Body Repair: Section

BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
SECTION BRM BODY REPAIR

B
E
CONTENTS
SERVICE DATA AND SPECIFICATIONS LHD : Passenger Compartment ............................... 7 F
(SDS) ............................................................. 2 LHD : Rear Body .....................................................10
BODY ALIGNMENT ............................................ 2 RHD ............................................................................11

G
RHD : Description ....................................................11
LHD .............................................................................. 2 RHD : Engine Compartment ...................................12
LHD : Description ...................................................... 2 RHD : Underbody ....................................................14
LHD : Engine Compartment ..................................... 2 RHD : Passenger Compartment .............................17 H
LHD : Underbody ...................................................... 4 RHD : Rear Body ....................................................20
BRM
Revision: 2012 July BRM-1 N17

BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
BODY ALIGNMENT
LHD
LHD : Description INFOID:0000000007025589
• All dimensions indicated in the figures are actual.

• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself
to make sure there is no free play.
• When a measuring tape is used, check that there is no elongation, twisting, or bending.
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side
is symmetrically the same value.
• The coordinates of the measurement points are the distances measured from the standard line of ″X″, ″Y″
and ″Z″.
• ″Z″: Imaginary base line [200 mm (7.87 in) below datum line (″0Z″ at design plan)]
JSKIA0073GB
1. Vehicle center 2. Front axle center 3. Imaginary base line
LHD : Engine Compartment INFOID:0000000007025590
MEASUREMENT
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.

BODY ALIGNMENT
I
JSKIA2437GB
Unit: mm (in)
J
«The others»
Unit: mm (in)
Point Dimension Memo Point Dimension Memo Point Dimension Memo Point Dimension Memo
BRM
A-D 683 (26.89)* B-c 1328 (52.28)* C-c 1228 (48.35) G-h 894 (35.20)*
A-E 676 (26.61)* B-f 1418 (55.83)* D-d 1363 (53.66) J-k 938 (36.93)
A-G 612 (24.09)* B-G 689 (27.13)* E-e 1343 (52.87) j-K 930 (36.61) L
A-K 613 (24.13) B-g 1305 (51.38)* F-h 1158 (45.59)* K-k 915 (36.02)
A-k 599 (23.58) B-h 1322 (52.05)* G-g 893 (35.16)
M
MEASUREMENT POINTS

BODY ALIGNMENT
JSKIA2438ZZ
: Vehicle front
Unit: mm (in)
Point Material Point Material

Upper dash hole center of center positioning
A G, g, H, h Radiator core support side hole center φ7 (0.28)
mark 8×6 (0.31×0.24)
B, b Hood hinge installing hole center φ11 (0.43) J, K Front side member hole center φ14 (0.55)
C, c Front strut installing hole center φ12 (0.47) j, k Engine mounting bracket hole center φ11 (0.43)
D, d, E, e Front fender installing hole center φ7 (0.28) M, m Front bumper reinforcement installing bolt head
Hoodledge reinforcement hole center 13×10 Lower radiator core mounting bracket hole center
F, f N, n
(0.51×0.39) φ11 (0.43)
LHD : Underbody INFOID:0000000007025591
MEASUREMENT
vehicle.

BODY ALIGNMENT
BRM
JSKIA2574GB
P
Unit: mm (in)
: Vehicle front
: Vehicle left side
MEASUREMENT POINTS

BODY ALIGNMENT
JSKIA2440ZZ
: Vehicle front

BODY ALIGNMENT
Unit: mm (in)
Coordinates Coordinates A
Points Remarks Points Remarks
X Y Z X Y Z
±493.6 −412.0 266.5 ±610.0 2022.5 228.8
A, a Hole φ11 (0.43) H, h Hole φ16 (0.63)
(±19.433) (−16.220) (10.492) (±24.016) (79.626) (9.008) B
J: Hole φ16 (0.63)
±452.0 −299.0 493.6 ±373.0 2305.0 413.0
B, b Hole φ16 (0.63) J, j j: Hole 18×16
(±17.795) (−11.772) (19.433) (±14.685) (90.748) (16.260)
(0.71×0.63) C
±432.9 −8.5 435.0 ±474.3 2435.0 383.2
C, c Hole φ13 (0.51) K, k Hole φ20 (0.79)
(±17.043) (−0.335) (17.126) (±18.673) (95.866) (15.087)
±387.5 219.5 258.2 ±475.5 2535.0 417.5 Hole 18×16 D
D, d Hole φ13 (0.51) M, m
(±15.256) (8.642) (10.165) (±18.720) (99.803) (16.437) (0.71×0.63)
±410.0 547.0 190.0 ±476.0 3150.0 437.9 Hole 18×16
E, e Hole φ16 (0.63) N, n
(±16.142) (21.535) (7.480) (±18.740) (124.016) (17.240) (0.71×0.63) E
±162.0 725.0 207.2 ±565.8 −2.2 881.9
F, f Hole φ12 (0.47) O, o Hole φ52 (2.05)
(±6.378) (28.543) (8.157) (±22.276) (−0.087) (34.720)
±155.0 1285.0 210.0 ±553.9 2639.3 740.2 F
G, g Hole φ20 (0.79) P, p Hole φ20 (0.79)
(±6.102) (50.590) (8.268) (±21.807) (103.909) (29.142)
LHD : Passenger Compartment INFOID:0000000007025592

G
MEASUREMENT
vehicle. H
BRM
JSKIA2441GB
Unit: mm (in)
«The others»

BODY ALIGNMENT
Unit: mm (in)
E-e 1144 (45.04) K-k 1379 (54.29) Q-q 1353 (53.27) T-Q 1251 (49.25)*
E-g 1586 (62.44)* M-m 1217 (47.91) R-r 1377 (54.21) T-R 1073 (42.24)*
E-h 1295 (50.98)* M-o 1501 (59.09)* S-E 1131 (44.53)* U-u 1490 (58.66)
E-k 1509 (59.41)* M-p 1374 (54.09)* S-F 919 (36.18)* U-W 1165 (45.87)*
F-f 1339 (52.72) M-r 1556 (61.26)* S-G 764 (30.08)* U-X 1189 (46.81)*
F-j 1631 (64.21)* N-n 1368 (53.86) S-H 1281 (50.43)* V-v 1513 (59.57)
G-g 1362 (53.62) N-q 1546 (60.87)* S-J 1046 (41.18)* V-W 1220 (48.03)*
G-h 1813 (71.38)* O-o 1371 (53.98) S-K 920 (36.22)* V-X 1147 (45.16)*
G-k 1636 (64.41)* O-p 1663 (65.47)* T-M 1081 (42.56)* W-w 1500 (59.06)
H-h 1215 (47.83) O-r 1508 (59.37)* T-N 810 (31.89)* X-x 1530 (60.24)
H-k 1458 (57.40)* P-p 1141 (44.92) T-O 638 (25.12)*
J-j 1368 (53.86) P-r 1436 (56.54)* T-P 1456 (57.32)*
MEASUREMENT POINTS

BODY ALIGNMENT
BRM
L
JSKIA2442ZZ
: Vehicle front M
Unit: mm (in)
Point Material Point Material N

H, h, J, j, K, k,
Cowl top positioning mark of center positioning
A M, m, N, n, O, Center pillar indent
mark
o
O
B Roof flange end of center positioning mark P, p, Q, q, R, r Rear fender indent
Trans control reinforcement positioning mark of
C, c Outer side body joggle S
center positioning mark P
Front seat mounting bracket hole center φ12
D, d Outer side body indent T, t
(0.47)
Door hinge installing hole center
U, u, V, v, W,
E, e, F, f, G, g Front pillar indent U, u, V, v, X, x: φ12 (0.47)
w, X, x
W, w: φ9 (0.35)

BODY ALIGNMENT
LHD : Rear Body INFOID:0000000007025593
MEASUREMENT
vehicle.
JSKIA2443GB
Unit: mm (in)
«The others»
Unit: mm (in)
C-D 567 (22.32)* D-F 595 (23.43)* E-e 1090 (42.91) G-H 384 (15.12)*
MEASUREMENT POINTS

BODY ALIGNMENT
I
JSKIA2444ZZ
: Vehicle front J

A Roof flange end of center positioning mark E, e Rear fender extension joggle BRM
B, b Outer side body joggle F, f Rear combination lamp base extension joggle
C, c Outer side body corner G, g Rear combination lamp base joggle
L
Upper rear panel indent of center positioning
D Rear waist flange end of center positioning mark H
mark
RHD M
RHD : Description INFOID:0000000007773892
• All dimensions indicated in the figures are actual. N

• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself
to make sure there is no free play.
• When a measuring tape is used, check that there is no elongation, twisting, or bending. O
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side
is symmetrically the same value.
• The coordinates of the measurement points are the distances measured from the standard line of ″X″, ″Y″ P
and ″Z″.
• ″Z″: Imaginary base line [200 mm (7.87 in) below datum line (″0Z″ at design plan)]

BODY ALIGNMENT
JSKIA0073GB
1. Vehicle center 2. Front axle center 3. Imaginary base line
RHD : Engine Compartment INFOID:0000000007773893
MEASUREMENT
vehicle.
JSKIA2575GB
Unit: mm (in)
«The others»

BODY ALIGNMENT
Unit: mm (in)
Point Dimension Memo Point Dimension Memo Point Dimension Memo Point Dimension Memo A
A-D 683 (26.89)* B-c 1328 (52.28)* C-c 1228 (48.35) G-h 894 (35.20)*
A-E 676 (26.61)* B-f 1418 (55.83)* D-d 1363 (53.66) J-k 938 (36.93)
B
A-G 612 (24.09)* B-G 689 (27.13)* E-e 1343 (52.87) j-K 930 (36.61)
A-K 613 (24.13) B-g 1305 (51.38)* F-h 1158 (45.59)* K-k 915 (36.02)
A-k 599 (23.58) B-h 1322 (52.05)* G-g 893 (35.16) C
MEASUREMENT POINTS
D
BRM
JSKIA2576ZZ
P
: Vehicle front
Unit: mm (in)

Upper dash hole center of center positioning
A G, g, H, h Radiator core support side hole center φ7 (0.28)
mark 8×6 (0.31×0.24)
B, b Hood hinge installing hole center φ11 (0.43) J, K Front side member hole center φ14 (0.55)

BODY ALIGNMENT
C, c Front strut installing hole center φ12 (0.47) j, k Engine mounting bracket hole center φ11 (0.43)
D, d, E, e Front fender installing hole center φ7 (0.28) M, m Front bumper reinforcement installing bolt head
Hoodledge reinforcement hole center 13×10 Lower radiator core mounting bracket hole center
F, f N, n
(0.51×0.39) φ11 (0.43)
RHD : Underbody INFOID:0000000007773894
MEASUREMENT
vehicle.

BODY ALIGNMENT
BRM
JSKIA2574GB
P
Unit: mm (in)
: Vehicle front
: Vehicle left side
MEASUREMENT POINTS

BODY ALIGNMENT
JSKIA2440ZZ
: Vehicle front

BODY ALIGNMENT
Unit: mm (in)
Coordinates Coordinates A
Points Remarks Points Remarks
X Y Z X Y Z
±493.6 −412.0 266.5 ±610.0 2022.5 228.8
A, a Hole φ11 (0.43) H, h Hole φ16 (0.63)
(±19.433) (−16.220) (10.492) (±24.016) (79.626) (9.008) B
J: Hole φ16 (0.63)
±452.0 −299.0 493.6 ±373.0 2305.0 413.0
B, b Hole φ16 (0.63) J, j j: Hole 18×16
(±17.795) (−11.772) (19.433) (±14.685) (90.748) (16.260)
(0.71×0.63) C
±432.9 −8.5 435.0 ±474.3 2435.0 383.2
C, c Hole φ13 (0.51) K, k Hole φ20 (0.79)
(±17.043) (−0.335) (17.126) (±18.673) (95.866) (15.087)
±387.5 219.5 258.2 ±475.5 2535.0 417.5 Hole 18×16 D
D, d Hole φ13 (0.51) M, m
(±15.256) (8.642) (10.165) (±18.720) (99.803) (16.437) (0.71×0.63)
±410.0 547.0 190.0 ±476.0 3150.0 437.9 Hole 18×16
E, e Hole φ16 (0.63) N, n
(±16.142) (21.535) (7.480) (±18.740) (124.016) (17.240) (0.71×0.63) E
±162.0 725.0 207.2 ±565.8 −2.2 881.9
F, f Hole φ12 (0.47) O, o Hole φ52 (2.05)
(±6.378) (28.543) (8.157) (±22.276) (−0.087) (34.720)
±155.0 1285.0 210.0 ±553.9 2639.3 740.2 F
G, g Hole φ20 (0.79) P, p Hole φ20 (0.79)
(±6.102) (50.590) (8.268) (±21.807) (103.909) (29.142)
RHD : Passenger Compartment INFOID:0000000007773895

G
MEASUREMENT
vehicle. H
BRM
JSKIA2577GB
Unit: mm (in)
«The others»

BODY ALIGNMENT
Unit: mm (in)
E-e 1144 (45.04) K-k 1379 (54.29) Q-q 1353 (53.27) T-Q 1251 (49.25)*
E-g 1586 (62.44)* M-m 1217 (47.91) R-r 1377 (54.21) T-R 1073 (42.24)*
E-h 1295 (50.98)* M-o 1501 (59.09)* S-E 1131 (44.53)* U-u 1490 (58.66)
E-k 1509 (59.41)* M-p 1374 (54.09)* S-F 919 (36.18)* U-W 1165 (45.87)*
F-f 1339 (52.72) M-r 1556 (61.26)* S-G 764 (30.08)* U-X 1189 (46.81)*
F-j 1631 (64.21)* N-n 1368 (53.86) S-H 1281 (50.43)* V-v 1513 (59.57)
G-g 1362 (53.62) N-q 1546 (60.87)* S-J 1046 (41.18)* V-W 1220 (48.03)*
G-h 1813 (71.38)* O-o 1371 (53.98) S-K 920 (36.22)* V-X 1147 (45.16)*
G-k 1636 (64.41)* O-p 1663 (65.47)* T-M 1081 (42.56)* W-w 1500 (59.06)
H-h 1215 (47.83) O-r 1508 (59.37)* T-N 810 (31.89)* X-x 1530 (60.24)
H-k 1458 (57.40)* P-p 1141 (44.92) T-O 638 (25.12)*
J-j 1368 (53.86) P-r 1436 (56.54)* T-P 1456 (57.32)*
MEASUREMENT POINTS

BODY ALIGNMENT
BRM
L
JSKIA2578ZZ
: Vehicle front M
Unit: mm (in)
Point Material Point Material N

H, h, J, j, K, k,
Cowl top positioning mark of center positioning
A M, m, N, n, O, Center pillar indent
mark
o
O
B Roof flange end of center positioning mark P, p, Q, q, R, r Rear fender indent
Trans control reinforcement positioning mark of
C, c Outer side body joggle S
center positioning mark P
Front seat mounting bracket hole center φ12
D, d Outer side body indent T, t
(0.47)
Door hinge installing hole center
U, u, V, v, W,
E, e, F, f, G, g Front pillar indent U, u, V, v, X, x: φ12 (0.47)
w, X, x
W, w: φ9 (0.35)

BODY ALIGNMENT
RHD : Rear Body INFOID:0000000007773896
MEASUREMENT
vehicle.
JSKIA2443GB
Unit: mm (in)
«The others»
Unit: mm (in)
C-D 567 (22.32)* D-F 595 (23.43)* E-e 1090 (42.91) G-H 384 (15.12)*
MEASUREMENT POINTS

BODY ALIGNMENT
I
JSKIA2444ZZ
: Vehicle front J

A Roof flange end of center positioning mark E, e Rear fender extension joggle BRM
B, b Outer side body joggle F, f Rear combination lamp base extension joggle
C, c Outer side body corner G, g Rear combination lamp base joggle
L
Upper rear panel indent of center positioning
D Rear waist flange end of center positioning mark H
mark

Body Repair: Section

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BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

SECTION BRM BODY REPAIR

BODY ALIGNMENT ............................................ 2 RHD ............................................................................11

Revision: 2012 July BRM-1 N17

• All dimensions indicated in the figures are actual.

1. Vehicle center 2. Front axle center 3. Imaginary base line

LHD : Engine Compartment INFOID:0000000007025590

Revision: 2012 July BRM-2 N17

Revision: 2012 July BRM-3 N17

Point Material Point Material

LHD : Underbody INFOID:0000000007025591

Revision: 2012 July BRM-4 N17

Revision: 2012 July BRM-5 N17

Revision: 2012 July BRM-6 N17

LHD : Passenger Compartment INFOID:0000000007025592

Revision: 2012 July BRM-7 N17

Revision: 2012 July BRM-8 N17

Point Material Point Material N

Revision: 2012 July BRM-9 N17

Revision: 2012 July BRM-10 N17

Point Material Point Material

RHD : Description INFOID:0000000007773892

• All dimensions indicated in the figures are actual. N

Revision: 2012 July BRM-11 N17

1. Vehicle center 2. Front axle center 3. Imaginary base line

RHD : Engine Compartment INFOID:0000000007773893

Revision: 2012 July BRM-12 N17

Point Material Point Material

Revision: 2012 July BRM-13 N17

RHD : Underbody INFOID:0000000007773894

Revision: 2012 July BRM-14 N17

Revision: 2012 July BRM-15 N17

Revision: 2012 July BRM-16 N17

RHD : Passenger Compartment INFOID:0000000007773895

Revision: 2012 July BRM-17 N17

Revision: 2012 July BRM-18 N17

Point Material Point Material N

Revision: 2012 July BRM-19 N17

Revision: 2012 July BRM-20 N17

Point Material Point Material

Revision: 2012 July BRM-21 N17

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