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HP5100 Mecanico
HP5100 Mecanico
HMC Maintenance
(HP5100)
HP 5100 HP51MTE87
Contents
1
HP 5100 HP51MTE87
2
HP 5100 HP51MTE87
900 910 920, 930 990 1010 1050 1070 1080 1380, 1390
940, 950 1000 1060 1090 1400, 1420
1100 1430, 1440
3
HP 5100 HP51MTE87
Material /
No. Parts No. Description Q'ty Remarks
Specification
410 C58011324 Spacer, Spring(3) 2 SCM435
420 C58011313B Nut, Spring Clamp 1 SCM440
430 P80300013 O-Ring 1 S13
900 C58012124A Collar, Distance 1 SM435
910 R11247 Bearing, Cyl. Roller 1 N1014KTNHA/SPVR SKF
920 C58011082A Housing, Rear Bearing 1 SM435
930 S8011250 O-Ring 2 G125
940 C58011134A Wall 1 SS41
950 S2201361 Bolt, Hex. Socket Head 1 BB4 ×6
990 C58011093 Support, R-Brg. Housing 1 SM45C
1000 S2204661 Bolt, Hex. Socket Head 12 BB6 ×16
1010 C58012134A Collar, Distance(4) 1 SM435
1050 C58012153A Bracket, Sensor 1 SM435
1060 P64008020 Key 2 KSP8×7 ×20
1070 R02120 Nut, Lock 1 YSR55×2 Duri(Ye-Joon)
1080 C58012173A Stopper, End 1 SM435
1090 S3524376 Screw, Set(Hex. S/Head) 2 BQY6×8
1100 S3520476 Screw, Set(Hex. S/Head) 2 BQY8×10
1200 C58011041A Cap, Motor 1 SM45C
1210 P74060008 Plug, Hex. Socket(S) 1 FPS-S1/4
1220 S2212261 Bolt, Hex. Socket Head 8 BB10×30
1230 R35110 Connector, Male 1 L4N12×9-PT3/8
1240 R32152 Tube, Nylon 1 N5-4-12X9
1250 C51016233A Bracket, Cylinder 1 LMNSC2
1260 S2213661 Bolt, Hex. Socket Head 8 BB10×100
1270 C51012463B Cover, Cable 1 SCP1
1280 C51012474 Packing 1 Rubber(T1)
1290 S22046461 Bolt, Hex. Socket Head 4 BB6 ×12
1300 C58011203A Body, Cylinder 1 SM435
1320 C55342214 Bolt, Spring 4 SM45C
1330 184535 Spring 4 PW2
1340 S8001800 O-Ring 1 P180
1342 R53286 O-Ring 1 P115 NOK
1350 C58011213A Piston 1 SM435
1360 R53103 O-Ring 1 P120 NOK
1380 C58011233A Cover, Cylinder 1 SM435
1390 R53076 O-Ring 1 P110 NOK
1400 R53406 O-Ring 1 G125 NOK
1420 S2208861 Bolt, Hex. Socket Head 8 BB8 ×20
1430 S5000501 Washer, Plain 8 ZP8
1440 S5100501 Washer, Spring 8 ZS8
1450 R27053C Rotating, Union 1 1129-018-137 Debulin.W/TSC
1460 C58011223B Cap, Piston 1 SM45C
1470 S8010450 O-Ring 1 G45
1480 S2204861 Bolt, Hex. Socket Head 4 BB6 ×20
1490 C58012254 Pusher, Spring 1 SM435
1500 S2204561 Bolt, Hex. Socket Head 4 BB6 ×14
4
HP 5100 HP51MTE87
Rotating
Union
5
HP 5100 HP51MTE87
Spring
Pusher
“A”
End Stopper Detail
Cylinder
Bracket
6
HP 5100 HP51MTE87
Lock-Nut
Sensor Bracket
7
HP 5100 HP51MTE87
120
130 300
740 140 330
680 750 640 150 340 360
690 760 650 810 160 360 370
700
710
830
840
Mat. /
No. Parts No. Description Q'ty Remarks
Specification
120 C58011031 Housing, Main Bearing SM45C 1
130 P74060006 Plug, Hex. Socket(S) FPS-S1/8 13
140 S8000110 O-Ring P11 7
150 R53388 O-Ring G150 3 NOK
160 S2215361 Bolts, Hex. Socket Head BB12×35 8
200 C5801101B Spindle, Main SCM415 1
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HP 5100 HP51MTE87
Mat. /
No. Parts No. Description Q'ty Remarks
Specification
300 C58011303A Rod, Push(1) SCM440 1
330 R56146 Ring, Wear GP65-79L 1 Hansung
340 R55449 Ring, Quad ORAR04216 2 BUSAK(Hansung)
350 R54363 Ring, Backup BP3200280 2 BUSAK(Hansung)
360 C58011334 Base, Spring SCM435 1
370 S8000180 O-Ring P18 1
500 C48042124 Labyrinth(2) SCM435 2
510 C48052114 Labyrinth(1) SCM,435 2
520 R10432 Bearing, ANG. Contact Ball XCM7014.t.P4S 1
530 C58011164 Spacer, Bearing(2) SCM435 2
540 C58011173 Spacer, Long SCM435 2
560 C42018073B Nut, Lock SM45C 1
640 C58011152B Support, Main Bearing 1
650 P80300130 O-Ring S130 1
680 S2208661 Bolts, Hex. Socket Head BB8×16 8
690 R37260A Nozzle, Coolant SNM10-L20 6
700 C42018324 Ring, Front SCM435 1
710 S8010850 O-Ring G85 1
740 C58011183 Cover, Front SM45C 1
750 P80300120 O-Ring S120 1
800 C35056034A Spacer, Collet SM45C 1
810 R76441B Collet(Din40) Appvd Drow 1
830 C49046664 Key, Drive(BT40) SM45C 2
840 S2204661 Bolts, Hex. Socket Head BB6×16 2
9
HP 5100 HP51MTE87
Front Cover
4) When the Spindle Cartridge is nearly pulled out, use the Rope to completely separate it
and use a Crain to pull it out.
10
HP 5100 HP51MTE87
11
HP 5100 HP51MTE87
12
HP 5100 HP51MTE87
the Ball.
④ After applying, rotate the Ball so that the
Grease is applied on the entire Ball, and
then put it into storage.
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HP 5100 HP51MTE87
※: The amount of grease to be applied should be 12~15% of the spacial capacity for
Angular Contact Bearings, and 10% of spatial capacity for Cylindrical Roller Bearings.
14
HP 5100 HP51MTE87
15
HP 5100 HP51MTE87
Spindle Cartridge
Rear
Bearing
16
HP 5100 HP51MTE87
Lock-Nut
Sensor
Bracket
Lock-Nut
17
HP 5100 HP51MTE87
Cylinder
Bracket
Spring Bolt
18
HP 5100 HP51MTE87
1-G45
Rotating
Union
D1 D2
Field
Simultaneo
Piston Cap
Stub. Rotor
Rotating Union
19
HP 5100 HP51MTE87
20
HP 5100 HP51MTE87
21
HP 5100 HP51MTE87
100
101
102
41 103
42 44
43
146
45 147
148
46 149
47 150
48 151
136 137 50
138
133 139 62-2
51
134 140
52
135 53
131 143 61
132 144
145
54
141
142
55
62
62-3
93 84
85 92
93-6 60
93-2
93-3 57
83 56
59
88
60-3
89 86 82 93-8 60-5
91 87
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HP 5100 HP51MTE87
Material /
No. Parts No. Description Q'ty Remarks
Specification
41 C50058283C Piston SM45C 1
42 R53131 X-Ring Q4343-Xseal/Hansung 4
43 R54022 Ring, Back-Up S52015-343/Hansung 8
44 R53129 O-Ring P180/NOK 1
45 R53160 O-Ring P140/NOK 4
46 C50058303 Plate, End SM45C 1
47 S2215061 Bolts, Hex. Socket Head BB12×25 6
48 S5110701 Washer, Spring Special ZSS12 6
49 P57110032 Pins, Parallel(W/Tap) SPB10×32 1
96 C51051554A Cover SS41 1
97 C51051574A Packing Cork 1
98 S2204661 Bolts, Hex. Socket Head BB6×16 4
99 P74210008 Elbow, Street HSE1/4 1
100 R55404 Seal, Dust NBR-B2 807 2m
101 C58051153A Gear, Ring SCM440-F 1
102 S2209361 Bolts, Hex. Socket Head BB8×35 12
103 P51400008 Washer, Conical ZC8 12
104 C40052032 Curvic-Coupling 360320-230XV 1st
105 S2215261 Bolts, Hex. Socket Head BB12×30 24
106 P57213040 Pins, Taper(W/Tap) TPB13×40 4
107 P57113040 Pins, Parallel(W/Tap) SPB13×40 4
108 S2212961 Bolts, Hex. Socket Head BB10×65 2
109 P74060015 Plug, Hex. Socket(S) FPS-S1/2 2
111 C58051143A Cap, Cylinder SM45C 1
112 P74060006 Plug, Hex. Socket(S) FPS-S1/8 1
113 S2212361 Bolts, Hex. Socket Head BB10×35 12
114 R53379 O-Ring P135/NOK 1
115 S8011850 O-Ring G185 1
117 C50058253 Cap SS41 1
118 S8011450 O-Ring G145 1
119 S2204661 Bolts, Hex. Socket Head BB6×16 6
120 S2212961 Bolts, Hex. Socket Head BB10×65 12
121 P51400010 Washer, Conical ZC10 12
122 S8010900 O-Ring G90 2
123 C50058263A Shaft, Center SM45C 1
124 P74060006 Plug, Hex. Socket(S) FPS-S1/8 6
125 S8010950 O-Ring G95 1
126 S8011300 O-Ring G130 1
127 R13003 Bearing, Needle NTB100135/IKO 1
128 R13005 Ring, Outer GS100135-IKO 1
129 R13008 Ring, Inner WS100135/IKO 1
146 C58051132A Housing, Piston SM45C 1
147 S2221761 Bolts, Hex. Socket Head BB16×55 8
148 P51400016 Washer, Conical ZC16 6
149 S8012200 O-Ring G220 4
150 S8000070 O-Ring P7 1
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HP 5100 HP51MTE87
Material /
No. Parts No. Description Specification Q'ty Remarks
151 S8000110 O-Ring P11 2
50 C58051163A Shaft, Gear SM45C 1
51 C58056073 Housing, Bearing SM45C 1
52 S2209361 Bolts, Hex. Socket Head BB8×35 6
53 C58056083 Liner, Adjust SS400 1st
54 S8010850 O-Ring G85 1
55 R10111 Bearing, Angular Ball 7008ADB/GNP4/NTN 1st
56 R03263 Nut, Lock DZM40×1.5/K-Fukuda 1
57 C58051193A Wheel, Worm ALB2-F 1
59 C58056272 Key SM45C 1
60 C58056284 Collar SM45C 1
60.3 S6003660 Bearing, Radial Ball #6206ZZ 1
60.5 S6500301 Ring, Retaining(Shaft) RS30 1
61 C58056104 Spacer SS400 1st
62 C58056113 Cap, Bearing SS400 1
62.3 S2204661 Bolts, Hex. Socket Head BB6×16 6
62.5 C58056094 Collar SS400 1
82 C51056043 Shaft, Worm SCM440 1
83 R03069 Nut, Lock DZM45×1.5/K-Fukuda 1
84 5000501 Washer, Plain ZP8 1
85 S2208661 Bolts, Hex. Socket Head BB8×16 1
86 C51056083 Bracket, Motor SM45C 1
87 S2209861 Bolts, Hex. Socket Head BB8×60 6
88 C51056053 Housing, Bearing SM45C 1
89 S2209061 Bolts, Hex. Socket Head BB8×25 1
91 S8010850 O-Ring G85 1st
92 R55447 Seal, Oil TC50×72×12/NOK 1
93 R10736 Bearing Angular Ball 7009ADB/CNP4/NTN 8
93.2 C51056063 Cap, Bearing SS41 1
93.4 S2204661 Bolts, Hex. Socket Head BB6×16 1
93.6 C51056074 Collar STKM13A 1
93.8 S6154040 Bearing, Needle RNA4904 1
94 P74151008 Busing HB3/8×1/4 4
95 P74060008 Plug, Hex. Socket(S) FPS-S1/4 4
131 S8010750 O-Ring G75 1st
132 R53259 O-Ring P38(CO 0037) 1st
133 C51051383A Con, Locating SCM415 24
134 C51051394 Liner SM45C 4
135 S2212061 Bolts, Hex. Socket Head BB10×25 4
136 C5006802A Cap SM45C 20
137 C50068013A Collar SCM415 4
138 S6250180 Ball, Steel SBB3/8 4
139 R53260 Quad-Ring Quard04335 4
140 R54333 Ring, Back-Up BP4900702 4
141 C50068044A Quad, Spring SM45C 4
142 C50068054 Spring PW2 4
143 C50068034A Shaft, Cap SM45C 4
144 R53070 O-Ring P40/NOK 4
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HP 5100 HP51MTE87
※ Preparations
(1) A crane or chain block that can lift at least 1 ton (placed so that it can lift from the
center of the Table)
(2) Two M12mm eye bolts
(3) Rope that can securely hold the balance (must be able to hold at least 1 ton)
(4) L-Wrench Set, Pipe
(5) Copper Hammer or Lead Lump
(6) Appropriate amount of grease
(7) Tools for removing pins
(8) Miscellaneous tools necessary for basic machine maintenance
(9) Spare parts that will need replacing (Example: O-Ring, etc.)
25
HP 5100 HP51MTE87
was disassembled.
3) Remove the Set-Screw (2-BQ12×16) near the
Pallet Base, insert eye bolts, tie a rope around
eye bolt
this area an hang the rope on a crane..
※ Be careful to maintain balance when
hanging.
※ It is useful during assembly if the Pallet
Base and Table Base are marked.
26
HP 5100 HP51MTE87
Cap.
▪ 12-BB10×35
▪ O-Ring : 1-P135/NOK, 1-G185
27
HP 5100 HP51MTE87
Motor Shaft
28
HP 5100 HP51MTE87
29
HP 5100 HP51MTE87
※ Preparations
(1) Crane or chain block that can lift at least 1 ton (placed so that it can lift from
the center of the table)
(2) 2 each of M12mm, 16mm eye bolts
(3) Rope that can securely maintain the balance of the various parts (must be able
to lift at least 1 ton)
(4) L-Wrench Set, Pipe
(5) Brass Hammer, or lump of lead
(6) Appropriate amount of Grease
(7) Tools for removing pins
(8) Basic Tools needed for basic machine maintenance
1) Disassembling the Table
※ Preparations for disassembling the Table
(1) Thoroughly clean the interior of the machine and return the X and Y Axes to
their reference points. Remove the Pallet inside the machine or lift it from the
APC and rotate it to a right-angle position.
(2) Move the Z Axis to the around center to make disassembly easier, and
turn off the power.
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HP 5100 HP51MTE87
2) Remove the C58056073 Bearing Housing security Bolts and disassemble the Worm
Wheel Ass’y by removing the Pins from the Tap holes in the center of the
C58051163A Gear Shaft.
Bearing
Removing Housing
Pins
31
HP 5100 HP51MTE87
Worm
Wheel
Collar
Lock-
Retaining
Nut
Pin
Worm
Key Wheel
Collar
Lock-Nut
32
HP 5100 HP51MTE87
※ The Locating Cone Ass'y may need to be disassembled to handle oil leakage around
the O-Ring inside the Table Locating Cone, or to repair internal parts. Since the
Locating Cone Ass’y has many O-Rings attached, cleanliness is important. Also
take care not to cause damage from the corners of O-Ring parts or Oil grooves.
Locating
Cone
Removal Tap
Spring Cap
Guide Shaft
33
HP 5100 HP51MTE87
Material /
No. Parts No. Description Q'ty Remarks
Specification
131 S8010750 O-Ring G75 4
132 R53259 O-Ring P38(CO 0037) 4
139 R53260 Quad-Ring Quad04335 4
140 R54333 Ring, Back-Up BP4900702 4
144 R53070 O-Ring P40/NOK 4
145 S8010300 O-Ring G30 4
34
HP 5100 HP51MTE87
35
HP 5100 HP51MTE87
Bearing
Housing
Ass’y
Gear Shaft
Key Lock-
Nut
36
HP 5100 HP51MTE87
37
HP 5100 HP51MTE87
C B
Needle
Bearing
38
HP 5100 HP51MTE87
A
B
① Remove the Bearing Housing security
bolts (6-BB8×35) on the Gear Shaft
Ass’y and pull out the C58056083
Adjust Liner.
② Move the entire Gear Shaft Ass’y to
measure the lowest (ⓐ) and highest(ⓑ)
height. (“A” or “B”) Center
※ “A” : Measured with a Block Gauge Line
“B” : Measured with a Depth Gauge
or Vernier Calipers
③ Calculate the on-site machining
dimension of the Adjust Liner from the
measurements above, and grind the
Adjust Liner.
※ ⓒ = ⓐ + (ⓑ - ⓐ) ÷ 2
④ Grind the Adjust Liner according to the
on-site machining dimension above.
※ On-site grinding tolerance : ± 0.01
⑤ Insert the grinded Adjust Liner under the Bearing Housing and tighten the
security Bolts.
▪ 6-BB8×35
※ After assembly ,manually rotate the Worm Shaft to check or any problems. If
there are none, move forward to the next step.
39
HP 5100 HP51MTE87
Key
Motor
Shaft
40
HP 5100 HP51MTE87
16) Assemble the various Plugs that had been removed, after wrapping them with
Tefron. The last step is executing the Pallet Change and setting the Pallet on the
APC.
41
HP 5100 HP51MTE87
Material /
No. Parts No. Description Q'ty Remarks
Specification
42 R53131 X-Ring Q4343-Xseal/HANSUNG 4
43 R54022 Ring, Back-Up S52015-343/ HANSUNG 8
44 R53129 O-Ring P180/NOK 1
45 R53160 O-Ring P140/NOK 4
114 R53379 O-Ring P135/NOK 1
115 S8011850 O-Ring G185 1
118 S8011450 O-Ring G145 1
122 S8010900 O-Ring G90 2
125 S8010950 O-Ring G95 1
126 S8011300 O-Ring G130 1
149 S8012200 O-Ring G220 4
150 S8000070 O-Ring P7 1
151 S8000110 O-Ring P11 2
42
HP 5100 HP51MTE87
43
HP 5100 HP51MTE87
5) Assemble the various Plugs that had been removed, after wrapping them with Tefron.
The last step is executing the Pallet Change and setting the Pallet on the APC.
44
HP 5100 HP51MTE87
45
HP 5100 HP51MTE87
46
HP 5100 HP51MTE87
47
HP 5100 HP51MTE87
48
HP 5100 HP51MTE87
49
HP 5100 HP51MTE87
50
HP 5100 HP51MTE87
- Magazine Servo
Motor With Brake
- Reduction Gear
Spline Shaft
Air Cylinder
Reduction Gear
ATC Servo
Motor
Drive Cam
Ass’y
51
HP 5100 HP51MTE87
Gripping Tool
Arm Out
☞ Changer Arm Pin Locking &
▪ Output: Y4.7(ATAL.R), YV55, Output Module Slot 3 (Pins 10) On Rotation
▪ Completion: X15.3(ATAL.M), SD56, Input Module Slot 8 (Pins 43) On
X15.5(ATAR.M), SD53, Input Module Slot 8 (Pins 37) Off
Tool Change
Arm In
☞ Spindle Tool Clamp
▪ Output: Y4.3(TUCR.R), YV11, Output Module Slot 3 (Pins 5) Off
▪ Completion: X6.4(TCL.M), SX11, Input Module Slot 8 (Pins 31) On
Spindle Tool Clamp
X6.5(TUCL.M), SX12, Input Module Slot 8 (Pins 47) Off
52
HP 5100 HP51MTE87
④ Press “ATCON”.
⇒ The “ATC MANUAL MODE” is turned on.
53
HP 5100 HP51MTE87
☞In case of alarm, when the changer arm home dog is deflected or even if the
position is normal, observe inside the Cam to see if the Turret Can Follower
Bearing is positioned on the Cam's Center area. Since this area is very small, it is
convenient to use a mirror and worklight.
Central
Mirror Area
A
☞After verifying the Cam Follower Bearing location, use those observations to
release the #2065 Alarm by Origin Initialization from the Servo Drive..
A≒B
54
HP 5100 HP51MTE87
Cam
Case S/W & Dog align Solution
Follower
Normal Faulty Reorder the Switch, secure, and Initialize
A Normal Normal Initialize
Faulty Normal Realign the Changer Arm using Inching,
B
Faulty Faulty reorder the Switch, and Initialize
▶Case “A”
④ Power Off → On
55
HP 5100 HP51MTE87
▶Case “B”
③ Press the "UP" key three times on the [JOG run] screen.
56
HP 5100 HP51MTE87
⑤ Power Off → On
3) Ordinarily, ATC related trouble shooting that could possibly occur during ordinary
arm driving
Case Status
1 Power interruption before unclamp or after clamp, emergency situation
Power interruption during arm driving after unclamp and before clamp, or
2
emergency situation
Power interruption during unclamp or right after clamp, emergency
3 situation
Arm gets jammed during unclamp or right after clamp (in most cases)
57
HP 5100 HP51MTE87
▶ Case “1”
① Power On⇒Machine Ready Control
② Maintenance Mode On
③ Use the Reverse Step Control to recover
the Arm Home Position
※ If the problem occurred after Clamping, use
the available Forward Step control. The point
at which the problem occurred can be judged
based on the Forward Step control's
availability. On the PMC G.Data Table, it is the
D450 = D452 status. Case “1”
④ Maintenance Mode Off
⑤ Check for AL2065 activation and take
appropriate steps.
⑥ If there is a record of turning off Power, manually recover the reference point
(unnecessary in the case of emergency).
⑦ M19 / G91 G30 X0 Y0 Z0 in MDI Mode
⑧ Check the tool number (D450 / D452) on the PMC G.Data Table and make any
necessary changes.
⑨ Maintenance Mode On
⑩ Execute 1 Cycle several times to accurately judge the cause of the problem, and to
check for any additional problems.
⑪ Maintenance Mode Off
⑫ Insert the tool that was to be exchanged before the problem arose. Recheck the
program, and continue the original process.
58
HP 5100 HP51MTE87
▶ Case “2”
A
① Power On⇒Machine Ready
② Maintenance Mode On
③ Use the Reverse Step Control to recover
the Arm Home Position
※ Detach all tools attached to the Changer
Arm, and use the Reverse control.
Removing tools from the "A" location ①
(shown below) is dangerous; be sure to
②
remove tools from the "B" location.
B
④ Maintenance Mode Off
⑤ Check for AL2065 activation and take Case “2”
appropriate steps
⑥ If there is a record of turning off Power, Press the Locking Pin in the
manually recover the reference ① back of the Arm, and remove
point(unnecessary in the case of the tools attached to the Arm
emergency).
Check the CT/DIN
⑦ M19 / G91 G30 X0 Y0 Z0 in MDI Mode rotation
② Shape
⑧ Check the tool number (D450/D452) and
from G.Data Mode and make any abrasion
level of the
necessary changes. Roller and
⑨ Maintenance Mode On take any
⑩ Execute 1 Cycle several times to necessary
actions
accurately judge the cause of the
problem, and to check for any additional
problems.
⑪ Maintenance Mode Off
⑫ Insert the tool that was to be exchanged
before the problem arose. Recheck the
program, and continue the original
process.
Case “3”
59
HP 5100 HP51MTE87
Tool
Case Status
Data
▪ If the Changer Arm falls out easily during Reverse Step
Control, return it to the Cam Home Position and execute the
D450 next step.
3-1 ≠ ▪ If the Arm does not fall out and the Overload Alarm(#2009) is
D452 set off, after Power Off==èOn, and press the Changer Arm
Roller using a screwdriver. Carefully recover using Reverse
control and execute the following step.
▪ If the Changer Arm falls out easily during Forward Step
Control, return it to the Cam Home Position and execute the
D450 next step.
3-2 = ▪ If the Arm does not fall out and the Overload Alarm(#2009) is
D452 set off, after Power Off==èOn and press the Changer Arm
Roller using a screwdriver. Carefully recover using Forward
control and execute the following step.
60
HP 5100 HP51MTE87
61
HP 5100 HP51MTE87
Tool 3
Tool 2
Tool 1
62
HP 5100 HP51MTE87
⑧ Insert the Centering Tool(2), matching it up with the Arm Gripper Key
4) Adjusting the gap between Tool(1) and Tool(2) : Set the gap both in front of and
behind the Changer Ass'y.
▪ Goal: DIN : 3.2mm, BT : 2.0mm
63
HP 5100 HP51MTE87
64
HP 5100 HP51MTE87
④ Press “ATCON”.
⇒ The “ATC MANUAL MODE” is On.
65
HP 5100 HP51MTE87
31 21
36 41
32 22
33 30 23
34
37
29 38
39
35 40
18 27
19
20
6 10 14
7 24
11 15
8 25
26 12 16
9 28 13 17
1
2
3
4
5
66
HP 5100 HP51MTE87
67
HP 5100 HP51MTE87
1) Move the X Axis to the center in order to easily detach the X Axis Ball Screw, and
turn off the power.
3) Loosen the bolts on the R18721 Rigid Coupling by manually unscrewing the Ball
Screw, then carefully detach and remove the Motor by removing the Servo Motor
Fixing Bolts.
Lock-
Nut
Lock-
Nut
68
HP 5100 HP51MTE87
Motor
Bracket
2-Taper
Pins
7) Lift out the Motor Bracket and the Ball Screw Ass’y from the machine.
69
HP 5100 HP51MTE87
70
HP 5100 HP51MTE87
71
HP 5100 HP51MTE87
Bearing “A”
Cap
Motor
Bracket
5) Carefully push the Ass’y with Ball Screw and Motor Bracket assembled in through
the Column’s X Axis Ball Screw location.
72
HP 5100 HP51MTE87
73
HP 5100 HP51MTE87
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HP 5100 HP51MTE87
14) Assemble the X Axis Servo Motor (with R10712 Rigid Coupling assembled) to the
Motor Bracket by inserting it into the Ball Screw, being careful of the Rigid
Coupling. Tighten the security Bolts.
Motor
Bracket
Rigid
Coupling
③ Set the Indicator on the Rigid Coupling. Manually rotate the Ball Screw to
measure the Run-Out. Repeat until the measurement falls under 0.03mm, then
secure the bolts.
※ The Run-Out must fit all three rings of the Rigid Coupling.
※ After reassembling the X Axis Ball Screw, you must reset the X Axis reference point.
75
HP 5100 HP51MTE87
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HP 5100 HP51MTE87
29 28 6
7
11 17 8
12 18 22
23
13 19 24
25
26
21
20
9
10
27
14
16
16
32
33
30
31
40 34
35
36
37
38
39
1
2
3
4
5
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HP 5100 HP51MTE87
Material /
No. Parts No. Description Q'ty Remarks
Specification
1 C58033013 Ball Screw (Y) 1 W4509Z-450PSS-C3Z20 NSK
2 S2212461 Bolt, Hex. Socket Head 10 BB10 ×40
3 P72130004 Adaptor, Elbow 1 PH4
4 R462945 Connector, Hose 1 C4N8 ×6-PT1/4 NITTA MOORE
5 R462946 Connector, Elbow 1 L4N8 ×6-PT1/4 NITTA MOORE
6 C58031042A Bracket, Motor(Y) 1 GC300
7 S2221961 Bolt, Hex. Socket Head 8 BB16 ×65
8 P51400016 Washer, Conical Spring 8 ZC16
9 C58021084 Liner Adjusting 8 SS400
10 P57208056 Pin, Taper(Tap) 2 TPB8 ×56
11 C58031094 Cover 1 SCP1(t2.0)
12 S2202961 Bolt, Hex. Socket Head 8 BB5 ×12
13 S5000201 Washer, Plane 8 ZP5
14 C58031133A Damper, Motor 1 Urethane, Rubber
15 S2212461 Bolt, Hex. Socket Head 3 BB10 ×40
16 S5000501 Washer, Plane 3 ZP8
17 C58021094A Cover 1 SCP1(t2.0)
18 S2202961 Bolt, Hex. Socket Head 8 BB5 ×12
19 S5000201 Washer, Plane 8 ZP5
20 R10712 Ang. Contact Ball Brg. 1 35TAC72BDBDC10PN7A NSK
21 C42036094 Collar 1 SM45C
22 C49031123B Cap. Bearing 1 SM45C
23 S8000007 O-Ring 1 P7
24 S2209261 Bolt, Hex. Socket Head 6 BB8 ×30
25 P51400008 Washer, Conical Spring 6 ZC8
26 S3522282 Screw, Set (Hex Socket) 1 BQD5 ×6
27 P72130004 Adaptor, Elbow 1 PH4
28 R02119 Nut, Lock 1 KSN 7
29 R18721 Coupling, Rigid 1 Ø35 ×Ø30
30 C57031044 Spacer 1 SM45C
31 S8010350 O-Ring 1 G35
32 C57031053 Spacer 1 SM45C
33 P80300060 O-Ring 1 S60
34 R10712 Ang. Contact Ball Brg. 1 35TAC72BDBDC10PN7A NSK
35 C49021524C Cap. Bearing 1 SM45C
36 S2209261 Bolt, Hex. Socket Head 6 BB8 ×30
37 S2209261 Bolt, Hex. Socket Head 6 BB8 ×30 NSK
38 C42036094 Collar 1 SM45C
39 R02119 Nut, Lock 1 KSN 7
40 P72130004 Adaptor, Elbow 1 PH4
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HP 5100 HP51MTE87
1) Move the X and Y Axes to the center, the Z Axis to its reference point (for
convenience of disassembling Y axis ball screw) and turn off the power.
※ To prevent the Spindle Head from falling when disassembling the Y Axis Servo Motor,
support between the Column and Spindle Head with a baulk and turn off the power.
(Make sure to position the baulk so that it will not interfere during Ball Screw
disassembly.)
3) Manually rotate the Ball Screw of the R18721 Rigid Coupling security Bolts to
loosen them, then remove the Servo Motor security Bolts and carefully detach and
lift out the Motor.
Rigid
Coupling
Lock-Nut
Lock-Nut
79
HP 5100 HP51MTE87
Taper Pins
7) Lift out the Motor Bracket and Ball Screw Ass’y from the machine.
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HP 5100 HP51MTE87
81
HP 5100 HP51MTE87
Bearing
“B”
“A”
Bearing
Cap
Motor
Bracket
“B”
Bearing 35TAC
Cap
“A”
Bearing
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HP 5100 HP51MTE87
3) Stand up the Motor Bracket with the Bearing attached, assemble the Ball Screw,
insert the C42036094 Collar and secure the Lock-Nut.
▪ First,secure as tightly as possible.
4) As shown below, use an Indicator to measure the end of the Ball Screw (Coupling
assembly area), the area near the Bearing, and the Ball Screw Nut area, and fit the
Run-Out.
▪ To adjust the Run-Out, rotate the Ball Screw while reading the Indicator, and at the
highest point hit with a hammer towards the direction of locking the Lock-Nut.
A
300mm
Collar
C
Lock-Nut
5) Hang the Ass'y (with Ball Screw and Motor Bracket assembled) onto a crane with a
rope, and carefully push through the Y Axis Ball Screw position from above the
Column.
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HP 5100 HP51MTE87
Collar
Lock-Nut
Gapmeasure
Bracket and the upper side of the Column
using a Block Gauge.
② Measure the nine Adjusting Liner assembly
areas with a Block Gauge. Add the Pre-
Tension (0.03mm) to the measurement, and
accordingly grind each Adjusting Liner.
※ Liner Measurement = Gap Measurement +
0.03mm
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HP 5100 HP51MTE87
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HP 5100 HP51MTE87
※ After reassembling the Y Axis Ball Screw, the Y Axis Reference Point must be reset.
※ Resetting the Y Axis Reference Point
1) Insert the Test Bar into the Spindle.
2) Set the Block Gauge(over 150mm) on top Indicator
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HP 5100 HP51MTE87
31 36 41
32
33 30
34
37
29 38
39
35 40
18 27
19
20
10 14
6 24 11 15
7 21 25 12 16
8 22 26 13 17
9 23 28
1
2
3
4
5
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HP 5100 HP51MTE87
Material /
No. Parts No. Description Q'ty Remarks
Specification
1 C58023023 Ball Screw (Z) 1 W4509Z-451PSS-C3Z20 NSK
2 S2212461 Bolt, Hex. Socket Head 10 BB10 ×40
3 P72130004 Adaptor, Elbow 1 PH4
4 R462945 Connector, Hose 1 C4N8 ×6-PT1/4 NITTA MOORE
5 R462946 Connector, Elbow 1 L4N8 ×6-PT1/4 NITTA MOORE
6 C58021052A Bracket, Support 1 GC300
7 S2221961 Bolt, Hex. Socket Head 8 BB16 ×65
8 P51400016 Washer, Conical Spring 8 ZC16
9 P57208056 Pin, Taper(Tap) 2 TPB8 ×56
10 C58021062A Bracket. Support 1 GC300
11 S2221961 Bolt, Hex. Socket Head 6 BB16 ×65
12 P51400016 Washer, Conical Spring 6 ZC16
13 P57208056 Pin, Taper(Tap) 2 TPB8 ×56
14 C58021072A Support, Bearing 1 SM45C
15 S2222061 Bolt, Hex. Socket Head 4 BB16 ×70
16 P51400016 Washer, Conical Spring 4 ZC16
17 C58021084 Liner, Adjusting 4 SS400
18 C58021094A Cover 1 SCP1(t2.0)
19 S2202961 Bolt, Hex. Socket Head 4 BB5 ×12
20 S5000201 Washer, Plane 4 ZP5
21 C58021103A Damper, Motor 1 Urethane, Rubber
22 S2209461 Bolt, Hex. Socket Head 3 BB8 ×40
23 S5000501 Washer, Plane 3 ZP8
24 C58021113A Damper, Motor 1 Urethane, Rubber
25 S2209061 Bolt, Hex. Socket Head 4 BB8 ×25
26 S5000501 Washer, Plane 4 ZP8
27 P72130004 Adaptor, Elbow 2 PH4
28 C58021124 Liner 1 SM45C
29 R18721 Coupling, Rigid 1 Ø35 ×Ø30
30 R10712 Ang. Contact Ball Brg. 1 35TAC72BDBDC10PN7A NSK
31 C49021524C Cap. Bearing 1 SM45C
32 S2209261 Bolt, Hex. Socket Head 6 BB8 ×30
33 P51400008 Washer, Conical Spring 6 ZC8
34 C42036094 Collar 1 SM45C
35 R02119 Nut, Lock 1 KSN 7
36 R10712 Ang. Contact Ball Brg. 1 35TAC72BDBDC10PN7A NSK
37 C49021524C Cap. Bearing 1 SM45C
38 S2209261 Bolt, Hex. Socket Head 6 BB8 ×30
39 P51400008 Washer, Conical Spring 6 ZC8
40 C42036094 Collar 1 SM45C
41 R02119 Nut, Lock 1 KSN 7
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HP 5100 HP51MTE87
1) To disassemble the Z Axis Ball Screw, disassemble the Z Axis Sliding Cover and
place it in the center for convenience, and turn off the power.
2) Disassemble the C58021094A Cover from the C58021052A Motor Bracket. Remove
the lubricant pipe and Servo Motor Wire (Power and Feedback Cables) Connector.
Lubricant
Cover Piping
Motor cable
Motor Cable
Bracket Connector
3) Loosen the R18721 Rigid Coupling bolts by manually rotating the ball screw.
Remove the Servo Motor security Bolts and carefully detach and remove the Motor.
Lock-Nut
Lock-Nut
89
HP 5100 HP51MTE87
Ball Screw
Nut
Motor
Bracket
Taper
Pins
7) Remove the Motor Bracket and Ball Screw Ass’y from the machine.
90
HP 5100 HP51MTE87
91
HP 5100 HP51MTE87
“A”
Bearing 35TAC
Support Bearing
92
HP 5100 HP51MTE87
“B”
35TAC
Bearing
“A”
Bearing
Cap
Motor
Bracket
5) Carefully push in the Ass'y (with Ball Screw and Motor Bracket attached) through
the X Axis Ball Screw position on the Column.
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HP 5100 HP51MTE87
2-Taper
Pins
94
HP 5100 HP51MTE87
14) Insert the Z Axis Servo Motor (with R10712 Rigid Coupling attached) into the Ball
Screw and assemble to the Motor Bracket. Fasten the security bolts.
95
HP 5100 HP51MTE87
Motor
Bracket
Lubricant
Cover
Pipe
Motor Cable
Motor Connector
Bracket
※ When reassembling the Z Axis Ball Screw, you must reset the Z Axis Reference Point.
96
HP 5100 HP51MTE87
97
HP 5100 HP51MTE87
X-Axis
① Measurement
Install the Level in the center of the top of the
Pallet in the X Axis direction to set the
reference point. Divide the Z Axis Stroke
into three equal parts and transfer them,
measuring the greatest difference in level
change. Z Axis
▪ Measurement position : Z0. Z375. Z750.
transfer
▪ Permitted Range : 0.025mm / Entire Length
② Adjustment
Z-Axis
If the machine transfer level is incorrect, it can
effect the Z Axis X-Y straightness. Make
sure to level the machine first (refer to
"Leveling the Machine").
2) Y-Z Plane
X-Axis
① Measurement
Stand up a Straight Edge on the Pallet in the
Z Axis direction, and install the Indicator on
the Spindle Head to set both ends of the
Straight Edge as "0." Move the Z Axis to
measure the largest difference.
※ If a Straight Edge is not available, a side of a
Z Axis
perpendicular ruler may be used to measure
Transfer
the Y-Z straightness.
▪ Measurement position : Both ends and center Z-Axis
of the Straight Edge.
▪ Permitted Range : 0.005mm / 300mm
② Adjustment
If the machine transfer level or the Z Axis L/M
Guide is incorrect, it can effect the Z Axis Y-
Z straightness. First level the machine first
(refer to "Leveling the Machine"), and if the
problem persists, repair or replace the L/M
Guide.
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HP 5100 HP51MTE87
3) X-Z Plane
① Measurement
Lay the Straight Edge on the Pallet in the Z Axis direction, and install the Indicator to
Spindle Head to set both ends of the Straight Edge as "0." Move the Z Axis to
measure the largest difference.
※ If a Straight Edge is not available, a side of a perpendicular ruler may be used to
measure the X-Z straightness.
▪ Measurement Location : Both ends and center of the Straight Edge.
▪ Permitted Range : 0.005mm / 300mm
X-Axis
② Adjustment
If the machine transfer level or the Z Axis L/M
Guide are incorrect, it can effect the Z Axis
Y-Z straightness. First level the machine
first (refer to "Leveling the Machine"), and
if the problem persists repair or replace the
L/M Guide. Z Axis
Transfer
Z-Axis
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HP 5100 HP51MTE87
X-Axis
X Axis direction, and install the Indicator on
the Spindle Head to set both ends of the
Straight Edge as "0." Move the X Axis to
measure the largest difference.
※ If a Straight Edge is not available, a side of a
perpendicular ruler may be used to measure
X-Z straightness.
▪ Measurement Location : Both ends and center
of the Straight Edge.
Z-Axis
▪ Permitted Range : 0.005mm / 300mm
② Adjustment
If the machine transfer level or the X Axis L/M
Guide are incorrect, it can effect the X Axis
X-Y straightness. First level the machine first
(refer to "Leveling the Machine"), and if the
problem persists, repair or replace the L/M
Guide.
2) Y - Z Plane X Axis
①Measurement
Transfer
Install the perpendicular magnetic level on a X-Axis
section of the Spindle in the Z axis direction
so that the level needle can be read, then
divide the X Axis stroke into three equal
parts and transfer, measuring the largest
difference in level.
▪ Measurement Position : X0. X425. X850.
▪ Permitted Range : 0.025mm / Entire Length
② Adjustment
If the machine transfer level is incorrect, it can
Z-Axis
effect the X Axis straightness. Make sure to
level the machine first (refer to "Leveling the
Machine").
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HP 5100 HP51MTE87
3) X - Z Plane
① Measurement
Lay the Straight Edge on the Pallet, in the direction of the X Axis. Install the indicator on
the Spindle Head and set both ends of the straight edge to "0". Move the X Axis and
measure the greatest difference.
※ If a Straight Edge is not available, a side of a perpendicular ruler may be used to
measure X-Z straightness.
▪ Measurement position : both ends and center of the Straight Edge.
▪ Permitted Range : 0.005mm / 300mm
② Adjustment X Axis
If the machine transfer level or the X Axis L/M Transfer
Guide are incorrect, it can effect the X Axis
X-Axis
X-Z straightness. First level the machine
first (refer to "Leveling the Machine"), and
if the problem persists, repair or replace
the L/M Guide.
Z-Axis
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HP 5100 HP51MTE87
2) Y - Z Plane
① Measurement
Stand up a perpendicular ruler on the Pallet
in the X Axis direction. Install the
indicator on the Spindle Head, and set
both ends of the straight edge as "0."
Y-Axis
Measure the central area.
▪ Measurement Position : both ends and
center of the straight edge.
▪ Permitted Range : 0.005mm / 300mm
② Adjustment
If the X Axis L/M Guide is incorrect, it can
effect the Y Axis X-Y straightness. Repair
or replace the L/M Guide.
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HP 5100 HP51MTE87
2) Y - Z Z-
Directi
① Measurement on
Place a Straight Edge on top of the Pallet
and attach the indicator to the block.
Measure the straightness of the top of the
straight edge to find the greatest
difference. Straight Spindle
※ If a Straight Edge is not available, it is also Edge
possible to attach an indicator to the
Block
spindle head and to measure the top of
the pallet by manually moving the Axis. Pallet
▪ Measurement Position: both ends and
center, 9 positions in the Z direction
▪ Permitted Range : 0.015mm / 500mm
② Adjustment
Since this is the straightness of the top of the
Pallet itself, it is impossible to adjust. If the
problem is serious, the top of the Pallet
must be regrinded.
103
HP 5100 HP51MTE87
104
HP 5100 HP51MTE87
2) Y - Z Perpendicularity
① Measurement
Place a perpendicular ruler on the Pallet in the Z Axis direction. Install an Indicator
on the Spindle Head and measure in the Z- and Y-Axis direction to find the
greatest difference.
▪ Measurement : Set ⓑ and ⓒ (shown in the photo) as "0.”Add +/- signs to the ⓑ-
ⓐ measurement and the ⓒ-ⓓ measurement. If ⓐ and ⓓ are the same sign, the
measurement is the sum of the two axes; if they are different signs, the
measurement is the smaller number subtracted from the larger number.
▪ Permitted Range : 0.01mm/300mm
105
HP 5100 HP51MTE87
② Adjustment
Y-Z perpendicularity adjustment is possible
by adjusting the thickness of the X Axis
L/M Guide Liner.
ⓐ Refer to“X-Y Perpendicularity”above to
accurately measure the perpendicularity.
ⓑ When measuring, calculate the length of
the perpendicular ruler and the distance
between the two L/M Guide Sliders to
find the grinding amount of the Liner.
ⓒ Remove the L/M Guide Slide security
bolts and loosen the X Axis Ball Screw
Nut security Bolts.
ⓓ Insert a screw-jack between the Bed and
Column, and lift the column a little until
b a
the Liner can be removed. c
ⓔ Pull out the Liner, grind the amount
found in“②,”and reassemble.
ⓕ When reassembling the Ball Screw Nut,
move the X Axis to the outermost
d
position(X0.) and then secure the bolts
one by one, tightening them equally.
ⓖ Measure the perpendicularity repeatedly security
until a satisfactory figure is reached. Bolts
Liner
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HP 5100 HP51MTE87
3) X - Z Perpendicularity
① Measurement
Lay a perpendicular ruler on the Pallet, and
move the indicator in the X Axis direction
to set both ends of the ruler to "0" (hit
high points with the handle of a
screwdriver to set the parallelism of the X
Axis). Measure the parallelism towards the
Z Axis to find the greatest difference.
▪ Measurement : Set ⓐ-ⓑ(shown in the
photo) to“0,”and find the difference ⓒ-
ⓓ.
▪ Permitted Range : 0.01mm/300mm
② Adjustment
It is unlikely that the perpendicularity will be
altered after setting the X-Z
perpendicularity. However, if the X-Z
perpendicularity should be adjusted, the
X- or Z-Axis L/M Guide itself should be
realigned.
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HP 5100 HP51MTE87
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HP 5100 HP51MTE87
3) Adjustment
Measure Pallet No. 1 and No. 2 at the same time. Compare and calculate to see which
area should be adjusted.
① A,B,C,D : When the height distribution for Pallet No. 1 and No. 2 are similar, grind
the Liner inside the Table Locating Pin. When they are different, pull out the liner
from the Locating Bush under the Pallet and grind and adjust.
② 1,2,3,4 : The alignment can be corrected by grinding the X Axis L/M Guide Liner.
※ Adjusting the Table Locating Pins Liner, Pallet Locating Bush Liner
① Refer to“Parallelism of the top of the Pallet”and accurately measure the
parallelism.
② Calculate the grinding amount of the Liner according to the measurement.
③ Loosen the Locating Pins or Locating Cup security Bolts.
④ Insert two M8 Bolts into the Tap holes of
Security Lift Bolts
the Locating Pins or the Locating Cup Lift, and Bolts Position
slightly tighten until the Liner can be removed.
⑤ Pull out the Liner, grind the amount found
in “②,”and reassemble.
⑥ Strongly tighten the Locating Pins or
Liner
Locating Cup Security Bolts. Table
⑦ Measure the parallelism again and repeat
until a satisfactory figure is reached. Pallet
Liner Security
Bolts
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HP 5100 HP51MTE87
2) Adjustment
The degree division of the machine's Index Table is based on the Curvic Coupling,
which is extremely precise. However, if there is a large margin of error despite
accurate measurement, there is probably a foreign substance stuck in the Curvic
Coupling inside the Table or a faulty part due to damage or wear. The parts must be
replaced with new parts.
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HP 5100 HP51MTE87
6.8 Parallelism of the Edge Locator and Movement towards the X Axis
1) Measurement
Install the Indicator onto the Spindle Head.
Move the grinding side of the Edge Locator
attached on the side of the Pallet in the X
Axis direction and measure the greatest
difference. Edge Locator
2) Adjustment
This area has been twisted when the B
Axis has collided with something and the
Curvic Coupling inside the Table has
received shock. Refer to "Aligning the
Table" and adjust accordingly.
※If a large shock has been applied to the Table in the direction of rotation due to
collision of tools, etc., the parallelism between the Edge Locator and the Removal
Axis could have been twisted. This is due to shock to the Curving Coupling within
the Table and may cause problems when coming into contact with tools. The Table
must be disassembled and the Curvic Coupling must be realigned. This process
requires the following preparation and precise work.
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HP 5100 HP51MTE87
※ Preparations
(1) Crane or Chain Block that can lift at least 1 ton (positioned to lift from the
center of the Table)
(2) 2 each of M12mm, 16mm eye bolts
(3) Rope (able to lift over 1 ton) that can hold the balance of machine parts
(4) Gauge (Test Indicator, Magnetic Stand etc) that can measure the parallelism of
the Edge Locator
(5) L-Wrench Set and Pipe
(6) Copper Hammer or Lead bundle
(7) Appropriate amount of Grease
(8) Tool for pulling out Pins
(9) Basic tools needed for machine maintenance
112
HP 5100 HP51MTE87
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HP 5100 HP51MTE87
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HP 5100 HP51MTE87
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HP 5100 HP51MTE87
6.9 Distance Between the Edge Locator Reference plane and the Rotation
Central Line
1) Measurement
※ This area should be measured using
X
customized tools, but since it is difficult to Axis
find such tools ,another method will be
used. This method involves adding up the
machine’s position accuracy with Back-lash
margin, and is not accurate. It should only “0” Setting
be used for reference (the measurement
can also be done using the Z Axis).
① Send to X150. B90. in MDI mode.
② Install an indicator on the spindle head and
mark the center of the edge locator with a pen.
Set the Indicator to “0.” Setting.
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HP 5100 HP51MTE87
Difference
1) Measurement
① Send the X, Y, Z Axes to the center of
the Axis Stroke (X400. Y350. Z375.).
② Install three indicators on the Spindle
Head. Set the X, Z Axis directions on the
Edge Locator and the Y Axis directions on
top of the Pallet.
③ Create and execute the following
program.
G91 G28 Y0;
G91 G28 X0 Z0;
M60;
G90 G00 X400. Z375.;
Y350.;
M01;
M99;
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HP 5100 HP51MTE87
6.11 Z Axis Movement and Parallelism with the Spindle Central Line
1) Measurement
Insert the Test Bar into the Spindle and
move the Z Axis from the entrance to X-Z면
300 mm away to measure parallelism.
Find the greatest figure. Y-Z면
2) Adjustment
Adjust the Y Axis L/M Guide Liner. security
※ Adjusting the Y Axis L/M Guide Liner bolt
Thickness
① Refer to "Z Axis Movement and
Parallelism with the Spindle Central Line"
to accurately measure the parallelism. Liner
② Using the measured distance and
calculating the four L/M Guide Sliders'
distances, calculate the grinding amount
of the Liner.
③ Remove the L/M Guide Slider security Bolts and loosen the Y Axis Ball Screw
Nut security Bolts.
④ Pull out the Liner, grind the amount found in“②,”and readjust.
⑤ When reassembling the Ball Screw Nut, move the Y Axis to "0" and then
individually tighten the security Bolts, using the same amount of strength for
each.
⑥ Measure the parallelism again and repeat until a satisfactory figure is reached.
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HP 5100 HP51MTE87
2) Adjustment
It is probable that the side of the Spindle Taper has been dented. Pull out the Pull
Stud using a Test Bar or a new tool, and thinly apply red lead or red seal-ink on
the Taper. Use sandpaper to get rid of the dents caused by Taper sides rubbing
against each other.
※ Do not use a grinder. When the Taper is severely damaged, you must regrind
the Spindle.
2) Adjustment
If the Spindle moves towards the Z Axis, it is a problem with the Spindle Main
Bearing. Replace the bearing.
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HP 5100 HP51MTE87
※ Preparations.
▪ two Perpendicular Levels(150×150 )
▪ Perpendicular Ruler (Rectangular
350×350)
▪ Test-Indicator(0.002mm)
▪ Magnetic Stand
▪ Test-Bar
▪ Tools for Leveling (Spaner : 30mm, 50mm,
58mm)
▪ Pipe(1", 1.5m-long)
Anchor Bolts(BA20)
Washer(ZP20)
Leveling Bolts
Nut
Bed
Leveling Plate
80mm이상
Anchor
120
HP 5100 HP51MTE87
“-” “+”dirc
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HP 5100 HP51MTE87
M01;
M99;
※ Cautions during Leveling work
① Make sure that the pressure with which the Level Bolt hits the Level Plate is
the same overall.
▪ If any one Level Bolt touches the level Plate with lower or higher pressure, the
entire Level will be thrown off balance.
② Make sure to stop Level Bolts in a locking direction.
▪ If possible, level while pulling up the machine.
4) When the Z Axis Level has been
approximately set, move the Z Axis to the
Z375. location. To begin work on the X
Axis, use a Magnet to flatten the level all
over the Spindle Head, and set the Level
at “0.”
5) Through the same process as the Z Axis,
set the X Axis level by moving the X Axis
through the X0. X400. X800. locations.
※ When working on the X Axis Level, keep in mind that the Z Axis Level may change.
(Keep a Level towards the X Axis on the Table and check periodically.)
▪ It is more convenient to set up a Program before Leveling.
Example) o 002;
G90 G00 X0.;
M01;
X400.;
M01;
X800.;
M01;
X400.;
M01;
M99;
6) As explained above, repeat the Level process for the X and Z Axes and record the
Levels so that the overall levels do not differ by more 0.02/m.
※ Recording the Level Values
① Format of recording the Levels (example)
X-direction :20
X-direction 10 20 30 Z-direction : 15
Z-axis
Z-direction 15 20 30
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HP 5100 HP51MTE87
123