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A 730 - 93 R99 - Qtczma
A 730 - 93 R99 - Qtczma
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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A 730 – 93 (1999)
4.2 Discard—Sufficient discard shall be made to assure 4.6.1 Forgings for heat treatment shall be reheated gradually
freedom from piping and undue segregation. and uniformly to the proper temperature to refine the grain and
4.3 Forging Practice—The forgings may be made direct shall be held at this temperature for a sufficient time to effect
from the ingot or from blooms. The total reduction from ingot the desired change.
or strand cast bloom to forging shall not be less than 3 to 1, 4.6.2 Annealing—After heating to a suitable temperature
unless otherwise specified. the forgings shall be allowed to cool slowly and uniformly. A
4.4 Cooling and Heating: furnace charge thus treated is termed an annealing charge.
4.4.1 After carbon steel blooms are produced, they shall be 4.6.3 Normalizing—After heating to a suitable temperature,
allowed to cool uniformly and shall not be subject to contact the forgings shall be withdrawn from the furnace and allowed
with water or drafts. to cool uniformly in air. A furnace charge thus treated is termed
4.4.2 After alloy steel blooms are produced, they shall be a normalizing charge. Cooling may be accelerated by increased
cooled in closed containers, hoods, or furnaces. air circulation, which must be controlled to provide reasonably
4.4.3 Blooms shall be reheated for forging in a manner that uniform cooling.
will prevent internal bursts and overheating. 4.6.4 Double Normalizing—The procedure shall consist of
4.4.4 Forgings (Grades C through N) shall be slow cooled in two separate heat treatments. The second treatment shall be
closed containers, covered conveyors, or hoods. If forgings performed at a lower temperature than the first. A furnace
(Grades C through N) are heat treated directly from forging, charge thus treated is termed a double-normalizing charge.
they shall be slow cooled following the final heat treatment. Cooling may be accelerated by increased air circulation, which
4.4.5 Forgings (Grades C through N) that are heat treated must be controlled to provide reasonably uniform cooling.
directly from forging (1) shall be cooled below the transfor- 4.6.5 Quenching—After heating to a suitable temperature,
mation temperature or to approximately 1000°F (538°C) be- the forgings shall be quenched in a suitable medium under
fore any reheating operation, and (2) must not be permitted to reasonably uniform conditions. A furnace charge thus treated is
cool below 500°F (260°C) without slow cooling as defined in termed a “quenching charge.”
4.4.4. 4.6.6 Tempering—Forgings shall be reheated gradually to,
and held at, a suitable temperature below the critical range and
NOTE 4—As the temperature of the forgings approaches the minimum
of 500°F (260°C) a supplemental heat source may be necessary to assure
shall then be allowed to cool under suitable conditions. A
an effective slow cooling cycle. furnace charge thus treated is termed a “tempering charge.”
4.6.7 Heat treatment may be performed in either batch-type
4.4.6 When properly vacuum degassed steel is used, the furnaces or continuous furnaces.
slow cooling requirements of 4.4.2, 4.4.4 and item (2) of 4.4.5
4.7 Straightening:
may be omitted, but forging blooms must then be pile cooled.
4.7.1 Straightening of forgings shall be done before machin-
4.5 Boring:
ing and in such a manner as to leave the surface free of
4.5.1 Boring, if specified under Supplementary Require- injurious scars.
ment S5, shall be performed before normalizing or quenching
4.7.2 Straightening preferably shall be performed at a tem-
in the case of normalized and tempered or quenched and
perature no lower than 950°F (510°C). Straightening per-
tempered forgings, and before either normalizing or quenching,
formed at temperatures lower than 950°F shall be followed by
in the case of normalized, quenched, and tempered forgings.
stress relieving or applicable heat treatment.
4.5.2 For quenched and tempered forgings or normalized,
quenched and tempered forgings it is recommended, but not
5. Chemical Requirements
mandatory, that all forgings over 7 in. (178 mm) in diameter be
bored. 5.1 Composition:
4.5.3 For carbon steel no solid forgings over 10 in. (254 5.1.1 Carbon steel (Grades A through H) shall conform to
mm) in diameter and no forgings over 8 in. (203 mm) in wall the requirements for chemical composition prescribed in Table
thickness shall be liquid quenched under this specification. 1.
4.5.4 In bored forgings, the diameter of the hole shall be a 5.1.2 Alloy steel (Grades I through N) shall conform to the
matter of agreement between the manufacturer and the pur- following requirements for chemical composition:
chaser. Phosphorus 0.045 max
4.6 Heat Treatment: Sulfur 0.050 max
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A 730 – 93 (1999)
By agreement between purchaser and manufacturer, analysis 6.1.3 The diameter of the test prolongation of forgings shall
may be required and limits established for elements not be the specified diameter or thickness of the forgings disre-
specified above. garding large ends or collars.
5.2 Cast or Heat Analysis: 6.1.4 Tests of forgings shall be made only after final heat
5.2.1 An analysis of each cast or heat of carbon steel shall treatment.
be made by the manufacturer to determine the percentages of 6.2 Number of Specimens:
carbon and the elements prescribed in Table 1. The chemical 6.2.1 Test prolongations shall be attached to at least 5 % of
composition thus determined shall be reported to the purchaser the forgings in each size classification in each heat in each heat
or his representative and shall conform to the requirements treatment lot.
prescribed in Table 1.
6.2.2 Forgings may be used for test procurement if forgings
5.2.2 An analysis of each cast or heat of alloy steel shall be
with prolongations are not available or have been expended.
made by the manufacturer to determine the percentage of
carbon, manganese, phosphorus, sulfur, and silicon; also the 6.2.3 Mechanical tests shall be made from each size classi-
alloying elements agreed upon in accordance with 5.1.2. The fication shown in Table 4 in each heat in each annealing or
chemical composition thus determined shall be reported to the normalizing charge, or from each size classification in each
purchaser or his representative and shall conform to the heat in each normalizing or quenching charge represented in
requirements specified and agreed upon in 5.1.2. each tempering charge.
5.3 Product Analysis: 6.2.4 Where batch-type heat treating furnaces are used, one
5.3.1 An analysis may be made by the purchaser from a test shall be made from each size classification shown in Table
carbon steel forging representing each heat. The chemical 4 of each heat represented in each annealing or normalizing
composition thus determined shall conform to the requirements charge, or from each size classification in eachheat in each
in Table 1, subject to the tolerances shown in Table 2. normalizing or quenching charge represented in each temper-
5.3.2 An analysis may be made by the purchaser from an ing charge.
alloy steel forging representing each heat. The chemical 6.2.5 Where continuous heat-treating furnaces are used, one
composition thus determined shall conform to the requirements test shall be made from each grade from each size classification
of 5.1.2 subject to tolerances shown in Table 3. shown in Table 4 represented by each heat. The pieces
5.3.3 Samples for analysis may be taken from the forging or represented by each test shall be designated a heat treatment
from a full-size prolongation, at any point midway between the lot, and each lot shall contain no more than 70 pieces from each
center and surface when solid, or midway between the inner heat.
and outer surfaces of the wall when bored. If drillings are 6.2.6 If any test specimen fails because of mechanical
taken, they shall be obtained by using a 5⁄8 -in. (16-mm) condition of the testing apparatus, it may be discarded and
diameter drill, or turnings may be taken from the test specimen. another specimen taken.
6.3 Test Location and Orientation:
6. Physical Requirements 6.3.1 Test specimens shall be taken from the test prolonga-
6.1 Tensile Properties: tion or a forging in accordance with the provisions of 6.2.
6.1.1 Carbon steel forgings (Grades C through H) and alloy 6.3.2 The axis of the specimen shall be located at any point
steel forgings (Grades I through N) shall conform to the midway between the center and surface of the solid forging or
requirements prescribed in Table 4 when tested in accordance full-sized prolongation, or at any point midway between the
with the latest issue of Test Methods A 370. inner and outer surfaces of the wall of bored forgings, and shall
6.1.2 The size classification of forgings shall be determined be parallel to the axis of the forging in the direction in which
by the specified diameter or thickness of solid forgings the metal is most drawn out.
disregarding large ends or collars or by the specified wall 6.3.3 Test specimens shall conform to dimensions shown in
thickness of bored forgings that are heat treated after rough Fig. 6 of Test Methods A 370.
boring. 6.4 Test Method:
6.4.1 The yield point specified in Table 4 for Grades C, D,
E, F, I, and J may be determined by the drop of the beam or halt
TABLE 2 Permissible Variations for Product Analysis of Carbon of the gage of the testing machine, or by the use of dividers.
Steels
Where a definite yield point is not exhibited, the yield strength
Permissible Variations, over the Maximum Limit
or Under the Minimum Limit, %
defined in 6.4.2 shall be used.
Elements 100 in.2 Over 100 to 400 in.2
6.4.2 The yield strength specified in Table 4 for Grades G,
(645 cm2) (645 to 2581 cm2), H, K, L, M, and N forgings shall be determined by a strain gage
and UnderA inclA or extensometer reading to 0.0002 in. (0.005 mm). Yield
Carbon (Grades A and B) 0.02 0.04 strength may be defined as the stress at 0.6 % total strain under
Manganese 0.03 0.05
Phosphorus 0.008 0.010
load or as the stress at 0.2 % offset. The procedure described in
Sulfur 0.008 0.010 Test Methods A 370 shall be followed. After the yield point has
Silicon 0.02 0.02 been passed, the extensometer may then be removed and the
A
Determine by cross section from which drillings are taken. test continued to determine the tensile strength.
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A 730 – 93 (1999)
TABLE 3 Permissible Variations for Product Analysis of Alloy Steels
Variation Over Maximum Limit or Under Minimum Limit, %
Limit, or Maximum of Specified Over 100 to 200 in.2 Over 200 to 400 in.2 Over 400 to 800 in.2
Elements To 100 in. 2
Element, % (645 to 1290 cm2), (1290 to 2580 cm2), (2580 to 5160 cm2),
(645 cm2)
incl incl incl
Carbon To 0.30, incl 0.01 0.02 0.03 0.01
Over 0.30 to 0.75, incl 0.02 0.03 0.04 0.05
Over 0.75 0.03 0.04 0.05 0.06
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A 730 – 93 (1999)
TABLE 4 Tensile Requirements
Size
Elongation
in 2 in. or Reduction
Grade Solid Diameter or Thickness Bored Wall ThicknessA Tensile Strength, Yield Point or Yield 50 mm, of Area,
min Strength, min min, % min, %
Over Not Over Over Not Over
in. mm in. mm in. mm in. mm psi MPa psi MPa
C (Annealed, normalized, or ... ... 8 203 ... ... ... ... 75 000 515 37 500C 260 20 33
normalized and tempered)B 8 203 14 356 ... ... ... ... 75 000 515 37 500C 260 19 31
D (Annealed, normalized, or ... ... 8 203 ... ... ... ... 80 000 550 40 000C 275 22 35
normalized and tempered)B 8 203 14 356 ... ... ... ... 80 000 550 40 000C 275 21 33
E (Normalized and tempered) ... ... 8 203 ... ... ... ... 85 000 585 44 000C 305 25 40
8 203 14 356 ... . . ... ... 83 000 570 43 000C 295 23 37
F (Double normalized and ... ... 8 203 ... ... 4 102 88 000 605 50 000C 345 22 37
tempered) 8 203 12 305 4 102 6 152 86 000 595 48 000C 330 21 35
12 305 14 356 ... ... ... ... 84 000 580 46 000C 315 20 33
G (Quenched and tempered) ... ... 4 102 ... ... 2 51 90 000 620 55 000D 380 20 39
4 102 7 178 2 51 31⁄2 89 85 000 585 50 000D 345 20 39
7 178 10 254 31⁄2 89 5 127 85 000 585 50 000D 345 19 37
... ... ... ... 5 127 8 203 82 500 565 48 000D 330 19 36
H (Normalized, quenched ... ... 7 178 ... ... ... ... 115 000 795 75 000D 515 16 35
and tempered) 7 178 10 254 ... ... 4 102 105 000 725 65 000D 450 18 35
... ... ... ... 4 102 8 203 100 000 690 60 000D 415 18 35
I (Normalized and tempered) ... ... 8 203 ... ... 4 102 80 000 550 55 000C 380 28 60
8 203 20 508 4 102 8 203 80 000 550 55 000C 380 28 55
J (Normalized and tempered) ... ... 5 127 ... ... 21⁄2 64 90 000 620 60 000C 415 24 48
5 127 9 229 21⁄2 64 41⁄2 114 90 000 620 60 000C 415 22 44
9 229 13 330 41⁄2 114 61⁄2 165 90 000 620 58 000C 400 21 42
13 330 20 508 61⁄2 165 8 203 88 000 605 56 000C 385 20 40
K (Normalized and tempered) ... ... 5 127 ... ... 21⁄2 64 95 000 655 72 000D 495 23 55
5 127 9 229 21⁄2 64 41⁄2 114 95 000 655 70 000D 485 22 53
9 229 13 330 41⁄2 114 61⁄2 165 93 000 640 67 000D 460 22 50
13 330 20 508 61⁄2 165 8 203 91 000 625 65 000D 450 21 48
L (Normalized, quenched, ... .. 7 178 ... ... 31⁄2 89 95 000 655 70 000D 485 23 54
and tempered) 7 178 10 254 31⁄2 89 5 127 90 000 620 65 000D 450 20 50
... ... ... ... 5 127 8 203 85 000 585 60 000D 415 20 50
M (Normalized, quenched, ... ... 7 178 ... ... 31⁄2 89 105 000 725 80 000D 550 20 50
and tempered) 7 178 10 254 31⁄2 89 5 127 100 000 690 75 000D 515 19 50
... ... ... ... 5 127 8 203 95 000 655 70 000D 485 19 50
N (Normalized, quenched, ... ... 4 102 ... ... 2 51 125 000 860 105 000D 725 16 50
and tempered) 4 102 7 178 2 51 31⁄2 89 115 000 795 95 000D 655 16 45
7 178 10 254 31⁄2 89 5 127 110 000 760 85 000D 585 16 45
A
Where no figures are shown in the bored wall thickness column, it is understood that the size classification is determined by the outside diameter, whether the forging
is bored or not.
B
Alternative treatments specified are optional with the manufacturer.
C
Yield point, see 6.4.1.
D
Yield strength, see 6.4.2.
dissatisfaction with the results of the tests, the manufacturer 14. Product Marking
may request a rehearing within that time.
14.1 Identification marks shall be legibly stamped on each
13. Certification forging and each test specimen. The purchaser may indicate the
13.1 Upon request of the purchaser in the contract or order, location of such identification marks.
a manufacturer’s certification that the material was manufac- 14.2 After the material has been inspected, the inspector
tured and tested in accordance with this specification, together shall stamp each accepted forging with his private mark.
with a report of the test results, shall be furnished at the time
of shipment.
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A 730 – 93 (1999)
14.3 In addition to the above required markings, bar code 15. Keywords
tags may be applied to the forgings. If these tags are applied, it
15.1 alloy steel forgings; carbon steel forgings; rail appli-
is recommended that Bar Code 39 be used. The size and
cations
location of the tags, as well as the information to be included,
shall be agreed upon by the purchaser and the manufacturer.
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified by the
purchaser in the inquiry, contract, or order. Details shall be agreed upon by the manufacturer and the
purchaser.
S1. Chemical Composition be split longitudinally. The transverse and longitudinal faces
S1.1 The purchaser may specify on Grades A through H that shall be etched for macroscopic examination. When macroetch
the residual alloy elements, not intentionally added, shall not testing of forgings is required, reference shall be made to the
exceed 0.25 % nickel, 0.20 % chromium, and 0.06 % molyb- latest issue of Method E 381.
denum.
S1.2 The purchaser may specify on Grades I through N that S4. Boring
the residual alloy elements, not intentionally added, shall not S4.1 Boring, as described in 4.5, may be specified.
exceed 0.35 % copper, 0.25 % nickel, 0.20 % chromium, and
0.06 % molybdenum.
S5. Additional Tests
S2. Turning S5.1 Any testing Sections 6 and 7 shall be a matter of
S2.1 The purchaser may specify a preliminary rough ma- agreement between the manufacturer and the purchaser.
chining prior to the heat treating operation. S5.2 The purchaser may specify mechanical tests of Grades
S3. Macroscopic Tests A and B forgings. If mechanical property tests do not conform
to the requirements agreed upon, the manufacturer may anneal
S3.1 The prolongation from the largest forging in each heat
or normalize the lot involved, but not more than three times.
shall be sawed normal to the axis of the forging and shall then
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