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Materials Letters 61 (2007) 3466 – 3468

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Phase relations and microwave dielectric properties


of vanadium modified Ba5Nb4O15 ceramics
Fei Zhao, Hao Zhuang, Zhenxing Yue ⁎, Jing Pei, Zhilun Gui, Longtu Li
State Key Laboratory of New Ceramics and Fine Processing, Department of Materials Science and Engineering,
Tsinghua University, Beijing 100084, P. R. China
Received 23 September 2006; accepted 17 November 2006
Available online 8 December 2006

Abstract

Microwave dielectric ceramics of Ba5Nb4−xVxO15 (x = 0–1) were prepared by a solid-state reaction method. Vanadium substitution can
markedly lower the sintering temperature of Ba5Nb4O15 from 1450 to 1100 °C. The X-ray powder diffraction analysis reveals the multiphase
nature of this system. A hexagonal-to-orthorhombic phase transition was also observed for the BaNb2O6 secondary phase. The microwave
dielectric properties, such as τf, εr and Q × f value, decreased with increasing vanadium content for samples sintered at 1100 °C. There was an
apparent increase in τf and Q × f value for samples (x ≥ 0.5) sintered at 1200 °C due to the hexagonal-to-orthorhombic phase transition of the
BaNb2O6 phase. These results suggested that the microwave dielectric properties of multiphase ceramics strongly depended on the phase
compositions and the phase transitions.
© 2006 Elsevier B.V. All rights reserved.

Keywords: Dielectrics; Electroceramics; Perovskites; X-ray techniques

1. Introduction [7,8] modified its τf toward 0 ppm/°C with BaNb2O6 additions.


And the B2O3 doped Ba5Nb4O15–BaNb2O6 ceramics could be a
In the past decades, microwave dielectric ceramics have candidate for low-temperature cofired ceramic (LTCC) [7,8].
received much attention because of the rapid growth of the However, the literatures on modified Ba5Nb4O15 are still
wireless communication industry. A large number of ceramic minimal. We have investigated the Ta5+ substituted Ba5Nb4O15
dielectric materials have been developed over the years. There ceramics, and a homogenous solid solution was obtained [4].
are three key requirements for microwave resonator materials, The sintering temperature was not lowered and the dielectric
which are a high dielectric constant (εr), a high quality factor (Q properties were improved to a certain extent but still not
value) and a low-temperature coefficient of resonant frequency satisfactory.
(τf) [1]. In this work, V2O5, generally added to the ceramic matrix as
Recently, the dielectric properties of some hexagonal sintering aids, was used to modify the Ba5Nb4O15. The phase
perovskite-like oxides have been investigated and they have relations and microwave dielectric properties of the Ba5Nb4−xVxO15
been found to be the candidate materials for dielectric (x=0–1) ceramics were investigated as a function of vanadium
resonators in the base station of telecommunication systems content and sintering temperature.
[2–10]. The Ba5Nb4O15 can be sintered at 1400–1450 °C and
can characterize a dielectric constant of 39–40, a Q × f value of 2. Experimental procedure
26,000–50,000 GHz and a τf of ∼ 78 ppm/°C [9,10]. Kim et al.
Samples of Ba5Nb4−xVxO15 with x = 0–1 were synthesized
from high-purity (more than 99.9%) powders of BaCO3, Nb2O5
⁎ Corresponding author. Tel.: +86 10 62784579; fax: +86 10 62771160.
and V2O5, using the conventional solid-state reaction method.
E-mail addresses: zfei99@mails.tsinghua.edu.cn (F. Zhao),
zhuangh_83@sohu.com (H. Zhuang), yuezhx@tsinghua.edu.cn (Z. Yue), The oxides and carbonate were weighed according to the
pj04@mails.tsinghua.edu.cn (J. Pei), figuline@126.com (Z. Gui), desired molar ratio. The mixtures were ball milled for 5 h using
llt-dms@tsinghua.edu.cn (L. Li). zirconia balls in an alcohol medium. The slurries were dried and
0167-577X/$ - see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.matlet.2006.11.095
F. Zhao et al. / Materials Letters 61 (2007) 3466–3468 3467

Fig. 3. SEM micrograph of the polished and etched surface for the ceramics
Fig. 1. XRD patterns of Ba5Nb4−xVxO15 ceramic powders with x = 0–1 calcined sintered at 1150 °C for 4 h in air.
at 1000 °C and sintered at 1150 °C for 4 h.

then calcined at 1000 °C for 4 h. The calcined powders were peaks for the Ba3(VO4)2 indicated by the filled arrowhead were found
remilled, dried, mixed with an appropriate amount of PVA in samples with compositions of x ≥ 0.125, and the intensity of the
(5 wt.%) as a binder, and then pressed into cylindrical disks of peaks increased with increasing vanadium content. These suggest that
diameter 10 mm and height about 5 mm at a pressure of about majority of the V5+ ions hardly substituted the Nb5+ ions at the B-site of
the hexagonal perovskite structure, instead, they preferred forming
2000 kg/cm2. These pellets were preheated at 600 °C for 3 h to
another compound, Ba3(VO4)2. Additionally, some weak peaks
expel the binder and then sintered at temperatures from 1050 to
corresponding to the BaNb2O6 secondary phase were also observed
1200 °C for 4 h in air. in samples with composition of x ≥ 0.5. Therefore, the solid-state
The bulk densities of the samples were measured by the reaction of the initial oxides and carbonate powders can be expressed
Archimedes method. The crystalline phases of the sintered by the following equation:
samples were determined by X-ray diffraction (XRD) techni-
ques. The microwave dielectric properties were measured at 6– 5BaCO3 þ ð2−x=2ÞNb2 O5 þ x=2V2 O5 →ð1−x=3ÞBa5 Nb4 O15
8 GHz at room temperature using Hakki–Coleman method and þ x=6BaNb2 O6 þ x=2Ba3 ðVO4 Þ2 þ 5CO2 ↑: ð1Þ
cavity method [11–13]. The temperature coefficients of Accordingly, the Ba5Nb4O15 main phase decreased with increasing
resonant frequency were obtained in the temperature range vanadium content (x), whereas the Ba3(VO4)2 and the BaNb2O6
from 20 to 80 °C. secondary phases increased. The secondary phases can be detected in
the XRD patterns when they have enough volume fractions.
3. Results and discussions Moreover, the BaNb2O6 has two polymorphic phases: hexagonal
and orthorhombic [14]. Recent literature [14] revealed that the
Fig. 1 shows the XRD patterns of Ba5Nb4−xVxO15 ceramic powders hexagonal BaNb2O6 was a low-temperature phase, and could be
with x = 0–1, sintered at 1150 °C. For samples with x = 0.0625, all the transformed to the orthorhombic phase over a broad temperature range
peaks were indexed in terms of the Ba5Nb4O15 and no secondary above 1150 °C. In the present system, although only a few BaNb2O6
phases were observed. With increasing vanadium content, however, the phases existed, the hexagonal-to-orthorhombic phase transition was
still clearly observed, as shown in Fig. 2. It is evident that the
diffraction lines for the powders sintered at 1100 °C were indexed as
the hexagonal structure, whereas those for the powders sintered at
1200 °C represented the orthorhombic structure. These observations
are consistent with previous reports [14].
The relative densities for samples sintered at 1100–1150 °C for 4 h
in air could reach 95% or above, implying that the sintering
temperatures were effectively decreased from 1450 °C to 1100 °C.
The densification temperatures and microstructure were not markedly
changed with increasing vanadium content. The typical SEM
micrograph of the polished and etched surface is shown in Fig. 3. It

Table 1
Densities and microwave dielectric properties of Ba3(VO4)2 ceramics sintered at
different temperatures
Sintering temperature Relative density (%) εr Q × f (GHz) τf (ppm/°C)
Fig. 2. XRD patterns of Ba5Nb4−xVxO15 ceramic powders with x = 0.75 and 1,
1100 94.1 13.5 34,900 +17.8
calcined at 1000 °C and sintered (a) at 1100 °C and (b) 1200 °C for 4 h, showing
1150 97.2 13.1 46,700 +16.9
the crystal structures of BaNb2O6 secondary phase (H: hexagonal, O:
1200 96.5 13.0 45,600 +16.8
orthorhombic).
3468 F. Zhao et al. / Materials Letters 61 (2007) 3466–3468

and Q × f value, decreasing with increasing x. These were ascribed to


the secondary phases present. As indicated above, the hexagonal
BaNb2O6 phase had a large-negative τf and a lower Q × f value, and the
Ba3(VO4)2 phase had lower τf and εr, compared with those of undoped
Ba5Nb4O15. Interestingly, the microwave dielectric properties of the
samples sintered at 1200 °C show different tendencies with those
sintered at 1100 °C. The reductions of εr and Q × f value for
compositions of x ≤ 0.25 were attributed to the low relative densities,
as shown in Fig. 4(a). The increases of τf and Q × f value for
compositions of x ≥ 0.5 were ascribed to the hexagonal-to-orthorhom-
bic phase transition, since the τf and the Q × f value of the orthorhombic
BaNb2O6 phase were much higher than those of the hexagonal
BaNb2O6 phase [7,14].

4. Conclusions

Microwave dielectric ceramics of Ba5Nb4−xVxO15 (x = 0–1)


were prepared by a solid-state reaction method. The sintering
temperature was reduced from 1450 to 1100 °C through
vanadium substitution. Ba3(VO4)2 and BaNb2O6 were formed
as secondary phases. A hexagonal-to-orthorhombic phase
transition was confirmed for the BaNb2O6 secondary phase.
The phase transition and the phase compositions had great
influence on the microwave dielectric properties of this system.
In addition, the microwave dielectric properties of Ba3(VO4)2
were primarily characterized, showing a εr of 13.1, a Q × f value
of 46,700 GHz and a τf of + 16.9 ppm/°C.
Fig. 4. Variations of relative densities and microwave dielectric properties with
vanadium content (x) for Ba5Nb4−xVxO15 ceramics sintered at 1100 °C and
Acknowledgements
1200 °C for 4 h: (a) relative density; (b) temperature coefficient of resonant
frequency, τf; (c) dielectric constant, εr; and (d) quality factor, Q × f. This work was supported by the Ministry of Science and
Technology of China through 973-Project under 2002CB613307,
exhibits minimal porosity and is comprised of uniform, platelet-shaped the Natural Science Foundation of China (NSFC No. 50672043
grains. According to the literatures [7,8] and our previous experiments, and No. 50632030), and SRFDP (No. 20040003003).
the sintering temperature of which the 0.84Ba5Nb4O15–0.16BaNb2O6
system can be sintered into dense is about 1150–1200 °C; dense Ba3 References
(VO4)2 was obtained at about 1100–1150 °C. Therefore, the
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