ALX Series

.Service
.. . . . . . . .. . . . .Parts
. . . . . . . . . .List
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REPLACEMENT LIST: 12 Volt Alternator

Original Equip. Current Factory Overhaul
Alternator Replaced Alternator Alternator Engine/Airframe
Part Number By Part Number Part Number Application
ALX-6408 Use ALX-6523 ALX-6523R Teledyne Cont. Mtr.
ALX-6423 Use ALX-6523 ALX-6523R Teledyne Cont. Mtr.
ALX-8403 Use ALX-8521 ALX-8521R Lycoming
ALX-8403G Use ALX-8521 ALX-8521R Lycoming
ALX-8403LS Use ALX-8521LS ALX-8521RS Lycoming
ALX-8403LSG Use ALX-8521LS ALX-8521RS Lycoming
ALX-8403R Use ALX-8521 ALX-8521R Lycoming
ALX-8403RG Use ALX-8521 ALX-8521R Lycoming
ALX-8403RS Use ALX-8521LS ALX-8521RS Lycoming
ALX-8403RSG Use ALX-8521LS ALX-8521RS Lycoming
ALX-8421 Use ALX-8521 ALX-8521R Lycoming
ALX-8421G Use ALX-8521 ALX-8521R Lycoming
ALX-8421LS Use ALX-8521LS ALX-8521RS Lycoming
ALX-8421LSG Use ALX-8521LS ALX-8521RS Lycoming
ALX-8421R Use ALX-8521 ALX-8521R Lycoming
ALX-8421RG Use ALX-8521 ALX-8521R Lycoming
ALX-8421RS Use ALX-8521LS ALX-8521RS Lycoming
ALX-8421RSG Use ALX-8521LS ALX-8521RS Lycoming
ALX-9402 Use ALX-9525B ALX-9525BR Teledyne Cont. Mtr.
ALX-9404L Use ALX-9522 ALX-9522R Lycoming
ALX-9404LG Use ALX-9522 ALX-9522R Lycoming
ALX-9404RG Use ALX-9522 ALX-9522R Lycoming
ALX-9405 Use ALX-9524 ALX-9524R Teledyne Cont. Mtr.
ALX-9422L Use ALX-9522 ALX-9522R Lycoming
ALX-9422LG Use ALX-9522 ALX-9522R Lycoming
ALX-9422R Use ALX-9522 ALX-9522R Lycoming
ALX-9422RG Use ALX-9522 ALX-9522R Lycoming
ALX-9424 Use ALX-9524 ALX-9524R Teledyne Cont. Mtr.
ALX-9425 Use ALX-9525B ALX-9525R Teledyne Cont. Mtr.
ALX-9425A Use ALX-9525B ALX-9525BR Teledyne Cont. Mtr.
ALX-9425B Use ALX-9525B ALX-9525BR Teledyne Cont. Mtr.

The “R” at the end of an “Original Equipment Alternator Part Number” now signifies Factory Overhauled.
NOTE: See parts list for alternator being serviced when component parts are required.

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ALX Series (Exploded Parts View of Typical ALX Series Alternator)

1
2

4
5

6
8
9 (d)

10
12
1
13 5
14
6
15 7
8
17
18 9
14
16
20
11

16

19

14 Circled items represent

NOTE: mandatory replacement parts
16 required at each overhaul.

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No. Part ALX-6408 ALX-6423 ALX-6523 ALX-8403, ALX-8403LS, ALX-8421, G,
G, R, RG RS, LSG, RSG R, RG
1 Nut & Washer Package 90-33 90-33 90-33 90-33 90-33 90-33
2 Drive Pulley (d) (d) (d) PU-672A (d) PU-672A
3 Vent Fan (2 Pieces) 90-2259 90-2259 90-2259 90-2241 90-2241 90-2241
4 Rotor Shaft Spacer ALC-21F ALC-21F ALC-21F ALD-21 ALD-21 ALD-21
5 Drive End Head Assembly ALE-1003R ALE-1003R ALE-1003R ALE-1003K ALE-1003K ALE-1003K
6 Drive End Bearing X-4612 X-4612 X-4612 X-4612 X-4612 X-4612
7 O-ring Seal (NA) (NA) (NA) (NA) (NA) (NA)
8 Drive End Retainer GR-32 GR-32 GR-32 GR-32 GR-32 GR-32
9 Rotor Assembly 90-2516 (c) 90-2516 (c) ALH-2228S-1 90-2508 (c) 90-2508 (c) 90-2508 (c)
10 Stator Assembly ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB
11 Thru-bolt Package ALA-20GS ALA-20GS ALA-20GS ALA-20GS ALA-20GS ALA-20GS
12 Eyelet Package 90-818 90-818 90-818 90-818 90-818 90-818
13 Negative Rectifier Package XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS
14 Slip Ring End Head Assembly 90-2516 (c) 90-2516 (c) ALK-1232AS-2 90-2508 (c) 90-2508 (c) 90-2508 (c)
15 Pos. Rectifier & Plate Assembly ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A*
16 Terminal Stud Package 90-2043 90-2043 90-2043 90-2030 90-2030 90-2030
17 Brush Holder & Spring Assembly ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (b)
18 Brush Set ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (b)
19 Slip Ring End Bearing X-4130 (a) X-4130 (a) X-4130 X-4130 (a) X-4130 (a) X-4130 (a)
20 Slip Ring End Cover (NA) (NA) (NA) ALU-1062A ALU-1062A ALU-1062A
21 Repair Kit 90-3043 90-3043 90-3043 90-3044 90-3044 90-3044

ALX-8421LS, ALX-9404L,
No. Part RS, LSG, RSG ALX-8521 ALX-8521LS ALX-9402 LG, R, RG ALX-9405
1 Nut & Washer Package 90-33 90-33 90-33 (NA) 8X-4075 (e) ALU-23 (f)
2 Drive Pulley (d) PU-672A (d) (NA) (NA)
3 Vent Fan (2 Pieces) 90-2241 90-2241 90-2241 ALP-1034 (g) (NA) (NA)
4 Rotor Shaft Spacer ALD-21 ALD-21 ALD-21 (NA) ALU-23 (f) (NA)
5 Drive End Head Assembly ALE-1003K ALE-1003K ALE-1003K ALU-1003 ALU-1043 (d) ALU-1043 (d)
6 Drive End Bearing X-4612 X-4612 X-4612 X-4612 X-4087 X-4087
7 O-ring Seal (NA) (NA) (NA) (N/A) (NA) (NA)
8 Drive End Retainer GR-32 GR-32 GR-32 GR-32 GR-32 GR-32
9 Rotor Assembly 90-2508 (c) ALH-2228S-1 ALH-2228S-1 90-2505 (c) 90-2509 (c) 90-2504 (c)
10 Stator Assembly ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB
11 Thru-bolt Package ALA-20GS ALA-20GS ALA-20GS ALA-20GS ALA-20GS ALA-20GS
12 Eyelet Package 90-818 90-818 90-818 90-818 90-818 8X-4075 (f)
13 Negative Rectifier Package XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS
14 Slip Ring End Head Assembly 90-2508 (c) ALK-1232AS-2 90-2502 (c) 90-2505 (c) 90-2509 (c) 90-2504 (c)
15 Pos. Rectifier & Plate Assembly ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A*
16 Terminal Stud Package 90-2030 90-2030 90-2030 90-2043 90-2043 90-2043
17 Brush Holder & Spring Assembly ALU-2045BS (b) ALU-2045BS ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (b)
18 Brush Set ALE-2013AS (b) ALE-2013AS ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (b)
19 Slip Ring End Bearing X-4130 (a) X-4130 X-4130 (a) X-4130 (a) X-4130 (a) X-4130 (a)
20 Slip Ring End Cover ALU-1062A ALU-1062A ALU-1062A ALX-1062S (NA) (NA)
21 Repair Kit 90-3044 90-3044 90-3044 90-3045 90-3046 90-3047

Notes:
(a) S.R.E. Bearing is included with S.R.E. Head and Rotor Package.
(b) ALU-2045BS or ALE-2045BS Brush Holder & Spring Assembly is included with S.R.E. Head & Rotor Packages. ALE-1013AS
Captive Brush & Spring Sets are still available for units containing the superceded ALU-1045BS or ALE-1045BS Brush Holder design. The
superceded ALU-1045BS or ALE-1045BS must be replaced at overhaul with the latest configuration.
(c) S.R.E. Head & Rotor Kit must be used at time of first repair/overhaul. Individual components may be used thereafter.
Contents of 90-2505 S.R.E. Head & Rotor Kit:
S.R.E. Head Assembly with Bearing - ALK-1242AAS-2; Brush Holder Assembly - ALU-2045BS; Rotor Assembly - ALH-2306S-1.
Contents of 90-2508 S.R.E. Head & Rotor Kit:
S.R.E. Head Assembly With Bearing - ALK-1232CS-2; Brush Holder Assembly - ALU-2045BS; Rotor Assembly - ALH-2228S-1.
(d) Available through engine or airframe OEM.
(e) Also included with rotor.
(f) Nut only; washer not included.
(g)
(NA) Not Applicable
Circled items represent mandatory replacement parts required at each overhaul, and are available in repair kits from Hartzell Engine Technologies.
* Rectifier diode package available separately - Part Number XA-943FS.

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No. Part ALX-9422L, LG, R, RG ALX-9424 ALX-9425, A, B ALX-9522 ALX-9524 ALX-9525B

1 Nut & Washer Package 8X-4075 (e) 8X-4075 (e) (NA) 8X-4075 (e) 8X-4075 (e) (NA)
2 Drive Pulley (NA) (NA) (NA) (NA) (NA) (NA)
3 Vent Fan (2 Pieces) (NA) (NA) ALP-1034 (g) (NA) (NA) ALP-1034 (g)
4 Rotor Shaft Spacer ALU-23 (f) ALU-23 (f) (NA) ALU-23 (f) ALU-23 (f) (NA)
5 Drive End Head Assembly ALU-1043 (d) ALU-1043 (d) ALU-1003 ALU-1043 (d) ALU-1043 (d) ALU-1003
6 Drive End Bearing X-4087 X-4087 X-4612 X-4087 X-4087 X-4612
7 O-ring Seal (NA) (NA) (NA) (NA) (NA) (NA)
8 Drive End Retainer GR-32 GR-32 GR-32 GR-32 GR-32 GR-32
9 Rotor Assembly 90-2509 (c) 90-2504 (c) 90-2505 (c) ALH-2238S-1 ALH-2238S-1 ALH-2306S-1
10 Stator Assembly ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB ALE-2008AB
11 Thru-bolt Package ALA-20GS ALA-20GS ALA-20GS ALA-20GS ALA-20GS ALA-20GS
12 Eyelet Package 90-818 90-818 90-818 90-818 90-818 90-818
13 Negative Rectifier Package XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS XA-944JS
14 Slip Ring End Head Assembly 90-2509 (c) 90-2504 (c) 90-2505 (c) ALE-1242AAS-2 ALE-1242AAS-2 ALE-1242AAS-2
15 Pos. Rectifier & Plate Assembly ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A* ALE-1054A*
16 Terminal Stud Package 90-2043 90-2043 90-2043 90-2043 90-2043 90-2043
17 Brush Holder & Spring Assembly ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS (b) ALU-2045BS ALU-2045BS ALU-2045BS
18 Brush Set ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS (b) ALE-2013AS ALE-2013AS ALE-2013AS
19 Slip Ring End Bearing X-4130 (a) X-4130 (a) X-4130 (a) X-4130 X-4130 X-4130
20 Slip Ring End Cover (NA) (NA) ALX-1062S (NA) (NA) ALX-1062S
21 Repair Kit 90-3046 90-3046 90-3045 90-3046 90-3046 90-3045

Notes:
(a) S.R.E. Bearing is included with S.R.E. Head and Rotor Package.
(b) ALU-2045BS or ALE-2045BS Brush Holder & Spring Assembly is included with S.R.E. Head & Rotor Packages. ALE-1013AS
Captive Brush & Spring Sets are still available for units containing the superceded ALU-1045BS or ALE-1045BS Brush Holder design. The
superceded ALU-1045BS or ALE-1045BS must be replaced at overhaul with the latest configuration.
(c) S.R.E. Head & Rotor Kit must be used at time of first repair/overhaul. Individual components may be used thereafter.
Contents of 90-2505 S.R.E. Head & Rotor Kit:
S.R.E. Head Assembly with Bearing - ALK-1242AAS-2; Brush Holder Assembly - ALU-2045BS; Rotor Assembly - ALH-2306S-1.
Contents of 90-2508 S.R.E. Head & Rotor Kit:
S.R.E. Head Assembly With Bearing - ALK-1232CS-2; Brush Holder Assembly - ALU-2045BS; Rotor Assembly - ALH-2228S-1.
(d) Available through engine or airframe OEM.
(e) Also included with rotor.
(f) Nut only; washer not included.
(g)
(NA) Not Applicable
Circled items represent mandatory replacement parts required at each overhaul, and are available in repair kits from +DUW]HOO(QJLQH7HFKQRORJLHV
* Rectifier diode package available separately - Part Number XA-943FS.

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