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Handbook of Aseptic Processing and Packaging (3rd Edition)

Book · September 2022


DOI: 10.1201/9781003158653

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3 authors:

Pablo Coronel Jairus R. D. David


North Carolina State University JRD Food Technology Consulting LLC
63 PUBLICATIONS 683 CITATIONS 53 PUBLICATIONS 349 CITATIONS

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Josip Simunovic
North Carolina State University
45 PUBLICATIONS 336 CITATIONS

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Contents

Foreword
Preface
Editors
Acknowledgments
List of Contributors

PART I

1. Aseptic Processing and Packaging: Fundamentals and Frontiers


Jairus R. D. David, Pablo M. Coronel, Josip Simunovic, Ralph H. Graves, V. R. (Bob) Carlson, and
Thomas E. Szemplenski

2. U.S. Federal Regulations for Aseptic Processing and Packaging of Food


Nathan M. Anderson and Emily Weyl

3. The US Markets for Aseptically Processed and Packaged Products


Thomas E. Szemplenski

PART II

4. Design of the Aseptic Processing System and Thermal Processing


Pablo M. Coronel, Josip Simunovic, K. P. Sandeep, V. R. (Bob) Carlson, and Thomas E. Szemplenski

5. Thermal Process Equipment and Technology for Heating and Cooling


George Stoforos, Pablo Coronel, V. R. (Bob) Carlson, and Josip Simunovic

6. Flow and Residence Time Distribution (RTD) for Homogenous and Heterogenous Fluids
Pablo M. Coronel and Josip Simunovic

7. Thermal Process and Optimization of Aseptic Processes Containing Solid Particulates


Pablo M. Coronel, Jairus R. D. David, and Peter M. M. Bongers

8. Aseptic Filling and Packaging Equipment for Retail Products and Food Service
Patnarin Benyathiar, Dharmendra Mishra, Thomas E. Szemplenski, and Jairus R.D. David
9. Aseptic Packaging Materials and Sterilants
Robert Fox

10. Aseptic Bulk Packaging


Thomas E. Szemplenski

11. Design of Facility, Infrastructure and Utilities


Pablo M. Coronel, Ben Rucker, and Jason A. Tucker

12. Cleaning and Sanitization for Aseptic Processing and Packaging Operations
Jeffrey Merritt

PART III

13. Microbiology of Aseptically Processed and Packaged Products


Antoinette de Senna, Shirin J. Abd, Wilfredo Ocasio, and Jairus R. D. David

14. Risk-based Analyses and Methodologies


Ferhan Ozadali

15. Establishing “Validated State” of Aseptic Processing and Packaging Systems


Dharmendra Mishra, Ferhan Ozadali, Patnarin Benyathiar, and Jairus R. D. David

16. Quality and Food Safety Management System (QFSMS) for Aseptic and ESL Manufacturing
Companies
Tyler Dixon, Ferhan Ozadali, and Jairus R. D. David

PART IV

17. Computational and Numerical Models and Simulations for Aseptic Processing
George Stroforos, Deepti Salvi, Tunc Koray Palazoglu, Nihat Yavuz, Pablo M. Coronel, and Josip
Simunovic

18. Frontiers and Research & Development Challenges and Opportunities


Jairus R. D. David, Pablo M. Coronel, and Josip Simunovic
PART V

APPENDICES

Appendix 1 United States History & Evolution


Ralph H. Graves

Appendix 2 Dr. William McKinley Martin – Father of Aseptic Canning


Compiled by Jairus R. D. David

Appendix 3 Aseptic Filler Profiles


Thomas Szemplenski

Appendix 4 Aseptic Contract Manufacturers in the United States


Thomas Szemplenski

Appendix 5 Examples of Typical Thermal Process Design Calculations for Aseptically Processed
and Packaged Fluids and Purees
5-1: White Milk
5-2: Chocolate Pudding
5-3: Tomato Puree
5-4: Banana Puree
Pablo M. Coronel and Jairus R. D. David

Appendix 6 Particulate Study – Single Particle


Pablo M. Coronel and Josip Simunovic

Appendix 7 Particulate Study – Multiple Type Particles


Pablo M. Coronel and Josip Simunovic

INDEX

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