Professional Documents
Culture Documents
BOTTLE JACK
OWNER’S MANUAL
WWW.SGS-ENGINEERING.COM PAGE 2
INSPECTION
BEFORE EACH USE A VISUAL INSPECTION SHALL BE MADE FOR ABNORMAL CONDITIONS
SUCH AS CRACKED WELDS, DAMAGED, BENT, WORN, LOOSE OR MISSING PARTS. THIS JACK
SHOULD BE INSPECTED IMMEDIATELY IF IT IS BELIEVED TO HAVE BEEN SUBJECTED TO AN
ABNORMAL LOAD OR SHOCK. OWNER/OPERATORS SHOULD BE AWARE THAT REPAIR OF
THIS JACK REQUIRES SPECIALISED EQUIPMENT AND KNOWLEDGE.
OPERATION
THE OWNER IS RESPONSIBLE FOR MAINTAINING ALL DECALS AND WARNING LABELS AND
MAINTAINING THE UNIT IN GOOD WORKING ORDER. SAFETY INFORMATION SHOULD BE EM-
PHASISED AND UNDERSTOOD PRIOR TO USAGE. THIS JACK SHALL BE INSPECTED AS PER THE
INSTRUCTION MANUAL BEFORE EACH USE.
PAGE 3
MAINTENANCE
1. LUBRICATE THE RAM, LINKAGES, SADDLE AND PUMP MECHANISM WITH LIGHT OIL.
2. VISUALLY INSPECT THE JACK FOR CRACKED WELDS, BENT, LOOSE OR MISSING PARTS
6. CHECK THE RAM EVERY 3 MONTHS FOR SIGNS OF RUST OR CORROSION. CLEAN AS
NEEDED AND WIPE WITH AN OILY CLOTH. WHEN NOT IN USE ALWAYS LEAVE THE SAD-
ALWAYS STORE THE JACK IN THE FULLY LOWERED POSITION. THIS WILL HELP PROTECT
CRITICAL AREAS FROM CORROSION. DO NOT USE BRAKE OR TRANSMISSION FLUIDS OR
REGULAR MOTOR OIL AS THEY CAN DAMAGE THE SEALS. ALWAYS REFILL WITH HYDRAULIC
JACK OIL.
OWNER/OPERATORS SHOULD BE AWARE THAT THE REPAIR OF THIS JACK REQUIRES SPE-
CIALISED EQUIPMENT AND KNOWLEDGE. ONLY FACTORY AUTHORISED PARTS, LABELS AND
OPERATING CONDITION.
WWW.SGS-ENGINEERING.COM PAGE 4
CHECK THE OIL LEVEL (FIG 4)
1. TURN THE RELEASE VALVE ANTI CLOCKWISE TO ALLOW THE RAM TO FULLY RETRACT. IT
3. WITH THE JACK IN THE LEVEL POSITION REMOVE THE OIL FILL PLUG. STAND THE JACK
IN THE VERTICAL POSITION WITH THE HANDLE SOCKET DOWN. THE OIL SHOULD BE
LEVEL WITH THE BOTTOM OF THE FILL HOLE. IF NOT, TOP UP BUT DO NOT OVERFILL.
1. TURN THE RELEASE VALVE ANTI CLOCKWISE ONE FULL TURN TO OPEN.
4. PUMP THE HANDLE UNTIL THE RAM REACHES MAXIMUM HEIGHT AND CONTINUE TO
5. CAREFULLY AND SLOWLY PINCH THE OIL FILL PLUG TO RELEASE TRAPPED AIR.
6. TURN THE RELEASE VALVE ANTI CLOCKWISE ONE FULL TURN AND LOWER THE RAM TO
7. TURN THE RELEASE VALVE CLOCKWISE TO THE CLOSED POSITION AND CHECK FOR
PROPER PUMP ACTION. IT MAY BE NECESSARY TO PERFORM THE ABOVE MORE THAN
PAGE 5
RAISING A VEHICLE
1. MAKE SURE THE JACK AND VEHICLE ARE ON A HARD LEVEL SURFACE.
5. IF NEEDED, TURN THE EXTENSION SCREW ANTI CLOCKWISE UNTIL IT COMES INTO
VEHICLE MANUFACTURER. DO NOT WORK UNDER THE VEHICLE WITHOUT THE USE OF
JACK STANDS. JACKS ARE NOT DESIGNED TO MAINTAIN HEAVY LOADS FOR LONG PE-
8. TURN THE RELEASE VALVE SLOWLY ANTI CLOCKWISE TO LOWER THE VEHICLE ONTO
LOWERING A VEHICLE
2. PUMP THE HANDLE TO LIFT THE VEHICLE OFF THE JACK STANDS.
3. REMOVE THE JACK STANDS. DO NOT GET UNDER THE VEHICLE WHILE THE VEHICLE IS
BEING LOWERED.
4. TURN THE RELEASE VALVE SLOWLY ANTI CLOCKWISE TO LOWER THE VEHICLE ONTO
THE GROUND.
WWW.SGS-ENGINEERING.COM PAGE 6
FIG 1 FIG 2
EXTENSION
SCREW
HANDLE
RELEASE VALVE
FIG 3 FIG 4
PUMP
HANDLE
OIL PLUG
PUMP
PAGE 7
TROUBLESHOOTING
JACK WILL NOT HOLD LOAD RELEASE VALVE NOT CLOSING CONTACT CUSTOMER SERVICE
OIL CONTAMINATED
PUMP VALVES NOT SEALING
CYLINDER RAM BINDING
LIFT ARM WILL NOT LOWER CYLINDER RAM BINDING CONTACT CUSTOMER SERVICE
PARTS WORN
INTERNAL DAMAGE
BROKEN RETURN SPRING
LIFT ARM LINKAGE BENT OR
BINDING
JACK FEELS SPONGY WHEN SEE AIR PURGE SECTION PURGE TRAPPED AIR
LIFTING
WARNING
• FAILURE TO HEED THESE WARNINGS MAY RESULT IN DAMAGE TO THE JACK AND/OR
EC Declaration of Conformity
EN 1494:2000/A1:2008
AfPS GS 2014:01 PAK
2006/42/EC Machinery Directive (MD)
PLACE: Derby, UK