P ARTS MANUAL

55F Fork Positioner

Product Model Numbers
55F-FPS-A037
55F-FPS-A041
55F-FPS-A049
Special Engineered Options Not Included

Manual Number 6008512 R-0

cascade姞
Cascade is a Registered Trademark of Cascade Corporation
 About This Manual

Introduction
This manual shows the parts breakdown for specific 55F Fork Positioner model numbers. To find the correct
pages for your attachment, locate the nameplate attached to the back of the frame on the left side. If the name-
plate is missing all necessary information is stamped into the frame at the same location. Locate your model
number on the following pages. To the right of the model number you will find the page numbers that apply to
your attachment.

Nameplate

Patent Plate

FP0032.ill

Ordering Parts

Customers — Cascade parts, service literature and videos are available through authorized lift truck
dealers. To order, contact the lift truck dealer of your choice.

Lift Truck Dealers — To order parts, service literature or videos contact:

Cascade Parts Depot

2501 Sheridan Avenue
Springfield, Ohio 45505
Telephone: 888-CASCADE (227-2233)
FAX: 888-329-0234

WARNING: For the safety of yourself and others, DO NOT install any parts, unless you have
thoroughly reviewed the appropriate installation and service manuals. For additional information,
call 1-800-CAS-CADE (227-2233)

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0
 Model Number Index

Mounting Sideshift Hydraulic Fork Positioner Flow Installation

Model Group Cylinder Group Cylinders Divider Group
Number Page Page Page Page Page Page
55F-FPS-A037 1 2 3 4,5 6 7
55F-FPS-A041 1 2 3 4,5 6 7
55F-FPS-A049 1 2 3 4,5 6 7

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0 i
 Publications

cascade
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Service Literature Index
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Ordering Information – Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.
All dealerships with an open account, please indicate quantity desired and purchase order number. All others

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please enclose a check payable to Cascade Corporation.

MA
FAX: Mail: Phone:
513-325-9270 Cascade Corporation 513-322-1199
P.O. Box 360

TS
Springfield, Ohio 45501

AR
Master Service Manual – Part No. 673969

ALOG
Includes all Service manuals listed in a 3-ring binder for $140.00.

P
OOL CAT
O PERATOR’S GUIDE

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cascade姞
Cascade is a Registered Trademark of Cascade Corporation

GA0006.eps

55F
PART NO. DESCRIPTION
6008512 Parts Manual
208743 Service Manual
688261 Operators Guide
207363 Installation Instructions
680664 Servicing Cascade Cylinders-VHS
679929 Tool Catalog
673964 Literature Index Order Form
209792 Parts Microfiche

Safety Decals

Part No. 665595 FP0033.ill

(5) Places

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

ii cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0
 Mounting Group
Sideshifting

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55F
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
207326 ● Sideshifting Mounting – 37 in. ■ 7 1 675548 Cylinder Assembly ◆
207327 ● Sideshifting Mounting – 41 in. ■ 8 1 675550 Washer (orifice .085)
207328 ● Sideshifting Mounting – 49 in. ■ 9 2 204186 Lower Hook
1 395315 Frame – 37 in. ■ 10 4 667225 Washer, .625
1 1 395316 Frame – 41 in. ■ 11 6 766154 Capscrew, M16x40-8.8
1 395317 Frame – 49 in. ■ 12 4 678990 Nut, M16
1 207184 Anchor Bracket – 37 in. ■ 13 1 206909 Lug
2 1 207185 Anchor Bracket – 41 in. ■ 14 1 206910 Spacer
1 207186 Anchor Bracket – 49 in. ■ 15 2 684355 Lockwasher, M16
3 2 601676 Fitting, 6-6 16 2 204187 Upper Bearing
4 1 206917 Center Bearing–49 in. only 17 2 207209 Lower Bearing
5 2 678525 Clevis Pin 18 2 207578 Hose, 20 in.
6 2 672726 Hairpin Cotter
■ Frame width. ◆ See page 2 for parts breakdown.
● Includes items 2 through 17. Reference: BC-101, SK-5981, S-3988.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0 1
 Sideshift Cylinder

1 6 2 5 3 7 8 ! 9 0$ @ # 4

FP0029.ill

55F
REF QTY PART NO. DESCRIPTION
675548 Cylinder Assembly
1 1 553857 Nut
2 1 662452 ■ Seal
3 1 553501 Piston
4 1 636851 ■ Wiper
5 1 638247 ■ Back-up Ring
6 1 675550 Washer (orifice .085)
7 1 675549 Shell
8 1 553499 Rod
9 1 2785 ■ O-Ring
10 1 615128 ■ Back-up Ring
11 1 553500 Retainer
12 1 553856 Retaining Ring
13 1 7202 Snap Ring
14 1 641835 ■ Seal
553861 Service Kit
■ Included in Service Kit 553861.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

2 cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0
 Hydraulic/Fork Group
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55F
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
207220 ● Hydraulic Group – 37 in. ■ 7 2 207208 Fork Carrier
207221 ● Hydraulic Group – 41 in. ■ 8 2 206914 Lug
207222 ● Hydraulic Group – 49 in. ■ 9 4 206915 Bearing
206912 ❏ Fork Group 10 4 206922 Capscrew, M12x16
1 583943 ◆ Cylinder Assembly, LH – 37 in. ■ 11 4 678991 Lockwasher, M12
1 1 583944 ◆ Cylinder Assembly, LH – 41 in. ■ 12 2 206923 Eyebolt
1 583945 ◆ Cylinder Assembly, LH – 49 in. ■ 13 2 763169 Capscrew, M6x20
1 583951 ▼ Cylinder Assembly, RH – 37 in. ■ 14 2 680217 Lockwasher, M6
2 1 583952 ▼ Cylinder Assembly, RH – 41 in. ■ 15 8 206924 Capscrew, M8x16
1 583953 ▼ Cylinder Assembly, RH – 49 in. ■ 16 2 206925 Pin
1 207563 Hose – 37 in. ■ 17 4 207552 Block
3 1 207567 Hose – 41 in. ■ 18 2 206916 Grommet
1 207298 Hose – 49 in. ■ 19 2 206926 Clevis Pin
1 207564 Hose – 37 in. ■ 20 2 207210 Hairpin Cotter
4 1 207568 Hose – 41 in. ■ 21 2 768551 Capscrew, M10x10
1 207570 Hose – 49 in. ■ 22 2 7403 Grease Fitting
5 1 207565 Hose 23 1 768753 Setscrew
1 207566 Hose – 37 in. ■ 24 1 207211 Jam Nut
6 1 207569 Hose – 41 in. ■ 25 1 200008 Cable Tie
1 207571 Hose – 49 in. ■ 26 6 617915 Fitting, 4-4
■ Frame width. ● Includes items 1 through 6.
◆ See page 4 for parts breakdown. ❏ Includes items 7 through 26.
▼ See page 5 for parts breakdown. Reference: BC-101, SK-5981.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0 3
 Left Hand Cylinder

# @ ! 4 2 1 3 8 9 0$ % 7 6 5

FP0041.ill

55F
REF QTY PART NO. DESCRIPTION
583943 Cylinder Assembly – 37 in. ■
583944 Cylinder Assembly – 41 in. ■
583945 Cylinder Assembly – 49 in. ■
1 564168 Shell – 37 in. ■
1 1 564169 Shell – 41 in. ■
1 564170 Shell – 49 in. ■
1 564184 Rod – 37 in. ■
2 1 564185 Rod – 41 in. ■
1 564186 Rod – 49 in. ■
3 1 684644 Retainer
4 1 685665 Piston
5 1 564193 Rod End
6 1 5718 Nut
7 1 636850 ● Rod Wiper
8 1 646540 ● Rod Seal
9 1 2718 ● O–Ring
10 1 615122 ● Back–up Ring
11 1 2710 ● O–Ring
12 1 633728 ● Piston Seal
13 1 563462 Piston Nut
14 1 563916 Retaining Ring
15 1 3137 Snap Ring
684827 Service Kit
■ Frame width.
● Included in Service Kit 684827.
Reference: S-6140, S-6141.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

4 cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0
 Right Hand Cylinder

# @ ! 4 2 1 3 8 9 0 $ % 7 65

FP0028.ill

55F
REF QTY PART NO. DESCRIPTION
583951 Cylinder Assembly – 37 in. ■
583952 Cylinder Assembly – 41 in. ■
583953 Cylinder Assembly – 49 in. ■
1 564176 Shell – 37 in. ■
1 1 564177 Shell – 41 in. ■
1 564178 Shell – 49 in. ■
1 564184 Rod – 37 in. ■
2 1 564185 Rod – 41 in. ■
1 564186 Rod – 49 in. ■
3 1 684644 Retainer
4 1 685665 Piston
5 1 564193 Rod End
6 1 5718 Nut
7 1 636850 ● Rod Wiper
8 1 646540 ● Rod Seal
9 1 2718 ● O–Ring
10 1 615122 ● Back–up Ring
11 1 2710 ● O–Ring
12 1 633728 ● Piston Seal
13 1 563462 Piston Nut
14 1 563916 Retaining Ring
15 1 3137 Snap Ring
684827 Service Kit
■ Frame width.
● Included in Service Kit 684827.
Reference: S-6138, S-6139.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0 5
 Flow Divider Group

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FP0035.ill

55F
REF QTY PART NO. DESCRIPTION
206921 Flow Divider Group
1 1 206919 Valve ■
2 1 206918 Valve Body
3 1 207301 Cartridge-Combiner
4 2 663694 Fitting, 3
5 2 617915 Fitting, 4-4
6 1 617917 Fitting, 4-4
7 1 679992 Service Kit
8 3 685105 Capscrew, M6x65
9 3 678993 Lockwasher, M6
10 2 207300 O-Ring
11 6 617915 Fitting, 4-4
12 2 617641 Fitting, 4-4
13 2 609234 Fitting, 4
14 1 617916 Fitting, 4-4
■ Includes items 1 through 7.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

6 cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0
 Sideshifting Installation Group

5
14
3
2

FP0036.ill

55F
REF QTY PART NO. DESCRIPTION
207342 Installation Group
1 1 207314 Bracket
2 2 762899 Capscrew, M10X20-8.8
3 2 681238 Lockwasher
4 2 2454 Fitting, 8-8
5 2 207578 Hose

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0 7
 Backrests

23

FP0040.ill

55F
REF QTY PART NO. DESCRIPTION
1 207127 Backrest – 37x36 in. ■
1 207128 Backrest – 37x48 in. ■
1 207129 Backrest – 37x60 in. ■
1 207130 Backrest – 41x36 in. ■
1 1 207131 Backrest – 41x48 in. ■
1 207132 Backrest – 41x60 in. ■
1 207133 Backrest – 49x36 in. ■
1 207134 Backrest – 49x48 in. ■
1 207135 Backrest – 49x60 in. ■
2 4 684586 Lockwasher, M16
3 4 200173 Capscrew, M16x35
■ Width by Height.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

8 cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0
 Recommended Spare Parts List
55F Fork Positioner
ATTACHMENTS SERVICED
PART NUMBER DESCRIPTION
1-5 6-19 20-50
MOUNTING GROUP
204187 Upper Bearing 2 4 4
207209 Lower Bearing 2 4 8
206917 Center Bearing (49 in. frame width only) 1 2 2
204186 Lower Hook 2 4 4
678525 Clevis Pin (sideshifting only) 0 2 2
SIDESHIFT CYLINDER
675548 Cylinder Assembly 0 1 1
553861 Service Kit 1 2 4
HYDRAULIC / FORK GROUP
207231 Hose 0 1 2
■ Hose (item 3 page 3) 0 1 2
■ Hose (item 4 page 3) 0 1 2
■ Hose (item 5 page 3) 0 1 2
■ Hose (item 6 page 3) 0 1 2
206916 Grommet 2 4 8
206926 Clevis Pin 2 4 4
207208 Fork Carrier 1 2 2
206923 Eyebolt 1 2 2
206925 Pin 1 2 2
206915 Bearing 2 4 8
FORK POSITIONER CYLINDER
■ Cylinder Assembly R. H. 0 1 2
■ Cylinder Assembly L. H. 0 1 2
684827 Service Kit 2 4 8
FLOW DIVIDER VALVE
206919 Valve Assembly 0 1 2
679992 Service Kit 1 2 4
207301 Cartridge 1 2 2
207300 O-Ring 2 4 6
SEQUENCE VALVE (optional)
207305 Sequence Valve Assembly 0 1 1
207309 Tube (rod end) 0 1 2
207310 Tube (head end) 0 1 2
208609 Hose 1 2 2
686503 Cartridge - Relief Valve 1 2 2
679991 Service Kit 1 2 2
205134 Cartridge - Check Valve 1 2 2
682170 Service Kit 1 2 2
SOLENOID VALVE (optional)
207303 Solenoid Valve Assembly 0 1 1
207312 Tube (rod end) 0 1 2
207310 Tube (head end) 0 1 2
208608 Hose 1 2 2
687305 Cartridge 1 2 2
679991 Service Kit 1 2 2
669432 Diode 1 2 2
PAINT
678236 12 oz. Aerosol Cascade Black 1 2 2
PUBLICATIONS
6008512 Parts Manual 1 1 1
208743 Service Manual 1 1 1
207363 Installation Instruction 1 1 1
688261 Operator's Guide 1 1 1
679929 Tool Catalog 1 1 1
673964 Literature Index Order Form 1 1 1
VIDEOS
680664 Servicing Cascade Cylinders 1 1 1

■ See specific parts page.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207

cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234 6008512 Rev. 0 9
 PARTS ORDERING LOG
PURCHASE SERIAL REF CASCADE CUSTOMER
DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE
Do you have questions you need
answered right now? Call your
nearest Cascade Parts Department.
Cascade Corporation
2501 Sheridan Avenue
Springfield, OH 45505
Tel: 888-CASCADE (227-2233)
FAX: 888-329-0234
Cascade N.V.
European Headquarters
P.O. Box 3009
1300 El Almere
Damsluisweg 56
1332 ED Almere
The Netherlands
Tel: 31-36-5492911
FAX: 31-36-5492964
Cascade Norway
Østerliveien 37A
1153 Oslo
Norway
Tel: 47-22-743160
FAX: 47-22-743157
Cascade Korea
Room 508, Pum Yang Bldg.
750-14, Bang Bac-Dong
Se-Cho Ku, Seoul
Korea
Tel: 2599-7131 ext. 512
FAX: 2533-8089
Cascade-Xiamen
Wanshan No. 1 Workshop
Huli Road
Xiamen 361006
Fujian, PRC
Tel: 592-562-4600
FAX: 592-562-4671
c
Q Cascade Corporation 2000
Cascade Canada Inc. Cascade GmbH Cascade Finland
5570 Timberlea Blvd. D-41199 Monchengladbach 01370 Vantas
Mississauga, Ontario Klosterhofweg 52 Finland
Canada L4W-4M6 Germany Tel: 358-0-836-1925
Tel: 905-629-7777 Tel: 21-66-602091 FAX: 358-0-836-1935
FAX: 905-629-7785 FAX: 21-66-680947
Cascade N.V. Cascade (UK) Ltd. Cascade Scandinavia
Benelux Sales and Service 15, Orgreave Crescent Hydraulik A.B.
P.O. Box 3009 Dore House Industrial Estate Muskötgatan 19, E8-9
1300 El Almere Handsworth S25466 Helsingborg
Damsluisweg 56 Sheffield S13 9NQ Sweden
1332 ED Almere England Tel: 42-151135
The Netherlands Tel: 742-697524 FAX: 42-152997
Tel: 31-36-5492950 FAX: 742-695121
FAX: 31-36-5492974
Cascade France S.A.R.L. Cascade Hispania S.A. Cascade Japan Ltd.
11, Rue Jean Charcot Avenida De La Fabregada, 7 5-5-41,
Zone Industrielle Sud or Hospitalet De Llobregat Torikai Kami
B.P. 22 Barcelona Settsu, Osaka
91421 Morangis Cedex Spain Japan, 566
France Tel: 3-335-5158 Tel: 81-726-53-3490
Tel: 1- 64547501 FAX: 3-335-4756 FAX: 81-726-53-3497
FAX: 1-9790584
HYCO-Cascade Pty. Ltd. HYCO-Cascade (NZ) Ltd. Cascade (Africa) Pty. Ltd.
1445 Ipswich Road 15 Ra Ora Drive, East Tamaki P.O. Box 625, Isando 1600
Rocklea, P.O. Box 38-440 60A Steel Road
Queensland 4107 Howick, Auckland Sparton, Kempton Park
Australia New Zealand South Africa
Tel: 3-274-2722 Tel: 9-273-9136 Tel: 975-9240
FAX: 3-274-3456 FAX: 9-273-9137 FAX: 394-1147
Cascade (Singapore)
Trading Co.
Four Seasons Park
Autumn Block - Apt. 1802
12 Cascaden Walk
Singapore
Tel: 65-834-1935
FAX: 65-834-1936
5-2000 Part Number 6008512