ABU DHABI SEWERAGE SERVICES COMPANY

(ADSSC)

GENERAL SPECIFICATION FOR CIVIL WORKS

DIVISION 2 SITEWORK

SECTION 02800 ROLLER SHUTTER DOOR

ADSSC/GSCW Division 02 Section 02900 Roller Shutter Door Rev: 00 Mar. 2011 Page 1 of 11
 General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)

DOCUMENT CONTROL SHEET

Revision No. Date Revision Description / Purpose of Issue

01 Mar. 2011 First Issue.

02

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 General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)

TABLE OF CONTENTS

1 GENERAL ..........................................................................................................4
1.1 SCOPE ...................................................................................................4
1.2 RELATED DOCUMENTS .......................................................................4
1.3 STANDARDS ..........................................................................................4
GENERAL REQUIREMENTS .............................................................................4
1.4 SUBMITTALS .........................................................................................5
1.4.1 PRODUCTS AND MATERIALS APPROVAL. ........................................5
1.4.2 METHOD STATEMENTS .......................................................................5
1.4.3 DRAWINGS ............................................................................................5
1.4.4 SAMPLES ...............................................................................................6
1.5 QUALITY CONTROL ..............................................................................6
1.6 DELIVERY, STORAGE, AND HANDLING .............................................6
.2 PRODUCTS ........................................................................................................7
2.1 GENERAL ...............................................................................................7
2.2 STANDARD FEATURES ........................................................................7
2.3 ELECTRIC POWER OPERATORS ........................................................9
3 EXECUTION .....................................................................................................10
3.1 INSTALLATION ...................................................................................10
3.2 CLEANING AND PROTECTION ..........................................................10
3.2.1 PROTECTION. .....................................................................................10
3.2.2 CLEANING-UP .....................................................................................10
3.2.3 MANUFACTURER'S SERVICES .........................................................10

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 General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)

1 GENERAL

1.1 SCOPE

The work covered by this Section comprises furnishing all labor, equipment,
appliances, materials, supply, installation, testing and commissioning to
provide fully operational Rolling Shutter Doors

1.2 RELATED DOCUMENTS

The following sections of the specification shall be read in conjunction but

not limited to the following sections.

Section 01000-07 Submittals

Section 01000-08
Section 01000-09
Section 05100-05
Section 05200-02
Section 04100-04
Section 16000-16
Quality control
Materials and equipment
Structural Steel Works
Miscellaneous Works
Concrete Masonry
Electrical Motors

1.3 STANDARDS

All activities relating to this section of the specification shall comply with the
following or approved equal standards.

DIN EN 13241-1 The fulfillment of the requirements of the

EN 13421-1
BS EN 12605:2000
BS EN 12604:2000
BS EN 12453:2001
BS EN 12445:2001
characteristics of the “safe opening” and
“operating forces”
Certificate of conformity
Industrial, commercial and garage doors.
Mechanical aspects. Test methods.
Industrial, commercial and garage doors.
Mechanical aspects. Requirements.
Industrial, commercial and garage doors.
Safety in use of power operated doors.
Requirements.
Industrial, commercial and garage doors.
Safety in use of power operated doors, Test
methods

GENERAL REQUIREMENTS

A. Door manufacturer must be quality certified and must have at least 20

years experience in the manufacture, installation and maintenance of
industrial doors.
B. Products and materials shall be from a manufacturer/supplier who
operates a quality system which is registered to ISO 9001 series or
approved equal.

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 General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)

C. All components must be obtained from the door manufacturer.

D. All installation shall be performed by factory trained technicians.
- The Contractor's staff shall not be allowed to install the door, and
any related accessories.
E. The supplier/installer must guarantee availability of pads and all the
spares parts for the period of 10 years.
F. Unless noted otherwise, all doors shall be provided with electric operator.

1.4 SUBMITTALS

1.4.1 PRODUCTS AND MATERIALS APPROVAL.

a) In order to verify compliance with the specification the Contractor shall

submit information for all products and materials used in the Works to
the Engineer for approval sufficiently in advance of their use in
accordance with the Contract programme allowing for ordering and
approval times. Reference shall also be made to Section 01000-09 of
the specification on products and materials approval. Information to be
submitted shall comprise but not necessarily be limited to:
i. Manufacturer’s/suppliers name.
ii. Product name/description.
iii. Product technical data.
iv. Drawings.
v. Samples.
vi. Factory Inspection Test Plan
vii. Installation, testing & Maintenance procedures.
viii. Material Certification with Country of Origin

1.4.2 METHOD STATEMENTS

a) The Contractor shall submit method statements to the Engineer for

approval at least 4 weeks in advance of commencing the site activity in
accordance with Section 01000-07 of the specification. These shall
comprise but not necessarily be limited to:

i. Roller Shutter Door installation, testing and commissioning.

1.4.3 DRAWINGS

a) The Contractor shall submit drawings to the Engineer for approval in

advance of commencing the site activity in accordance with Section
01000-07 of the specification. These shall comprise but not necessarily
be limited to:
1. Provide detailed drawings of special components required for the
proper installation, including anchoring and supporting systems.
2. Prepare details minimum scale to fit A0 size paper as approved by
the Engineer and show details of adjacent wall and ceiling finishes.

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 General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)

3. Number all doors in accordance with a plan agreed with the

Engineer.

1.4.4 SAMPLES

a) Representative samples as agreed with the Engineer must be submitted

for at least the following items.

1. Each type of curtain slat.

2. Steel guides.
3. Rubber seals.

1.5 QUALITY CONTROL

1) Prior to dispatch of any product and/or material from source the

Contractor shall notify the Engineer in writing in sufficient time to allow
the Engineer the opportunity to inspect and test the product and/or
material prior to delivery in accordance with Section 01000-08 of the
specification.

2) To allow the Engineer to inspect the Works the Contractor shall give the
Engineer a minimum of 24 hours notice of carrying out the following
activities on site.
i. Commencement of Roller Shutter Door installation, Testing,
commissioning and handover.

1.6 DELIVERY, STORAGE, AND HANDLING

Delivery, storage and handling of products and materials shall be in

accordance with the manufacturer's recommendations and the following
provisions as minimum :

a. Delivery, storage and handling shall at all times be performed in a

manner to avoid product damage.

b. Only nylon slings shall be allowed for lifting products.

c. Products shall be stored off the ground on timber blocks of sufficient size
and spacing to provide adequate support appropriately covered.

d. The Contractor shall visually inspect all products upon delivery to site
and report any damage to the Engineer.

i. Any products damaged during delivery, storage and handling shall

be marked by the Contractor and set aside.
ii. Proposals for repair of any damaged products shall be submitted in
writing to the Engineer for approval.
iii. Any damaged products shall be removed from site and to be
replaced within contractual time frame.

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 General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)

.2 PRODUCTS

2.1 GENERAL

A. Manufacturers.

1. Products specified herein are specified for the purpose of establishing

minimum quality standards.
2. Products equal in quality or better than those specified may be
acceptable subject to the ADSSC / Engineer's approval.

2.2 STANDARD FEATURES

A. Curtains.
1. Curtains shall be made of interlocking flat faced Aluminum Slats.
a) Thickness : 16 B&S Gauge (1.29 mm)
b) Depth of Crown : 19mm on 62mm centers Min.

2. Slats shall adequately resist a minimum wind speed of 160 km/hr

or wind class 3 (750 Pa).

3. Inside curtain face shall be comprised of self-locking rigid PVC

extrusion cover encasing 19mm as minimum (manufacturer to
submit the design calculation in confirmation of section of “U”
Value and respective thickness of polyurethane foam insulation).

- Insulation thermal value U = 3.80 W/m2K ( as minimum)

(General Applications - such as Pumping Stations
and Treatments and General Storage Areas)

- Insulation thermal value U = 0.59 W/m2K ( as minimum)

(Controlled environments – such as MCC, Control
Room)

3) Ends of alternate slats shall be provided with wind-locks which

engage bars and lock the curtains into the guide.

4) Bottom of curtain shall be reinforced with minimum of two

aluminum angles minimum 3.2mm thick separated by insulated
slat and fitted with EDPM bottom weather seal.

5) Coating thickness shall not be less than 80microns powder coated

and Color to match with the surrounding building construction and
shall be approved by

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 General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)

B. Counter Balance.

1. Curtain shall be coiled on a pipe or barrel of size sufficient to

carry the door load with a deflection not to exceed 1:400 of door
span

2. To be evenly balanced by helical springs contained in the pipe

designed with a 25% safety factor.

3. All springs shall be:

a. Anchored to the same tension rod.
b. Held in position by the same adjusting wheel accessible from
the outside.

C. Hood

1. Hood shall be minimum 15 B&S gauge (1.45mm) aluminum.

2. Hood shall enclose curtain coil and counterbalance mechanism.

3. Lintel weather-stripping comprised of nylon brush stripping

attached to lintel extending the full width of the opening shall be
applied to minimize air infiltration.

D. Guides

1. Fabricate from galvanized steel roll-formed channels minimum

thickness 2.00mm to form a slat of sufficient depth to retain
curtains in guides against heavy wind pressure.

2. Guides shall be provided with an integral wind-lock bars and

bottom bar stops.

3. Top of guide shall be flared to reduce drag and wear.

F. Guide Insulation Assembly

1. Jambs at each of the opening shall be totally weather-stripped

and furnished with a thermal break to minimize heat loss
transmission from interior to exterior.

2. Guide insulation assembly shall be equipped with a continuous

brush seal application extending from floor to lintel, both inside
and outside.

G. Weather seal
1. Compressible strip shall serve as weather-strip along the bottom
of the door.

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 General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)

2. All doors shall be equipped with a suitable chain hoist to allow

operation during power failures.

3. Unless noted otherwise, all doors shall be fitted with a shoot-bolt.

2.3 ELECTRIC POWER OPERATORS

a) Motor :

1. Motors shall meet all aspects of the door manufacturer's

recommendations.
2. The Motor shall be 3 phase 50Hz. IP65 protected high-starting
torque hoist-type having sufficient power to operate the door at a
speed not less than 0.1m/s.
3. The Motor shall comply to the ADSSC Specification Section 16000
Electric Motors.
4. An efficient heat and current-sensing overload protective device
shall be integrally installed with the unit to break the control circuit
and prevent damage to motor windings.
5. Certificate to be provided for a conformity between the door and
the Motor

6. Motors shall be connected to the torsion spring assembly by direct

or chain or gear drive.

7. Motors shall transmit motion to the door without shock and shall
automatically release the motor from the drive unit prior to stalling,
so as to prevent damage to unit from overload.

8. The Motor is to ensure that the shaft moves with the opening and
closing of the door to ensure that at every instance the slats are
not bent during operation

b. Controller

1. Doors shall be controlled by a momentary contact, 3-button

pushbutton station marked OPEN, CLOSE, STOP, Protection
category IP 65 at locations agreed with the Engineer.

c. Safety Device

1. The bottom edge of the door shall he fitted with a safety device to
stop and return the door if contact is made before the door is fully
closed
2. The bottom seal of the door is to be provided with sensors. In the
event of an obstruction being present in the opening of the door,
the signal between the transmitter and receiver sensors will break
and the door returns to the open position

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 General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)

d. Wiring

1. All wiring shall be suitably insulated.

2. Isolators shall be situated near the Control Unit.

3 EXECUTION

3.1 INSTALLATION

A. Install doors in accordance with manufacturer's instructions with

factory-trained technicians.

1. Anchors and inserts for guides, brackets, motors, controls,

switches and other work shall be suitably located and accurately
adjusted.

2. Upon completion, doors shall be free from warp, twist or distortion

and shall be lubricated and adjusted to operate freely in a manner
acceptable to the Engineer.

3.2 CLEANING AND PROTECTION

3.2.1 PROTECTION.

a. After installation, protect doors from damage during subsequent

construction activities.
b. Damaged materials will be rejected and shall be replaced with new
components without any additional cost to the Client.

3.2.2 CLEANING-UP

a) Upon completion, metal surfaces that are factory-finished shall be

thoroughly cleaned and touched up as recommended by the
manufacturer.

b) Do not use abrasives, caustic or acid cleaning agents.

3.2.3 MANUFACTURER'S SERVICES

a) Furnish the services of the electric door operator manufacturer's field

service technician to inspect each final installation and supervise
initial operation of the units.
b) Manufacturer's certificate shall be submitted to the Engineer prior to
testing the equipment.
c) Furnish the services of the electrical door operator manufacturer's
trained representative for a minimum of 1 trip of 1 day to instruct plant
personnel on proper operation and maintenance procedures.
d) Service may be combined with the inspection services specified

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 General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)

above.

END OF SECTION

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