Model 8256

Differential / Vacuum/
Low Pressure Switch

FEATURES
■ VIBRATION RESISTANT

■ RUGGED DESIGN
Model 8256 Switches are specifically designed for use on
■ UNIQUE UNION vibrating equipment such as heavy duty engines, compres-
sors, pumps, and other industrial applications. They are
■ RAINTIGHT HOUSING suitable for control, safety and warning systems on both
mobile and stationary engines, generator sets, irrigation
■ ELECTRICAL VERSION OF MODEL 4143, and sprinkler systems, air and gas compressors, turbines,
pumps, marine systems, machine tools, injection molding
DIFFERENTIAL PRESSURE VALVE
machines, etc.

Model 8256 switches feature two overlapping ranges cov-

APPLICATIONS
■ LOW ENGINE WATER PUMP DIFFER-
ENTIAL, indicating pump cavitation or
loss of coolant
■ HIGH FILTER DIFFERENTIAL
■ COMPRESSOR SUCTION AND DIS-
CHARGE PRESSURES
■ PUMP SUCTION AND DISCHARGE
PRESSURES
■ FLUID LEVELS
ering 0.5 - 10.0 psi (3.4 68.9 kPa). A unique union nut
connects the switch housing to the pressure sensor allow-
ing the sensor to be installed in tight quarters or the switch
to be easily swiveled to align with conduit connections.
Once tightened, it provides a rigid connection between the
switch and the pressure sensor.
Precision cast aluminum with a baked enamel finish pro-
vides the rugged switch housing. Full gasket seals provide
a raintight unit designed to meet Enclosure 3 requirements
of NEMA, UL, and CSA. A diaphragm operated pressure
sensor provides repeatable trip settings on rising or falling
pressure, vacuum or differential pressure.
AMOT Model 8250 Series fills the need for a reliable switch
at a low initial cost. Their long service life reduces mainte-
nance costs by eliminating the need for frequent service or
replacement. Although not explosion proof, these switches
can be used in hazardous areas if used with an intrinsically
safe electronic enumerator.

FORM 959
INSTALLATION
For low pressure or fluid level sensing applications, con-
nect the sensed pressure to Port P2 and leave P1 open.
For vacuum, connect the sensed pressure to Port P1 and
leave P2 open. For differential pressure, connect the
higher pressure to Port P2 and the lower pressure to Port
P1. Sensed pressure sources and interconnecting tubing
must be free of dirt, rust, chips, and other contaminants.
Apply a quality thread sealant such as Loctite Pipe Sealant
to pipe thread connections.
Note: The differential pressure setting will increase by
0.35 psi (2.4 kPa) for each increase of 10 psi (68.9 kPa) of
the sensed level above the calibration level.
To install in close quarters, loosen Nut (3) and rotate switch
housing to align with the conduit or wiring and then
retighten Nut (3) securely.
HOW TO ORDER
ADJUSTMENT
One turn of the adjusting screw equals 0.6 psi (4.1 kPa) on
Range 1 and 1.9 psi (13.1 kPa) on Range 2. Turning the
Adjusting Screw (49) clockwise raises the trip setting.
After adjusting, seal the setting by crimping the Seal (48).
SPECIFICATIONS
Housing Material .................... Precision Cast Aluminum
Internal Parts......................... Stainless and Plated Steel
Diaphragm .......................................................... Buna N
Maximum Pressure on Diaphragm ........ 60 psi (413kPa)
Maximum Switch Housing Temperature .. 250 oF (121oC)
Vibration ............................. resistant up to 4G at 100 Hz
Switch Ratings....SPDT ...... 125/250/460 VAC - 15 amp
................................................... 125 VDC - 1/2 amp
................................................... 250 VDC - 1/4 amp
........................................................ 30 VDC - 5 amp
...................................................... 15 VDC - 15 amp
Net Weight ........................................... 1.7 lbs. (0.77 kg)

When ordering please specify the following: TYPICAL APPLICATION

1.AMOT Model 8256 Differential/
Vacuum/Low Pressure Switch.
2. Pressure Setting.
3. Pressure Range, see Table B. If no range is
specified, the one will be chosen where the pres
sure setting falls nearest the center of the range.
4. Tripping Action:
a.To trip on rising pressure or increasing vacuum.
b. To trip on falling pressure or decreasing vacuum.
c. To trip on increasing differential pressure.
d. To trip on decreasing differential pressure.
5.Any of the following special features, if required:
a.British Standard Pipe (BSP) connection threads,
instead of NPT. Available from U.K. factory only.
b. M20 X 1.5 or PG13.5 conduit threads, instead
of NPT. Available from U.K. factory only.
These units may be ordered by using the full description shown above
or by constructing a Model No. using the Model Code System. The
complete Model No. for a standard differential pressure switch with NPT
threads and trip setting of 3 psi on decreasing differential pressure is
“8256A12AK set a 3 psi decreasing differential”.

Model Code System

8256A 1 1 A K -( )
Basic Special Requirements (MTO) Made to Order
Model No.

Table A Table B Table C Table D

Connection Thread Pressure Range Conduit Thread Switch Type
Code Thread Code Range Reset Code Thread
No. No. Differential No. Type

1 1/4 NPT 1 0.5 - 3.6 psi 0.2 - 0.4 psi A 1/2 NPT K
(3.4-24.8 kPA) (1.4-2.8 kPa)
2* 1/4 BSP(PL) B* M20 x 1,5
2 2 - 10 psi 0.3 - 0.5 psi
(13.8-68.9 kPa) (2.1-3.4 kPa) C* PG13,5
Note: Letters or numbers in the MTO space, other than nothing, A1 or AA, indicate the unit is built to special requirement and
some of the other code numbers may not be valid. Check with the factory for full specification of such models.
*Available from U.K. factory only.
MAINTENANCE
AMOT Model 8256 Differential/Low Pressure Switches
require practically no maintenance. Should any parts
need to be replaced or the pressure range changed, the
switch is easily disassembled by referring to the assembly
drawing below.
When communicating with AMOT regarding operation of a
control, always give the Model No. and Serial No. If
ordering service parts, also include the Description, Part
No., and quantity desired. If any parts are ordered by
Reference No. only, please also include the Form No.,
Revision No., and date of the brochure.

SERVICE PARTS

Ref. No. Part No. Qty. Description

3 43622L001 1 O-ring
5 453 1 O-ring
11 1625 1 O-ring
16 7784 1 Diaphragm
20 66121034 1 Spring, Range 1
20 71541063 1 Spring, Range 2
23 44326 1 Cover Gasket
25 5755 1 Switch, Type K
48 209 1 Wire Seal
52 44331 1 Nameplate Gasket

AMOT designs and tests all of its products to ensure that

high quality standards are met. For good product life,
carefully follow AMOT’s installation and maintenance in-
structions; failure to do so could result in damage to the
equipment being protected or controlled.

DIMENSIONS

Dimensions in Inches,
Millimeters in ( )
 21000 Series Vibration Transmitters
• 4-20 mA Signal Proportional to Vibration
• Input Directly into PLC, or other Control
System with Analog Inputs
• Measures Velocity (ips) or Displacement (mils)
• Solid State Design for Rugged Environments
• World Wide Hazardous Area Approvals

• Two and Three Way Stainless Steel Construction

• In - Knob Visual Pilot Indication
8575 / 8576 µ Gauge
• Available with Latch & Pin, Air Latch and
Double Pilot Features
• Panel or Bracket Mount

• Large LCD Provides Digital and Analog Readout

SRV Valve
• Globe Style Control Valves
• Single Seat, 1/2" to 4" size
• Pneumatic Diaphragm Actuated
• Two Independently Adjustable Set Points
with Discrete Outputs
• Optional 4-20 mA Re Transmit
• Solid State Design for Rugged Environments
• Div. 1 and Div. 2 Hazardous Area Versions Available

G Valve
• Ultra Compact Control
Valve and Actuator
• Six Piping Options
• Sizes from 2" to 16" Inch
• Electric or Pneumatic Actuation
Hawk-ITM
• Programmable Controller with Powerful Embeded Functions
• Class 1, Div. 2 Hazardous Area Certified
• Discrete and Analog I/O, Built-In Operator Interface
• Communicates via RS 232 / MODBUS
• Seamless Programming with Windows Based Software
• Enhanced Ladder Logic and Built in Function Blocks
Dramatically Reduce Programming Time

AMOT USA AMOT AMOT SINGAPORE

401 First Street
Richmond, CA 94801
Tel: +1 510 236-8300
Fax: +1 510 234-9950
© 2004 www.amot.com
Western Way
Bury St. Edmunds IP33 3SZ
Suffolk England
Tel: +44 1284 762222
Fax: +44 1284 760256
10 Eunos Road 8 # 12-06
Singapore Post Centre
Singapore 408600
Tel: +65 6293 4320
Fax: +65 6293 3307
Form 959 B971