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How To Choose The Right Release Agent and Spraying System For Yo
How To Choose The Right Release Agent and Spraying System For Yo
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In our previous blog, we discussed the most common release agent issues and challenges in
industrial confectionary bakeries. To release your confectionary products in a cost-efficient way, it
is important to choose the right release agent in combination with the application method for the
product that you’re baking. This ensures a flawless and clean release of your high-quality products,
combined with more convenience and reliability in your industrial confectionary bakery. When
creating high-quality baked goods, the amount of release agent being used is just as essential as
selecting the right type of release agent. There are different kinds release agents. Each type of
release agent has its own unique properties. Together with the optimal application method for the
chosen release agent, you can optimize the dosage, minimize the cost in use and create better end
products. In this blog, you'll learn how to choose the right release agent for your industrial bakery
situation.
If you need tailor-made advice about what release agent you should use, just fill in our form and we
will get in touch soon.
Based on the checklist, you can read our tips below to make sure your release agent is the best
choice for your situation.
Recipe and the amount of sugar
Regarding the recipe, it is important to know how much sugar is used in the recipe. During the
baking process, the sugar is caramelized and becomes sticky. The more sugar is used, the more
release power is required from the release agent. The release agent creates a thin film which works
as a barrier between the baked product and the baking tin. The thickness of the release agent is
determined by the amount of wax and lecithin.
Baked products which are difficult to be released from the baking tin, tend to need a different kind
of release agent with a higher share in wax and lecithin. For example when baking sponge cakes,
which consist of approximately 15 to 30% sugar, a release agent with about 2-3% wax is required.
When you’re baking cakes, which contain between 30-40% sugar, release agents with about 3-4%
wax are used, such as our Goldwax 400. For products which contain over 40% sugar, typical sugar
rich products such as Brussels waffles, release agents with 5-6% wax are used. For these products
we recommend our Goldwax 250.
When starting the production lines, the baking tins are usually at room temperature (considered
quite cold compared to the oven). As a result, you have to run the first production round with a
much higher dosage of the release agent in order to release the baked product without any issues.
Once the baking tins are getting warm, from the starting production run to another, the release
agent dosage can slowly be decreased to the desired dosage level.
There are many different ways to apply the release agent within the baking material. Not every
release agent is sprayed. Another way of applying the release agent is with round spray equipment.
This type of equipment is typically used when having round baking moulds.
Greasing equipment is usually equipped with spray guns used in the painting industry. Within the
spray industry, there are different kinds of nozzles with different kinds of spraying angles and
thickness of the nozzle needles. Provided you use the right greasing equipment, it is possible with
the Sonneveld release agents to get the best release agent possible while keeping the dosage low.
This is something which our team of experts is able to help you with. Our experts are able to adjust
the spraying machine and nozzles in the perfect way with the right type of release agent for your
production line.
In case other kinds of nozzles or pistols are used from a different kind of industry, one would
usually require a release agent which is more liquid than standard.
For example the release agent used cakes and sponge cakes are sprayed into the baking tins, as one
would require hanging properties to release the cakes and sponges in an easy manner. Sometimes,
air mix pistols coming from the painting industry are used as nozzles on the machines. Air mix
pistols can be used perfectly, though a higher dosage of release agent is recommended. In case
other kinds of nozzles or pistols are used from a different kind of industry, one would usually
require a release agent which is more liquid than standard. At Sonneveld, we have a range of
release agents suitable for any kind of situation. Within Sonneveld, we have several solutions within
our selection of release agents. Please contact us for more information. We’re more than happy to
assist you and improve your production lines
Baking materials
The type of baking materials is also a determining factor in which type of release agent works best.
Usually, hard silicon baking materials are being used for the production of cake and sponge cakes.
When using hard silicon baking materials, you will probably need a release agent with good hanging
properties and a low iodine number. With good hanging properties, you can use the lowest dosage
and with a low iodine value, the hard silicone coating will not burn in the heat of the oven.
Therefore, these parameters will extend the shelf life of the coating.
When baking cake and sponge cakes, mainly hard silicon baking tins are used in the production
hall. The baking tins are generally equipped with a coating. When using a lower quality release
agent, the release agent could cause the hard silicon coating to become burned in the oven. The
lifespan of the coating can be extended by using the right release agent with enough release power
and the right spraying pattern. Normally, the lifespan of the coating in a baking tin is between 3 to 4
months. After this period, the coating needs to be reapplied to the baking tin which is a costly and
time consuming event.
If the spraying machine is adjusted accordingly and a release agent with good hanging properties is
used, you can extend the lifespan of the coating with a few months.
All in all this means that when you use the right release agent and the machine settings are set
correctly, the time until it is necessary to recoat the baking tins is extended. This means less
frequently having to reapply the coating during the year, which saves the industrial baker time and
money.
The price of a release agent can be higher than the product you’re currently using. However, there
are a lot of benefits which can’t be expressed in the price. For instance by usingthe right release
agent, you’ll get more beautiful end products, less waste and a lower dosage compared to the
release agent that you currently use. This can save you more than 50% by using a release agent. The
release agent will also extend the shelf life of the coating of the baking material. Overall, using the
right release agents can save you a lot of money.
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