BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

SECTION BRM BODY REPAIR

B

E
CONTENTS
2 SEAT ROWS 3 SEAT ROWS F

SERVICE DATA AND SPECIFICATIONS SERVICE DATA AND SPECIFICATIONS

(SDS) ............................................................. 2
BODY ALIGNMENT ............................................ 2
Description ................................................................ 2
Engine Compartment ............................................... 2
Underbody ................................................................. 4
Passenger Compartment ......................................... 7
Rear Body .............................................................. 10
(SDS) ............................................................ 12 G
BODY ALIGNMENT .......................................... 12
Description ...............................................................12
H
Engine Compartment ..............................................12
Underbody ...............................................................14
Passenger Compartment ........................................17
Rear Body ...............................................................20 I

BRM

BRM-1
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [2 SEAT ROWS]

SERVICE DATA AND SPECIFICATIONS (SDS)

BODY ALIGNMENT
Description INFOID:0000000009790782

• All dimensions indicated in the figures are actual.

• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself
to make sure there is no free play.
• When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side
is symmetrically the same value.
• The coordinates of the measurement points are the distances measured from the standard line of ″X″, ″Y″
and ″Z″.
• ″Z″: Imaginary base line [200 mm (7.87 in) below datum line (″0Z″ at design plan)]

JSKIA0073GB

Vehicle center Front axle center Imaginary base line

Engine Compartment INFOID:0000000008843695

MEASUREMENT
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.

BRM-2
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [2 SEAT ROWS]

I
JSKIA2946GB

Unit: mm (in)
J
«The others»
Unit: mm (in)

Point Dimension Memo Point Dimension Memo Point Dimension Memo BRM
- 735 (28.94)* - 236 (9.29)* - 1037 (40.83)

- 748 (29.45)* - 1449 (57.05)* - 1431 (56.34)

L
- 641 (25.24) - 340 (13.39)* - 1406 (55.35)

- 655 (25.79) - 1458 (57.40)* - 965 (37.99)

285 (11.22)* 1352 (53.23)

M
- -

- 1250 (49.21)* - 1351 (53.19)

MEASUREMENT POINTS N

BRM-3
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [2 SEAT ROWS]

JSKIA2947ZZ

: Vehicle front

Unit: mm (in)

Point Material Point Material

Cowl top indent of center positioning mark Upper radiator core support hole center φ9 (0.35)

Hood hinge installing hole center φ11 (0.43)
Front strut installing hole center 11×16
(0.43×0.63)
Front fender installing hole center φ7 (0.28)
Front side member hole center φ14 (0.55)
Engine mounting bracket hole center φ11 (0.43)
Add on frame bracket hole center φ16 (0.63)

Underbody INFOID:0000000009803652

MEASUREMENT
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.

BRM-4
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [2 SEAT ROWS]

BRM

JSKIA2948GB

P
Unit: mm (in)
: Vehicle front
: Vehicle left side

MEASUREMENT POINTS

BRM-5
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [2 SEAT ROWS]

JSKIA2949ZZ

: Vehicle front

BRM-6
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [2 SEAT ROWS]
Unit: mm (in)

Coordinates Coordinates A
Points Remarks Points Remarks
X Y Z X Y Z
476.0 −502.0 282.0 ±633.0 2102.3 318.0
Hole φ11 (0.43) Hole φ16 (0.63) B
(18.740) (−19.764) (11.102) (±24.921) (82.768) (12.520)
−492.0 −525.0 282.0 499.5 2518.0 376.8
Hole φ11 (0.43) Hole φ21 (0.83)
(−19.370) (−20.669) (11.102) (19.665) (99.134) (14.835)
C
462.4 −346.0 492.8 −487.5 2518.0 376.8
Hole φ16 (0.63) Hole φ21 (0.83)
(18.205) (−13.622) (19.402) (−19.193) (99.139) (14.835)
−474.7 −372.0 492.8 498.0 2813.0 376.8
Hole φ16 (0.63) Hole φ16 (0.63) D
(−18.689) (−14.646) (19.402) (19.606) (110.748) (14.835)
±410.0 547.0 190.2 −487.5 2813.0 376.8
Hole φ16 (0.63) Hole φ16 (0.63)
(±16.142) (21.535) (7.488) (−19.193) (110.748) (14.835)
±188.7 827.5 189.0 ±583.5 7.0 872.0
E
Hole φ8 (0.31) Hole φ98 (3.86)
(±7.429) (32.579) (7.441) (±22.972) (0.276) (34.331)
±162.0 1275.0 204.0 ±561.9 2639.2 736.4
Hole φ20 (0.79) Hole φ20 (0.79)
(±6.378) (50.197) (8.031) (±22.122) (103.905) (28.992) F

Passenger Compartment INFOID:0000000009803653

G
MEASUREMENT
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.
H

BRM

JSKIA2950GB

Unit: mm (in)

«The others»

BRM-7
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [2 SEAT ROWS]
Unit: mm (in)

Point Dimension Memo Point Dimension Memo Point Dimension Memo

- 1279 (50.35) - 1248 (49.13)* - 1172 (46.14)*

- 1470 (57.87)* - 1650 (64.96)* - 571 (22.48)*

- 1518 (59.76)* - 1368 (53.86) - 1380 (54.33)*

- 1628 (64.09)* - 1653 (65.08)* - 833 (32.80)*

- 1359 (53.50) - 1460 (57.48)* - 1471 (57.91)

- 1797 (70.75)* - 1114 (43.86) - 1121 (44.13)*

- 1601 (63.03)* - 1605 (63.19)* - 1153 (45.39)*

- 1201 (47.28) - 1371 (53.98) - 1509 (59.41)

- 1503 (59.17)* - 1101 (43.35)* - 1162 (45.75)*

- 1363 (53.66) - 779 (30.67)* - 1087 (42.80)*

- 1200 (47.24) - 1260 (49.61)* - 1503 (59.17)

- 1557 (61.30)* - 717 (28.23)* - 1526 (60.08)

MEASUREMENT POINTS

BRM-8
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [2 SEAT ROWS]

BRM

L
JSKIA2951ZZ

: Vehicle front M

Unit: mm (in)

Point Material Point Material N

Cowl top flange end of center positioning mark Center pillar indent

O
Roof flange end of center positioning mark Rear fender indent
Front seat mounting bracket hole center
Outer side body joggle : φ8 (0.31)
P
: φ11 (0.43)

Side dash joggle Door hinge installing hole center φ12 (0.47)

Outer side body indent

BRM-9
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [2 SEAT ROWS]
Rear Body INFOID:0000000009803654

MEASUREMENT
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.

JSKIA2952GB

Unit: mm (in)

MEASUREMENT POINTS

BRM-10
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [2 SEAT ROWS]

I
JSKIA2953ZZ

: Vehicle front J

Point Material Point Material

Roof flange end of center positioning mark Inner rear pillar joggle BRM
Upper rear panel reinforcement flange end of
Rear combination lamp base joggle
center positioning mark
L

BRM-11
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [3 SEAT ROWS]

SERVICE DATA AND SPECIFICATIONS (SDS)

BODY ALIGNMENT
Description INFOID:0000000009790783

• All dimensions indicated in the figures are actual.

• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself
to make sure there is no free play.
• When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side
is symmetrically the same value.
• The coordinates of the measurement points are the distances measured from the standard line of ″X″, ″Y″
and ″Z″.
• ″Z″: Imaginary base line [200 mm (7.87 in) below datum line (″0Z″ at design plan)]

JSKIA0073GB

Vehicle center Front axle center Imaginary base line

Engine Compartment INFOID:0000000009790784

MEASUREMENT
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.

BRM-12
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [3 SEAT ROWS]

I
JSKIA2946GB

Unit: mm (in)
J
«The others»
Unit: mm (in)

Point Dimension Memo Point Dimension Memo Point Dimension Memo BRM
- 735 (28.94)* - 236 (9.29)* - 1037 (40.83)

- 748 (29.45)* - 1449 (57.05)* - 1431 (56.34)

L
- 641 (25.24) - 340 (13.39)* - 1406 (55.35)

- 655 (25.79) - 1458 (57.40)* - 965 (37.99)

285 (11.22)* 1352 (53.23)

M
- -

- 1250 (49.21)* - 1351 (53.19)

MEASUREMENT POINTS N

BRM-13
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [3 SEAT ROWS]

JSKIA2947ZZ

: Vehicle front

Unit: mm (in)

Point Material Point Material

Cowl top indent of center positioning mark Upper radiator core support hole center φ9 (0.35)

Hood hinge installing hole center φ11 (0.43)
Front strut installing hole center 11×16
(0.43×0.63)
Front fender installing hole center φ7 (0.28)
Front side member hole center φ14 (0.55)
Engine mounting bracket hole center φ11 (0.43)
Add on frame bracket hole center φ16 (0.63)

Underbody INFOID:0000000009790779

MEASUREMENT
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.

BRM-14
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [3 SEAT ROWS]

BRM

JSKIA3522GB

P
Unit: mm (in)
: Vehicle front
: Vehicle left side

MEASUREMENT POINTS

BRM-15
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [3 SEAT ROWS]

JSKIA3523ZZ

: Vehicle front

BRM-16
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [3 SEAT ROWS]
Unit: mm (in)

Coordinates Coordinates A
Points Remarks Points Remarks
X Y Z X Y Z
476.0 −502.0 282.0 ±633.0 2102.0 318.0
Hole φ11 (0.43) Hole φ16 (0.63) B
(18.740) (−19.764) (11.102) (±24.921) (82.756) (12.520)
−492.0 −525.0 282.0 499.5 2518.0 376.8
Hole φ11 (0.43) Hole φ21 (0.83)
(−19.370) (−20.669) (11.102) (19.665) (99.134) (14.835)
C
462.4 −346.0 492.8 −487.5 2518.0 376.8
Hole φ16 (0.63) Hole φ21 (0.83)
(18.205) (−13.622) (19.402) (−19.193) (99.139) (14.835)
−474.7 −372.0 492.8 498.0 3130.0 375.8
Hole φ16 (0.63) Hole φ16 (0.63) D
(−18.689) (−14.646) (19.402) (19.606) (123.228) (14.795)
±410.0 547.0 190.2 −487.5 3130.0 375.8
Hole φ16 (0.63) Hole φ16 (0.63)
(±16.142) (21.535) (7.488) (−19.193) (123.228) (14.795)
±188.7 827.5 189.0 ±583.5 7.0 872.0
E
Hole φ8 (0.31) Hole φ98 (3.86)
(±7.429) (32.579) (7.441) (±22.972) (0.276) (34.331)
±162.0 1275.0 204.0 ±561.9 2639.0 734.6
Hole φ20 (0.79) Hole φ20 (0.79)
(±6.378) (50.197) (8.031) (±22.122) (103.897) (28.921) F

Passenger Compartment INFOID:0000000009790780

G
MEASUREMENT
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.
H

BRM

JSKIA3524GB

Unit: mm (in)

«The others»

BRM-17
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [3 SEAT ROWS]
Unit: mm (in)

Point Dimension Memo Point Dimension Memo Point Dimension Memo

- 1279 (50.35) - 1248 (49.13)* - 1172 (46.14)*

- 1470 (57.87)* - 1650 (64.96)* - 571 (22.48)*

- 1518 (59.76)* - 1368 (53.86) - 1380 (54.33)*

- 1628 (64.09)* - 1653 (65.08)* - 833 (32.80)*

- 1359 (53.50) - 1460 (57.48)* - 1471 (57.91)

- 1797 (70.75)* - 1114 (43.86) - 1121 (44.13)*

- 1601 (63.03)* - 1605 (63.19)* - 1153 (45.39)*

- 1201 (47.28) - 1371 (53.98) - 1509 (59.41)

- 1503 (59.17)* - 1101 (43.35)* - 1162 (45.75)*

- 1363 (53.66) - 779 (30.67)* - 1087 (42.80)*

- 1200 (47.24) - 1260 (49.61)* - 1503 (59.17)

- 1557 (61.30)* - 717 (28.23)* - 1526 (60.08)

MEASUREMENT POINTS

BRM-18
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [3 SEAT ROWS]

BRM

L
JSKIA3525ZZ

: Vehicle front M

Unit: mm (in)

Point Material Point Material N

Cowl top flange end of center positioning mark Center pillar indent

O
Roof flange end of center positioning mark Rear fender indent
Front seat mounting bracket hole center
Outer side body joggle : φ8 (0.31)
P
: φ11 (0.43)

Side dash joggle Door hinge installing hole center φ12 (0.47)

Outer side body indent

BRM-19
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [3 SEAT ROWS]
Rear Body INFOID:0000000009790781

MEASUREMENT
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.

JSKIA3526GB

Unit: mm (in)

MEASUREMENT POINTS

BRM-20
 BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS) [3 SEAT ROWS]

I
JSKIA3527ZZ

: Vehicle front J

Point Material Point Material

Roof flange end of center positioning mark Inner rear pillar joggle BRM
Upper rear panel reinforcement flange end of
Rear combination lamp base joggle
center positioning mark
L

BRM-21