
In this section, we will apply the Mohr–Coulomb and safe mud window predicted by Mohr–Coulomb and Mogi–
Mogi–Coulomb criteria to analyze the wellbore instability Coulomb criteria for three states of vertical, slanted, and
problems. The case study is conducted on a carbonate horizontal wells in which the mud weight window expands
formation and the offset well data used in this paper are gradually with increasing drilling depth. In vertical state,
listed in Table 1. The data needed for the study were (Fig. 3a), at the depth of 3190 m, the optimum mud pres-
derived from field measurements. The mechanical proper- sures predicted by Mohr–Coulomb and Mogi–Coulomb
ties of the carbonate reservoir were obtained by conducting criteria are equal to 60.65 and 61.84 MPa; the maximum
a number of unconfined compressive strength and triaxial shear failure pressures are 40.03 and 72.73 MPa, and the
tests on reservoir cores and were then correlated with the minimum fracture pressures are 81.07 and 80.47 MPa,
properties derived from open-hole logs. The magnitudes of respectively. Since there is a little difference between
the in situ stresses and formation pressure were derived maximum and minimum horizontal stresses, the safe mud
from analysis of open-hole logs and leak-off test data. windows obtained by these two criteria are nearly the
The rock data are used to predict the safe mud-drilling same. Figure 3a–c depict that increasing well inclination
window for drilling in the reservoir. Hole collapse and causes narrowing the safe mud window which show ver-
fracture pressures are calculated as functions of inclination, tical well is more stable than slanted and horizontal well. In
i, and azimuth, a, for all possible combinations, and the horizontal state, more attention should be paid for mud
potential wellbore instability issues can be determined. weight determination in order not to exceed fracture and
Matlab programming language is used to perform all the shear failure gradients.
procedures in the different sections of the methodology
(Fig. 2).
Mud weight window versus wellbore inclination
and azimuth

Table 1 Data of carbonate formation for wellbore stability analysis All the aforementioned studies optimized the well trajec-
tory based on the analysis of the effects of well inclination
Variables Values
and azimuth on mud weight window. Figure 4 shows the
Well safe mud weight window for wellbore stability in different
Depth of investigation 3190 m inclinations obtained by the Mohr–Coulomb and the Mogi–
Wellbore radius 3.1 in. Coulomb criteria. It shows that the mud weight window is
Mud pressure 41 MPa narrowed gradually with the increase in wellbore inclina-
Well azimuth 67° tion that represents a vertical well requires the lowest mud
Well inclination 30° weight to prevent breakout and, conversely, horizontal
Mechanical wells require the highest mud weight to maintain wellbore
Model type Poroelasticity stability. As illustrated in Fig. 4a, the fracture and shear
Pore pressure 34.5 MPa failure pressure predicted by the Mohr–Coulomb criterion
Overburden stress 80 MPa at the inclination of 0° are about 80.36 and 40.3, and at the
Maximum horizontal stress 60 MPa inclination of 90° they are about 62.11 and 51.18 MPa,
Minimum horizontal stress 57 MPa
respectively, and the optimum mud pressure will be
Poisson’s ratio 0.31
obtained within the range of the mud weight window.
Internal friction angle 40°
Figure 4b shows that at inclinations of 30, 60, and 90, the
safe mud window obtained by Mogi–Coulomb criterion is a
Cohesion 4 MPa
little wider than that determined by Mohr–Coulomb

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J Petrol Explor Prod Technol

Start

Input

Calculate

x y z xy yz zx rr zz tmax tmin rr

Yes No
<360 No failure End

Yes Yes Yes


Shear failure –T <0
tmax tmin rr F<0 rr
&
No
No No

Yes Yes Yes


Shear Tensile
rr tmax tmin F<0 tmin –T <0
failure &

No No
No

Yes Yes
Yes Shear
tmax rr tmin F<0 tmin –T <0
failure &

No No

Fig. 2 Flow chart for calculating shear and tensile failure

criterion since the rock strength predicted by Mogi–Cou- 67.91 MPa. The largest mud weight window is located in
lomb is higher than that predicted by Mohr–Coulomb cri- azimuths 90° and 270° that is between 39.61 and 78.72 MP.
terion. The fracture and the shear failure pressure predicted This represent that for drilling the well with inclination
by the Mogi–Coulomb criterion at inclination of 0° are 30°, drilling at azimuths 90° and 270° are the most stable
80.14 and 41.17 MPa, and at the inclination of 90° they are states and conversely, drilling at azimuths 0° and 180° are
about 63.85 and 46.68 MPa, respectively. Also, the mag- the least stable states.
nitudes of fracture and the shear failure pressure at incli-
nations of 30 and 60° are shown in boxes.
To further illustrate the relationship between mud Effective stress distribution around the wellbore
weight window and well azimuth, a mud weight window
(Fig. 5) was generated at a given well inclination 30°. As In this part, the stress distribution around the wellbore
illustrated in Fig. 5a, the minimum mud pressure at which based on change in mud pressure and well orientation, h, is
fracture will occur is 68.51 MPa at azimuth of 0° and 180°. assessed. Figure 6 shows the effective radial, tangential
At azimuths of 90° and 270° the fracture pressure is about and axial stresses as a function of radial position away from
77.38 MPa. The maximum mud pressure at which shear the borehole in which inclination, azimuth, and orientation
failure will occur is 43.81 MPa at azimuth of 0° and 180°. are 30°, 67°, and 90° respectively. Both radial, rr, and
The least mud pressure window is found in both azimuths tangential, rh, stresses vary with distance from the borehole
0° and 180° and the highest mud pressure window is found and approach the far-field stresses at a radial distance of
in both azimuths 90° and 270°. Figure 5b shows the safe r = 5R (where R is the borehole radius). As illustrated in
mud pressure window predicted by Mogi–Coulomb crite- Fig. 6a, b, radial and tangential stresses are proportional to
rion that is a little wider than that predicted by Mohr– mud pressure in which increasing mud pressure causes a
Coulomb criterion. At azimuth 0° and 180° the mud decrease in the tangential stress and an increase in the
pressure window is similar and between 40.59 and radial stress. Since the tangential stresses are higher than

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J Petrol Explor Prod Technol

Mohr-coulomb criterion (vertical well) Mogi-coulomb criterion (vertical well)


a
Shear Failure Gradient Shear Failure Gradient
Fracture Gradient Fracture Gradient
500 Optimum Mud Pressure 500 Optimum Mud Pressure
Depth (m)

Depth (m)
2000 2000

2500 2500

X: 40.03 X: 60.65 X: 42.73 X: 61.84


3000 Y: 3190 Y: 3190 3000 Y: 3190 Y: 3190

0 20 40 60 80 X: 81.07 0 20 40 60 80 X: 80.47
Y: 3190 Y: 3170
Mud Pressure (MPa) Mud Pressure (MPa)

Mohr-coulomb criterion (slanted well) Mogi-coulomb criterion (slanted well)


b
Shear Failure Gradient Shear Failure Gradient
Fracture Gradient Fracture Gradient
500 Optimum Mud Pressure 500 Optimum Mud Pressure
Depth (m)
Depth (m)

2000 2000

2500 2500

X: 41.35 X: 58.79 X: 39.22 X: 58.29


3000 Y: 3190 Y: 3190 3000 Y: 3190 Y: 3190

0 20 40 60 X: 77.08 0 20 40 60 X: 77.36
Mud Pressure (MPa) Y: 3190 Mud Pressure (MPa) Y: 3190

Mohr-coulomb criterion (horizontal well) Mogi-coulomb criterion (horizontal well)


c
Shear Failure Gradient Shear Failure Gradient
Fracture Gradient Fracture Gradient
500 Optimum Mud Pressure 500 Optimum Mud Pressure
Depth (m)

Depth (m)

2000 2000

2500 2500

X: 50.75 X: 47.12
3000 Y: 3160 3000 Y: 3190

0 20 30 40 50
X: 56.15 60 X: 65.11 0 20 30 40 50
X: 54.43 60 X: 62.43
Y: 3190 Y: 3190 Y: 3170 Y: 3190
Mud Pressure (MPa) Mud Pressure (MPa)

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J Petrol Explor Prod Technol

b Fig. 3 Mud weight window versus depth determined by Mohr–


Coulomb and Mogi–Coulomb criteria for a carbonate formation in
a 90
Shear Failure Gradient
a vertical well, b slanted well, and c horizontal well 85
Fracture Gradient
X: 90
80 Y: 77.38 Optimum Mud Pressure

75 X: 270
Y: 77.38

Mud Pressure (MPa)


70
a 85
Shear Failure Gradient 65 X: 0 X: 180
80 X: 30 Y: 68.51 Y: 68.51
Fracture Gradient
X: 0 Y: 75.8 60
Y: 80.36 Optimum Mud Pressure
75
55
X: 60
70 50
Mud Pressure (MPa)

Y: 66.68 X: 0 X: 180
Y: 43.81 Y: 43.81
X: 90 45
65 X: 0 Y: 62.11
Y: 60.33
40 X: 90 X: 270
X: 90
60 Y: 56.65 Y: 42.14 Y: 42.14
35
0 50 200 250 300 350 400
55 Azimuth (degree)

50 X: 90 b 90
Y: 51.18 Shear Failure Gradient
X: 60 85
45 X: 0 Y: 48.2 X: 90 Fracture Gradient
Y: 40.3 Y: 78.72 Optimum Mud Pressure
80
40 X: 30
Y: 42.25 X: 270
75
Y: 78.72
35 Mud Pressure (MPa)
0 20 30 40 50 60 70 80 90 70

Inclination (degree) 65 X: 0 X: 180


Y: 67.91 Y: 67.91
60
b 85
55
Shear Failure Gradient
80 Fracture Gradient 50
X: 0
Y: 80.14 Optimum Mud Pressure X: 0 X: 180
75 X: 30 45 X: 90 X: 270
Y: 40.59 Y: 40.59
Y: 76.9 Y: 39.61 Y: 39.61
40
70
X: 90
Mud Pressure (MPa)

X: 60 Y: 63.85
35
X: 0 0 50 200 250 300 350 400
65 Y: 68.88
Y: 60.65 Azimuth (degree)
60 X: 90
Y: 55.27 Fig. 5 Mud weight window versus azimuth at inclination of 30°
55 applying a Mohr–Coulomb criterion, and b Mogi–Coulomb criterion
X: 90
50 Y: 46.68
X: 60
X: 0 Y: 43.43
understanding of effective stress distribution around the
45 X: 30
Y: 41.17 wellbore drilled in this study.
Y: 39.62
40 Figure 7 shows the effective radial, tangential and axial
stresses as a function of radial position away from the
35
0 20 30 40 50 60 70 80 90 borehole in which inclination, azimuth, and orientation are
Inclination (degree) 30°, 67°, and 0°, respectively. As shown in Fig. 7a, the
tangential stress is greater than the radial stress at the
Fig. 4 Mud weight window versus wellbore inclination at the
constant azimuth of 67° applying a Mohr–Coulomb criterion, and
wellbore wall (r/a = 1) to a dimensionless radial distance
b Mogi–Coulomb criterion of about 3.6. However, at the distance of more than 3.6 the
radial stress is more than tangential stress indicating tensile
the radial stresses in all the states, compressive failure will failure may occur in those ranges. As depicted in Fig. 7a–d,
occur in this part of the well (h = 90o). At all used mud by increasing mud pressure, the tangential and radial
pressures the axial stress is nearly constant and at radial stresses cross each other at closer dimensionless radial
distance of more than 1.4, it is maximum principal stress. distances which are shown in boxes.
The magnitude of stresses around the wellbore is shown in From Figs. 6 and 7 can be concluded that the effect of
boxes. mud pressure on stress distribution in the radial direction is
It should be pointed out that the reason of applying affected by the orientation of the wellbore stresses. At
inclination of 30° and azimuth of 67° for this study is h = 90o the tangential stress reaches its highest value for a

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J Petrol Explor Prod Technol

55
a 55 b
X: 1.016 X: 1
50 50
Y: 54.56 Y: 53.53

45 45

40 X: 1
40 X: 1
Y: 42.24

Effective stress (MPa)


Y: 42.24
Effective stress (MPa)

35 35

30 30

25 25

20 20

X: 1
Y: 5.548 Radial stress Radial stress
5 Tangential stress 5 X: 1 Tangential stress
Axial stress Y: 7.548 Axial stress
0 0
2 2.5 3 3.5 4 4.5 5 2 2.5 3 3.5 4 4.5 5
r/a r/a

c 55
X: 1
Y: 51.53
d 55 X: 1
Y: 49.53
50 50

45 45

40 X: 1 40 X: 1
Y: 42.24 Y: 42.24
Effective stress (MPa)

Effective stress (MPa)

35 35

30 30

25 25

20 20

Radial stress X: 1 Radial stress


X: 1 Y: 11.55
5 Y: 9.548 Tangential stress 5 Tangential stress
Axial stress Axial stress
0 0
2 2.5 3 3.5 4 4.5 5 2 2.5 3 3.5 4 4.5 5
r/a r/a

Fig. 6 Stress distribution around the borehole based on change in mud pressure, orientation = 90o inclination = 30o, azimuth = 67o.
a Pw = 40 MPa, b Pw = 42 MPa, c Pw = 44 MPa, d Pw = 46 MPa

greater section of the radial distances from the wellbore. At radial stress is minimum principal stress that at orientations
h = 0o the tangential stress reaches its lowest value and the of 0°, 170°, 350° it is nearly abutted with tangential stress
axial or radial stresses may become maximum at the radial indicating fracture initiation at theses orientations. The
distances from the wellbore as mud weight increases. maximum magnitude of the tangential stress at which
Figure 8 shows the effective stress distribution around compressive failure will occur is 39.31 MPa.
the wellbore based on the mud pressure. The orientation of Figure 8d shows that at mud pressure of 60 MPa the
wellbore is ranging from 0° to 360° and the dimensional radial stress is greater than the tangential stress for the
radial distance is equal to 1, where r = a, and the radius of ranges 0°–20°, 130°–200°, and 310°–360° indicating that
the wellbore is 3.1 in. tensile failure may occur in those ranges. The tangential
As illustrated in Fig. 8a and b, at mud pressure of 46 and stress is greater than the radial stress between 20° and 130°,
50 MPa the maximum tangential stress is at 80° 260°. and also between 200° and 310° thus indicating that
Since the mud pressure is low the radial stress is the compressive failure may occur. The axial stress is the
minimum principal stress and shear failure may occur. In maximum principal stress at mud pressures of 57 and
Fig. 8c axial stress is the maximum principal stress and 60 MPa. Therefore, increase in the drilling mud pressure

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J Petrol Explor Prod Technol

a 55
55 b
50 50

X: 1 45 X: 1
45 Y: 40.98
Y: 38.98
40 40

Effective stress (MPa)


Effective stress (MPa)

35 35
X: 3.6 X: 3.4
30 Y: 26.7
30 Y: 26.71

25 25

20 20

Radial stress Radial stress


5 Tangential stress 5 X: 1
Tangential stress
X: 1 Axial stress Y: 7.548 Axial stress
0 Y: 5.548 0
2 2.5 3 3.5 4 4.5 5 2 2.5 3 3.5 4 4.5 5
r/a r/a

c 55 d 55
50 50
45 45
X: 1
40 Y: 36.98 X: 1
Effective stress (MPa)

Effective stress (MPa) 40


Y: 34.98
35 35
X: 3.2 X: 3
30 Y: 26.72 30 Y: 26.72

25 25
20 20

Radial stress X: 1 Radial stress


X: 1 Y: 11.55
5 Y: 9.548
Tangential stress 5 Tangential stress
Axial stress Axial stress
0 0
2 2.5 3 3.5 4 4.5 5 2 2.5 3 3.5 4 4.5 5
r/a r/a

Fig. 7 Stress distribution around the borehole based on change in mud pressure, orientation = 0o, inclination = 30o, azimuth = 67o.
a Pw = 40 MPa, b Pw = 42 MPa, c Pw = 44 MPa, d Pw = 46 MPa

causes an increase in radial stress and a decrease in the safe mud weight window is found in these two
tangential stress around the wellbore wall. azimuths. The least mud weight windows, which
represent the least stable state, are found at azimuth
0 and 180°.
Conclusion 3. Since the resultant stress difference between the
minimum and maximum horizontal stresses is smaller
1. We observed that the agreement between both Mohr– than that between the overburden and horizontal
Coulomb and Mogi–Coulomb criteria is excellent. If stresses, vertical direction is the most stable well
maximum and minimum horizontal stresses are too trajectory.
close, the Mogi–Coulomb failure criterion results 4. At wellbore inclination of 30°and orientation of 80°
would be very close to the results from the Mohr– and 260°, the tangential stress is maximum principle
Coulomb failure criterion. stress, however at orientation of 170° and 350°, the
2. At a wellbore inclination of 30°, drilling at azimuths tangential stress is minimum and the radial and axial
90° and 270° are the most stable states and the highest stresses are maximum depending on mud pressure.

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a 55 X: 80
Y: 50.31
X: 260
Y: 50.31
b 55 X: 80 X: 260
50 Y: 46.31 Y: 46.31
50

45 45

40 40

Effective stress (MPa)


Effective stress (MPa)

35 35

30 30

25 25

20 20

Radial stress Radial stress


5 Tangential stress 5 Tangential stress
Axial stress Axial stress
0 0
0 50 200 250 300 350 400 0 50 200 250 300 350 400
teta (degree) teta (degree)

55
c d 55
50 50
45 X: 80 X: 260 45
Y: 39.31 Y: 39.31
X: 80 X: 260
40 40 Y: 36.31 Y: 36.31
Effective stress (MPa)

Effective stress (MPa)


35 35

30 X: 130 X: 310
30
Y: 25.99 Y: 25.99

25 25
X: 0 X: 20 X: 200
20 X: 170 X: 350 Y: 24.98 Y: 24.98
Y: 23.98 20
Y: 23.19 Y: 23.19

Radial stress Radial stress


5 Tangential stress 5 Tangential stress
Axial stress Axial stress
0 0
0 50 200 250 300 350 400 0 50 200 250 300 350 400
teta (degree) teta (degree)

Fig. 8 Stress distribution around the borehole based on change in mud pressure, inclination = 30o, azimuth = 67o. a Pw = 46 MPa,
b Pw = 50 MPa, c Pw = 57 MPa, d Pw = 60 MPa

5. An increase in the hydrostatic mud pressure indicates Al-Ajmi AM, Zimmerman RW (2009) A new well path optimization
an increase in the radial stress and a decrease in the model for increased mechanical borehole stability. J Petrol Sci
Eng 69:53–62
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wellbore orientation. shales-perspective of mechanical borehole instability. Interna-
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Awal MR, Khan MS, Mohiuddin MA, Abdulraheem A, Azeemuddin
Open Access This article is distributed under the terms of the M (2001) A new approach to borehole trajectory optimization
Creative Commons Attribution 4.0 International License (http:// for increased hole stability. Paper SPE 68092 presented at the
creativecommons.org/licenses/by/4.0/), which permits unrestricted SPE Middle East Oil Show held in Bahrain
use, distribution, and reproduction in any medium, provided you give Chen X (1996) Wellbore stability analysis guidelines for practical
appropriate credit to the original author(s) and the source, provide a well design. SPE 00036972:117–126
link to the Creative Commons license, and indicate if changes were Fjaer E, Holt R, Horsrud P, Raaen A, Risnes R (2008) Petroleum
made. related rock mechanics. 2nd Edition, Elsevier
Horsrud P (2001) Estimating mechanical properties of shale from
empirical correlations. SPE 56017 Drilling and completion 16:
68-73
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