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TQ356 55Y1英文说明书
TQ356 55Y1英文说明书
OPERATION INSTRUCIONS
TQ356-55Y-SM
STANDARD:SY/T5074-2004
PERMIT:XK14-002-00020
PATENT:200520128518.X
7K-0048
CONTENTS
SECTION I INTRODUCTION
SECTION V MAINTENANCE
SECTION VI LUBRICATION
SECTION I INTRODUCTION
TQ356/50Y1 Hydraulic Casing Tong is used to make up and break out for casing
operation in oil fields. It greatly reduces the labor of worker, enhances connection quality of
thread and diminished accidents in inappropriate casing operation.
Features:
1. Opening type, convenient and prompt to enter and slide off the working position,
with an integral tong head of great strength and rigidity.
2. Double swing head jaws, very convenient to assemble and disassemble, with the best
design for tangent-diameter ratio, ensuring the reliability of gripping and easy backslide.
3. The shell and transmission gear are strengthened, which greatly enhance service life
of the tong. thickened with Mn. The jaws are cast with precise technology, artistic and
strong.
4. Band brake of great moment, easy to operate and convenient to maintain and
replace.
5. Self-lubricated curve rollers to support notched gear can bear impact load, and
promise easy lubrication of tong head.
6. High torque motor of swing cylinder type will supply effective power. The power
tong takes mechanical gear changing and its structure is simple and reliable.
7. Be The hydraulic torque gauge as well as the joint for a round-torque gauge makes it
possible for computers to manage the process.
5.Connect lines
High pressure oil hose – NPT1 or M30×l.5 joint to connect with high-pressure hose
from HPU.
Low-pressure return hose – NPT11/4 or M42×2 joint to connect with low pressure hose from HPU.
Drain hose – M18×l.5 joint to connect with the small return line from HPU.
2. Put the handles of the hydraulic hand-reversing valve and the speed-changing handle at
neutral position.
3. Start the hydraulic power unit.
4. Push or pull the handle of the hydraulic hand-reversing valve, and you will hear the
hydraulic motor while the tong head notched gear remains still.
5. Set the handle of the speed-changing handle at high or low gear. Push or pull the
handle of the hydraulic hand reversing valve, and the notched gear turns smoothly in
forward and reverse direction.
Attention: Do stop the tong when change speed.
3.Working process
1. Align the gear’s notch with the jaw rack’s notch.
2. Set the backing pin into “make up” or “break out” hole, and adjust the brake band.
3. Align the gear notch with the case notch.
4. Draw open the safety door, push the tong to its working position and close the door.
*Making up
a. High gear operation: Set the handle of speed-changing handle at high speed position
and the handle of hydraulic reversing valve at “make up” position. Jaws clamp the casing
tightly and drive the casing rotate in “make up” direction. At the same time watch the torque
gauge. If the reading fails to reach the needed value, change to low gear.
b. Low gear operation: Stop the motor and put the speed-changing handle at low gear, and
operate the direction-reversing valve, the casing pipe will turn slowly. Watch the torque
gauge at the same time. When the reading reaches the needed value, put the handle of
hydraulic reverse valve at mid position.
c. Set the handle of hydraulic reversing valve at “break out” position, then choose high or
low gear according to the proficiency of operator and the position of notched gear. Jaws
loose. The rotary gear turns in “break out” position. When it aligns with the case notch, set
the handle of hydraulic reverse valve at mid position.
d. Open the safety door and draw back the tong. That is one make-up.
* Breaking out
a. Low gear operation: set the speed-changing handle at low gear position, the handle of
the hydraulic reversing valve at “break out” position, and the casing turns slowly in the
direction to break out.
b. High gear operation: When the casing turns to a certain angle it can turn at high gear,
stop the tong and set the speed-changing handle at high gear position, and then the casing
turns at high speed in the direction to break out.
c. When the screw threads are apart, the operator may choose a proper position for the
speed-changing handle according to his own proficiency and the gear notch position. Push
the handle of the hydraulic reversing valve to “make up” position. When the gear notch and
the case notch are aligned, set the handle of the hydraulic reversing valve in the middle
position.
d. Open the safety door, and slide the tong off the casing. A break-out is done.
4.Safe rules of operation
1. Do stop the power unit when remove the jaws, in case of accidents.
2. When fit the jaws, notice two jaws symmetrically.
3. Do not turn the notched gear until the safety door is closed, so as to avoid injury.
4. Check regularly the suspension rope and the rear rope to keep safe.
5. The tong should be stopped when change speed.
SECTION V MAINTENANCE
1. Set up system of job responsibility.
2. Grease fittings and slide faces before every use.
3. Run through all the procedures in item II section IV before use.
4. Thorough cleaning is necessary after use. Grease the head of the tong against rusting.
5. Keep the tong at a dry and clean place far from the drilling platform, the exposed part of
its head should be greased.
6. When moving the tong, be sure to cover each inlet and outlet to prevent dust from
entering the lines.
7. The tong needs complete repair and maintenance after the tong is already used for about
ten wells.
SECTION VI LUBRICATION
1. Inject 3# lithium base grease into each fitting by using grease gun. Once a shift.
Turn the tong head by means of a pinch bar. Use a brush to grease notched gear, rollers
(Fig.5, No.2) with 3# lithium base grease. Once a shift. Remove the cap for inspection hole
(Fig.5, No.5), and grease drive gear with 3# lithium base grease. Once a shift.
Fittings distribution is as follows (Refer to Fig. 5)
No. 1, 7 3, 9 4, 6 8 10
Site Safety door Dual gear Gearbox Idler Lower bearing cap
Number 4 2 3 4 1
2. Remove motor and gearbox cover, and wash clean gearbox. Remove upper face cover
and clean transmission gears and housing, and inject 3# lithium base grease. Once every
three wells.
3. When reassembling the tong after repair, grease bearings and gears in box and in
housing with 3# lithium base grease.
1. Pressure-torque Gauge
The torque gauge indicates the casing power tong's torque, while the pressure shows the
pressure in the hydraulic torque cylinder, not the inner pressure of the casing power tong
hydraulic system.
2. Oil Filler
It is possible that oil will leak from the joint of hydraulic cylinder of torque-measuring
device. Our casing power tong provides with a manual oil filler. (see the figure ).
Oiling: turn on valve l, and push and pull repeatedly the handle 2 to fill, until the
pressure-torque gauge shows reading. Turn off the valve1.
Hanger spring
Hanger rod
Multi-way reverse valve
1.shackle 2.spring hanger assy. 3.hanging bracket 4.torque gauge 5. Hydraulic motor
6.gear-shifting device 7.backing pin 8.safety door 9.brake band 10.transmissin gear case
11.jaw assy. 12. support foot 13. speed-measuring gear 14. hydraulic system 15.torque cylinder
Motor
Speed-changing device Output gear Dual gear Idle gear Roller Rotary gear
Hydraulic motor
3t pulley
Cross leveling
Torque gauge
Longitudinal
Leveling
Torque cylinder
Top face
Bottom face
Torque (N.m)
Weight Grade
OD Short thread Long thread
(Kg/m) of steel
Best Min. Max. Best Min. Max.
1
5 /2 ″ 29.76 C-75 -- -- -- 5561 4168 6955
34.22 C-75 -- -- -- 6527 4899 8156
25.30 N-80 -- -- -- 4802 3602 6003
29.76 N-80 -- -- -- 5906 4430 7383
34.22 N-80 -- -- -- 6928 5203 8666
25.30 C-95 -- -- -- 5465 4099 6831
29.76 C-95 -- -- -- 6721 5037 8404
34.22 C-95 -- -- -- 7894 5920 9867
25.30 P-110 -- -- -- 6376 4789 7976
29.76 P-110 -- -- -- 8225 5389 9778
34.22 P-110 -- -- -- 9218 6914 11937
7″ 25.30 H-40 3671 2760 4595 -- -- --
38.69 H-40 4692 3519 5865 -- -- --
29.76 J-55 4002 3008 5009 -- -- --
34.22 J-55 5134 3850 6417 4319 3243 5396
38.69 J-55 6251 4692 7811 5065 3795 6334
29.76 K-55 7618 5713 9522 -- -- --
34.22 K-55 8804 6610 11012 4706 3533 5879
38.69 K-55 6638 4982 8294 5603 4154 6914
34.22 C-75 -- -- -- 5741 4306 7176
38.69 C-75 -- -- -- 6748 5065 8432
43.15 C-75 -- -- -- 7756 5824 9701
47.62 C-75 -- -- -- 8735 6555 10916
52.08 C-75 -- -- -- 9701 7273 12130
56.54 C-75 -- -- -- 10585 7935 13234
34.22 N-80 -- -- -- 6100 4582 7631
38.69 N-80 -- -- -- 7162 5368 8956
43.15 N-80 -- -- -- 8239 6182 10295
47.62 N-80 -- -- -- 9274 6955 11592
52.08 N-80 -- -- -- 10295 7728 12875
56.54 N-80 -- -- -- 11233 8432 14048
34.22 C-95 -- -- -- 6969 5230 8708
38.69 C-95 -- -- -- 8183 6141 10226
43.15 C-95 -- -- -- 9425 7066 11785
47.62 C-95 -- -- -- 10598 7949 13248
52.08 C-95 -- -- -- 11771 8832 14711
56.54 C-95 -- -- -- 12848 9632 6063
38.69 P-110 -- -- -- 9563 7176 11868
43.15 P-110 -- -- -- 10999 8252 13745
47.62 P-110 -- -- -- 12130 9287 15470
Torque (N.m)
Weight Grade
OD Short thread Long thread
(Kg/m) of steel
Best Min. Max. Best Min. Max.
7″ 52.08 P-110 -- -- -- 13745 10309 17181
56.54 P-110 -- -- -- 15001 11247 18754
5
9 /8 ″ 48.05 H-40 3500 2650 4400 -- -- --
53.56 H-40 4100 3100 5100 -- -- --
53.56 J-55 5400 4100 6800 63000 4700 7800
59.51 J-55 6200 4700 7800 7200 5400 9000
53.56 K-55 5800 4400 7300 6800 5100 8500
59.51 K-55 6700 5000 8400 7800 5800 9700
59.51 C-75 -- -- -- 9600 7200 12000
64.72 C-75 -- -- -- 10700 8000 13400
70.93 C-95 -- -- -- 118000 8800 14700
79.60 C-75 -- -- -- 138000 10400 17300
59.51 N-80 -- -- -- 10200 7600 12700
64.72 N-80 -- -- -- 11400 8600 14200
70.93 N-80 -- -- -- 12500 9400 15600
79.60 N-80 -- -- -- 14700 11000 18400
59.51 C-95 -- -- -- 11700 8800 14600
64.72 C-95 -- -- -- 13100 9800 16400
70.93 C-95 -- -- -- 14400 10800 18000
79.60 C-95 -- -- -- 16900 12700 21100
64.72 P-110 -- -- -- 15300 11500 19100
70.93 P-110 -- -- -- 16800 12600 21000
79.60 P-110 -- -- -- 19700 14800 24600
3
13 /8″ 71.41 H-40 4500 3300 5600 -- -- --
81.08 J-55 7100 5300 8900 -- -- --
90.75 J-55 8200 6200 10300 -- -- --
101.16 J-55 9300 7000 11700 -- -- --
81.08 K-55 7600 5700 9400 -- -- --
90.75 K-55 8700 6600 10900 -- -- --
101.16 K-55 9900 7500 12400 -- -- --
107.11 C-75 13500 10200 16900 -- -- --
107.11 N-80 14400 10800 18000 -- -- --
107.11 C-95 16600 12500 20800 -- -- --