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Forster develops and produces

-quality steel and stainless steel profile systems


for internal and external applications:
Thermally insulated doors and windows

Facades and skylights

Non-thermally insulated doors and windows

Fire and smoke protection systems

Safety doors and windows (burglar resistance, bullet resistance)


Craftsmanship
in steel

swiss made
All our profiles are manufactured in Arbon,
Switzerland, at our 14,000 m² production area.
Approximately 3,000 km of profiles are
manufactured and shipped all over the world
annually.

Our research and development team


continuously monitors construction industry
trends and customer needs, to ensure all forster
products are cutting-edge and produced to the
highest levels of quality, in-line with
international standards. We strive for
perfection, with continuous development and a
goal to provide durable, top-quality steel and
stainless steel fenestration solutions to the
global construction industry.

We pass on the knowledge of our highly


qualified employees through training courses at
our seminar centre in Switzerland or abroad, as
required.
Since 1874

The history of Forster can be traced back to


1874, when Mr Franz Josef Forster opened a

producing hot water bottles.

Today, Forster is part of the Reynaers Group and


we have direct operations in 13 countries,
selling into over 80 countries, suppling high-end
materials and solutions to the international
construction industry.
References

You will encounter beautiful, award winning


buildings all over the world, which use forster
profile systems to provide light, protection,
comfort and safety to the end users.

Database at
www.forster-profile.ch
2. Technical Details for Profiles &
Accessories For Hinged Window
DATA S H E E T
Laminated glass in conformance with EN 14449

CONTRAFLAM LITE 120


Fire resistant safety glass for interior application

CLASSIFICATION MULTIFUNCTIONALITY

EW = Integrity + Radiation reduction + Digital printing


Ability to withstand fire exposure without + Protection + Screen printing
transmission of fire to the non-fire side as + Shapes
a result of the passage of flames or hot gases,
thereby causing ignition of the non-fire
exposed surface or materials adjacent. + Extra clear
Also maintains radiated heat in front of the
glazing below a specified level to provide for
safer separation distances and escape ways. Contact us to personalize your solution.

TECHNICAL SPECIFICATIONS**
Fire resistance (EN 13501-2) EW 120
Reaction to fire (EN 13501-1) A2-s1, d0
Maximum Glass Size Variable, subject to glass make-up, framing material or glazed element type.
Consult with your Vetrotech representative.
Thickness tolerance +2/-1 mm
Length tolerance ±2 mm
Impact resistance (EN 12600) 1 (B) 1
UV stability (EN ISO 12543-4 point 6) In addition to the standard specifications: no formation of bubbles or yellowing
after 2000 hours of exposure to radiation.
Application Conditions The product is restricted to interior applications. For more information consult your Vetrotech
representative or refer to “Quality Guideline, Application Conditions”.
CE certificate of constancy of performance 0336-CPR-5064C-IL (you can obtain a DoP* from your national sales office) - AVCP System 1
Hazardous material contained None

Nominal thickness 14 mm 16 mm 20 mm
Weight 31 kg/m2 36 kg/m2 46 kg/m2
Sound reduction Rw (EN 140-3) 38 dB 39 dB 39 dB
Light transmission (EN 410) 86% 86% 84%
Light reflection L (exterior/interior) 9%/9% 9%/9% 8%/8%
U value, W/m2K (EN 673) 5,0 5,0 4,9
g value 0,72 0,71 0,68
Energy transmission E 66% 64% 61%
Energy reflection E (exterior/interior) 7%/7% 7%/7% 7%/7%

* Declaration of Performances
** Valid for India, Middle East and Asia (IMEA) only

www.vetrotech.com
© Vetrotech Saint-Gobain / Subject to change: product characteristics may vary depending on manufacturing size and composition.
03. Certificate Of Compliance
Certification by Intertek Services
Civil Defense Approved Body
Certificate of Compliance
You have been awarded:

Standards: BS 476 Part 22 (1987), EN 1634-1:2014+A1(2018)

Certificate number: WHI18-30394906

This is a certificate of compliance to certify that the


bearer has successfully completed the Forster Profilsysteme AG
requirements of the above scheme which include Amriswilerstrasse 50
the testing of products, the initial assessment, and
are subject to continuing annual assessments of Arbon CH-9320
their compliance and testing of samples of products Switzerland
taken from production (as applicable to the scheme)
and has been registered within the scheme for the
products detailed.
Forster Profilsysteme AG - Forster Presto - Fully Glazed
Door Assembly - EN 1634-1
46730
2 Hour Fire Rated, 3 Hour Fire Rated, 90 Minute Fire Rated, 60 Minute Fire Rated
See following page(s)

Intertek Testing Services NA, Inc.


December 23, 2018
December 31, 2023
17

www.intertek.com

The certificate and schedule are held in force by regular annual surveillance visits by Intertek Testing Services NA, Inc. and the reader or user should contact Intertek to validate its status. This certificate
remains the property of Intertek Testing Services NA, Inc. and must be returned to them on demand. This Certificate is for the exclusive use of Intertek's Client and is provided pursuant to the Certification
agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in
accordance with the agreement, for any loss, expense or damage occasioned by the use of this certificate. Only the Client is authorized to permit copying or distribution of this certificate and then only in its
entirety. Use of Intertek's Certification mark is restricted to the conditions laid out in the agreement. Any further use of the Intertek name for the sale or advertisement of the tested material, product or
service must first be approved in writing by Intertek. Initial Factory Assessments and Follow up Services are for the purpose of assuring appropriate usage of the Certification mark in accordance with the
agreement, they are not for the purposes of production quality control and do not relieve the Client of their obligations in this respect.

Forster Profilsysteme AG | 46730 | Rev: Dec 27 2022 4:32AM | Uncontrolled Copy Page 1 of 6
Forster Profilsysteme AG - Forster Presto - Fully Glazed Door Assembly - EN 1634-1

Fully Glazed Single or Double Leaf Door Assembly:

The door frames are constructed using Forster Presto - ref: 32.805, 90 x 50mm (wide x depth) steel or stainless
steel profiles. Forster Presto - ref: 32.803, 90 x 50mm (wide x depth) steel or stainless-steel profiles are used to
construct the door leaves.

Forster Presto - ref: 32.805, 90 x 50mm (wide x depth) steel or stainless-steel profiles are used to construct the
meeting edge of the inactive leaf and Forster Presto - ref: 32.851, 70 x 50mm (wide x depth) steel or stainless
steel profiles are used to construct the bottom members of both the leaves. Profile 32.855 is used as bottom
member when drop seals are installed.

Latched opposite swinging double leaf door configurations (Push/Pull Operation) are allowed.

Note - Forster Presto 60 sections (60mm depth) can also be used in the construction of the door and frame
assemblies.

Associated supporting construction (for steel doors only) - Fire rated fully glazed Forster Thermfix Vario steel
glazed partition or Forster Presto steel glazed partition.

The single or double leaf door assemblies are glazed with fire rated glass ref: Contraflam Lite 120, 14mm,
16mm or 20mm thick or Contraflam Door Lite, 11mm thick (in single or IGU configurations) from Vetrotech Saint-
Gobain International AG using 15 x 3mm, 4mm, 5mm or 6mm (w x t) ceramic glazing tape (Forster ref: 948003,
948004, 948005, 948005, 958003, 958004, 958005 or 958006). Intumescent tape (Forster system components)
is self-adhered around the perimeter of the glazing panes. The glazing panes are supported on calcium silicate
setting blocks- ref: Flammi 12 (nominal - 5mm thick) and kept in position using steel glazing beads (ref: 901248,
901247, 901246, 901228, 901227, 901231, 901226, 901241 or 901245) pressure fitted over studs (Forster ref:
906579) spaced nominally every 210mm c/c and also fixed using M4.2x50mm stainless steel screws spaced
nominally at 500mm c/c. Fire rated silicone sealant (ref: Zwaluw FP) is applied on the glazing tapes on both
exposed and unexposed faces for finishing purpose. Chloroprene Rubber (CR-Type, Forster ref: 905307) gasket is
used between the door frames and door leaves.

Steel single or double door assemblies with minimum 2-point latching (center and top) and internal leaf
reinforcements as per manufacturer's guidelines may also be glazed with fire rated glass ref: Vetroflam 120 IGU
(symmetrical/asymmetrical) or Pyroswiss glazing panes from Vetrotech Saint-Gobain International AG. These
glazing panes must be installed with Kerafix Flexlit, 2mm or 4mm x 15mm (w x h), glazing tape between glass
and frame/glazing bead profiles with an edge cover of approximately 14±2mm. The glazing panes must be
supported on setting blocks- ref: Flammi 12 (nominal - 5mm thick) and kept in position using steel glazing beads
pressure fitted over studs (Forster ref: 906579) spaced nominally every 210mm c/c and also fixed using
M4x35mm stainless steel screws spaced nominally at 500mm c/c (minimum 2 screws per bead).

Metal panels are also allowed to be installed in the Forster Presto steel door assemblies. The metal panels must
be constructed as per Forster’s instructions with minimum 30mm overall thickness Calcium Silicate Boards (e.g. -

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Promatect-H boards, the required minimum 30mm thickness may be formed using multiple layers of thinner
boards - 6 x 5mm, 3 x 10mm, 2 x 15mm, etc.) covered with 1mm-2mm thick steel facing sheets. The metal
panels must be installed in the Forster Presto system with a minimum edge cover of 15mm. The panels must rest
on calcium silicate setting blocks and must be held in place using Forster steel glazing beads according to
Forster’s instructions.

Hardware –
Forster Hinges allowed:
Screw-On (Forster ref: 907618, 907611, 917652, 917653, 917656, 917657) / Weld-On (Forster ref: 907662,
907667, 907663, 907669) steel hinges or concealed hinges (Forster ref: 917611)
Forster single point & 2 point mortise locks allowed:
907750, 907724, 907728, 907725, 907729, 917732, 917736, 917740, 917733, 917737, 917741, 907249,
907253, 907411, 907250, 907254, 907410, 907257, 907261, 907213, 907258, 907262, 907212, 907540,
907502, 907522, 907524, 907520, 907504, 907506, 907508, 907550, 907510, 907512, 907514 or 907516
[Single point active leaf latching allowed for door height up to 2450mm with internal leaf reinforcements as per
manufacturer's guidelines.]
Multi point mortise locks allowed:
986460, 986462, 986464, 986473, 986475, 986477, 986472, 986474, 986476, 986466, 986468, 986470 or
986484
Forster flush bolts & Anti panic locks allowed:
907438, 907276, 907436, 907442, 907441, 907561, 907567 or 907568
Note: 907436, 907561, 907567 or 907568 with top shoot bolt must be used on secondary leaf of opposite
swinging double leaf door configurations (push/pull operation).
Forster Lever handles:
907350, 907351
Forster Panic exit devices allowed:
907286, 907287, 907288, 907289, 907294, 907295, 907296, 907297, 907368, 907369, 907370,
907371, 907360, 907361, 907362, 907363, 907364, 907300, 907301, 907302, 907303, 907304, 907343 or
907345
Forster carry bar allowed:
907102, 907103
Automatic drop seal (ref: 905053 to 905068) is also allowed

Overhead door closers(previously tested/listed with these applications) or Concealed door closers (ref: Dorma ITS
96 2-4) are allowed. Alternatively Dorma floor spring (ref: BTS 80) or Geze floor spring (ref: TS 550) or Assa
Abloy EXIDOR 990, 3470 and 2950 can be used. Other floor springs tested as per EN 1634-1 for use with steel
fire doors may be allowed. Such hardware must be tested or evaluated for the intended fire rated duration and
must be approved, in writing, by Intertek Testing Services.

Overhead door operator (ref: Dorma ED100 and ED250) can be installed on fire risk face only*, and the overhead
door operator (ref: ASSA ABLOY SW300) can be used with push arm on either side of the assembly for fire
resistance up to 120minutes, and with pull arms can be installed for fire resistance up to 120minutes on fire risk
face only*, and fire resistance up to 90 minutes with closer installed on non-fire risk face.

* The overhead closer must not be used in the application where a specific direction of fire exposure for the
doorset cannot be identified.

The door preparation for the hardware installation must be done according to the instructions of Forster
Profilsysteme AG.

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The Fully Glazed Forster Presto Single or Double Leaf Door Assemblies installed in a standard rigid masonry
supporting construction or fire rated fully glazed Forster Thermfix Vario/Forster Presto as an associated supporting
construction qualify for the following ratings according to EN 1634-1:2014 +A1:2018 Part 1:
Fire resistance test for door and shutter assemblies and openable windows:

Steel Door Assemblies:


EN 1634-1 Ratings
Integrity (E) 180 minutes
Radiation Control (W) 120 minutes

Allowed leaf sizes for steel single leaf and double leaf door assemblies with Contraflam Door Lite & Contraflam
Lite 120 (single or IGU) glazing panes -

120 minutes rating 180 minutes rating


Maximum width: Maximum width:
1403mm (at 3071mm 1236mm (at 2686mm
Door Leaf Size height) height)
-Single and Double Maximum height: Maximum height:
doors 3392mm (at 1270mm 2961mm (at 1121mm
(each leaf) width) width)
Maximum area: Maximum area:
4.31 sq. m 3.32 sq. m

Note - Door leaves wider than 1236mm and/or higher than 2961mm require internal reinforcements as per
manufacturer's guidelines.

Stainless Steel Door Assemblies:


EN 1634-1 Ratings
Integrity (E) 120 minutes
Radiation Control (W) 120 minutes

Limitations for stainless-steel single leaf and double leaf door assemblies with Contraflam Door Lite &
Contraflam Lite 120 (single or IGU) glazing panes -

1. Maximum Door Leaf Sizes -


Maximum Width – 1173mm at 2577mm height
Maximum Height – 2841mm at 1064mm width
Maximum Area – 3.02 sq. m
2. Door leaves must use transom member for divided glass lite
3. Active leaf must be latched at minimum 4 points along the vertical edge using Forster 4-point lockset. The
inactive leaf of double door assembly must be latched at the top with framing member and at the bottom with

Forster Profilsysteme AG | 46730 | Rev: Dec 27 2022 4:32AM | Uncontrolled Copy Page 4 of 6
the floor.

Forster Presto Vetroflam 120 120 Minutes Single or Double Maximum width: 1200mm
Steel Doors IGU glazing Integrity (E) and doors (each leaf) (at 2300mm height)
panes, with 60 Minutes Maximum width: Maximum height:
minimum 6mm Radiation 1356mm 2300mm
or 8mm thick Control (W) (at 2456mm height) (at 1200mm width)
Vetroflam glass Rating Maximum height: Maximum area: 2.76 sq.
pane in IGU 2456mm m
configurations (at 1356mm width)
Maximum area:
3.33 sq. m
Forster Presto Vetroflam 120 90 Minutes Single or Double Maximum width: 1247mm
Steel doors IGU glazing Integrity (E) and doors (each leaf) (at 2760mm height)
panes, with 30 Minutes Maximum width: Maximum height:
minimum 6mm Radiation 1403mm 2760mm
or 8mm thick Control (W) (at 2916mm height) (at 1247mm width)
Vetroflam glass Rating Maximum height: Maximum area: 3.44 sq.
pane in IGU 2916mm m
configurations (at 1403mm width)
Maximum area:
4.09 sq. m
* Please note that the door applications with asymmetrical Vetroflam 120 IGU glazing panes can be only used
for unidirectional fire protection with Vetroflam glazing installed on the unexposed side. For bi-directional fire
protection requirements, symmetrical Vetroflam 120 IGU glazing panes must be used according to glazing
manufacturer’s instructions.

Forster Presto 6mm thick 60 Minutes


Single or Double doors Maximum width: 1247mm
Steel Doors Pyroswiss** Integrity (E)
(each leaf) (at 2760mm height)
Rating Maximum width: 1403mm Maximum height: 2760mm
(at 2916mm height) (at 1247mm width)
Maximum height: 2916mm Maximum area: 3.44 sq. m
(at 1403mm width)
Maximum area: 4.09 sq. m
**glazing pane thickness may be increased up to 15mm.

1 30 minutes – 60 minutes Minimum 30mm thick Calcium Maximum width: 2069mm


Silicate Boards covered with (at 1384mm height)
1mm-2mm thick steel facing sheets. Maximum height: 2069mm

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(at 1384mm width)
2
Maximum area: 2.86 m
2 90 minutes – 120 minutes Minimum 30mm thick Calcium Maximum width: 1724mm
Silicate Boards covered with (at 1154mm height)
1mm-2mm thick steel facing sheets. Maximum height: 1724mm
(at 1154mm width)
Maximum area: 1.99 m2
3 90 minutes – 120 minutes Minimum 36mm thick Calcium Maximum width: 2400mm
Silicate Boards covered with (at 1200mm height)
1mm-2mm thick steel facing sheets.. Maximum height: 2400mm
(at 1200mm width)
2
Maximum area: 2.88 m

Overall door leaf sizes allowed:


Maximum width: 1403mm (at 3071mm height)
Maximum height: 3392mm (at 1270mm width)
Maximum area: 4.31 sq. m
Mullions or transom members as necessary to meet the metal panel size restrictions must be added to the
assemblies.

Forster Profilsysteme AG | 46730 | Rev: Dec 27 2022 4:32AM | Uncontrolled Copy Page 6 of 6
04. Muscat National Aluminium ISO
Certification Forster Materials
Country Of Origin
Reynaers Middle East WLL
Forster Profile Systems
Dubai Digital Park
Dubai Silicon Oasis
Building A4
U11 – U14
P O Box 341484, Dubai, UAE.
Att. Mr.

Contact
Clayton Braggs

E-Mail
Clayton.Braggs@forster.ch

Phone direct
+971 4 501 59 41

Subject: Country of Origin

Project :

Dear

We wish to inform that the country of origin for all supplied by


is Switzerland.

We trust the above is acceptable; however, should you have any questions or require any additional
information, then please feel free to contact me.

Best regards

Clayton Braggs
Technical and Estimation Manager - Middle East
Forster Profile Systems – Middle East

Internet Phone Fax


www.forster-profile.ch +971 4 501 59 41 +971 4 501 59 35
CERTIFICATE
International Certification Management GmbH

Forster Profilsysteme AG
Amriswilerstrasse 50
9320 Arbon
SCHWEIZ
Certificate No.
A2205082

Standard: DIN EN ISO 9001:2015 Issue date


December 21, 2022

Valid until
August 18, 2023
Scope:
Previous certificate
Development, manufacture and sales of profile systems in steel and
valid until
stainless steel as well as of glazed fire doors and elements in steel, August 18, 2022
stainless steel for
Thermally separate doors, windows, Page 1 of 4
façades and skylights
Thermally not separate doors and windows
Fire and smoke barriers
Safety doors and windows (burglar, bullet)

With this certificate it is confirmed, that the


Forster Profilsysteme AG with the locations specified in the appendix ap-
plies a quality management system which meets the requirements of
DIN EN ISO 9001:2015.

________________________________________________________________

Certification Body, Dezember 21, 2022


CERTIFICATE
International Certification Management GmbH

Forster Profilsysteme AG
Amriswilerstrasse 50
9320 Arbon
SCHWEIZ
Certificate No.
A2205765

Standard: DIN EN ISO 14001:2015 Issue date


December 21, 2022

Valid until
August 18, 2023
Scope:
Previous certificate
Development, manufacture and sales of profile systems in steel and
valid until
stainless steel as well as of glazed fire doors and elements in steel, August 18, 2022
stainless steel for
Thermally separate doors, windows, Page 1 of 4
façades and skylights
Thermally not separate doors and windows
Fire and smoke barriers
Safety doors and windows (burglar, bullet)

With this certificate it is confirmed, that the


Forster Profilsysteme AG with the locations specified in the appendix ap-
plies an environmental management system which meets the require-
ments of DIN EN ISO 14001:2015.

________________________________________________________________

Certification Body, December 21, 2022


05. Forster Fire Rated System
Project Typologies Drawings
800
A
1004) 32800

50
70

1007) 32805

70
70
8

clear opening: 1080


1001) 32800

1002) 32800
1120

1200
940

980
964

B B

1200
01)
W1-1-Leaf Hinged Window EW60
1150

Handle Height 650


1130

1006) 32805

1005) 32805
Din L
8
70

70

1008) 32805
40

1003) 32800

clear opening: 660

50
800
700 50
2 x 907350 DOOR HANDLE INOX
720
70 580 70 nut spindle 9mm
2 x 907353 ROSE PC, INOX round
1 x 907372 Door handle shaft standard
nut spindle 9mm, length 135mm
(01) 14 MM glass 564 x 964
1 x 907502 Mortice deadlock PC, W
35mm, L/R
8 564 8
70 540 70 1 x 907570 Keep lock
2 x 907662 WELD-ON HINGE STEEL
70 660 70

1 x 917013 SECURITY BOLT STEEL

Fire Rated Works-OMAN Obj MJ2853


Ref: MJ forster Presto
Pce: 26 18.10.23 Pos 101
W1-1-Leaf Hinged Window EW60 PRE-I #4

White Aluminium Enterprises LLC, Mussafah Industrial Area, M-21, 240, Abu Dhabi, United Arab Emirat

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