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Pareto Analysis

Unit / Equipment Failures


Name of Unit / Equipment Count Cumulative Count Cumulative %
Filling and Sealing Machine 40 40 35.1
Gear Pumps 25 65 57.0
Air Compressor 12 77 67.5
Butterfly Valve 10 87 76.3
Pipes 9 96 84.2
Heat Exchanger 7 103 90.4
Generator 5 108 94.7
Blending Kettle 4 112 98.2
Storage Tanks 2 114 100.0

Pareto Diagram
45 100.0

40 90.0

80.0
Count of Failures

35
70.0
30
60.0
25
50.0
20 Count
40.0
Cumulati
15
30.0
10 20.0
5 10.0

0 0.0
ne ps or ve e s er or le ks
i s l p g t tt n
ac
h
Pu
m es yV
a Pi ha
n er
a Ke Ta
M r pr fl c en ng ge
g ea om r
tteparallel to the Ex G di ra
Draw a line at 80% alinon theGy-axisir Crunning u eat x-axis. Thenlendrop the S to line at the point of intersection
Se A B H B
with the curve on d the x-axis. This point on the x-axis separates the important causes on the left (vital few)
an
from the lessg important causes on the right (trivial many).
lin
Fil
100.0

90.0

80.0

70.0

60.0

50.0
Count
40.0
Cumulative %
30.0

20.0

10.0

0.0

point of intersection
the left (vital few)

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