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Abstract
Purpose – This study aims to understand the structure of downstream network from a supply chain
(SC) perspective using a case of an Indian alcoholic beverage manufacturing company. In the SC
literature, many researchers and practitioners have studied the design of upstream supplier network.
Very few studies have documented the design of downstream network comprising distributors,
warehouses, retailers, etc. and current study attempts to contribute to this limited literature. In addition,
this study also tries to understand the influence of downstream SC, if any, on top management
strategies. Finally, it assesses the SC quality using the standard set of factors and provides insights for
its improvement.
Design/methodology/approach – Single case study approach has been utilized to understand
the configuration of downstream SC. A distillery in southern part of India which distributes a
variety of liquor products across the market has been chosen for this study. Different data
collection approaches have been adopted to understand the distribution channels prevailing in the
market. In addition to the internal documents, semi-structured interviews were conducted with
salesmen employed by the distillery for different group of outlets, top management of the distillery,
outlet owners and counter sales person.
Findings – Different distribution channels constituting the downstream SC network of the
industry in the market studied have been identified to be retails and bars, institutions, clubs,
modern trade, maximum retail price and Mysore Sales International Limited. Each of the
distribution channels has clearly defined their boundaries for reaching different segment of
consumers. Significant influence of the existing distribution channels on strategic decisions such
as new product development and pricing were noticed. Interesting inferences were obtained on the
relationships existing between the distilleries and different distribution channels. Insights were
also gathered on the regulatory role played by the government between the manufacturers and
distributors. Few marketing and promotional strategies adopted by companies to strengthen their
downstream relationships with distribution channels and, in turn, with consumers have also been
discussed. The quality of alcoholic beverage SC has been assessed and was found to perform on par
with the set standards of quality in robustness factors and enabling factors. Training factor needs
to be further improved by providing salesmen with exposure to best practices. Effort also needs to
be taken to improve in the complicating factors, i.e. the testability and time.
Research limitations/implications – This study is limited to the experience of a single alcoholic Journal of Indian Business
beverage manufacturer in the Karnataka state in India. SC of alcoholic beverage industry in India Research
Vol. 7 No. 2, 2015
varies across states and depends on State Government regulations. Hence, the obtained results and pp. 161-195
inferences cannot be generalized across the industries and geographies. Future studies can be © Emerald Group Publishing Limited
1755-4195
carried out in different locations across the country to understand the structure and dynamics of DOI 10.1108/JIBR-11-2014-0074
JIBR downstream SC in this industry. Scope also exists to study how the deficiencies identified in the SC
can be improved and how alcoholic beverage firms entering India adapt to the prevailing SC
7,2 structure. Comparative study of downstream SC of different industries can also be conducted.
Practical implications – Academicians and practitioners can consider this paper as a source to
understand the configuration of downstream SC of alcoholic beverage industry. More than that, this
study provides a counter-intuitive inference for researchers and practitioners that choice of distribution
channels have influence on the strategic decisions such as pricing and product development. Therefore,
162 it becomes necessary to factor in the target distribution channel at the product design phase itself. This
study may also help in performing a comparative study of downstream SC – especially the distribution
network of different industries and identify best practices that can be adopted across the industries.
Application of the standard set of factors from the food SC quality assessment literature have been
demonstrated in this study to assess the downstream SC of the alcoholic beverage industry studied. In
addition, this study provides several insights by detailing the structure of the SC for other alcoholic
beverage manufacturers who are planning to enter Indian market.
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Originality/value – According to author’s knowledge, it is believed that this is the first study to
report the configuration of downstream SC of the alcoholic beverage industry specifically from India
apart from describing their influence on strategic decisions of the company.
Keywords Case study, Supply chain management, India, Alcoholic beverage industry,
Distribution channels, Downstream supply chain
Paper type Case study
1. Introduction
Raw materials pass through multiple value-adding transformation processes in the
supply chain (SC) before getting consumed by the end customer. SC is defined as the
network of organizations that are involved, through upstream and downstream
linkages, in the different processes and activities to produce value in the form of
products and/or services which is delivered to the end customer (Christopher, 2010).
Supply chain management (SCM) takes a systemic approach toward the SC as a whole
to optimize its performance measures by managing its various characteristics such as
flow of goods, inventory level, number and location of warehouses, push-pull boundary
decision, etc.
Two features, namely, the SC network and nature of the relationship between
each stage in the network have been of real interest for a long time from an
operational perspective (Erenguç et al., 1999). Erenguç et al. (1999) identify three
distinctive stages that exist in every SC: supplier stage (procurement stage), plant
stage (production stage) and, finally, distribution stage. Efficient operation at each
stage depends on several factors such as nature of the manufactured product,
policies and culture followed in the industry, nature of dependency between
industries operating at different stages, etc. (Thomas and Griffin, 1996). However,
the final distribution stage to end customers is least touched upon in both academic
and practitioner literature. One of the probable reasons could be that the design and
coordination of downstream networks, i.e. the distribution channels, is considered to
be the responsibility of more than one business function. Sales and marketing
department, operations department and SC and logistics department end up in
conflict while deciding on designing and owning the distribution process. Most of
the documentations in the past have discussed distribution process as a sales and
marketing department activity rather than an SC design or operations activity
(Wathne and Heide, 2004). Erenguç et al. (1999) mention that network design studies Indian
have lacked the operational considerations and have been mostly organized around alcoholic
market segments as a function of the marketing strategy adopted by the company. beverage
They also felt the need to consider network design issues by integrating marketing
and operations issues. Hence, in this study, authors have attempted to understand manufacturer
and provide clarity on the role and function of distribution network of Indian
alcoholic beverage industry from the perspective of SC. The reason behind the 163
choice of alcoholic beverage industry is discussed in the next sub-section. Chen and
Paulraj (2004) have noticed that understanding the true dynamics of SCM is far more
complex. Through their review, they convinced readers that the complex network of
interrelated activities in SC makes it challenging for managers to describe and
comprehend how those activities are related and how they influence each other.
Therefore, this study tries to understand the interrelated activities in SC and
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documents its influence over other processes in the organization, such as pricing and
new product launch. Finally, this study assesses the quality of alcoholic beverage SC
using the internationally accepted standard set of factors. Improvement
opportunities are revealed through this assessment. Implementation of these
opportunities would help in imbibing the best characteristics of food SC, which, in
turn, conveys the implications that the global models and multinational practices
would have in the SC of alcoholic beverages, especially from an Indian perspective.
164
Figure 1.
SC configuration of
the alcoholic
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beverage
manufacturer
2. Literature review
The literature in the domain of SC and its design addresses a diverse spectrum of
problems such as selection of suppliers (Wang et al., 2004), impact of product (i.e.
commonality) on the design of SC (Huang et al., 2005) and choosing the 3PL providers
(Jharkharia and Shankar, 2007). In addition, most of the existing studies on SC – Indian
especially those that explained the concepts of SC – are predominantly from the common alcoholic
industrial sectors such as automobile/automotive (Sanchez and Perez, 2005; Scannell
et al., 2000), FMCG (Battezzati and Magnani, 2000; Kärkkäinen, 2003) and electronic
beverage
industries (Chien and Shih, 2007; Berry et al., 1994). Only in recent times, the focus of manufacturer
research on SC has turned toward other industrial sectors such as agri SC (Jacxsens et al.,
2010; Hingley et al., 2006), perishable food SC (Blackburn and Scudder, 2009; Clements 165
et al., 2008; Shukla and Jharkharia, 2011) and humanitarian SC (John and Ramesh, 2012;
McLachlin and Larson, 2011; Blecken et al., 2009).
A cursory review of the SC literature revealed that the issue of upstream has got
relatively adequate attention among the researchers and practitioners (Groznik and
Trkman, 2009; Azevedo et al., 2012; Johnson, 2011; Browne and Gomez, 2011; Zhou
et al., 2012; Scannell et al., 2000; Giunipero and Eltantawy, 2004; Tatikonda and
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Stock, 2003; Anderson et al., 2000; Boute et al., 2007). On the other hand, very few
papers are available discussing the downstream aspects of SC including its design.
These studies are reviewed in detail as the present study is contributing toward this
literature. The literature review documented in Table I lists the following for each
paper: industry, methodology used, contribution made and respective SC attributes
of each paper. These details will help in understanding the nature of studies existing
in downstream SC and how the current study is incrementally contributing toward
this literature. A closer look at Table I reveals that works related to downstream
design of SC exists for different industrial sectors such as FMCG, meat processing
and petroleum refining apart from also addressing the issue of service SC which is
recently developing.
From this review, it was clear that no existing study details the SC, especially the
downstream nodes, of liquor industry from an emerging Indian market. Documentation
of practices followed in alcoholic SC, differences of alcoholic SC from other SC and
importance of downstream SC in liquor industry would be of interest to both researchers
and practitioners. Comparing the documented practices followed in alcoholic SC in India
with respect to the global business perspective is also expected to reveal best practices
that the industry can engage in for efficiency improvements. Therefore, this study
would address these gaps by answering the following research questions (RQ):
RQ1. How is the configuration of upstream and downstream SC network for
alcoholic products in India structured? What are the practices followed in
alcoholic SC? Is this configuration different from other conventional SCs?
RQ2. Is there any influence of downstream SC on various strategic decisions that are
made for the product, especially for the new product to be launched?
RQ3. What insights do the responses to RQ1 and RQ2 based on the experience of
Indian organization offer to the global business perspective? What are the
international best practices that the alcoholic beverage industry in India can
engage in future to improve its efficiency?
7,2
166
JIBR
Table I.
related to
downstream SC
Review of papers
Reference Industry Methodology Contribution SC attributes
Gilbert and Cvsa (2003) Generic Game theory Examined the trade-off faced when a firm’s Hold-up problem leading to
channel partner has opportunities to invest underinvestment by SC
in either cost reduction or quality partners in innovation
improvement, i.e. demand enhancement Commitment to price by
and on decision to commit to a price in downstream players leads
order to encourage innovation, or should it to irresponsive SC for
remain flexible in order to respond to demand uncertainty
demand uncertainty
McLaughlin et al. (2003) US manufacturing Case study Used case study methodology to discuss Role of IT in improving
how a manufacturing company external downstream SC
implemented a transportation planning operations
and optimization system to enhance their By manipulating pickup
downstream SC operations and delivery date ranges,
flexible transportation plan
can be made to account for
fluctuations in
manufacturing completions
Link manufacturing and
transportation planning
engines
Rusnac et al. (2012) Pharmaceutical Case study Studied the SC configuration from social, Sustainability aspects of
environmental and financial criteria and downstream logistics
attempted to identify the most important Centralized decision
criteria and method to measure their making with a
impact for a pharmaceutical downstream decentralized physical
logistics structure leads to best
global performance
(continued)
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Bidyarthi and Deshmukh Petroleum Survey Investigated the aspect of downstream Swap strategy –
(2013) petroleum inventory management on the collaborate with
basis of a survey of intermediaries of competitors to design
PSUs, namely, Hindustan Petroleum solutions for SC challenges
Corporation Limited (HPCL) and Bharat
Petroleum Corporation Limited (BPCL) in
the state of Maharashtra
Li et al. (2010) Manufacturing Mathematical Developed a SC model consisting of a Increase of the demand
modeling supplier and a manufacturer where the variance benefits the
manufacturer faces a stochastic and price- supplier but return
sensitive demand, orders a component uncertainty harms the
from the supplier to manufacture new supplier
products, and also remanufactures the
product returns with a stochastic quantity
Norouzi (2013) Petroleum Analytical hierarchy Proposed a performance measurement Documents following three
process and balance method applicable for petroleum streams within petroleum
score card downstream SCM and developed a model SC:
for Iran petroleum downstream using the Upstream: Exploration and
literature production – seismic,
drilling and manufacturing
Midstream: Pipelines and
storage
Downstream: Refining and
processing, selling and
distribution
Low switching costs for
customer
(continued)
Table I.
167
Indian
manufacturer
beverage
alcoholic
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7,2
168
JIBR
Table I.
Reference Industry Methodology Contribution SC attributes
Faure et al. (2010) Farming Analyzed the data Attempted to show the impact of decisions Analyzed the interactions
on production of and behaviors of downstream actors on the between producers and
leafy vegetable in management of farms, leeway of producers downstream actors and its
Madagascar, sugar emerging from these interactions and impact on producers’
cane in South Africa finally analytical approaches of farms and decisions regarding the
and pineapples in methodological support for farms choice of crops, timing of
Costa Rica crop cycles, crop
management and
management of cash-
income couples
Specifications, rights to
deliver, fee schedule,
information system are
some of the tools used to
facilitate coordination
Vandaele and Gemmel Business service Survey Investigated the impact of external Position of the customer in
(2007) provider purchased services by a service provider the SC influences how the
on the satisfaction of downstream SC service delivery is
members, i.e. end-users evaluated
Relationship between
supplier and provider and
between provider and end-
user are interconnected and
its strength is influenced
by importance attached to
the purchased service
Hu et al. (2012) Pig SC Case study Studied the two nodes in pig SC, slaughter Revenue sharing contract
enterprise and pig breeding enterprise, to can coordinate the
understand the product pricing and profit downstream of pig SC with
distribution between them in the revenue slaughter and pig breeding
sharing contract enterprise
(continued)
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Cirtita and Glaser-Segura Generic Survey Noted that downstream SC performance Downstream SC
(2012) metrics can help balance performance performance attributes
trade-offs among firms but did not find considered were delivery
convincing support for the notion that reliability, responsiveness,
external performance metrics are used to flexibility, costs and asset
coordinate external, downstream SC inter- management efficiency
firm activities
Aman et al. (2010) FMCG Archival analysis Studied the impact of the entry of Studies the impact of
and semi-structured international wholesalers upon existing consolidation and
interviews FMCG channel structures and the internationalisation on
relationships between channel members in traditional channel
Pakistan. Inferred that entry and growth of structures
international wholesale has opened
alternative channel structures by imposing
threat over some channel members and
creates relationships that alter the
distribution of power in the channel
Aggarwal (2012) Indian life Archival analysis Discussed the effectiveness of the Public insurers in India are
insurance innovative distribution channels along getting their 97% of new
with traditional distribution channels in individual business in last
present era of Indian life insurance five years through their
Industry individual agents which is
a traditional form of
insurance
(continued)
Table I.
169
Indian
manufacturer
beverage
alcoholic
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7,2
170
JIBR
Table I.
Reference Industry Methodology Contribution SC attributes
Yin (2013) Tourism in China Review and archival Investigated the evolution and Distribution channels are
analysis transformation of information technologies expected to increase with
application in tourism distribution increase in adoption of
channels (TDCs) in China and identified information technology in
four eras namely the era of travel agencies, tourism
the era of preliminary appliance, the era of
integrated appliance and the era of social
network
Arya and Mittendorf Generic Mathematical Stated that boundaries between wholesale Manufacturer tends to
(2013) modeling suppliers and retail competitors are invest in brand promotion
blurring and same has been attributed to (benefiting both itself and
the introduction of online channels for its retail competitor), rather
suppliers to provide products directly to than heavy promotion of
consumers its own sales channel
New face of distribution
channels characterized by
partial forward integration
leads to greater
investments in boosting
product demand, spurring
consumer attraction both to
overall product offerings
and particular brands
(continued)
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Hamzaoui-Essoussi et al. Organic food Interview Attempted to identify supply side factors Trust has extreme
(2013) that determine trust/mistrust in organic importance in the organic
food products and also determined the food networks and varies
distribution channel strategies to increase from one country to
trust in organic food products by another
conducting 80 in-depth interviews with Types of distributors for
store managers in Canada and France. organic food are mainly
Future research is needed to take into farmers, specialty stores
account different market structures, and superstores,
labeling and branding issues, as well as supermarkets and food
differing food culture store chains
Table I.
171
Indian
manufacturer
beverage
alcoholic
JIBR methodology is used (Yin, 2014). In case study research, the case company is not
7,2 randomly sampled, but rather chosen based on how they contribute to the research
questions being asked (Eisenhardt, 1989; Glaser and Strauss, 1967; Siggelkow, 2007).
Best-fit candidate for this study would possess the following characteristics:
• Organization belonging to alcoholic beverage industry.
172 • Operating in a location in Indian market where the probability of getting
influenced by international practices is higher.
• Organization launching new product in near future.
• Organization operating in all downstream channels prevailing in the chosen
market mentioned in point (2).
• The process of data collection is convenient for authors (convenience sampling).
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Case company chosen operates in the Indian market for more than two decades and has
wide portfolio of brands and market presence across different states in India. It has more
than ten manufacturing units and distribution networks spread across the country with
dedicated team of nearly 2,000 employees. The company has established itself as the
leading brand in the economy segment of the Indian alcohol market. It produces
altogether eight brands, of which two brands are brandy, three brands are whisky and
three brands are wine (see Figure 2 for past two years’ monthly sales and packet-wise
sales of a wine product produced and sold by the case company in Karnataka market).
As shown in Figure 2, demand is increasing, and the smallest pack size, i.e. 180 ml, is the
fastest moving pack size in the market for the chosen wine brand. Few of the liquor
brands of the case organization sell more than 10 million cases annually. Company
exports products to more than five different countries including UK, UAE, Angola,
Congo, Ghana and Namibia and also acts as distributor in Indian market for couple of
international brands. To cater to the different segments of the market, the case company
frequently introduces new brands. Recently, two new brands, one in brandy and other
in whisky, were launched for different segments of the market. Therefore, this
organization with high frequency of launching new brands is considered suitable for
addressing the research questions posited above.
We conducted the study as events unfolded and viewed both the process and
outcome in phases. It helped us in avoiding retrospection bias and the influence
exerted by the data collector in the research context (Miles and Huberman, 1994).
The research project timeline is detailed in Table II. The first author was present for
all the events, and the second author was regularly consulted for any suggestions
during the course of the research. Structured case study methodology discussed by
Eisenhardt (1989) and Yin (2003) for data collection and data analysis (Table III) was
followed in this study.
4. Data collection
Open-ended interviews, direct observations and company documents were considered
to be the sources of data and evidence for their targeted focus, contextual reality and
stability advantages (Yin, 2014). These multiple sources of evidence helped in
triangulating to develop converging lines of inquiry, which remains one of the primary
evaluation criteria of conducting case study research. Semi-structured interviews with
human resource manager, chief marketing officer, chief operating officer, brand
Indian
alcoholic
beverage
manufacturer
173
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Figure 2.
(a) Two years’
monthly sales of a
wine product
produced and sold by
the case company in
Karnataka market;
(b) Two years’
packet-wise sales of a
wine product
produced and sold by
the case company in
Karnataka market
agencies recognized in the market, whereas for non-premium products, they were done
by in-house designers. Post-finalizing the designs of cartons and labels, they are
outsourced to agencies in Karnataka market. All these choices are made primarily,
depending on the final market price targeted for the product.
The production is carried out in the shop floor comprising semi-automated
production setup for the products of 375 and 180 ml. Human intervention existed in
several stages of production process such as quality check, bottle positioning and
packing. However, completely automated machinery dedicated only for production of
tetra packs were also available in the shop floor, which was imported from one of the
European country. The case company had employed precisely the requisite number of
shop floor employees based on its past experience. The shop floor operated only one
shift (8 hours), as they were able to meet the demand through the production within this
JIBR shift. Dedicated chemical laboratory was also available to perform specification check
7,2 related to chemical composition of the liquor to be packed through random sampling at
different time slots. Case company manufactured each brand at different volume pack
sizes which were predominantly 180, 375 and 750 ml. Among the different products
supplied, the empty bottles of 375 ml products alone were brought back through reverse
logistics, as they were widely consumed. Details regarding the same are presented later
176 (Section 5.2.4). A huge warehouse was used to store both end products and products in
process such as fermentation tanks. End products from the storage place are
transported to distribution warehouses through the company-owned or contractors’
vehicles. These distribution warehouses are owned by the government – in particular,
the State Government –, and this node in SC acts as a regulatory body in controlling and
authorizing the inflow and outflow of alcoholic products from producer to seller.
Production manager manufactured the products based on the requirements provided
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Figure 3.
Distribution channels
available in the
market
premises. Table IV lists the difference between MOT and MRP outlets. Figure 4 plots the Indian
past two-year sales of the chosen wine brand across the six different distribution alcoholic
channels. The chosen product is a non-premium brand in wine category, and hence, its
sales volume is more concentrated in retails and bars, followed by MRP channel.
beverage
MSIL differ from MOT and MRP in terms of ownership, as it is owned by government manufacturer
and sells the product at a price lesser than that of MRP and MOT. MRP outlets are
further categorized into group outlets, government shops and other miscellaneous 177
outlets. Sales team in the company function by having individual sales executives and
targets for different channels. Hence, channel-wise sales distribution is prepared by
exhibiting number of outlets to be focused in each channel by each brand manager and
sent to sales team.
5.1.3 Role of government in downstream SC. All the outlets belongs to one of the six
distribution channels identified. Different types of outlet licenses have been framed by
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the government for different channels. Each license type has its own regulations and
fees established by the State Government for the conduct of the outlets. Table V lists the
MOT MRP
Table IV.
Each SKU need to be registered by the No requirement of registration Difference between
company with the MOT outlets MOT and MRP
Exists within malls and supermarkets Exists as separate individual outlets as well as group outlets outlets
Figure 4.
Channel-wise sales of
a wine product
produced and sold by
the case company in
Karnataka market
JIBR major types of outlet licenses that prevailed in the market. These licenses in the market
7,2 ultimately clustered the outlets into their corresponding channels. Thus, it can be seen
that the Government plays a significant role in establishing the distribution channel.
Recently, the Government of Kerala has brought in a policy to make the Kerala state
liquor-free gradually. In the process, they have revoked the licenses of many hotels
(excluding the five-star, four-star and heritage hotels) and bars. This resulted in
178 reduction in the distribution channels. Thus, it is very clear that the State Government
also has a key role in the design of downstream SC of the alcoholic beverage
manufacturer.
Second, the produced products from the distilleries were moved to Karnataka State
Beverage Corporation Limited (KSBCL) depots (government warehouses) after
packaging. The output stay in these depots till the outlets from different channels placed
their order and lifted the stock. KSBCL depots act as regulatory body in this SC, which
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monitors the amount of incoming and outgoing of the products produced by different
manufacturers on daily basis and, thereby, makes the placement and sales data
available for all manufacturers and channel outlet owners through online interface.
KSBCL depots supplies to outlets of different channels with 0.5 per cent margin, which
were, in turn, sold to consumers with 10 per cent margin. Figure 5 provides the details of
the margin charged on the price of the products at different nodes of the SC.
Transportation of end products through company-owned trucks or contractors’
trucks from the distillery to KSBCL depots and, in turn, from there to different outlets is
taken care by the distillery and KSBCL depots, respectively. Outlets-placed orders for
different brands based on their demand and the outlets are responsible for picking the
orders from the KSBCL depots. The transportation cost incurred by the outlets is
already accounted within the margin allocated for the outlets. Distilleries moved their
stocks to depots based on the inventory of their stocks already existing in the depots, as
they attract penalty of Rs. 60 per case per month (one case ⫽ 12 bottles of 750 ml) when
they stayed in depots without liquidation for more than three months.
Another unique aspect of the SC of alcoholic beverage manufacturer is that these
depots were directly monitored by the government. Government excise department
regulated the flow of goods from plants to distribution channels through KSBCL depots
to ensure zero black marketing operations in the market. In the case of SCs of other
Figure 5.
Details of the margin
charged on the price
of the product at
different nodes of SC
industrial sectors, the role of government is minimally direct. The SCs might be affected Indian
by the policy of governments or with the intervention of customs department during alcoholic
production, inter-state movements and import/export.
5.1.4 Role of information technology in downstream SC. KSBCL maintains an online
beverage
interface where all distilleries and outlets have access to regularly monitor and track the manufacturer
status of their stocks and orders at KSBCL depots. This particular feature provides
adequate information such as brand-wise purchase and selling, volume of sales and date 179
of purchase. Sales and marketing department of different distilleries identify the
demand for their brands and competitor brands through this information system and
design marketing and promotion strategies accordingly. Excise department which has
access to this information cross-checks the purchased, sold and available quantity at
any outlet. Each outlet has to submit their sales report to KSBCL auditors at regular
intervals, and they also need to maintain a log book noting quantity of sales and
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purchases happening at their outlets. Excise department also checks regularly the
quantity of beverage under storage, production and finished inventory in each distillery
and the amount dispatched to KSBCL to ensure the authorized supply of goods from
suppliers’ end. Table VI depicts the content of the register maintained by the distillery
for KSBCL auditors (excise authorities). Registers are checked and validated by KSBCL
auditors at any time in a day and, hence, needs to be constantly updated by the distillery.
Table VII shows the snapshot of the register maintained in the outlets which are also
regularly reviewed by the KSBCL auditors.
Thus, utilizing the information technology (IT) resources helped not only the case
organization but also the other alcoholic beverage manufacturer in the state in reducing
the impact of bull whip effect – which arises due to improper flow of information,
especially from the different downstream stages of SC. Thus, it can be seen that IT
interface plays a key role in the SC by providing sufficient information to the
government to monitor and control the manufacturer and the network of organizations
on the downstream SC.
Serial Date and Pack No. of cases Opening No. of cases moved Closing Table VI.
no. time Brand size produced inventory to KSBCL depots inventory Content of the
register maintained
1 19 Nov 13; AAA 750 ml 40 80 50 70 at distillery for
11:00 AM KSBCL auditors
Table VII.
Serial no. Date and time Brand Pack size No. of packs sold Inventory remaining Content of the
register maintained
1 19 Nov 13; AAA 750 ml 40 80 at the outlets for
11:00 A.M. KSBCL auditors
JIBR knowledge of the entire downstream SC. Interviews and outlet visits with salesmen for
7,2 this study helped in understanding different supplier– distributor relationship existing
in the market. Relationship was also observed to help in faster liquidation of the
products from the shelf in outlets and, hence, is given huge importance by the case
company to sustain such relationships efficiently.
Revenue-sharing system have been adopted by suppliers, i.e. the distilleries through
180 which certain percentage of net sales revenue are shared with the in-charge of the
outlets, thereby motivating and incentivizing them to push their company products to
consumers. However, it was found that revenue-sharing percentages were noticed to
differ across the companies and brands. Nevertheless, this mechanism also helped
distilleries to liquidate their products from KSBCL as and when cases stayed without
liquidation beyond three months. Outlets frequently place orders of those company
brands which shared maximum percentage of revenues. Most of the revenue-sharing
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contracts with outlets have fixed lookup table developed by individual distilleries
stating the amount to be shared per case (primarily depends on the MRP of the product
variant) for a particular brand. Sales executives using these lookup tables calculate the
revenue to be shared with each outlet, and the same are shared at the beginning of every
month for the previous month through account payable cheques.
5.2.2 Role of promotions. The study also inferred two types of promotional schemes
prevailing in the market, namely, outlet-specific and brand-specific. Table VIII lists the
examples of these two offers observed during the market visits. Outlet-specific offers
were provided by companies for their brands to only specific outlets which have large
footfalls, thereby helping to liquidate their products faster. Brand-specific offers were
those offers provided exclusively by the company for that brand across all the outlets in
the market. Both the offer types helped in gaining visibility for the brand from
consumers which played a major role in successful liquidation, tertiary movement of the
brand and ultimately enhanced consumer attention and engagement toward the brand.
Packaging and positioning in outlet shelves played a major role in driving visibility
and liquidation of the brand among consumers. Company having a strong relationship
with outlets was able to place its products at strategic locations in the shelves that
would attract visibility of the entering consumers. Free samplings, on pack offers,
merchandises, hoardings, standees and event sponsorships are some of the promotional
strategies identified to be adopted by most of the manufacturers in the market to
incentivize counter salesmen to liquidate their company brands at a faster rate.
5.2.3 Risk pooling and seasonality. Risk pooling activity was noticed to be efficiently
implemented by the case company. As KSBCL depots act as company’s centralized
warehouse for set of outlets in that region, distribution systems by itself average the
plant for reuse. Reverse logistics process resulted in reduction of cost of raw materials
and better orientation toward environmental sensitivity of the company. Reverse
logistics process in the case company is as depicted in Figure 7. Bottles are collected
through trucks from the outlets and are reached to distilleries to reuse them after
subjecting the same to cleansing process. Bottles that are returned in poor quality are
directly discarded, and remaining bottles are cleaned to remove the stickers, bottle neck
cap ring and internal remnant liquor of the bottle.
Figure 6.
Risk pooling activity
Figure 7.
Reverse logistics
adopted by the case
company for
procuring used
bottles
JIBR SC and reference Characteristics
7,2
Meat (Buhr, 2003) Contracts and vertical coordination provide an efficient means of organizing
markets by reducing transactions costs
Information technology and information systems have made it economically
feasible to develop logistics management and monitoring enabling
182 traceability
Traceability is primarily used in this sector to overcome the perceived
information asymmetry between the final product handler and the
consumer
Traceability systems extend from the feed, farm, slaughter and retail
Production protocols are enforced at all stages of the production process by
third-party or government auditing of production records and quality
Pharmaceutical (Shah, Typical pharmaceutical SC consists of one or more of the following nodes:
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2004; Koh et al., 2003; primary manufacturing, secondary manufacturing, market warehouses/
Pedroso and Nakano, distribution centers, wholesalers and retailers/hospitals
2009) Pharmaceutical products involve primary active ingredient production and
secondary (formulation) production. Both the stages are characterized by
low manufacturing velocities and are hampered by the need for quality
assurance
Time to market is a very important driver in the pharmaceutical industry
Estimate of £200-400 m is required to launch a new drug, and an average of
8-12 years elapses from patent filing to first sale
Primary production is effectively a “push” process, driven by medium- and
long-term forecasts
Different nodes are not really aware of upstream nodes’ resource
constraints, and orders may be filled in order of receipt, rather than on an
economic basis
Overall SC cycle time is between 100-300 days
Pharmaceutical companies deliver technical information directly to
physicians, they do not focus on the intermediate stages of the SC
ICT-based systems play only a limited, supporting role in delivering
technical information and flow management. Personal communication plays
a key role in order winning
Regulations are different from country to country
Significant improvements to manufacturing technology have not been of the
highest priority in this field to date
Milk (Abdulai and Units in milk SC are farm, transport, collecting center, dairy co-operatives/
Birachi, 2009; Gale and private plants, private traders/milk vendors and consumers
Hu, 2009; Kumar, 2010; In India, milk production is dominated by smallholder producers (about
Faye and Loiseau, 69%) having only a few buffaloes or cattle, in systems closely integrated
2000) with crop production through use of crop residues such as rice and wheat
straw
Two alternative models to ensuring dairy product safety: regulatory control
and sterilization and managing quality and safety along the chain, from the
Table IX. cow to the consumer. Latter approach is found to be more appropriate in the
Characteristics of developing country context, where regulatory systems are weak and where
other similar SC contamination problems occur all along the chain
• Government owns a node (warehouse) in liquor SC that is between the producer Indian
and distributing outlets. alcoholic
• Every producer has to work almost on the same SC and go through the node beverage
owned by the government. manufacturer
• Distinct demarcation in channels exists to segment their end customers.
• Online database where all producers, all distributors and government own an
account to instantaneously monitor the happenings in market. For instance, each
183
account holder can monitor production output at a distillery, number of units of
different brands at government warehouse and number of units ordered by the
distributing outlet.
• Open access to entire SC information to all the players in the market.
• Competitor’s products available in the market play a key role in making decisions
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7,2
184
JIBR
Table XI.
across different
and target outlets
channels based on
Distribution of total
competitors presence
Total Target
Annual sales of identified four Annual sales of identified four
Total competitors in total outlets % of sales Target competitors in target outlets % of sales
Outlet type outlets (in cases) contribution outlets (in cases) captured
heads to devise action plans by consulting with their sales and marketing team for
launching the product in those outlets. It further moves down the hierarchy to individual
sales person of different channels, conveying their monthly and quarterly targets at
each of the outlets or pooled outlets located at a particular region. The entire action plan
for launching the product is highly dependent on the right choice of competitors across
different distribution channels that is made at the very beginning of the process.
5.4.1 Influence on operations activities. The identified channels influence the nature
of processes to be adopted by operations department for the new product. Raw
materials procurement, quality characteristic, bottling and packaging performed
were found to be influenced by the close competitors operating in the identified
potential distribution channels. For example, bottle design and quality of premium
products were found to act as order winner amongst the competitors in that specific
distribution channel. Hence, the new product to be launched in the segment attempts
to imbibe these order winner dimensions. The quality of the competitor’s products in
terms of appearance and raw materials used determines the raw material supplier to
be chosen by the case company for its new product that is to be launched in that
segment. Fast-moving packet size of the competitor’s products determines the
packet size of the product to be launched. In the case of premium brandy to be
launched by the case company, 750 and 180 ml pack size of competitors had nearly
85 per cent of total sales (Table XII), and hence, the case company decided to start
manufacturing the new product in those two packet sizes. Therefore, leading
competitors in different channels highly influence the nature of procurement SC, i.e.
upstream SC, for its new product to be launched. Close competitors were identified
based on the EDP and not based on their selling price to the customer.
with free samples, complete detailing in the bar by a dedicated salesmen on the
uniqueness of the newly launched product, designing a standalone counter in the bar for
the newly launched product with free deliveries of accessories associated with the
product, etc. Revenue-sharing contracts were adopted in all the channels for the new
product to be launched with different schemes and share percentages. A grand launch
was organized inviting the owners of the potential outlets across all the channels to
uniquely register the brand in their portfolio. These identified distribution channels
were found to significantly affect the sales team target and market share target fixed for
the new product to be launched.
5.4.3 Influence on human resource department activities. Human resource
department were also affected based on the distribution channel primarily targeted for
the new product as number of salesmen to be employed differed across the channels.
Required competencies of the salesmen also differed between the channels. For instance,
salesmen employed for bars and clubs would be more experienced than the ones
employed for MRP and MOT. Trainings were also provided for employees based on
their competencies to cater to the job requirements of their respective channels. Based on
the types of channels utilized, modifications in reporting structure were also affected, as
employees of those channels have to be made to report to the respective channel heads
and brand managers.
5.4.4 Influence on pricing. The study also provided evidence for the influence of
distribution channels utilized over the pricing of the new product to be distributed
through those channels. Price of the product developed are decided based on the EDP of
the close competitors brand operating in the distribution channels at which the new
product was to be launched. In this industry, taxes were charged based on tax bracket,
which is determined by the EDP of the product. It was observed that companies mostly
attempted to move their EDP toward the upper end within the tax bracket to leverage
the tax benefits. For example, if the cost of the product to be launched falls in the tax
bracket between 700 and 1,000, the EDP of the product would be moved close to 1,000 to
attain maximum tax benefits, as the tax is fixed within a bracket, i.e. in this case, the
amount of tax paid when EDP is either 700 or 1,000 remains the same. Hence, choice of
the distribution channel was noticed to affect the sample of competitors for the new
product and, thereby, its EDP which was subjected to the pricing of the product based on
the available tax brackets.
Yin (2014) while listing the advantages of case study inquiry methodology clearly Indian
mentions one of the key advantage to be the benefits of developing theoretical propositions alcoholic
to guide future data collection and analysis. Based on the detailed case study carried out in
alcoholic beverage SC and observations made during the field visit, three propositions were
beverage
generated. Propositions listed below were also discussed with respondents during the final manufacturer
days of field visits (Yin, 2014), and we propose it as the basis for further inquiry on the
importance of downstream SC on several strategic decisions made: 187
P1. Distribution channel targeted for the new product influences the new product
development process and characteristics of the final new product developed.
P2. Type of the distribution channel acts as a surrogate for inferring about the
attributes of the product sold within them.
P3. Price of the new product depends on the distribution channel targeted and
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Enablers Trust Due to highly robust regulatory mechanism in the market and
absence of opportunistic behavior at self-interest, trust is
automatically established between the players in the SC
Salesmen at the downstream SC establish long term relationships
with the outlets owners and earn their trust. Revenue sharing
contracts also establishes trust
Excise officials regularly visit the plants and outlets to assess the
practices followed. A plant or outlet with zero complaints or
issues from excise bodies automatically gains trust from rest of
the players in the SC
Certifying agencies can be implemented for rating the
manufacturing plants and outlets in different channels
Training Training that includes technical assistance for transferring best
practices within and across industries through formal and
informal means is necessary
Knowledge sharing across industries would make the SC efficient
Robustness Traceability Efficient government regulation
factors Entire path of products from factories to store shelves is traced
using markers and software
Transparency Information technology and captured knowledge enables
physical transparency of documents, information and products
and thereby removes deception and opportunistic behaviors
Complicating Testability Government as a regulatory board plays a key role in
factors implementing this factor
No solution so far for detecting problems in the products that
have aroused after passing inspection at the factory. It is
normally discovered after a critical number of end users
experience problems
Time Time in transit – Not much applicable, as the shelf life is much
higher in comparison to perishable goods
Table XIII. Time between the discovery and reporting of problems:
Status of SC quality Efficiency here can be improved by developing systems that
factor in alcoholic involve the present excise members and regulatory bodies with
beverage industry an online interface displaying the status of cases being processed
present status of alcoholic beverage industry’s SC for the complicating factors, i.e. Indian
the testability and time. alcoholic
beverage
6. Conclusion manufacturer
Priem and Swink (2012) stated that the existing SCM literature offered very few
examples of the downstream SC perspective, keeping it an unfulfilled opportunity and
finally called researchers to study the same to provide new insights and a more complete
189
understanding of SCM. Building onto this research gap, the current study started with a
claim that not many works were available about the downstream design of SC apart
from highlighting that no studies are available that describe the SC of alcoholic beverage
industries in India. A literature review carried out also supported these statements apart
from identifying various research gaps. These gaps are addressed in this study by using
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Note
1. An initial version of the paper was presented in the International Conference on Supply Chain
& Logistics Management (ICSCLM 2013) on the theme “Global Supply Chains and Emerging
Markets”, 5-7 December, 2013, organized by Birla Institute of Management and Technology
(BIMTECH), New Delhi, India.
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many papers in various national/international conferences. His current research interests include
lean thinking, application of lean thinking in other sectors, operations management and
world-class manufacturing. Anand Gurumurthy is the corresponding author and can be contacted
at: anandg@iimk.ac.in
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