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PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
PERFORMANCE QUALIFICATION
PROTOCOL FOR
AUTOCLAVE (HPHV STEAM STERILIZER)
Format No:
QUALITY CONTROL Page 2 of 26
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
TABLE OF CONTENTS
1.0APPROVAL SIGNATURE:.....................................................................................................................3
2.0OVERVIEW:.............................................................................................................................................4
2.1 Introduction:....................................................................................................................................4
2.2 Objective:.........................................................................................................................................4
2.3 Purpose & Scope:............................................................................................................................5
2.4 Responsibility:.................................................................................................................................5
3.0EXECUTION TEAM:..............................................................................................................................7
4.0TRAINING RECORDS:...........................................................................................................................8
4.1 Purpose:............................................................................................................................................8
4.2 Scope:................................................................................................................................................8
4.3 Topics:..............................................................................................................................................8
5.0REQUIREMENT FOR PERFORMANCE QUALIFICATION:.........................................................8
6.0SYSTEM / EQUIPMENT DESCRIPTION:...........................................................................................9
6.1 System Equipment Details:............................................................................................................9
6.2 Generic Design of Double Door Autoclave:..................................................................................9
7.0QUALIFICATION PROCEDURE OR METHODOLOGY:.............................................................11
7.1 General Recording Instructions:.................................................................................................11
7.2 General Safety Instruction for Execution:..................................................................................12
7.3 General Steps and Precaution to be followed in Qualification Study:.....................................12
7.4 Selection Criteria for Locations of Thermocouples, Biological and Chemical Indicators for
Loaded Chamber Study:...........................................................................................................13
7.5 Calculation of F0 Values / Sterility Assurance Level:...............................................................13
7.6 Equipment Qualification:.............................................................................................................15
7.7 Steam Quality Test:.......................................................................................................................16
7.8 Vacuum Leak Test:.......................................................................................................................17
7.9 Bowie Dick Type Test:..................................................................................................................18
7.10 Empty Chamber Heat Distribution Study:...............................................................................19
7.11 Loaded Chamber Study:............................................................................................................21
8.0ACCEPTANCE CRITERIA:.................................................................................................................24
9.0REVALIDATION CRITERIA:.............................................................................................................24
10.0QUALIFICATION REPORT:.............................................................................................................24
11.0OBSERVED DEVIATION (IF ANY):................................................................................................24
12.0ABBREVIATIONS:..............................................................................................................................24
13.0LIST OF ANNEXURE:........................................................................................................................26
14.0REFERENCE DOCUMENT (IF ANY):.............................................................................................26
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
Microbiology Section
Quality Assurance
The reviewer’s signature indicates that, this document has been reviewed and it accurately and
completely reflects the tasks and deliverables necessary for process.
Reviewed by / Functional area Designation Signature Date
Quality Control
Validation – QA
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
The approver’s signature indicates that the documentation and information contained herein complies
with applicable regulatory, corporate, divisional / departmental requirements, and current Good
Manufacturing Practices.
Quality Assurance
2.0 OVERVIEW:
2.1 Introduction:
This protocol defines the methodology for Performance Qualification of Autoclave (HPHV
Steam Sterilizer) installed in the Media Preparation room in Microbiology section of Quality
control department.
2.2 Objective:
The objective of this document is to provide written procedure and/or guidelines and respective
acceptance criteria for the Performance Qualification of Autoclave steam sterilizer /
demonstrate with documented evidence that the equipment produces the required output by
integrating procedures, personnel and systems, by verifying the following parameters –
2.2.1 Steam Quality Test:
To demonstrate that the steam supplied to the autoclave meets the criteria for quality as
defined in HTM 2010 & EN285 w.r.t superheat, dryness & non-condensable gases; and
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
the steam condensate (tested for physical, chemical and microbial parameters) is as per
the specifications.
2.2.2 Vacuum Leak Test:
To verify & demonstrate that the chamber is integral under vacuum conditions that are /
may be created as a part of air removal stage or drying stage at the end of the cycle.
2.2.3 Empty Chamber Study:
To assess the hottest & coolest locations and identify the locations those are fastest &
slowest to attain the sterilization temperature. This study shall be carried out for standard
steam sterilization and HPHV process.
2.2.4 Bowie – Dick Test:
To demonstrate that the steam penetration of the test pack is rapid, there-by implying
that air and other non-condensable gases are not present.
2.2.5 Loaded Chamber Studies (Distribution & Penetration):
To assess the hottest & coolest locations and identify the locations those are fastest &
slowest to attain the sterilization temperature and demonstrate that every point in the
loaded chamber attains F0 value (lethality) of ≥ 15 minutes.
To establish that the equilibration time to achieve sterilization temperature between the
drain probe and coldest part of the load does not exceed 1 minute (for porous loads
only).
This study shall be done for each defined loading pattern [separate for porous,
unwrapped instruments & fluids] wherein the distribution & penetration study will be
done as a combined cycle. The requirements of automatic control test shall also be
evaluated.
2.3 Purpose & Scope:
After completion of successful Operation Qualification, start the Performance Qualification to
ensure that Autoclave (HPHV Steam Sterilizer) is performing as per its intended use and will
perform reproducibility.
The scope of this Protocol is limited to outline procedure /provide methodology for the
Performance Qualification of HPHV Steam Sterilizer.
2.4 Responsibility:
The validation group comprising of representatives from each of the following departments
shall be responsible for the overall compliance with this protocol:
♦ Quality Control (Microbiology)
♦ Engineering & Maintenance Department
♦ Quality Assurance Department
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
5.2.2 Procedure:
5.2.2.1 Following instruments/ indicators shall be required for the Performance
Qualification of Autoclave (HPHV Steam Sterilizer):
5.2.2.1.1 Data Logger
5.2.2.1.2 Thermocouples
5.2.2.1.3 Bowie-Dick test pack
5.2.2.1.4 Geobacillus stearothermophilus ampoules and strips
5.2.2.1.5 Chemical OK indicators
5.2.2.2 Verify the calibration status of the data logger / thermocouples.
5.2.2.3 Record the details of the indicators (chemical / biological etc) & verify their
appropriateness for use.
5.2.2.4 Record the observations & details in the appropriate format and attach (along
with the reports) as Annexure 03.
5.2.3 Acceptance Criteria:
The data logger should be calibrated as per the procedure; sensitivity of data logger shall
be better that or equal to 0.5°C. The indicators used shall be within their expiry period.
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
Door interlocks are provided to prevent simultaneous opening of both the doors and process
lock to prevent opening of the door during the operation.
The sterilization chamber is insulated with glass wool, which helps in reducing the heat loss to
the environment and ensuring uniform distribution of temperature inside the chamber. This
insulation is covered with SS plate.
A Stainless steel pipe stand support is provided for the equipment thus requiring no special
foundation. All Joints, Crevices are filled with Epoxy/Silicon sealant to prevent any leakage.
The High Pressure High Vacuum Steam Sterilizer is provided with the following systems and
accessories for the desired functioning.
6.2.1 Water-ring type vacuum pump with suitable electric motor. (SS shell and tube type
condenser for condensation of steam prior to entering the housing of the vacuum pump).
6.2.2 Sterilizing grade vacuum – break filter on the non-sterile side.
6.2.3 One number of Laminar Air Flow workstation is provided for unloading of the
sterilized articles in the aseptic area.
6.2.4 Chambers compound gauge on the sterile area side (Grade B, Buffer Room) and the
washing and sterilization area side (Grade C, Loading side).
6.2.5 Jacket pressure gauge, Gasket pressure gauge for both the doors, Safety valve for
jacket and chamber, Steam trap with strainer and NRV for chamber and steam trap for
jacket, on the washing & sterilization area side (Grade C, loading side).
6.2.6 Control panel consisting of Mitsubishi PLC, Digital Temperature input to the
microprocessor from 5 no’s of temperature transmitters (RTDs), 1no of Pressure
transmitter, pressure and vacuum switches for transmitting digital Pressure/Vacuum
signals to the microprocessor, provision of auto-override for manual operation in case of
microprocessor failure.
The Sterilization cycle can be automatically controlled by the PLC, which can be programmed
and protected for four different types of cycles (i.e. 1st Vacuum Leak test, 2nd Std. Steam
sterilization 3rd HPHV, 4th Bowie Dick cycle). The required cycle can be selected on the
control panel and the selected cycle is automatically governed by the PLC.
The High Pressure High Vacuum Steam Sterilizer (Equipment ID – QC/AUT-01) is located in
the Media Preparation Room of Microbiology Laboratory. The Media Preparation Room is
designed as per the specifications for cleanliness Grade D. The equipment is located such that, it
can be attended easily for routine operational, monitoring and maintenance purpose. The Non-
Sterile door of the sterilizer opens into the Media Preparation Room (Grade D) for loading and
the Sterile Door opens into the Cool Zone (Grade B) for unloading. The major components of
the Control panel and utility lines are located in the Media Preparation side, for better
accessibility.
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
7.1.12 If during a thermometric test the thermocouples inserted for profiling purposes are
damaged / short / open / faulty; review & evaluate the total data. If the location where
the sensor was placed is a critical one requiring monitoring, repeat the cycle.
7.1.13 The minimum time for which a cycle should operate in sterilization mode shall be based
upon the validation reports / experience (this will be the time for which the temperature
at the controlling probe / location will be in the range of sterilization temperature band).
7.4 Selection Criteria for Locations of Thermocouples, Biological and Chemical Indicators for
Loaded Chamber Study:
7.4.1 At-least one part/item in the chamber that is fastest to attain the sterilization temperature.
7.4.2 At-least one part/item in the chamber that is slowest to attain the sterilization
temperature.
7.4.3 At-least one part/item in the chamber that is hottest during the sterilization hold period.
7.4.4 At-least one part/item in the chamber that is coolest during the sterilization hold period.
7.4.5 The part of the chamber that is slowest to cool to 90°C (applicable for sterilizers with
thermal door interlock and loads containing Fluids only).
7.4.6 In the active chamber discharge (Drain).
7.4.7 In the centre of the porous load.
7.4.8 Ensure that there is a temperature sensor located in the chamber free space [to be used as
a reference probe in the loaded chamber studies].
7.4.9 In tubes/containers containing fluids the temperature sensors should be placed such that
they are located approximately at the centre of the tube/container.
7.4.10 In silicon tubing the temperature sensors should be placed such that they are located
approximately at the centre of the tubing.
7.4.11 In items like large vessels / tanks, sensors should be inserted inside the item so as to
reach middle.
7.4.12 In item like housings with filter the sensors should be placed in the centre of the
cartridge.
7.4.13 If number of items in the load pattern is less than 6, keep indicators and sensors in all the
items.
7.5 Calculation of F0 Values / Sterility Assurance Level:
7.5.1 Calculate the Fo values (mathematical) at each identified location using the equation:
F0 = Σ L × dt = Σ 10 (TA-121)/10 × dt
Where – Fo = Equivalent sterilization time (in minutes) at 121°C.
L = Lethal rate
TA = Actual temperature measured.
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
SALDesired = 10-6
7.5.4 SLRMeasurable (Spore log reduction that can be measured by the biological indicator used):
SLRActual = F0
D121
Where – SLRActual = Actual spore log reduction
F0 = Minimum F0 value calculated mathematically
D121 = D value of the biological indicator (as in the certificate of
analysis).
7.5.6 Calculate the actual sterility assurance level (SALActual) using the equation
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
S. No. of
Tests Remarks
No. Runs
Vacuum leak test [Chamber With the probes removed; after
10. 01
integrity testing] completion of all the PQ tests
Applicable for the thermometric
F /…./ sterility assurance level
11. 0 – tests, refer step 7.5 for details of
calculation
calculations
12. Loaded Chamber Study (with Of each load pattern except for
03
only BI in form of Paper carrier) Fluid Load
The above-mentioned tests provide a documented verification of the intended performance of
the machine throughout the representative / anticipated range & ensure that the autoclave is
performing satisfactorily & will produce desired results when operated according to SOP & also
provide evidence of appropriate and reliable performance when challenged with worst case
scenario.
The purpose of performing the tests & the methodology of performing / executing of each test
along with the provision of recording the observations is given in the following pages.
7.7 Steam Quality Test:
7.7.1 Purpose:
The purpose of this test is to demonstrate that the steam being introduced into the
chamber is of requisite physical, chemical & microbiological quality such that the
sterilization conditions are achieved and maintained during the sterilization purposes.
The same will be established by performing the following tests:
For Physical Non-condensable gas test
Quality Superheat test
Dryness test
7.7.2 Requirement:
Steam Quality test kit, Sampling bottles, tube etc.
7.7.3 Procedure:
7.7.3.1 Physical Quality Test:
This test shall be performed as per the procedure mentioned in the
Performance Protocol of Pure Steam Generation & Distribution System,
Protocol No. EPQ/ EN/ 008-00.
7.7.4 Acceptance Criteria:
7.7.4.1 Physical Test:
7.7.4.1.1 Non- condensable gas test – NMT 3.5%
7.7.4.1.2 Superheat Test – NMT 25°C
7.7.4.1.3 Dryness Test – NLT 0.95 (since metal loads are also processed)
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
7.8.3.2.2 01 run; with sensors for validation study inserted into the chamber
and without chamber furniture (carriage).
7.8.3.2.3 01 run; on each day of PQ study (to be done before start of the
activities on the day.
7.8.3.2.4 01 run; after removing the sensors inserted for the validation
study (at the end of the PQ study).
7.8.3.3 Set the vacuum leak test cycle on the controller of the machine & operate the
machine as per the SOP No. QC027 - “Operation, Cleaning, calibration and
maintenance of HPHV Steam Sterilizer”.
7.8.3.4 This is an initial test & has to be carried out without the chamber carriage & the
probes for temperature profiling.
7.8.3.5 As per the set cycle parameters when the chamber temperature has stabilized
(the chamber is empty except for fixed furniture and necessary monitoring
sensors), the vacuum leak test cycle is initiated.
7.8.3.6 When the pressure (vacuum) in the chamber is –0.85 bar or below, close all the
valves connected to the sterilizer chamber and stop the vacuum pump (step
performed automatically).
7.8.3.7 Observe and record the time (T1) and the pressure (P1).
7.8.3.8 Wait for 300 sec ± 10 sec and not more than 600 sec ± 10 sec, to allow
evaporation of condensed water in the chamber and then observe and record the
pressure (P2) in the chamber and the time (T2).
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
7.8.3.9 After a further 600 sec ± 10 sec, observe and record the pressure (P3) and the
time (T3).
7.8.3.10 Allow the cycle to proceed normally to completion.
7.8.3.11 Calculate the vacuum leak rate as per the equation below –
P - P2
LR = 3 mbar.min
-1
10
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
121 17 minutes
7.9.3.4 When the cycle is complete, remove the indicator paper from the test pack and
observe for colour change.
7.9.3.5 Mark the details on the paper viz. the load no., Cycle no., date, etc. & attach
the same to the protocol.
7.9.3.6 In case of improper colour change rectify the machine; repeat the test as per the
procedure mentioned above. Do not use the machine till the fault has been
rectified.
7.9.3.7 Record the observations & data in the Annexure – 07.
7.9.3.8 Repeat the procedure on each day of the PQ study & attach the data as per
Annexure – 06.
7.9.4Acceptance Criteria:
7.9.4.1 Visual indication of the cycle completion should be there at the end of the
cycle.
7.9.4.2 There should be a uniform colour change over the entire pattern of the
indicator sheet.
7.10 Empty Chamber Heat Distribution Study:
7.10.1 Purpose:
The purpose of this test is to
7.10.1.1 Demonstrate that the temperature / pressure conditions required for sterilization
are achieved in all the parts of the chamber i.e. every point in the empty
chamber attains an F0 value (lethality) of ≥ 15 minutes and that the minimum
lethality provided by the sterilization cycle is sufficient to provide at least 12
Log reduction of micro organisms having a D value of 1 minute at 121 °C.
7.10.1.2 Assess the hottest & coolest locations in the chamber.
7.10.1.3 Identify the locations that are fastest & slowest to attain the sterilization
temperature.
7.10.2 Requirement:
Data logger, temperature probes, chemical indicators etc.
7.10.3 Procedure:
7.10.3.1 Insert thermocouple probes through the validation port into the autoclave.
Seal the port with silicone sealant so that steam leakage does not occur.
7.10.3.2 Label all the thermocouples properly with location no. and the indicators
with Batch No., Cycle no., Location no. etc. and then attach/ position the
thermocouples at specified locations (as per Annexure – 10) along with
chemical indicators . Ensure that the thermocouples do not touch any metallic
surface and chemical indicators are within their expiry period.
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
7.10.3.3
Record the locations in the format of location details. (The locations of the
indicators and thermocouples shall be as per the feasibility of positioning
them).
7.10.3.4 Operate the autoclave for HPHV Sterilization Cycle with a hold time of 15
minutes (for 121°C cycle); record the settings in the format for operational
parameters (as per Annexure – 08). Set the data logger to record
temperatures for all the channels at a frequency not exceeding 5 second
duration for 121°C cycle.
7.10.3.5 After completion of cycle, remove the chemical indicators from the autoclave
and check for the labels. If the labels have faded then properly mark the
location on the same. Observe & document whether the sensors have retained
their original positions.
7.10.3.6 Observe the Chemical indicators for the specified colour change and
document it as per Annexure – 08.
7.10.3.7 Compile the complete data generated during the qualification test for
complete evaluation of the system. Examine the collected data to identify-
7.10.3.10.1 the locations in the chamber that are fastest and slowest to attain
the sterilization temperature
7.10.3.10.2 the locations in the chamber that are hottest and coolest during
the sterilization hold time
7.10.3.10.3 the location in the chamber that is slowest to cool to 90°C
7.10.3.8 If the thermometric data is acceptable perform two additional runs for same
cycle to demonstrate cycle and sterilizer reproducibility. In the next two runs
interchange the locations of the thermocouple, so as to verify the
thermometric data of a particular location. Attach the data, along with
printouts and indicators as Annexure – 08.
7.10.3.9 Similarly, perform the Empty cycle heat distribution study for Gravity
process also and attach as per Annexure – 08.
7.10.4 Acceptance Criteria:
7.10.4.1 A visual indication of the cycle completion should be there at the end of the
cycle.
7.10.4.2 At the end of the cycle, the sensors should have retained their original
positions.
7.10.4.3 The holding time is ≥ 15 minutes for 121°C cycle / ≥ 3 minutes for 134°C
cycle.
7.10.4.4 All the locations / sensors should achieve the sterilization temperature within
1 minute. (determined w.r.t the 1st location / sensor achieving the sterilization
temperature).
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
7.10.4.5 The temperature of an individual sensor does not fluctuate by more than ±
1°C.
7.10.4.6 The indicated and recorded chamber temperatures are within 2°C of the
temperature measured in the active chamber discharge.
7.10.4.7 The hottest & the coolest locations are identified.
7.10.4.8 The autoclave door should not open till the cycle is complete.
7.11 Loaded Chamber Study:
7.11.1 Purpose:
The purpose of this test is to-
7.11.1.1 Assess the hottest & coolest locations and identify the locations that are fastest
& slowest to attain the sterilization temperature.
7.11.1.2 Demonstrate that the temperature / pressure conditions required for sterilization
are achieved in all the parts of the chamber and the load articles i.e. every point
in the chamber and load attains an F0 value (lethality) of ≥ 15 minutes and that
the minimum lethality provided by the sterilization cycle is sufficient to
provide at-least 12 Log reduction of micro organisms having a D value of 1
minute at121 °C.
7.11.1.3 Assess the requirements of automatic control test, by verifying the cycle of
each type of load Vis-à- Vis the requirements.
7.11.2 Requirement:
Data logger, temperature probes, chemical and biological indicators etc.
7.11.3 Procedure:
7.11.3.1 The distribution & penetration studies shall be done as a combined cycle.
7.11.3.2 Ensure that there is no leakage from the validation port. Ensure that there is a
temperature sensor located in the chamber free space.
7.11.3.3 Select the appropriate cycle from the HMI and set the sterilization parameters
& hold time as per the requirements of the load pattern.
7.11.3.4 Load the autoclave & attach / position the thermocouples at points / locations
along with biological and chemical indicator strips after appropriately
marking the same. Ensure that the thermocouples are in good thermal contact
with the fluid / device which is being monitored by it.
7.11.3.5 At a minimum the thermocouples are to be placed in –
7.11.3.5.1 the active chamber discharge
7.11.3.5.2 one each in the items known to be the fastest and slowest to
attain the sterilization temperature
7.11.3.5.3 one each in the items known to be the slowest to cool to 90°C
7.11.3.5.4 if the load consists of less than six items, place a sensor in each
item
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
7.11.3.6 The locations shall be as per Annexure – 10. (The locations of the indicators
and thermocouples shall be as per the feasibility of positioning them in the
loaded articles).
7.11.3.7 Operate the autoclave for sterilization hold time as per the requirements;
record the settings in the format for operational parameters. Set the data
logger to record temperatures for all the channels at a frequency not
exceeding 10 second duration for 121°C cycle.
7.11.3.8 During the holding time of the cycle observe the details w.r.t the
temperatures & pressure in the chamber & the active chamber discharge –
drain.
7.11.3.9 Remove the biological indicator strips & chemical indicators from the
autoclave and properly mark the location on the same again, in case the
earlier marking has been erased. Observe & document whether the sensors
have retained their original positions, and that the items in which the sensors
were placed are intact.
7.11.3.10 Observe the Chemical indicators for the specified colour change and
document it as per Annexure – 09.
7.11.3.11 Send the biological indicators for incubation. In no case there should be a
time lag of more than 2 hrs between completion of cycle and incubation of
Biological indicators. Also, incubate one positive control along with each lot
of tested biological indicators. The tested biological indicators are to be
incubated at 55-60°C for a period of 7 days, while the positive control
indicator should be incubated for a period of 2 days. Attach the report as
Annexure – 09.
7.11.3.12 The initial spore population is also to be determined for each lot of indicator
used, as per SOP QC026 “Total Viable Spore Count of Biological Indicator”
of Microbiology section. Alternatively the Indicators can be sent to an
external lab for determination of Total viable spore count.
7.11.3.13 If the thermometric data is acceptable perform two additional runs for the
said load pattern to demonstrate reproducibility.
7.11.3.14 Compile the complete data generated during the qualification test for
complete evaluation of the system.
7.11.3.15 Examine the collected data to identify-
7.11.3.15.1 the locations in the chamber that are fastest and slowest to attain
the sterilization temperature
7.11.3.15.2 the locations in the chamber that are hottest and coolest during
the sterilization hold time
7.11.3.15.3 the location in the chamber that is slowest to cool to 90°C.
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
7.11.3.16 Repeat the above procedure for each defined load pattern, as per Annexure –
10. Attach the data, along with printouts and indicators as Annexure – 09.
7.11.4 Acceptance Criteria:
7.11.4.1 During plateau period[determined from the recorded chamber
temperature]-
7.11.4.1.1 The indicated and recorded temperature should be in the range
121°C – 124°C.
7.11.4.1.2 The difference between indicated and recorded chamber
temperature shall not exceed 2°C.
7.11.4.2 During the holding time-
7.11.4.2.1 The holding time is ≥ 15 minutes for 121°C cycle / ≥ 3 minutes
for 134°C cycle.
7.11.4.2.2 The temperature is within 121-124°C for 121°C cycle.
7.11.4.2.3 The temperature measured in each load item does not fluctuate
more than ± 1°C, and does not differ from that in other load
items by more than 2°C.
7.11.4.2.4 The indicated and recorded chamber temperatures are within
2°C of the temperature measured in the active chamber
discharge.
7.11.4.2.5 Pressure in the chamber shall be between 1.0 – 1.5 kg/cm 2 (for
121°C cycle).
7.11.4.3 On completion of cycle-
7.11.4.3.1 A visual indication of the cycle completion should be there.
7.11.4.3.2 The temperature sensors should have retained their original
positions.
7.11.4.3.3 The items containing sensors are intact.
7.11.4.3.4 The chemical indicators show a uniform color change as
specified by the supplier at end of cycle.
7.11.4.3.5 The biological indicator exposed to sterilization cycle shows no
growth at the end of the incubation time and the unexposed
inoculated carrier shows growth within 48 hours.
7.11.4.3.6 The actual SAL (Sterility Assurance Level) calculated should be
≥ 10-6.
7.11.4.3.7 The F0 at all points shall be ≥ 15 minutes.
7.11.4.3.8 The temperature of fluids in the load should be less than 90°C
(applicable for fluid loads only)
7.11.4.3.9 The autoclave door shall not open till the temperature falls to
less than 90°C.
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
7.11.4.3.10 The equilibration time between the drain / reference probe and
coldest part of the load for achieving sterilization temperature
should not exceed 1 minute (applicable for Porous loads only).
12.0 ABBREVIATIONS:
14.1 HPHV : High Pressure High vacuum
14.1 GA : General Arrangement
14.1 P&ID : Piping and Installation Diagram
14.1 FAT : Factory Acceptance Test
14.1 PLC : Programmable Logic Controller
14.1 DQ : Design Qualification
14.1 MOC : Material of Construction
14.1 HMI : Human Machine Interface
14.1 PW : Purified Water
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
PERFORMANCE QUALIFICATION
Equipment Name Autoclave (HPHV Steam Sterilizer) Equipment ID
Protocol Number Effective Date
END OF DOCUMENT