Professional Documents
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Auditor Handbook
Also available from ASQ Quality Press:
The Art of Integrating Strategic Planning, Process Metrics, Risk Mitigation, and Auditing
J.B. Smith
Third Edition
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Part I: Auditing
Chapter 1 Auditing Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Types of Audits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Audit Roles, Responsibilities, and Authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Ethical, Legal, and Professional Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter 2 Auditing and Inspection Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Audit Preparation and Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Audit Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Audit Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Audit Follow-up and Closure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 3 Audit Procedural References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ISO 19011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Quality System Inspection Technique (QSIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
FDA Policy Compliance Guide (CPG) 7832.845 . . . . . . . . . . . . . . . . . . . . . . . . . . 16
v
vi Table of Contents
Part V: Appendices
Appendix A: Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Appendix B: Certified Biomedical Auditor (CBA) Body of
Knowledge (2013) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Six Levels of Cognition Based on Bloom’s Taxonomy (Revised 2001) . . . . . . . . 319
Appendix C: Certified Biomedical Auditor (CBA) References (2013) . . . . . . . . . 321
Endnotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
List of Figures and Tables
xi
Preface
T
he Biomedical Quality Auditor Handbook was developed by the ASQ
Biomedical Division in support of its mission to promote the awareness
and use of quality principles, concepts, and technologies in the biomedical
community. It principally serves as a resource to candidates preparing for the
Certified Biomedical Auditor (CBA) certification exam. The Biomedical Auditor
Certification was initially introduced as an add-on to the Certified Quality Auditor
(CQA) certification in 2000, and became the stand-alone CBA certification in 2005.
Obtaining the CBA credential establishes the competence of an auditor in the
biomedical industry, with the CBA described as understanding the principles
of standards, regulations, directives, and guidance for auditing a biomedical
system. The CBA certification exam is supported by its Body of Knowledge (BoK)
and reference list that define the exam scope with both elements maintained
concurrently and generally updated every five years.
Regulations and guidance affecting the medical device industry continually
evolve. Although new or updated requirements may be introduced at any time,
revisions to the exam BoK, reference list, and exam maintain their five-year review
cycle. Consequently, contents of this Handbook and CBA certification differ from
the current state of the biomedical industry.
This third edition of The Biomedical Quality Auditor Handbook correlates to the
2013 exam BoK and reference list, which are provided as appendices. This edition
includes updates and corrections to errors and omissions in the second edition.
Most notably, it has been re-organized to align more closely with the BoK.
Topics in this handbook are described in summary fashion, and not intended
as a stand-alone tool for exam preparation. It is suggested that exam candidates
read and understand the reference material in order to have a complete background
in any one topic. The combination of this publication and reference materials is
intended to provide a well-rounded background in biomedical auditing.
The ASQ Biomedical Division believes this handbook will be a useful resource
to those biomedical professionals preparing for the CBA exam.
Heather Crawford
xiii
Acknowledgments
A
cknowledgements for the third edition of this book should be read in
conjunction with the appreciation extended in prior editions. This former
gratitude is clearly still relevant and appears below. Special thanks to
Bruce Haggar, who edited the first and second editions of this book, and to the
ASQ Biomedical Division for its continuing support of this publication.
Thank you to those who have contributed to new and updated content,
specifically to Mary Ellen Delaney for sharing her knowledge of the ISO 19011
standard and audit procedural references and to Steven Walfish for his expertise
in quality tools and techniques.
The following acknowledgements were made for the first and second editions:
A number of individuals helped write this book, and the Biomedical
Division and I appreciate that effort. The participants are division
members who are widely regarded as industry experts in specific areas.
We thank all of them for their participation.
In particular, I want to thank Paul Brooks, British Standards Institute,
for updating the chapters relating to the European Union for the
second edition. And especially I want to thank M. Elizabeth Bierman
of Morgan, Lewis, and Backius LLP for her extensive editing of the
sections related to U.S. Regulation.
Contributing authors for the first edition included:
Elizabeth Blackwood, Johnson and Johnson, who contributed
to sections on the Quality System Regulation and other 21 CFR
regulations.
David Dunn, Celera Diagnostics, who contributed to the sections on
in-vitro diagnostics.
Sue Jacobs, QMS Consulting, Inc., who contributed to the Quality
System Regulation, other 21 CFR regulations, and the quality system
inspection technique.
Don Johnson, Cooltouch, Inc., who contributed to the sections on
sterilization and biocompatibility.
Dan Olivier, Certified Software Solutions, Inc., who contributed to the
sections on risk management and software development.
Susan Reilly, Reilly and Associates, who contributed to the sections on
the Quality System Regulation and international auditing guidelines.
xv
xvi Acknowledgments
1
Chapter 1
Auditing Fundamentals
G
lobal Harmonization Task Force document GHTF/SG4/N28R4:2008
Guidelines for Regulatory Auditing of Quality Systems of Medical Device
Manufacturers—Part 1: General Requirements was developed by Study
Group 4 of the Global Harmonization Task Force (GHTF). Although auditing
organizations are the target audience for this document, it is a useful guidance for
medical device manufacturers and auditors of these establishments.
Audit Objectives
Quality audits are designed to determine whether the quality system:
• Complies with regulatory and recognized quality standard
requirements
• Meets customers’ contractual requirements
• Achieves its objectives and conforms to internal requirements
• Is effectively implemented
Audits are also used to evaluate whether prior corrective actions have been
adequately and effectively implemented.
TYPES OF AUDITS
Audits can be categorized as initial audit, surveillance audit, special audit, and
unannounced audit.
During an initial audit, all elements of the quality system will be audited. A
surveillance audit is conducted after the initial audit and can include all or some
quality system elements. If the auditing organization performs partial surveillance
audits, all elements of the quality system should generally be reviewed annually.
The time between surveillance audits will depend on the:
• Risk associated with the medical devices
• Number of quality system elements examined
• Nature of the quality system elements examined
2
Chapter 1: Auditing Fundamentals 3
Resources
In order to ensure reliable audit results and conclusions, there must be adequate
resources (e.g., competent staff, financial support, time, technical information,
external expertise) dedicated to the audit process and associated auditing activities.
6
Chapter 2: Auditing and Inspection Processes 7
The audit team must possess the necessary professional and technical
competence, as a whole, to cover the scope of the audit. The team should be
competent with respect to understanding:
• Applicable regulatory, statutory, and safety requirements
• Appropriate device technologies and processes
• Auditing of medical device manufacturers’ quality systems
Other areas to consider in assessing competence include professional qualifications,
education, skills, training, experience, and personal attributes. If the necessary
technical competence is not present within the audit team, additional experts in
processes and technology relevant to the scope of the audit may be included, or
team members may be provided specialized training.
Records to demonstrate the competence of auditors must be maintained by
the auditing organization.
Independence
The audit process should ensure objectivity and impartiality. The auditing
organization and its auditors should perform their duties in an independent,
objective manner and avoid any potential conflict of interest. Auditors should not
audit their own work and must be unbiased and independent of the area being
audited in order to permit objective completion of the audit. Independence should
be regularly assessed. Factors to consider include personal relationships, financial
interests, and prior job assignments and responsibilities.
Written Procedures
In order to ensure consistency of audits, the audit process—including the
responsibilities and requirements for managing, planning, and conducting audits,
reporting results, and maintaining records—should be defined and documented.
These procedures must address applicable regulatory and quality requirements.
Auditing organizations should implement and maintain a quality system to ensure
that the audits conducted are of the highest quality and to facilitate continuous
improvement.
Audit Process
While experts have described the audit process in many ways, it has traditionally
been divided into phases or stages as shown in Figure 2.1.
Notification
QS document review
Audit
Audit plan
preparation
Team assignments
Working documents
Opening meeting
On-site review
Audit
Audit observations
execution
and noncompliances
Closing meeting
Retention of
Audit report
audit records
Report distribution
AUDIT PERFORMANCE
Stage 2: Audit Execution
The audit execution stage should start with an opening meeting with the
manufacturer’s senior management. The purpose of this meeting is to:
• Introduce the audit team
• Restate, and clarify if necessary, the audit scope, objectives, plan,
and schedule
• Review the methods and procedures to be used during the audit
• Confirm that the necessary resources and facilities to support the audit
process are available
• Establish communication links
During the on-site assessment, applicable elements of the quality system are
evaluated. Objective evidence is collected by:
• Interviewing and questioning personnel
• Reviewing records and documents
• Visually observing activities and conditions
Wherever possible, evidence collected through personnel interviews should be
confirmed by other means. Documents or copies of records collected, or any
photographs taken, should be noted by the auditors and acknowledged by the
auditee. Sampling of records and documents should be appropriate to the risks
associated with the device, the complexity of manufacturing technologies, and
available postmarket surveillance data.
Upon evaluation of the objective evidence collected, auditors must document
their quality audit observations (a statement of fact made during a quality audit
and substantiated by objective evidence). Nonconformities (nonfulfillment of
specified requirements within the planned arrangements), and quality audit
observations that have the potential to become nonconformities, should be
reviewed with the manufacturer as they are noted.
Nonconformities must be supported by the evidence collected and must identify
the requirements that have been violated. One or more major nonconformities will
indicate that the manufacturer does not comply with the regulatory requirements.
The following are examples of quality audit observations that may be considered
nonconformities:
• Lack of or failure to implement a quality system requirement
• Product safety or performance is/may be compromised
• Large number of minor nonconformances against a quality system
requirement
Chapter 2: Auditing and Inspection Processes 11
AUDIT REPORTING
Stage 3: Audit Report
The audit report is the method of formally communicating the audit scope and
objectives, audit plan, standards and methodology utilized, objective evidence
collected, and quality audit observations, nonconformities, and conclusions. The
audit findings and conclusions should be consistent, accurate, and supported by
the evidence gathered throughout the audit process.
The lead auditor is responsible for preparing, dating, signing, and submitting
the audit report to the manufacturer. Nonconformities identified in the audit
report should be specific in nature and should include the following:
• Requirements of the internal or external standard
• Severity with respect to the requirements
• Required date for submission of corrective action plans
The audit plan identifies who is to receive the final report, and when. If the report
cannot be made available to the manufacturer within this period, the auditing
organization must notify the manufacturer, provide the reasons for the delay, and
establish a new issue date.
ISO 19011
ISO 19011:2011 Guidelines for auditing management systems was prepared by Technical
Committee ISO/TC 176, Quality management and quality assurance, Subcommittee
SC3, Supporting technologies (ISO/TC 176/SC 3). This standard is applicable to all
organizations that need to conduct internal or external audits of the management
systems or manage an audit program. A management system can include, but is
not limited to, quality management systems, environmental management systems,
and financial management systems.
The scope of the standard includes auditing of any management systems
and the concept of risk to management system auditing. The standard provides
guidance in the management of an audit program, on the planning of an audit of
the management system, and on the competence and evaluation of an auditor and
the audit team. The standard clauses should be reviewed and followed.
12
Chapter 3: Audit Procedural References 13
• Independence: the basis for the impartiality of the audit and objectivity
of the audit conclusions
• Evidence-based approach: the rational method for reaching reliable and
reproducible audit conclusions in a systemic audit process
The audit should be an effective and reliable tool in support of management
policies and controls. All auditors should adhere to the principles.
Applicability
The FDA uses QSIT to conduct medical device quality system/good manufacturing
practice (GMP) inspections for both domestic and foreign manufacturers. While
the Guide to Inspections of Quality Systems provides specific instructions for the
inspector, it is designed for use in conjunction with the following FDA references:
• Compliance Program Guidance for Inspection of Medical Device
Manufacturers (CPG 7382.845)
• Investigations Operations Manual (IOM)
• 21 CFR Parts 820, 803, and 821
• Compliance Policy Guides (CPG) for devices (Subchapter 300)
• Process Validation: General Principles and Practices, FDA, January 2011
Chapter 3: Audit Procedural References 15
Subsystems
FDA’s Guide to Inspections of Quality Systems breaks the quality system regulation
into seven subsystems with satellite subsystems under CAPA and production and
process controls as applicable. The seven subsystems are categorized as major and
minor subsystems, as follows:
Major Subsystems
1. Management controls
2. Design controls
3. Corrective and preventive action (CAPA)
a. Medical device reporting
b. Reports of corrections and removals
c. Medical device tracking
4. Production and process controls
a. Sterilization process controls
Minor Subsystems
5. Material controls
6. Records/documents/change controls
7. Facility and equipment controls
Management controls, design controls, CAPA, and production and process
controls are considered the four major subsystems and are recognized as the basic
foundation of the quality system. An evaluation of the four major subsystems will
include the three remaining subsystems (material controls, records/documents/
change controls, and facility and equipment controls) depending on their
relationship to the activity or process being evaluated.
Each subsystem contains inspectional objectives, a decision flowchart, and
narrative discussion for each objective. The narrative states the basic purpose/
16 Part I: Auditing
importance for the subsystem and guides the inspector through each objective in
terms of the type of records to review. Links to related subsystems are noted, as
well as references to specific FDA policies and compliance programs.
A QSIT inspection will begin and end with management controls.
Demonstrating the top-down approach, QSIT directs the inspector to first
interview the management representative (or designee) “to obtain an overall
view of the management controls subsystem as well as a feel for management’s
knowledge and understanding of the subsystem.” This interview will set the tone
for the inspection. Objective 7 under management controls instructs the inspector
to stop the review of the management system until the remaining subsystems have
been evaluated. The order in which the remaining subsystems are reviewed is also
specific: design controls, followed by CAPA, and concluding with production and
process controls. Design controls and CAPA intentionally precede production and
process controls because the records and data reviewed are factors the inspector
will consider when selecting a process to evaluate under the production and
process controls subsystem.
Sampling Tables
The Guide to Inspections of Quality Systems provides information for using binomial
sampling plans included in the document. The inspector is instructed to select a
table from the Guide based on the level of confidence appropriate to the risk of
the device or the records being sampled (i.e., Table 1 for 95 percent confidence,
or Table 2 for 99 percent confidence). While both the bottom-up and the top-
down approaches include a review of records, under QSIT the record review is
conducted in a more controlled manner.
Major Sections
This section outlines each major section of the compliance program and discusses
key elements.
Part I gives a general overview of the compliance program. Specifically,
it discusses the Quality System Regulation (QSR), Medical Device Reporting
(MDR) regulation, medical device tracking regulation, corrections and removals
regulation, and the registration and listing regulation. Each of these is described
in detail elsewhere in this book.
Part II is the implementation section. Each of the regulations is further
discussed, objectives of each regulation are outlined, and inspection scheduling
is described. The guidance breaks inspections into priorities, with the priority
given to premarket and pre-clearance inspections, Class III devices manufacturers
previously not inspected, compliance follow-up/for-cause inspections,
manufacturers of devices considered high-risk, and reprocessors of devices
originally labeled for single-use. Highest priority is given to premarket and pre-
clearance inspections as well as to Class III device manufacturers that have never
been inspected. Class I device manufacturers should receive the lowest inspection
priority unless the inspection is for-cause or there is an apparent health hazard.
Part III provides inspectional guidance for determining compliance with
the quality system regulation. Inspections should generally be conducted in
accordance with QSIT. This part also provides inspection levels as referenced to
inspection type and guidance for conducting the inspection. Inspection level 1
describes an abbreviated inspection consisting of two QSIT major subsystems,
i.e., CAPA plus Production and Process Controls or Design Controls. Inspection
level 2 correlates to a comprehensive inspection consisting of all for major QSIT
subsystems. Inspection level 3 for compliance follow-up, special inspections for-
cause, and special inspections per FDA’s risk-based work plan are directed by
QSIT and inspection assignment, as appropriate.
Part IV of the compliance program describes analytical laboratories and
methods to be used. FDA has specialist laboratories across the country, and
laboratories are chosen based on the type of product. This section also outlines
sampling, in particular for sterility.
Part V is the regulatory/administrative follow-up section. It outlines the action
to be taken in the event that the inspection has identified non-compliance. Typical
regulatory actions include warning letters; however, depending on past history,
injunctions, citations, detention of product, and civil penalties are possibilities. In
addition, a manufacturer in this position will have premarket approvals held until
resolution.
Part VI provides references, program contacts, select FDA organizational
charts, and summary requirements for MDR reporting, tracking, and corrections
and removals.
Part II
Biomedical Quality Management
System Requirements
Chapter 4 US Requirements—Federal Food,
Drug, and Cosmetic Act (FDCA)
Chapter 5 US FDA Code of Federal Regulations
(CFR) Title 21
Chapter 6 The EU Medical Device Directives
Chapter 7 Other International Regulations
Chapter 8 FDA Guidance for Manufacture of
In Vitro Diagnostic (IVD) Products
Chapter 9 International Standards for
Quality Systems
Chapter 10 Quality System Regulation (QSR)
Requirements
Chapter 11 Postmarket Surveillance
19
Chapter 4
US Requirements–Federal Food,
Drug, and Cosmetic Act (FDCA)
T
he Federal Food, Drug, and Cosmetic Act (also referred to as “FDCA”, “the
Act” or “the act”) allows for extensive regulation of medical devices. The
FDCA currently governs the entire lifespan of a device, from premarket
clearance or approval, through the manufacturing process, subsequent release to
the market, and use by a healthcare professional or patient. However, Congress’s
original Food and Drug Act did not govern medical devices.
The Pure Food and Drug Act, promulgated in 1906, regulated only drugs and
not medical devices. After repealing the act in 1938, Congress recast it as the FDCA,
adding specific provisions for enforcement actions concerning devices. However,
the actions were limited to policing postmarket activity through prohibition of
adulteration and misbranding. The 1938 act did not provide for premarket review
or postmarket surveillance of devices. When Congress amended the act in 1962, it
still did not include provisions for those regulatory activities.
With the passage of the Medical Device Amendments of 1976 (MDA), Congress
expanded the Food and Drug Administration’s (FDA) authority to regulate
devices. One significant change was a broadened definition of “device.” The term
included “implement, machine, implant, in vitro reagent, and other similar or
related article.”1 Additionally, the MDA increased the conditions that qualified
a device for regulation under the FDCA. Inclusion in the National Formulary or
the US Pharmacopeia (USP), or any supplement documents, became qualifying
criteria. The definition of “device” was also fine-tuned by adding limitations. To
be regulated by the MDA, a device must neither (1) “achieve any of its principal
intended purposes through chemical action within or on the body of man or other
animals” nor (2) be “dependent upon being metabolized for the achievement of
any of its principal intended purposes.”2
The MDA gave FDA the authority to inspect devices. This authority included
new requirements that device manufacturers or importers maintain records and
provide reports to assure that devices are safe and effective. Additionally, FDA
representatives were authorized to physically inspect “any factory, warehouse, or
establishment” in which devices “are manufactured, processed, packed, or held”
and to enter any vehicle being used to transport devices.3
The MDA also granted FDA the power to control the release of medical
devices into interstate commerce. The amendments created a three-tiered scheme
for premarket regulation and postmarket review. For this purpose, devices were
20
Chapter 4: US Requirements–Federal Food, Drug, and Cosmetic Act (FDCA) 21
divided into three classes based on their perceived safety risk. Class I devices,
those deemed to pose the least risk of harm, were to be the least regulated, while
Class III devices, which present the highest risk, would be the most heavily
regulated.
The MDA provided two procedures by which Class II and III devices could
be authorized for distribution in interstate commerce. They were 510(k) premarket
notifications and premarket approval applications (PMAs). FDA was also granted
the authority to impose performance standards and to ban devices entirely.
More than ten years later, Congress passed the Safe Medical Devices Act of
1990 (SMDA) to enhance FDA’s regulation of devices. This new legislation followed
in the wake of criticism by congressional investigators and others of the limits
of the earlier act. The SMDA imposed more-stringent premarket and postmarket
requirements, as well as new mechanisms for enforcement. Now FDA must issue
an order declaring a device to be substantially equivalent to a legally marketed
predicate device before a manufacturer can market a device pursuant to a 510(k)
notification.4 The SMDA also added the authority for FDA to set performance
standards. Further, it included a provision allowing postmarket surveillance of
Class II or III devices that may pose serious health risks, that are life supporting or
sustaining, or that are meant to be implanted in humans for more than one year.
Additionally, the FDCA added civil penalties to FDA’s enforcement options.
The device statutes of the FDCA had two further revisions in the 1990s. The
Medical Device Amendments of 1992 did not include major changes to existing
device law. However, the FDA Modernization Act of 1997 (FDAMA) is notable
for two of its provisions. The first provision provided a safe harbor for device
manufacturers and distributors in which to disseminate certain information to
medical practitioners concerning new uses for devices already in commercial
distribution, provided that the company committed to file, within a specified time
frame, a supplemental application to establish the safety and effectiveness of the
unapproved use. The provision was controversial, however, because many in the
device industry believed it was too restrictive. The provision ceased to be effective
on September 30, 2006, due to a sunset provision.5 Because the provision was no
longer effective, in 2009 the FDA issued a guidance document on dissemination
of journal articles and medical/scientific publications on unapproved new uses of
approved drugs and approved or cleared devices.6 The other FDAMA provision
allows shipment of investigational devices in emergency situations or to combat
serious conditions.7 The law further enables patients being treated by licensed
physicians to request and receive these devices directly from the manufacturer or
distributor. Although industry believed the FDAMA provision on dissemination
of information was too restrictive, both of these FDAMA provisions reflected a
shift for the FDCA. Since its inception, the amendments to the FDCA imposed
tighter restrictions on distribution of devices in the interest of safety. Here,
the countervailing interest of allowing greater access to medical advances and
information regarding new uses of approved or cleared devices began to be
balanced against the FDCA’s primary safety concerns.
22 Part II: Biomedical Quality Management System Requirements
Section 303—Penalties
Civil penalties may be levied against any person who violates a requirement
related to devices. Such penalty shall not exceed $15,000 for each violation related
to devices, and not exceed $1,000,000 for all violations adjudicated in a single
proceeding.
Section 304—Seizure
Seizure is intended to remove specific violative goods from commerce. This action
may be brought against an FDA-regulated product that is adulterated and/or
misbranded. Additionally, an officer or qualified FDA employee may order a
device be detained for a reasonable period up to twenty days, or up to thirty days
if the action requires more than twenty days.
Chapter 4: US Requirements–Federal Food, Drug, and Cosmetic Act (FDCA) 25
Notification Orders
If there is a problem with a medical device, FDA might issue a notification
order. The order will be issued if FDA determines that the device “presents an
unreasonable risk of substantial harm to the public health, that the notification
will be necessary to eliminate the specific risk and that no more practical means is
available to eliminate the risk.” As provided by section 518(a):44
If the Secretary determines that:
1. A device intended for human use which is introduced or delivered
for introduction into interstate commerce for commercial distribution
presents an unreasonable risk of substantial harm to the public
health, and
2. Notification under this subsection is necessary to eliminate the
unreasonable risk of such harm and no more practicable means is
available under the provisions of this chapter (other than this section)
to eliminate such risk, the Secretary may issue such order as may
be necessary to assure that adequate notification is provided in an
appropriate form, by the persons and means best suited under the
circumstances involved, to all health professionals who prescribe or
use the device and to any other person (including manufacturers,
importers, distributors, retailers, and device users) who should
properly receive such notification in order to eliminate such risk.
An order under this subsection shall require that the individuals
subject to the risk with respect to which the order is to be issued be
included in the persons to be notified of the risk unless the Secretary
determines that notice to such individuals would present a greater
danger to the health of such individuals than no such notification.
If the Secretary makes such a determination with respect to such
individuals, the order shall require that the health professionals
who prescribe or use the device provide for the notification of the
individuals whom the health professionals treated with the device
of the risk presented by the device and of any action which may be
taken by or on behalf of such individuals to eliminate or reduce such
risk. Before issuing an order under this subsection, the Secretary shall
consult with the persons who are to give notice under the order.
Neither the statute nor any of the regulations define what constitutes “an
unreasonable risk of substantial harm to public health.” But a 1984 draft, Medical
Device Notification and Voluntary Safety Alert Guideline, defined the phrase to mean
30 Part II: Biomedical Quality Management System Requirements
2. The actions that may be taken under a plan submitted under an order
issued under paragraph (1) are as follows:
A. To repair the device so that it does not present the unreasonable risk
of substantial harm with respect to which the order under paragraph
(1) was issued.
B. To replace the device with a like or equivalent device that is in
conformity with all applicable requirements of this chapter.
C. To refund the purchase price of the device (less a reasonable
allowance for use if such device has been in the possession of the
device user for one year or more—
(i) at the time of notification ordered under subsection (a) of this
section, or
(ii) at the time the device user receives actual notice of the
unreasonable risk with respect to which the order was issued
under paragraph (1), whichever first occurs).
3. No charge shall be made to any person (other than a manufacturer,
importer, distributor, or retailer) for availing himself of any remedy,
described in paragraph (2) and provided under an order issued under
paragraph (1), and the person subject to the order shall reimburse each
person (other than a manufacturer, importer, distributor, or retailer)
who is entitled to such a remedy for any reasonable and foreseeable
expenses actually incurred by such person in availing himself of
such remedy.
Thus, before issuing an order under section 360h, FDA must first determine whether:
• The device presents an unreasonable risk of substantial harm to the
public health.
• There are reasonable grounds to believe that the device was not
properly designed or manufactured when the state of the art as it
existed at the time of its design or manufacture is considered.
• There are reasonable grounds to believe that the risk is due to the
conduct of the manufacturer, importer, distributor, or retailer, and not
due to improper installation, maintenance, repair, or use.
• Notification of the defect alone will not eliminate the risk, and that
repair, replacement, or refund is necessary to eliminate the risk.
Congress intended 518(b) “to be in addition to and not as an alternative to the
notification requirements.”48
If FDA decides that the defect is the type that requires it to invoke section
518(b), it can direct the manufacturer, importer, distributor, or a combination of
them to submit a plan for the repair, replacement, or refund of the device. If FDA
requires action from more than one party, it will designate which party has the
responsibility to make the appropriate decisions for the plan. Once that party
is designated, he or she is the one who will bear the financial responsibility for
Chapter 4: US Requirements–Federal Food, Drug, and Cosmetic Act (FDCA) 33
developing it and implementing it. However, FDA does have the ability to revisit
this assignment and make a new designation. FDA also has the power to order
a manufacturer, importer, distributor, or retailer of the device to reimburse any
other manufacturer, importer, distributor, or retailer for expenses incurred in
complying with the order. The only limitation is that the financial aspects of the
order “shall not affect” any contractual agreements between the parties. [FDCA
§ 518(c), 21 USC § 360h(c)] FDA must also provide “opportunity for an informal
hearing” before issuing the order requiring the plan.
Whoever has been designated by FDA to develop the plan must have “a
reasonable time” to submit a plan that satisfies the order. If a plan is not submitted,
FDA will then fashion one. Depending on what FDA orders, the plan must propose
one of the following:
• Repair the device in a way that eliminates the specific risk
• Replace the device with a like or equivalent device that conforms to
FDA requirements
• Refund the purchase price: either the full purchase price if the user
has had the device for less than a year as of the time the user receives
notice of the risk, or at a discounted purchase price if the user has had
possession for one year or more
If the user repairs or replaces the device on their own as provided by the approved
plan, the user can seek reimbursement of those reasonable and foreseeable
expenses from whichever party is subject to the order.
FDA must approve a submitted plan to ensure that it eliminates the
unreasonable risk. Before a plan is rejected, FDA must provide an opportunity for
an informal hearing to review why it has been rejected. Upon disapproval, FDA
“shall order a revised plan to be submitted.” If FDA considers the revised plan to
be unsatisfactory following the opportunity for an informal hearing, FDA shall
prescribe one. Again, largely because of the number of findings required and the
elaborate procedures, FDA has yet to issue an order under section 518(b).
Recall Authority
Until the SMDA added section 518(e), FDA did not have explicit authority to order
recalls of medical devices. Because FDA never used its authority under 518(b),
the recall authority added by section 518(e) in 1990 provided a different kind of
recall power. FDA issued a final rule on mandatory recall procedures that became
effective on May 17, 1997. As described on the FDA website:
Recalls are actions taken by a firm to remove a product from the market.
Recalls may be conducted on a firm’s own initiative, by FDA request, or
by FDA order under statutory authority. A Class I recall is a situation
in which there is a reasonable probability that the use of or exposure
to a violative product will cause serious adverse health consequences
or death. A Class II recall is a situation in which use of or exposure to a
violative product may cause temporary or medically reversible adverse
34 Part II: Biomedical Quality Management System Requirements
must be held between two to ten working days after FDA receives the request.58
Once the hearing has been completed, FDA must provide a written notification of
its final decision within fifteen working days or within fifteen working days of
the receipt of a written request for review of the order.59
If there is a mandatory recall, FDA will provide for notice to individuals who
are subject to the device’s risk. FDA may seek to provide notice through the media
if there are significant difficulties in identifying the group. FDA also has the power
to specify the scope of the recall (wholesale, retail, user), as well as a timetable for
the recall. FDA may require the manufacturer to use a model notification letter,
to submit a proposed compliance strategy, and to give periodic progress reports.60
The only limitation to a recall is that the agency cannot order a recall if the health
risks of recalling the device are greater than those of not recalling it.61
The notification must be by verified written communication that is
conspicuously marked. Telephone calls or other personal contacts may be made
in addition to, but are not a substitute for, the verified written communication.62
The notice may be provided through affected individuals’ health professionals
rather than directly to individuals if FDA agrees this is appropriate and the most
effective method of notification.63
Effectiveness checks for a recall are required, and a strategy must be submitted
for approval.64 The purpose of the effectiveness check is to ensure the recall is
working as the plan intended. Follow-up communications must be sent to all who
fail to respond to the initial communication.65 The appropriate person can request
termination of the order by certifying compliance and including a copy of the
most current status report.66
FDA may terminate the order after determining that the person named in the
order has taken all reasonable notification efforts, and either removed or corrected
the device.67
FDA will publish new mandatory recalls in its weekly FDA Enforcement Report
unless it determines that such notification will cause unnecessary and harmful
anxiety in individuals, and that initial consultation between individuals and their
health professionals is essential.
long history of supervision and inspection. The present Food, Drug, and Cosmetic
Act has its origins in the Food and Drug Act of 1906, 34 Stat. 768. That act was an
attempt by Congress ‘to exclude from interstate commerce impure and adulterated
food and drugs’ and to prevent the transport of such articles ‘from their place of
manufacture.’”80
Likewise, giving Miranda warnings of constitutional rights to owners,
operators, or agents in charge of establishments being inspected is not necessary.
The issuance of Miranda warnings is not applicable when individuals are not in
custody, which is the typical situation during FDA inspections.81
Importantly, the decision by the Eighth Circuit in Jamieson-McKames
Pharmaceuticals as it relates to warrants applied to drug manufacturers, and it is not
clear that it extends to other FDA-regulated products. Further, FDA’s Investigation
Operations Manual does not instruct investigators to proceed without a warrant
when consent is denied.82
Scope of Inspection
FDA investigators are authorized to enter any factory, warehouse, or establishment
where devices are manufactured, processed, packed, or held before or after
introduction into interstate commerce. Investigators are also authorized to enter
any vehicle used to transport or hold these devices, or cosmetics, in interstate
commerce.85
The FDA inspector can examine not only the premises but also all
equipment, finished and unfinished materials, containers, and labeling within
the establishment or vehicle in which the devices are manufactured, processed,
packed, held, or transported. Copies of documents can also be made. The refusal
to permit access or copying of required records is a prohibited act punishable as
a misdemeanor.86
There are limits, however. The agency’s authority under the FDCA does
not extend to financial data, sales data (other than shipment data), pricing data,
personnel data (other than data as to the qualifications of technical and professional
personnel performing functions subject to the act), or research data (other than, for
device facilities, data relating to devices and subject to reporting and inspection
under regulations lawfully issued pursuant to sections 519 or 520(g)87).
In-Plant Photographs
Taking photographs during an inspection is not specifically authorized by the
FDCA. Investigators, however, are directed to assume they have authority to take
photographs. The Investigations Operations Manual notes at section 5.3.4:
Photos taken during [establishment inspections] are not classified as
INV samples. They are exhibits. No C/R is used for photos taken unless
the photos are part of an official sample. See IOM 4.1.4 for information
on Official Samples.
Since photographs are one of the most effective and useful forms of
evidence, every photo should be taken with a purpose. Photographs
should be related to insanitary conditions contributing or likely to
contribute filth to the finished product, or to practices likely to render
it injurious or otherwise violative.
40 Part II: Biomedical Quality Management System Requirements
want to remain anonymous, they should contact their supervisor and follow
the Manual procedures and any additional procedures in their district. They are
further advised to adhere to the procedures per IOM section 5.2.9.1:
Type of meeting—Try to schedule a personal interview with the person
rather than a telephone interview. At a face-to-face interview you can
assess the person’s demeanor, body language, overall presentation, and
truthfulness.
Meeting location—The place and time of the interview should be the
choice of the person, unless there is a concern with personal safety. If
the person’s suggested location is unsuitable, the investigator should
suggest the location. When you conduct the interview off FDA premises,
notify your supervisor of your destination, purpose, and estimated
time of return. When an off-site interview has been completed, check
in with your supervisor.93
After an Inspection
When an inspection is completed, the investigator is obligated to give to the
owner, operator, or agent in charge a written report summarizing the findings of
the inspection. This Inspectional Observations (form FDA 483) report identifies
objectionable conditions or practices observed during the inspection that, in the
inspector’s judgment, indicate that a device in such establishment may “(1) consist
in whole or in part of any filthy, putrid, or decomposed substance, or (2) [have]
been prepared, packed, or held under unsanitary conditions whereby it may have
become contaminated with filth, or whereby it may have been rendered injurious
to health.”96
Before leaving the inspection, the investigator is required to meet with the
company to discuss the results of the inspection. Section 5.2.7 of the manual notes:
During the discussion, be frank, courteous, and responsive with
management. Point out the observations listed on the FDA 483, are your
observations of objectionable conditions found during the inspection,
and explain the significance of each. Try to relate each listed condition
to the applicable sections of the laws and regulations administered by
the FDA.
42 Part II: Biomedical Quality Management System Requirements
T
he Code of Federal Regulations (CFR) codifies general and permanent
rules published in the Federal Register. Each title of the CFR is essentially
a volume. Title 21 is specific to rules published by the US Food and Drug
Administration, with a revised version issued annually on approximately April 1.
The most recent version of CFR 21 is available for download from the Government
Printing Office (GPO).
43
44 Part II: Biomedical Quality Management System Requirements
This chapter is included to provide the reader with the background necessary
to understand the use of electronic records and electronic signatures. This
discussion is not meant to provide a comprehensive discussion of all elements of
the regulation; it is meant to summarize key points that are required for electronic
records and electronic signatures.
(such as a disk) can actually be read for the duration of the retention period
given the rapid evolution of technology (i.e., will 3.5-inch floppy disks be read
able in available hardware ten years from now?). The manufacturer should
define a product life to clarify record retention time and also ensure that backup
procedures are established. A means to confirm (stored) record viability should
also be considered. Note also that companies often use off-site storage for housing
backup copies. In such cases, companies should ensure sufficient environmental
controls are established to help ensure record preservation.
11.10.d Limiting System Access to Authorized Individuals. Password controls to
limit access are to be provided, as a minimum, and preferably physical restrictions
to access as well.
11.10.e Date/Time Stamped Audit Trails for Any Changes. This is a unique problem
introduced by electronic records. How do you know that the record that is stored
has not been modified? The system must provide controls to indicate when any
new creation, modification, or deletion of records occurred and who is responsible
for the change, and to retain the previous data. For many applications, custom
modifications are required to satisfy this audit trail requirement. To ensure the
required record integrity, one solution used by several companies is to store
quality records on write-once CDs where changes cannot be made.
11.10.f Operational System Checks. This requirement is defined to be “as
appropriate,” meaning that where you can justify that this is not a needed
requirement, it need not apply. The intent here is that when events should occur
in a particular order, operational sequence checks are to be implemented by the
electronic system to enforce the required ordering. The checks could include
sequences such as review order.
11.10.g Authority Checks. These checks are to ensure that only authorized
individuals are allowed to access records or hardware components, or perform
controlled operations such as record modifications.
11.10.h Device Location Checks. This is another “as appropriate” requirement.
This concerns the ability to identify an individual as a result of the location of the
log-on. In other words, access for selected functions may be restricted not only to
certain individuals but also to the terminals that those individuals use.
11.10.i Training of Personnel Who Develop, Maintain, or Use Electronic Record/
Electronic Signature Systems. This defines the need for procedures for use of the
system, as well as training of personnel. A distinction is made in the training
required not only for users but also for the developers and maintainers of the
system. The added emphasis on the developers and maintainers is to ensure that
they understand the need to enforce security controls.
11.10.j Written Operation Policies and Procedures That Hold Individuals
Accountable and Liable. These policies and procedures are to ensure that
everyone understands that the use of electronic records is to be controlled in the
same manner as paper records. Falsification of electronic records is just as serious
and is to be treated with the same severity as falsification of paper records. (For
electronic signature systems, the regulation further states that when electronic
signatures are used, a certification is to be provided to the FDA stating that they
are the legally binding equivalent of handwritten signatures.)
46 Part II: Biomedical Quality Management System Requirements
such as an identification code and password. For electronic signatures that are not
based on biometric links, both an identification code and password are required.
Summary
The requirements for use of electronic records are not unreasonable and have
been implemented cost-effectively by many companies. Companies that are
using electronic records have realized increased efficiencies in the management
of quality records, and are expanding the role of these systems to include an
increasing portion of the records mandated by the FDA quality system regulation
and ISO 9001.
Many commercial systems are being offered today to support electronic
records and electronic signatures. It is recommended that the requirements of
21 CFR Part 11 be used to evaluate potential vendors to see how well their systems
satisfy these requirements. As the use of electronic signatures adds additional
requirements, most companies have elected to comply first with the electronic
record elements and address electronic signature in subsequent phases of
implementation.
reveals the connection such person has with such device, such as
“Manufactured for __________,” “Distributed by __________,”
or any other wording that expresses the facts.
d. The statement of the place of business shall include the street address,
city, state, and zip code; however, the street address may be omitted
if it is shown in a current city directory or telephone directory. The
requirement for inclusion of the zip code shall apply only to consumer
commodity labels developed or revised after the effective date of
this section. In the case of nonconsumer packages, the zip code shall
appear on either the label or the labeling (including the invoice).
e. If a person manufactures, packs, or distributes a device at a place
other than his principal place of business, the label may state the
principal place of business in lieu of the actual place where such
device was manufactured or packed or is to be distributed, unless
such statement would be misleading.
Discussion
The label of a device shall contain the name and place of business of the
manufacturer, packer, or distributor, including the street address, city, state, and
zip code. If the firm’s street address is in the local telephone directory, the street
address can be omitted. If the firm listed on the label is not the manufacturer,
the firm information must be qualified by an appropriate statement such as
“Manufactured for…” or “Distributed by…”
Discussion
If a packer, distributor, or seller intends a device for uses other than those intended
by the person from whom he received the device, these parties must furnish
adequate labeling in accordance with the new intended use. If a manufacturer
knows or has information indicating that this device is to be used for conditions
or purposes other than which it was intended, he is required to provide adequate
labeling in accordance with such other uses. (An example of this might be a
manufacturer of dental X-ray equipment who is routinely selling his product to
podiatrists.)
52 Part II: Biomedical Quality Management System Requirements
Discussion
“Adequate directions for use” means directions under which the layman can use
a device safely and for the purpose intended. This includes:
• Statements of all purposes for which and conditions under which the
device can be used
• Quantity of dose for each use and usual quantities for persons of
different ages and physical conditions
• Frequency of administration
• Duration of application
• Time of administration in relation to other factors
• Route or method of application
• Any preparation necessary for use
Chapter 5: US FDA Code of Federal Regulations (CFR) Title 21 53
Discussion
A device is misbranded if it makes a false or misleading statement with respect to
another device, drug, food, or cosmetic.
Discussion
A word, statement, or other required information may lack the required prominence
and conspicuousness for the following reasons:
• If it fails to appear on the part or panel that is displayed under
customary conditions of purchase
• If the package contains sufficient space and the required information
fails to appear on two or more panels, each of which is designed to
render it likely to be displayed under customary conditions of purchase
• Failure to extend required labeling over package space provided
• Lack of sufficient label space for required labeling due to placement of
nonrequired labeling of the package
• Smallness or style of type, insufficient contrast between labeling and
package background, designs that obscure labeling, or overcrowding of
labeling renders it unreadable
Chapter 5: US FDA Code of Federal Regulations (CFR) Title 21 55
Discussion
Where the device is restricted to prescriptions where Spanish is the prominent
language, labeling may be generated in that language as a substitute for the
English language.
Discussion
Under this part, device manufacturers, user facilities, and importers must report
deaths and serious injuries that a device has or may have caused or contributed
to, must establish and maintain adverse event files, and must submit to FDA
specified follow-up and summary reports. Manufacturers also must report device
malfunctions that would be likely to cause or contribute to a death or serious injury
if they recurred. Medical device distributors are not required to submit reports of
adverse events, but are required to establish and maintain complaint records.
services or any other facility) or it may be operated by another medical entity (e.g.,
under the common ownership, licensure, or control of another entity). A hospital
is covered by this regulation regardless of whether it is licensed by a Federal,
State, municipal, or local government or whether it is accredited by a recognized
accreditation organization. If an adverse event meets the criteria for reporting, the
hospital must report that event regardless of the nature or location of the medical
service provided by the hospital.
Importer means any person who imports a device into the United States and who
furthers the marketing of a device from the original place of manufacture to the
person who makes final delivery or sale to the ultimate user, but who does not
repackage or otherwise change the container, wrapper, or labeling of the device or
device package. If you repackage or otherwise change the container, wrapper, or
labeling, you are considered a manufacturer as defined in this section.
Malfunction means the failure of a device to meet its performance specifications
or otherwise perform as intended. Performance specifications include all claims
made in the labeling for the device. The intended performance of a device refers
to the intended use for which the device is labeled or marketed, as defined in 801.4
of this chapter.
Manufacturer means any person who manufactures, prepares, propagates,
compounds, assembles, or processes a device by chemical, physical, biological, or
other procedure. The term includes any person who either:
1. Repackages or otherwise changes the container, wrapper, or labeling
of a device in furtherance of the distribution of the device from the
original place of manufacture
2. Initiates specifications for devices that are manufactured by a
second party for subsequent distribution by the person initiating the
specifications
3. Manufactures components or accessories that are devices that are
ready to be used and are intended to be commercially distributed and
intended to be used as is, or are processed by a licensed practitioner
or other qualified person to meet the needs of a particular patient; or
4. Is the US agent of a foreign manufacturer.
Manufacturer or importer report number means the number that uniquely identifies
each individual adverse event report submitted by a manufacturer or importer.
This number consists of the following three parts:
1. The FDA registration number for the manufacturing site of the
reported device, or the registration number for the importer. If the
manufacturing site or the importer does not have an establishment
registration number, we will assign a temporary MDR reporting
number until the site is registered in accordance with Part 807 of
this chapter. We will inform the manufacturer or importer of the
temporary MDR reporting number;
Chapter 5: US FDA Code of Federal Regulations (CFR) Title 21 59
nurse offices, school clinics, employee health clinics, or freestanding care units.
A physician’s office may be independent, a group practice, or part of a Health
Maintenance Organization.
Remedial action means any action other than routine maintenance or servicing of a
device where such action is necessary to prevent recurrence of a reportable event.
Serious injury means an injury or illness that:
1. Is life-threatening,
2. Results in permanent impairment of a body function or permanent
damage to a body structure, or
3. Necessitates medical or surgical intervention to preclude permanent
impairment of a body function or permanent damage to a body
structure.
Permanent means irreversible impairment or damage to a body structure or
function, excluding trivial impairment or damage.
User facility report number means the number that uniquely identifies each report
submitted by a user facility to manufacturers and to us. This number consists of
the following three parts:
1. The user facility’s 10-digit Centers for Medicare and Medicaid
Services (CMS) number (if the CMS number has fewer than 10 digits,
fill the remaining spaces with zeros);
2. The four-digit calendar year in which the report is submitted; and
3. The four-digit sequence number of the reports submitted for the
year, starting with 0001. (For example, a complete user facility report
number will appear as follows: 1234560000-2004-0001. If a user facility
has more than one CMS number, it must select one that will be used
for all of its MDR reports. If a user facility has no CMS number,
it should use all zeros in the appropriate space in its initial report
[e.g., 0000000000-2004-0001]. We will assign a number for future
use and send that number to the user facility. This number is used
in our record of the initial report, in subsequent reports, and in any
correspondence with the user facility. If a facility has multiple sites,
the primary site may submit reports for all sites and use one reporting
number for all sites if the primary site provides the name, address,
and CMS number for each respective site.)
Work day means Monday through Friday, except Federal holidays.
Human cell, tissue, or cellular or tissue-based product (HCT/P) regulated as a device
means an HCT/P as defined in 1271.3(d) of this chapter that does not meet the
criteria in 1271.10(a) and that is also regulated as a device.
62 Part II: Biomedical Quality Management System Requirements
Discussion
All reports submitted under this part are subject to public availability. Prior to any
disclosure to the public, any confidential or private information will be removed,
with a few minor exceptions, which are also defined under this subpart.
Discussion
This section briefly outlines the reporting requirements for user facilities,
importers, and manufacturers. There are similarities in the individual reporting
and differences in the periodic reporting. Time frames vary for reporting
requirements as well. Further, complete detail can be found in the subsequent
sections and in Table 5.1, “Summary table—adverse event reporting requirements.”
Discussion
This section states the requirement for manufacturers and importers to submit
individual adverse event forms electronically to the FDA unless the Agency has
granted an exemption, allowance for importers to submit reports to manufacturers
via paper or electronic means, references user facility reporting requirements, and
provides for availability of form FDA 3500A.
Discussion
This section states manufacturers and imports are to submit initial and
supplemental reports electronically; user facilities are to submit electronically or
via written report. It also states how to contact FDA in the event of a public health
emergency, and how to submit voluntary reports via telephone.
Discussion
All reports must be submitted to the FDA must be in the English language.
Discussion
In the event that FDA requires additional information beyond what was submitted,
they should request that information in writing. The firm is responsible to provide
the additional information; the original MDR number should be references. In
the case where required information was not provided at the time of the original
report, it is the firm’s responsibility to follow-up with that information without
any request from the FDA per § 803.56 regarding supplemental reports.
Discussion
Any report submitted under this part does not in any way constitute admission of
contribution to the reportable event by the person reporting. This means that the
person submitting the report does not admit guilt of committing any violation by
submitting the report.
Discussion
User facilities, importers, and manufacturers are required to establish documented
procedures to define their internal requirements for meeting the requirements of
this part as it applies to their business. Additionally, files must be established and
maintained at the facility to reflect that the company has met the requirements of
this part. Such files must be maintained in a manner to assure they are preserved
for the required time period and are readily accessible.
Discussion
User facilities, importers, and manufacturers are required to establish and
maintain MDR event files. Such files must contain or reference information
related to the adverse event and copies of all MDR forms. User facilities must
retain MDR event files for two years from the date of event. Manufacturers and
importers must retain MDR event files for two years from the date of event or
the expected life of the device, whichever is longer. Distributors are required to
establish and maintain complaint files, and retain device incident records for two
years or the expected life of the device, whichever is greater. Manufacturers may
maintain MDR event files with complaint files provided the MDR event files are
prominently identified and distinguishable from complaint files.
Discussion
The following persons are exempt from reporting requirements under this part:
1. An individual who is a licensed practitioner who prescribes or
administers devices for human use with a specific “physician–
patient” relationship
2. An individual who manufactures devices intended for use in humans
solely for use in research or teaching and not for sale
3. Dental or optical laboratories
Manufacturers, importers, or user facilities may submit a written request for an
exemption, a variance, or alternatives from some or all of these requirements.
FDA may grant such request in writing; they may also revoke such exemptions,
variances, or alternative requirements.
Discussion
Information that reasonably suggests that the device has or may have caused or
contributed to an MDR reportable event includes any information (for example,
professional, scientific, or medical facts and observations or opinions) that would
reasonably suggest that a device has caused or may have caused or contributed to
a reportable event. MDRs are reported by medical professionals and consumers
on form FDA 3500, and by user facilities and importers on form FDA 3500A. These
mandatory reporting forms have sections that must be completed by all reporters
and other sections that are required to be completed only by the user facility,
importer, or manufacturer.
The reporting requirements for user facilities, importers, and manufacturers
are slightly different, are slightly different, as summarized in Table 5.1. These
reports must be submitted within the prescribed time frame either in writing or
by an electronic equivalent approved by FDA in accordance with § 803.14:
• User facilities are required to submit MDR reports to the medical
device manufacturer and to submit MDR reports, as well as an annual
report, to FDA. Annual reports are submitted January 1 of each year
by the user facility. These reports contain information such as Health
Care Financing Administration (HCFA) provider number, user facility
contact person, and specific information regarding all reportable events
for that facility.
• Importers are required to submit death and serious injury reports to
FDA, and malfunction reports to the manufacturer.
Chapter 5: US FDA Code of Federal Regulations (CFR) Title 21 73
Discussion
FDA has developed a MedWatch mandatory reporting form coding manual.
Each MDR has a unique identifier number for tracking and trending purposes.
MedWatch forms should be reconciled to the associated MDR so that only one
MDR is filed per each event. This form codes manual is available from the Division
of Small Manufacturers, International and Consumer Assistance (DSMICA),
CDRH. (See address above.)
Discussion
There are only two cases where the mandatory reporting would not be required:
1. If the reporter determines that the information they have received is
erroneous (in this case, it must be justified, documented, and filed in
the MDR file).
2. If the reporter determines that the device was manufactured or
imported by a different manufacturer or importer (in this case, the
information should be forwarded to the FDA).
Chapter 5: US FDA Code of Federal Regulations (CFR) Title 21 75
Discussion
FDA has provided instructions for preparation and submission of reports
electronically.
Discussion
User facilities (for example, hospitals, clinics, laboratories) must report to FDA
and to the manufacturer (if known) when a device has or may have caused or
contributed to the death, serious illness, or serious injury of a patient of the
facility. They are required to submit all information known on MedWatch form
3500A within 10 work days of becoming aware of the information.
6. Date that you became aware of the event (month, day, year);
7. Type of report (initial or follow-up); if it is a follow-up, you must
include the report number of the initial report;
8. Date of your report (month, day, year);
9. Approximate age of device;
10. Event problem codes—patient code and device code (refer to the
“MedWatch Medical Device Reporting Code Instructions”);
11. Whether a report was sent to us and the date it was sent (month, day,
year);
12. Location where the event occurred;
13. Whether the report was sent to the manufacturer and the date it was
sent (month, day, year); and
14. Manufacturer name and address, if available.
Discussion
User facilities are required to complete the mandatory MedWatch form 3500A as
defined previously. All known information must be completed and submitted to
FDA and the manufacturer (if known) on the form within the prescribed 10-day
time frame. A copy of the form should be retained at the facility.
Discussion
FDA requires user facilities to provide an annual summary report of all MDRs by
January 1 of each year for the previous year MDRs. There is a designated form FDA
3419 that must be completed, as described previously in § 803.33, and submitted to
the FDA unless there were no MDRs during that previous year.
Discussion
Importers are required to report, to FDA and to the manufacturer, when a device
has or may have caused or contributed to a death, serious illness, or serious injury.
They are required to submit a report to the manufacturer when they receive
information that the device has malfunctioned and that this device or a similar
device they market would be likely to cause or contribute to a death or serious
injury if the injury were to recur. They are required to submit all information
known within 30 calendar days of becoming aware of the information.
d. Initial reporter information (Form 3500A, Block E). You must submit
the following:
1. Name, address, and telephone number of the reporter who initially
provided information to the manufacturer, user facility,
or distributor;
2. Whether the initial reporter is a health professional;
3. Occupation; and
4. Whether the initial reporter also sent a copy of the report to us,
if known.
e. Importer information (Form 3500A, Block F). You must submit the
following:
1. An indication that this is an importer report (by marking the
importer box on the form);
2. Your importer report number;
3. Your address;
4. Your contact person;
5. Your contact person’s telephone number;
6. Date that you became aware of the event (month, day, year);
7. Type of report (initial or follow-up). If it is a follow-up report, you
must include the report number of your initial report;
8. Date of your report (month, day, year);
9. Approximate age of device;
10. Event problem codes—patient code and device code (refer to FDA
MedWatch Medical Device Reporting Code Instructions);
11. Whether a report was sent to us and the date it was sent (month,
day, year);
12. Location where event occurred;
13. Whether a report was sent to the manufacturer and the date it was
sent (month, day, year); and
14. Manufacturer name and address, if available.
Discussion
Importers are required to complete the mandatory MedWatch form 3500A as
defined in § 803.32. All known information must be completed and submitted to
FDA and the manufacturer (if known), on the form within the prescribed 30-day
time frame. A copy of the form should be retained at the facility.
Chapter 5: US FDA Code of Federal Regulations (CFR) Title 21 83
Discussion
Medical device manufacturers are required to report within 30 calendar days any
event that suggests that their device was involved in an incident that has or may have
contributed to a death, serious illness, or serious injury. Additionally, manufacturers
are required to report any confirmed device malfunction that, if it were to recur,
would likely have this result. In any case, the manufacturer must provide all
available information, including the results of a failure investigation and root cause
analysis. Where possible, all information should be retrieved and collected from all
84 Part II: Biomedical Quality Management System Requirements
available sources prior to the initial report of the event. Supplemental reports may
also be forwarded to FDA after the initial report per § 803.56.
Discussion
Manufacturers are required to provide the information as defined in § 803.52.
All known information must be completed and submitted to FDA within the
30-day allowed time frame. The exception to this is where either the information
necessitates remedial action to prevent an unreasonable risk of substantial harm
to the public health or in a case where the FDA has made a written request for the
submission of a five-day report.
Chapter 5: US FDA Code of Federal Regulations (CFR) Title 21 87
Discussion
Manufacturers are required to submit a five-day report when the information
necessitates remedial action to prevent an unreasonable risk of substantial harm
to the public health or in a case where the FDA has made a written request for the
submission of a five-day report.
Discussion
Any information that was not provided in the original MDR must be submitted
to the FDA with reference to the original MDR number within 30 calendar
days of the manufacturer becoming aware of the information. In order to be
clear and efficient, it is important to provide only new or changed information,
with reference to the original report number, and clearly indicate the report
as supplemental.
Discussion
FDA began to receive comments regarding the regulation following publication
of the December 11, 1995, final rule on MDR for manufacturers and user facilities.
The FDA staff subsequently met with industry representatives to discuss their
concerns about the new regulation. Following these discussions, FDA decided to
stay this regulation.102 Therefore:
1. The requirement that foreign manufacturers have a US-designated
agent is stayed.
2. A foreign manufacturer is fully subject to the MDR requirements.
Chapter 5: US FDA Code of Federal Regulations (CFR) Title 21 89
Discussion
Under this part, device manufacturers and importers must report certain
correction and removal activities to the FDA and retain records of corrections and
removals regardless of whether or not the activity met the threshold for reporting
to the FDA.
90 Part II: Biomedical Quality Management System Requirements
2. That use of, or exposure to, the product may cause temporary or
medically reversible adverse health consequences, or an outcome where
the probability of serious adverse health consequences is remote.
Routine servicing means any regularly scheduled maintenance of a device,
including the replacement of parts at the end of their normal life expectancy,
e.g., calibration, replacement of batteries, and responses to normal wear and tear.
Repairs of an unexpected nature, replacement of parts earlier than their normal life
expectancy, or identical repairs or replacements of multiple units of a device are not
routine servicing.
Stock recovery means the correction or removal of a device that has not been
marketed or that has not left the direct control of the manufacturer, i.e., the device
is located on the premises owned, or under the control of, the manufacturer, and
no portion of the lot, model, code, or other relevant unit involved in the corrective
or removal action has been released for sale or use.
Unique device identifier (UDI) means an identifier that adequately identifies a
device through its distribution and use by meeting the requirements of 830.20 of
this chapter. A UDI is composed of:
1. A device identifier—a mandatory, fixed portion of a UDI that identifies
the specific version or model of a device and the labeler of that device;
and
2. A production identifier—a conditional, variable portion of a UDI that
identifies one or more of the following when included on the label of
the device:
(i) The lot or batch within which a device was manufactured;
(ii) The serial number of a specific device;
(iii) The expiration date of a specific device;
(iv) The date a specific device was manufactured.
(v) For an HCT/P regulated as a device, the distinct identification code
required by 1271.290(c) of this chapter.
Discussion
Manufacturers and importers are required report to FDA within ten working days
of initiating a correction or removal to reduce a risk to health or resolve a violation
of the FDCA that may present a risk to health. Part 806.10 provides minimum
data requirements when reporting a correction or removal. Submission of a report
does not reflect an admission the device caused or contributed to a death or
serious injury.
Discussion
Although a correction or removal may not be reportable to the FDA under § 806.10,
the manufacturer or importer initiating the action is required to maintain records
of the action. Such records are to include device identity and intended use, device
Chapter 5: US FDA Code of Federal Regulations (CFR) Title 21 95
Discussion
Each device manufacturer or importer shall make available records of corrections
and removals to designated FDA personnel, for copying and verification purposes.
Discussion
Reports of corrections and removals submitted to the FDA are subject to public
disclosure. Prior to any such public disclosure the FDA will redact information
constituting an invasion of patient’s personal privacy.
96 Part II: Biomedical Quality Management System Requirements
Fiscal year means the FDA fiscal year, which runs from October 1 through
September 30.
FURLS means the Food and Drug Administration's Unified Registration and
Listing System.
FDA premarket submission number means the number assigned by FDA to a
premarket device submission, such as a Premarket Approval Application
(PMA); Humanitarian Device Exemption (HDE); New Drug Application (NDA);
Biologics License Application (BLA); de novo classification petition; or Premarket
Notification (510(k)).
Importer means, for purposes of this part, a company or individual in the United
States that is an owner, consignee, or recipient, even if not the initial owner,
consignee, or recipient, of the foreign establishment's device that is imported into
the United States. An importer does not include the consumer or patient who
ultimately purchases, receives, or uses the device, unless the foreign establishment
ships the device directly to the consumer or patient.
Person who imports or offers for import means, for purposes of this part, an agent,
broker, or other entity, other than a carrier, that the foreign establishment uses to
facilitate the import of its device into the United States.
Discussion
Owners and operators of firms engaged “in the in the manufacture, preparation,
propagation, compounding, assembly, or processing of a device intended for
human use”107 are required to submit establishment registration and device listing
data to the FDA. This includes firms that are contract manufacturers, specification
developers, contract sterilizers, repackagers or relabelers of devices, reprocessers
of devices originally labeled for single use, initial importers, manufacturers of
components or accessories packaged or labeled for commercial distribution
for health-related purposes to an end user, and US manufacturers of export
only devices.
Discussion
Unless FDA grants an exemption by waiver, FDA’s online system is used to fulfill
requirements for initial establishment registration and device listing, as well as
providing updates to such information as appropriate.
Discussion
Within thirty days of entering an operation requiring registration and listing,
establishments are required to complete their initial registration and device
listing. Establishments are required to register annually between October 31 and
December 31 of each FDA fiscal year, review their device listings, and update
as appropriate. Although device listings are reviewed concurrently with annual
registration, updates to device listings may be made at any time. Registration
information must be updated within thirty days of changes.
Discussion
Registration and listing information is submitted via FDA’s electronic system,
unless FDA has granted a waiver. Each establishment owner/operator designates
an official correspondent who interacts with the Agency regarding registration
and listing. Required registration information includes: establishment name and
mailing address, website (if applicable), owner/operator contact information,
contact information for official correspondent, and trade names used by the
establishment. Information required for device listing includes: establishment
name and registration number, product code for any preamendments devices,
device proprietary or trade names used in marketing, and FDA-assigned
premarket submission numbers.
106 Part II: Biomedical Quality Management System Requirements
2. For a device that is a restricted device, a copy of all labeling for the
device, a representative sampling of advertisements for the device,
and for good cause, a copy of all advertisements for a particular
device. A request for all advertisements will, where feasible, be
accompanied by an explanation of the basis for such request.
3. For a device that is neither a restricted device, nor subject to section
514 of 515 of the act, the label and package insert for the device and
a representative sampling of any other labeling for the device.
4. For a particular device, a statement of the basis upon which the
registrant has determined that the device is not subject to section 514
or 515 of the act.
5. For a particular device, a statement of the basis upon which the
registrant has determined the device is not a restricted device.
6. For a particular device, a statement of the basis for determining that
the product is a device rather than a drug.
7. For a device that the owner or operator has manufactured for
distribution under a label other than its own, the names of all
distributors for whom it has been manufactured.
f. Labeling, advertisements, and other information to be submitted
upon request in accordance with paragraph (e) of this section may be
submitted by postal mail or electronically by email, but will not be
submitted using the FDA electronic device registration and listing
system. Electronic submissions of such information must comply
with part 11 of this chapter, except for the requirements in 11.10 (a), (c)
through (h), and (k), and the corresponding requirements in 11.30 of
this chapter. The information provided in electronic format must be in
a form that we can process, review, and archive.
Discussion
The owner/operator of each establishment is to maintain a historical file of labeling
and advertisements at the time of initial device listing and any subsequent labeling
or advertisements with a material change. This historical file generally includes
all labels, package inserts, and a representative sample of any additional labeling.
This file may be in the format of the establishment’s system for maintaining
labeling and advertising (e.g., document control system) provided the labeling
and advertising can be retrieved timely or physically located in multiple locations
within the establishment or multiple establishments if under joint control and
ownership. Labeling and advertisements in the historical file are to be retained for
at least three years after the last shipment date of a discontinued device. Labeling,
advertisement and other information must be submitted to the FDA upon request.
108 Part II: Biomedical Quality Management System Requirements
Discussion
Device listing information is to be maintained as current, including updating
if the establishment begins or ceases an activity (e.g., manufacture, develop
specifications). Introduction of a new device under a FDA product code for which
an establishment is not currently registered necessitates an update to its device
listing. Device listings for a non-US establishment are to be submitted prior to the
device being imported or offered for import into the US. The listing for a device
may be discontinued if all devices under the FDA product code or premarket
submission number have been discontinued. If distribution of a previously
discontinued device is resumed, the device listing must be re-activated with
current information.
Discussion
An establishment granted a waiver from electronic filing is required to submit
a letter to the FDA containing the information required by regulation for initial
registration and listing. Owners/operators are required to update their registration
and listing information between October 1 and December 31 each FDA fiscal year.
Failure to meet these requirements will render the establishment as “failed to
register” or “failed to list.”
110 Part II: Biomedical Quality Management System Requirements
Discussion
The FDA assigns a registration number to each establishment and an identifying
number to each owner/operator following verification of initial registration
information. Assigned numbers are provided to the establishment’s official
correspondent. Assignment of an establishment registration number or owner/
operator number does not represent a legal qualification of the firm or convey the
status of any device. Owners/operators of establishments engaged in additional
products may be required to complete registration and listing activities additional
to the requirements of § 807.
Discussion
Registration and listing information is disclosed to the public via the FDA web site
or written request, except for FDA-assigned listing numbers and instances where
disclosure of a device’s proprietary or brand name would disclose a confidential
business relationship with a contract manufacturer, contract sterilizer, or private
label manufacturer.
Discussion
Assignment of an establishment registration number by FDA does not signify
approval of a firm or its products; any representation of this is considered
misbranding.
112 Part II: Biomedical Quality Management System Requirements
Discussion
Foreign establishments involved in the manufacture, preparation, propagation,
compounding, or processing of a device imported to or offered for import into
the US is required to register and list electronically with the FDA in English,
designate an official correspondent, and designate a US agent. The same
individual may serve as both official correspondent and US agent provided the
requirements for US agent are met. A US agent is required to reside or maintain a
place of business in the US and to facilitate communication between FDA and the
foreign establishment. Changes in US agent name or contact information are to be
reported within ten business days of said change.
Discussion
Foreign establishments are required to electronically register and list for initial
registration, annually thereafter, and when any changes are made. This includes
identification of any organization or individual who imports or offers for import
of the establishment’s devices to the US, and the devices for import or offer to
import as well as the current FDA premarket submission number and other
known identifying information.
Subpart D—Exemptions
Discussion
Entities and persons exempt from registration and listing requirements consist
of manufacturers of raw materials or components not otherwise classified
as a finished device and distributed only to a finished device manufacturer;
manufacturers of articles not labeled or promoted for medical use; licensed
practitioners manufacturing or altering devices for use in their own practice;
retail establishments that purchase a device for subsequent distribution under
their own name; individuals involved in research, teaching or analysis without
introducing a medical device into commercial distribution; carriers of medical
devices in their normal course of business; and individuals dispensing devices to
the consumer or rendering a necessary service.
Discussion
Persons wanting to market a Class I, II or III device intended for human use in
the United States must submit a 510(k) premarket notification to the FDA unless
a Premarket Approval (PMA) is required or the device is exempt from 510(k)
requirements. The premarket notification submission is required at least 90 days
prior to starting to introduce or deliver the device into interstate commerce for
commercial distribution. Changes or modifications to a device with an existing
510(k) that affect its intended use or could significantly affect device safety or
effectiveness require premarket notification submission and FDA clearance prior
to marketing the modified device.
Medical devices considered radiation-emitting electronic products are also
required to comply with reporting requirements in 21 CFR 1002 Records and
Reports.
Discussion
Devices that are a) generally not available for purchase in final form, b) offered
through labeling or advertising, and c) either intended for a named patient or
intended solely for use by a specially qualified person (e.g. physician, dentist) are
exempt from premarket notification requirements. Distributors commercializing
a device under their own name and repackagers who add their name to a device
without modifying the original labeling or device, are exempt from premarket
submission requirements if the device was in commercial distribution prior to
May 28, 1976 (i.e., preamendments devices) or US premarket clearance has been
previously obtained by another entity.
notification are truthful and accurate and that no material fact has
been omitted.
l. Any additional information regarding the device requested by the
Commissioner that is necessary for the Commissioner to make a
finding as to whether or not the device is substantially equivalent
to a device in commercial distribution. A request for additional
information will advise the owner or operator that there is insufficient
information contained in the original premarket notification
submission for the Commissioner to make this determination and that
the owner or operator may either submit the requested data or a new
premarket notification containing the requested information at least
90 days before the owner or operator intends to market the device, or
submit a premarket approval application in accordance with section
515 of the act. If the additional information is not submitted within
30 days following the date of the request, the Commissioner will
consider the premarket notification to be withdrawn.
Discussion
Minimum information required for a 510(k) submission includes: device name to
include trade/proprietary name as well as common/usual name or classification
name; submitter’s establishment registration number; device classification;
compliance to performance standards; proposed labeling including directions for
use; substantial equivalence to a legally marketed predicate device; data to support
the proposed device modification or change (if applicable); 510(k) summary or
statement; financial certification, disclosure or both; Class III summary and
certification (if applicable); truthful and accurate statement; and any additional
information requested by the FDA.
Discussion
Format requirements for a 510(k) submission are rather limited. Submissions are
required to be sent to the appropriate center within FDA (i.e., CDRH or CBER,
Center for Biologics Evaluation and Research), to be bound into one or multiple
volumes, to be submitted in duplicate on 8.5” x 11” paper, and to be clearly
identified as a 510(k) Notification in the cover letter. A separate 510(k) is to be
submitted for each product the manufacturer intends to commercialize; however,
FDA does allow the bundling of multiple devices or indications for use within a
single 510(k) submission in accordance with its Guidance for Industry and FDA Staff:
Bundling Multiple Devices or Multiple Indications in a Single Submission108 issued June
2007. Bundling is considered appropriate when scientific and regulatory issues
associated with the devices can be most efficiently addressed during a single
review.
Discussion
Either a 510(k) summary or 510(k) statement is required in each premarket
notification submission. This section provides requirements for the content and
format of a 510(k) summary, including: submitter’s contact information; date
of summary preparation; device name (trade or proprietary name, common or
usual name, and classification name); identification of legally marketed predicate
device; device description; statement of intended use; comparison of technological
characteristics of the device being submitted and predicate device, including
similarities and differences; brief discussion of nonclinical and clinical testing
and conclusions; be clearly identified as a “510(k) summary;” and provide any
additional information the FDA deems necessary.
Discussion
If the submitter of a premarket notification submission elects to provide a 510(k)
statement in lieu of a 510(k) summary, the statement is to be in compliance with
807.93(a)(1), signed by the certifying individual, and clearly identified as a “510(k)
statement.” The official correspondent of the submitting establishment is preferred
as the certifying individual, who agrees to make available safety and effectiveness
information in the submission within 30 days of request.
Discussion
If a premarket notification submission includes a Class III certification, such
certification must comply with 807.94(a) and summarize the types and causes of
safety and effectiveness issues known about the device being submitted.
124 Part II: Biomedical Quality Management System Requirements
Discussion
The FDA generally maintains existence of a premarket notification as confidential;
however, 807.95 presumes public disclosure unless the FDA is satisfied the intent
to market the device is actually confidential. Specifically, the FDA will not
publicly disclose the existence of a premarket notification submission when the
device is not marketed, intent to market the device has not been disclosed, the
submitter requests the FDA hold the information as confidential, and the FDA
Commissioner agrees the intention to market the submitted device is confidential
commercial information.
The FDA will publish the 510(k) summary of a device determined substantially
equivalent within 30 days of such determination, i.e., 510(k) clearance. Public
disclosure of the 510(k) summary is not subject to confidentiality provisions.
Discussion
A determination of substantial equivalence by the FDA does not signify approval
of the device. Representing compliance to premarket notification requirements as
device approval is misleading and renders the device misbranded.
Discussion
Following its review of a premarket notification submission, the FDA may take
one of several actions. The agency may determine the device is substantially
equivalent or not substantially equivalent, request additional information,
withhold a decision until receipt of financial disclosure or statement by clinical
investigators (as appropriate), or advise the device is exempt from premarket
notification requirements.
To determine a new device is substantially equivalent to a predicate device,
the FDA must determine that the new and predicate device have the same
intended use, the devices either have the same technological characteristics or
their differences do not raise different questions of safety and effectiveness, and
the new device is as safe and effective as the predicate device.
128 Part II: Biomedical Quality Management System Requirements
Discussion
A petition for exemption or variance to the tracking regulation may be submitted
per 21 CFR § 10.30. Any petition must be formally approved by the center prior to
discontinuation of medical device tracking of any device.
Distributor means any person who furthers the distribution of a device from the
original place of manufacture to the person who makes delivery or sale to the
ultimate user, i.e., the final or multiple distributor, but who does not repackage
or otherwise change the container, wrapper, or labeling of the device or device
package.
Final distributor means any person who distributes a tracked device intended for
use by a single patient over the useful life of the device to the patient. This term
includes, but is not limited to, licensed practitioners, retail pharmacies, hospitals,
and other types of device user facilities.
Distributes means any distribution of a tracked device, including the charitable
distribution of a tracked device. This term does not include the distribution of a
device under an effective investigational device exemption in accordance with
section 520(g) of the act and part 812 of this chapter or the distribution of a device
for teaching, law enforcement, research, or analysis as specified in 801.125 of this
chapter.
Multiple distributor means any device user facility, rental company, or any other
entity that distributes a life-sustaining or life-supporting device intended for use
by more than one patient over the useful life of the device.
Licensed practitioner means a physician, dentist, or other health care practitioner
licensed by the law of the State in which he or she practices to use or order the use
of the tracked device.
Any term defined in section 201 of the act shall have the same definition in
this part.
Human cell, tissue, or cellular or tissue-based product (HCT/P) regulated as a device
means an HCT/P as defined in 1271.3(d) of this chapter that does not meet the
criteria in 1271.10(a) and that is also regulated as a device.
Unique device identifier (UDI) means an identifier that adequately identifies a
device through its distribution and use by meeting the requirements of 830.20 of
this chapter. A unique device identifier is composed of:
1. A device identifier—a mandatory, fixed portion of a UDI that identifies
the specific version or model of a device and the labeler of that device;
and
2. A production identifier—a conditional, variable portion of a UDI that
identifies one or more of the following when included on the label of
the device:
(i) The lot or batch within which a device was manufactured;
(ii) The serial number of a specific device;
(iii) The expiration date of a specific device;
(iv) The date a specific device was manufactured.
(v) For an HCT/P regulated as a device, the distinct identification
code required by 1271.290(c) of this chapter.
132 Part II: Biomedical Quality Management System Requirements
Discussion
The importer of a tracked device is considered the manufacturer and therefore
must comply with the requirements of 21 CFR 821.
Discussion
The final decision on whether a device is to be tracked is agreed on by the firm
in conjunction with the FDA at the time of preapproval or market clearance,
or in the subsequent case of a petition or variance review. This will mean that
the firm is required to provide a system with the means to track the control
number beyond the requirements of 820.65 Traceability. The tracking regulation
requires traceability of the individual device to the patient, with a response to the
manufacturer that provides complete and accurate information about the patient
and their assigned device.
c. 1. A
multiple distributor shall keep written records of the following
each time such device is distributed for use by a patient:
(i) The unique device identifier (UDI), lot number, batch number,
model number, or serial number of the device or other
identifier used by the manufacturer to track the device;
(ii) The name, address, telephone number, and social security
number (if available) of the patient using the device;
(iii) The location of the device, unless not released by the patient
under 821.55(a);
(iv) The date the device was provided for use by the patient;
(v) The name, address, and telephone number of the
prescribing physician;
(vi) The name, address, and telephone number of the physician
regularly following the patient if different than the prescribing
physician; and
(vii) When applicable, the date the device was permanently retired
from use or otherwise permanently disposed of.
2. Except as required by order under section 518(e) of the act, any
person who is a multiple distributor subject to the record-keeping
requirement of paragraph (c)(1) of this section shall, within five
working days of a request from the manufacturer or within 10
working days of a request from FDA for the information identified
in paragraph (c)(1) of this section, provide such information to the
manufacturer or FDA.
d. A distributor, final distributor, or multiple distributor shall make
any records required to be kept under this part available to the
manufacturer of the tracked device for audit upon written request by
an authorized representative of the manufacturer.
e. A distributor, final distributor, or multiple distributor may petition for
an exemption or variance from one or more requirements of this part
according to the procedures in 821.2.
Discussion
The device manufacturer shall establish the method of tracking. The method
should also be well understood and implemented by the distributor(s). All
associated business processes and operating systems should include the method
and responsibilities to ensure that the tracking is carried forward to the user
facility upon delivery of the device. The manufacturer must provide a mechanism
within the system to ensure that distributor and patient information is received
back into the manufacturer quality system in a timely manner. There are detailed
requirements for the manufacturer and distributor(s) to provide information
within a specified time frame to FDA regarding the device, patient, and physician.
Chapter 5: US FDA Code of Federal Regulations (CFR) Title 21 137
In the event that the distributors are remiss in carrying out their duties within the
process of device tracking, FDA will be expected to get involved to assure that
the tracking information is always complete, accurate, and current. It is up to the
manufacturer to notify FDA in the event of any system breakdown on the part of
the distributor that cannot otherwise be resolved.
Key consideration: the most effective way to ensure that distributors are aware
of tracking requirements is to build the requirements into the business contract
with the distributor. In addition to providing the requirements in the contract, it
is highly recommended that the method used to ensure device tracking through
distribution is for the manufacturer and the distributor to design and agree to the
process. Periodically, that system should be challenged by means of a mock recall,
as well as audits of the inventory, records, and quality system.
Discussion
Records and information required by this part must be made available to
authorized FDA personnel. Such records and information for each manufacturer
and distributor must be maintained at a centralized location in the US.
Discussion
Patients with tracked devices are allowed to refuse disclosure of personal
information. Medical device tracking records submitted to FDA are protected
from public disclosure to the extent allowed.
Discussion
All record requirements under this section must be established in a formally
documented system. Every point in the process where the system requires
responsibility and action should be clearly defined within that system (i.e.,
manufacturer, distributor, retailer, rental firm, user facilities, and other licensed
practitioners). The outputs from that system that provide evidence of accuracy,
completeness, and current status of each device and the associated patient must
be available during internal audits and investigations, as well as for FDA during
site inspections. Those records and all information contained therein will remain
confidential at all times. The records should be maintained while the device is in
functional use. If there is no proof that the device has been explanted or returned,
or that the patient has died, then those records should be maintained.
Chapter 6
The EU Medical Device Directives
139
140 Part II: Biomedical Quality Management System Requirements
I
n recent years medical devices have become increasingly complex, and that has
led to the manufacture of devices that are more difficult to clean and disinfect
or sterilize. Scientific advances in the knowledge and technology involved
in reprocessing reusable medical devices have also been observed. Proper
reprocessing of reusable medical devices is necessary to help assure these devices
remain safe and effective over their intended lifetime of multiple reuses and can
be appropriately prepared for their next clinical use.
283
284 Part III: Technical Biomedical Knowledge
NOTE: This draft guidance was replaced with the issuance of Reprocessing Medical
Devices in Health Care Settings: Validation Methods and Labeling; Guidance for Industry
and Food and Drug Administration Staff171 on March 17, 2015.
PROCESS OVERVIEW
Three steps are identified in the reprocessing of reusable medical devices:
• Reprocessing starts at the point of clinical use with initial cleaning
and to prevent drying of soil and contaminants in and on the device;
• The reusable device is thoroughly cleaned in a dedicated cleaning
area; and
• Depending on its intended use, the device is disinfected or sterilized
and routed back into use.
287
Chapter 22
Quality Control and
Problem-Solving Tools
A
uditors may or may not use these basic tools during an audit, but they will
need to understand and interpret them. These tools, in a large part, form
the basis for the language of quality. Auditors must be able to recognize
them, understand their purpose, interpret their results, and often determine
whether the tool chosen is appropriate for the task and properly applied.
Quality tools can help you identify causes, understand processes, collect and
analyze data, generate ideas, keep projects on track, and make informed decisions
for all of your continuous improvement activities. Statistical methods such as
process capability and sampling are additional tools for an auditor, especially
when determining how many records should be reviewed during an audit. Each
tool will be introduced and explained, indicating how and why they are used.
PARETO CHARTS
A Pareto chart is used to graphically summarize and display the relative importance
of the differences between groups of data. The Pareto principle states that 20% of
causes determine 80% of problems. For example, 80% of delays in schedule arise
from 20% of the possible causes of the delays. A Pareto chart quickly helps to
identify issues through a visual depiction of the data from the highest impact to
lowest impact on quality. Figure 22.1 is an example of a Pareto chart.
288
Chapter 22: Quality Control and Problem-Solving Tools 289
250 100
200 80
Frequency
Percent
150 60
100 40
50 20
0 0
d r t l e g s r
ea se tro ttl Ja
m
sin at
e he
isr e
In Co
n Bo tte is cu
l Ot
M g f ed e M ti
de ka to f ill uv ber Par
Co c u er C
r Pa O d u m
Ba No t or Un tN
ra Lo
l ib
Ca
Frequency 105 54 29 21 19 12 10 6
Percent 41.0 21.1 11.3 8.2 7.4 4.7 3.9 2.3
Cum % 41.0 62.1 73.4 81.6 89.1 93.8 97.7 100.0
Bar Code
Misreads
Processing Software
Humidity
Procedure Computer
Heat
Location of Scanners
Bar Code
Dirt Printers
FLOWCHARTS
A flowchart is a pictorial representation of a process. By breaking the process
down into its constituent steps, flowcharts can be useful in identifying where
errors are likely to be found in the system. Flowcharts use special shapes to
represent different types of actions or steps in a process. Lines and arrows show the
sequence of the steps, and the relationships among them. Flowcharts are flexible
and are a common tool for quality practitioners. Medical device companies use
flowcharts as part of their risk management process to identify potential harms.
They are also used in software development processes to map out scenarios for
determining when alarms should be activated. Figure 22.3 shows an example of
a flowchart. The diamonds are decision points where potential risks or errors
can occur.
Usability goals
Formative protocol Usability Verification Formative usability
Discussion guide report
Usability
Objectives Attainable
CHECK SHEETS
The check sheet is used to collect data in real time at the location where the data
is generated. The data can be quantitative (numerical) or qualitative (descriptive).
Check sheets are used when data can be observed and collected repeatedly by the
same person or at the same location. It is primarily used when collecting data on
the frequency or patterns of events, problems, defects or defect location.
SCATTER PLOT
Scatter plots are simple to construct and might be your best analysis when you
first look at a new situation. These are simply X-Y charts (graphs) where the output
(dependent variable) is usually shown on the Y-axis and the drivers (independent
variable) on the X-axis. All dots grouped along a rough curve (or straight line)
indicate further analysis could be valuable. A scatter plot can suggest correlations
between variables. Correlations may be positive (rising), negative (falling), or
uncorrelated. A formal statistical analysis using regression techniques with an
equation for the line can be employed to study the relationship between the
variables. Figure 22.4 shows an example of a scatter plot.
292 Part IV: Quality Tools and Techniques
70
60
50
Noise (dB)
40
30
20
10
3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2
Voltage Applied
HISTOGRAMS
A histogram is used to assess the shape and spread of continuous sample data.
Use a histogram prior to or in conjunction with an analysis to help confirm
assumptions and guide further analysis. Histograms are sometimes confused
with bar charts. A histogram is used for continuous data, where the bins represent
ranges of data, while a bar chart is a plot of categorical variables. Figure 22.5 is an
example of a histogram.
12
10
8
Frequency
0
82 84 86 88 90 92 94
CB1
PLAN-DO-CHECK-ACT
Plan-do-check-act (PDCA) is an iterative four-step process attributed to Dr. W.
Edwards Deming. Plan addresses the what and why of the problem. The do is
the experimental phase where you test your plan. Check involves comparing
the output of the experiments with the expectations of the plan. Action is taken
based on the output, either to implement a change or to revise your experiment
or hypothesis.
Chapter 23
Process Improvement Techniques
A
number of techniques are available that would be considered quality tools.
This chapter provides a brief explanation of several.
PROCESS CAPABILITY
Process capability compares the output of an in-control process to the specification
limits by using capability indices. The comparison is made by forming the ratio of
the spread between the process specifications (the specification “width”) and the
spread of the process values, as measured by six process standard deviation units
(the process “width”).
SIX SIGMA
Six Sigma is a business management strategy originally developed by Motorola
USA in 1986. Six Sigma became well known after Jack Welch made it a central
focus of his business strategy at General Electric in 1995, and today it is widely
used in many sectors of industry.
Six Sigma seeks to improve the quality of process outputs by identifying
and removing the causes of defects (errors) and minimizing variability in manu
fact uring and business processes. It uses a set of quality management methods,
including statistical methods, and creates a special infrastructure of people
within the organization (e.g., Black Belts, Green Belts) who are experts in these
methods. Each Six Sigma project carried out within an organization follows a
defined sequence of steps and has quantified financial targets (cost reduction
and/or profit increase).
The term Six Sigma originated from terminology associated with manufac
turing, specifically with statistical modeling of manufacturing processes. The
maturity of a manufacturing process can be described by a sigma rating indicating
its yield, or the percentage of defect-free products it creates. A six sigma process is
one in which 99.99966% of the products manufactured are statistically expected to
be free of defects (3.4 defects per million). Motorola set a goal of six sigma for all of
its manufacturing operations, and this goal became a byword for the management
and engineering practices used to achieve it.
294
Chapter 23: Process Improvement Techniques 295
LEAN TOOLS
The term lean thinking refers to the use of ideas originally employed in lean
manufacturing to improve functions in all departments of an enterprise. The
National Institute of Standards and Technology (NIST), through its Manufacturing
Extension Partnership, defines lean as “a systematic approach to identifying and
eliminating waste (non-value-added activities) through continuous improvement
by flowing the product at the pull of the customer in pursuit of perfection.” ASQ
defines non-value-added as “a term that describes a process step or function that is
not required for the direct achievement of process output. This step or function is
identified and examined for potential elimination.”
Lean manufacturing seeks to eliminate or reduce these wastes by use of the
following:
• Teamwork with well-informed, cross-trained employees who participate
in the decisions that impact their function
• Clean, organized, and well-marked work spaces
• Flow systems instead of batch and queue systems (that is, reduce batch
size toward its ultimate ideal, one)
• Pull systems instead of push systems (that is, replenish what the
customer has consumed)
• Reduced lead times through more efficient processing, setups, and
scheduling
The history of lean thinking may be traced to Eli Whitney, who is credited with
spreading the concept of part interchangeability. Henry Ford, who went to great
lengths to reduce cycle times, furthered the idea of lean thinking and later the
Toyota Production System (TPS) packaged most of the tools and concepts now
known as lean manufacturing.173
variability components from gage stability, gage bias, gage linearity, gage
repeatability, and reproducibility (that is, variability from operator measurements).
Gage R&R is, in fact, a subset or component of MSA.174
COST OF QUALITY
Cost of quality (COQ) or quality costs is the total cost associated with making,
finding, repairing, or preventing defects. The following categories are associated
with these costs: internal failure costs, external failure costs, appraisal costs, and
prevention costs.
Internal failure costs include all the costs associated with the following: scrap,
rework, retest, downtime, yield losses, and disposition of nonconforming material.
External failure costs are those associated with defects detected after shipment
to the customer. Appraisal costs are those associated with evaluation of product
condition or status during a product’s first passage through the manufacturing
and assembly process. Prevention costs are those incurred to keep failure and
appraisal costs to a minimum.
COQ is an important indicator of the effectiveness of a company’s quality
management system. It is important to relate the cost of quality to other operational
data, for example, COQ as a percentage of sales or compared to profit.175
Chapter 24
Data Types and Sampling
297
298 Part IV: Quality Tools and Techniques
299
300 Appendix A
initial importer (21 CFR § 807.3 (g))—Any importer who furthers the marketing
of a device from a foreign manufacturer to the person who makes the final
delivery or sale of the device to the ultimate consumer or user, but does not
repackage, or otherwise change the container, wrapper, or labeling of the
device or device package.
installation qualification (GHTF.SG3.N99-10)—Establishing by objective evidence
that all key aspects of the process equipment and ancillary system installa
tion adhere to the manufacturer’s approved specification and that the
recommendations of the supplier of the equipment are suitably considered;
demonstrating by objective evidence that equipment is correctly installed.
installation qualification (sterilization)—A step in the sterilization validation
program that establishes, using appropriate studies and records, that the
process equipment can perform within its design specifications.
intended uses (21 CFR § 801.4)—The term “intended uses” refers to the objective
intent of the persons legally responsible for the labeling of the device.
The intent is determined by their expressions or may be shown by the
circumstances surrounding the distribution of the device. This objective
intent may, for example, be shown by labeling claims, advertising matter, or
oral or written statements by such representatives. It may be shown by the
offering or the using of the device, with the knowledge of such persons or their
representatives, for a purpose for which it is neither labeled nor advertised.
label (FDCA § 201(k))—A display of written, printed, or graphic matter upon the
immediate container of any article.
• The term 'immediate container' does not include package liners. Any word,
statement, or other information appearing on the immediate container
must also appear 'on the outside container or wrapper, if any there be, or
the retail package of such article, or be easily legible through the outside
container or wrapper.'
labeling (FDCA § 201(m))—Includes all labels and other written, printed, or
graphic matter (1) upon any article or any of its containers or wrappers, or
(2) accompanying such article.
•
The term 'accompanying' is interpreted liberally to mean more than
physical association with the product. It extends to posters, tags, pamphlets,
circulars, booklets, brochures, instruction books, direction sheets, fillers,
etc. 'Accompanying' also includes labeling that is brought together with the
device after shipment or delivery for shipment in interstate commerce.
lead auditor—An auditor designated to manage an audit (also known as an audit
team leader).
licensed practitioner—A physician, dentist, or other healthcare practitioner
licensed by the law of the state in which he or she practices to use or order the
use of the tracked device.
Glossary of Terms 305
T
he topics in this body of knowledge (BOK) include additional detail in
the form of subtext explanations and cognitive level. These details will
be used by the Exam Development Committee as guidelines for writing
test questions, and are designed to help candidates prepare for the exam by
identifying specific content within each topic that may be tested. The subtext
is not intended to limit the subject matter or be all-inclusive of what might be
covered in an exam, but is intended to clarify how the topics relate to a Biomedical
Auditor’s role. The descriptor in parentheses at the end of each entry refers to the
maximum cognitive level at which the topic will be tested. A more comprehensive
description of cognitive levels is provided at the end of this document.
I. Auditing Fundamentals (10 Questions)
A. Types of audits
1. Audits by method. Identify and distinguish between audits by
method: product, process, system, compliance, first-party, second-
party, third-party, internal, external, desk, management, department,
function. (Analyze)
2. Audits by purpose. Identify and distinguish between audits by
purpose: organizational effectiveness, system efficiency, process
effectiveness, risk management, conformance to requirements,
business performance. (Analyze)
B. Audit roles and responsibilities. Explain key functions and
responsibilities of various audit participants including audit team
members, lead auditor, client, auditee, etc. (Understand)
C. Ethical, legal, and professional issues
1. Professional conduct and responsibilities. Define and apply the ASQ
Code of Conduct, concepts of due diligence and due care with
respect to confidentiality and conflict of interest, and various factors
that influence audit credibility including auditor independence,
objectivity, and qualifications. (Apply)
2. Legal consequences and liability. Identify potential legal and financial
ramifications of improper auditor actions (carelessness, negligence,
etc.) in various situations, and anticipate the effect that certain audit
results can have on an auditee’s liability. (Apply)
311
312 Appendix B
Understand
Be able to read and understand descriptions, communications, reports, tables,
diagrams, directions, regulations, etc.
Apply
Be able to apply ideas, procedures, methods, formulas, principles, theories, etc., in
job-related situations.
Analyze
Be able to break down information into its constituent parts and recognize the
parts’ relationship to one another and how they are organized; identify sublevel
factors or salient data from a complex scenario.
Evaluate
Be able to make judgments regarding the value of proposed ideas, solutions,
methodologies, etc. by using appropriate criteria or standards to estimate accuracy,
effectiveness, economic benefits, etc.
Create
Be able to put parts or elements together in such a way as to show a pattern or
structure not clearly there before; be able to identify which data or information
from a complex set are appropriate to examine further or from which supported
conclusions can be drawn.
Appendix C
Certified Biomedical Auditor
References (2013)
A
ll reference materials listed below cover the parts of the Body of Knowledge.
ASQ Certification Board does not endorse any one particular reference
source.
ANSI/ISO/ASQ Q9001:2008, Quality management systems—Requirements.
ANSI/AAMI/IEC 62304:2006, Medical device software, software life cycle
processes.
Arter, Dennis R. Quality Audits for Improved Performance. 3rd ed. Milwaukee, WI:
ASQ Quality Press, 2003.
ASQ Code of Ethics: https://asq.org/about-asq/code-of-ethics
ASTM D4169-09, Standard Practice for Performance Testing of Shipping
Containers and Systems.
ASTM F1980-07(2011), Standard Guide for Accelerated Aging of Sterile Barrier
Systems for Medical Devices.
ANSI/ISO/ASQ QE19011S-2004, Guidelines for quality and/or environmental
management systems auditing, E-Standard.
ANSI/ISO/ASQ 19011-2:2011, Guidelines for auditing management systems.
Australian Regulatory Guidelines for Medical Devices (ARGMD)
http://www.tga.gov.au/pdf/devices-argmd.pdf
Brassard, Michael, and Diane Ritter. The Memory Jogger 2. 2nd ed. Goal/QPC,
2010. ISBN 978-1-57681-113-9
Canadian Medical Devices Conformity Assessment System (CMDCAS) Quality:
http://www.hc-sc.gc.ca/dhp-mps/md-im/qualsys/cmdcas_scecim_syst_
pol-eng.php
EED 93/42/EEC, Council Directive 93/42/EEC, Medical Devices Directive (14
June 1993) amended by Directive 2007/47/EC.
EU Directive 2002/96/EC on waste electrical and electronic equipment (WEEE)
http://eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=OJ:L:2003:037:0024:0
038:EN:PDF.
321
322 Appendix C
For the latest version of the above referenced standards, regulations, and
guidance visit:
ISO standards @ www.iso.org
FDA regulations @ www.fda.gov
Endnotes
Chapter 4
1. 21 USC § 321(h) (Pub. L. 94-295, § 3(a)(1)(A).
2. Id.
3. 21 USC § 360(i); Publ L. 94-295 §6(a).
4. FDCA § 513(i), 21 USC § 360c(i), 21 CFR § 807.100.
5. 21 USC § 360aaa-aaa-1 (2001).
6. FDA—Jan-2009, Good Reprint Practices for the Distribution of Medical Journal
Articles and Medical or Scientific Reference Publications on Unapproved New
uses of Approved Drugs and Approved or Cleared Medical Devices; accessible at:
http://www.fda.gov/RegulatoryInformation/Guidances/ucm125126.htm
7. 21 USC § 360bbb (2001).
8. 21 USC § 331.
9. 21 USC § 351(a)(1) (2001).
10. 21 USC § 351(h) (2001).
11. 21 USC § 360(j)(1)(A) (2001).
12. 21 USC § 351(a)(3) (2001).
13. Id.
14. 21 USC § 351(a)(2)(A) (2001).
15. 21 USC § 351(e)(1)-(2) (2001).
16. 21 USC § 351(f)(1)(B)(i)-(ii); 351(f)(1)(C) (2001).
17. 21 USC § 352(o), 360(j) (2001).
18. 21 USC § 352(b), 352(0) (2001).
19. 21 USC § 352(o), 360(b) (2001).
20. 21 USC § 352(o), 360(j) (2001).
21. 21 USC § 352(o), 360(k), 360(d), 360(e) (2001).
22. 21 USC § 352(a), 352(q) (2001).
23. 21 USC § 352(j) (2001).
24. 21 USC § 352(q) (2001).
25. 21 USC § 60(j)(1)(B)(ii) (2001). The FDCA distinguishes between “label” and
“labeling.” A “label” refers to written, printed, or graphic statements that appear
upon “the immediate container” of an article. “Labeling” encompasses all labels,
as well as additional written, printed, or graphic statements appearing upon any
container or wrapper for the article, the article itself, or any material accompanying
the article.
26. 21 USC § 360(j)(1)(A), 360(j)(1)(B)(i) (2001).
27. 21 USC § 360(j)(1)(A) (2001).
28. 21 USC § 352(b) (2001).
29. 21 USC § 352(b), 352(0), 360(e) (2001).
325
326 Endnotes
Chapter 5
99. 21 CFR § 820.22.
100. Accessible at http://ec.europa.eu/health/files/eudralex/vol-4/
annex11_01-2011_en.pdf
101. Accessible at http://www.fda.gov/MedicalDevices/DeviceRegulationandGuidance/
GuidanceDocuments/ucm085281.htm
102. 61 Federal Register 38347, July 23, 1996.
103. FDCA § 519(g), 21 USC § 360i(g).
104. 21 CFR § 806.10.
105. 21 CFR § 806.20.
106. 21 CFR § 806.2(j).
107. 21 CFR § 807.20(a).
108. https://www.fda.gov/MedicalDevices/ucm089731.htm
328 Endnotes
Chapter 10
109. 21 USC § 351, 352, 360, 360c, 360d, 360e, 360h, 360i, 360j, 360l, 371, 374, 381, 383.
110. http://www.fda.gov/downloads/Drugs/.../Guidances/UCM070336.pdf
111. 21 CFR § 820.90.
112. 21 CFR § 820.100.
113. 21 CFR § 820.198.
114. 21 CFR § 820.198(c) and (d).
115. 21 CFR § 820.198(g).
Chapter 11
116. 21 CFR § 7.3(g).
117. FDCA § 518(e), 21 USC § 360h(e).
118. 21 CFR § 810.10.
119. 21 CFR § 810(d).
120. 21 CFR § 7.40.
121. 21 CFR § 7.3(m).
122. 21 CFR § 7.41.
123. 21 CFR § 7.41.
124. 21 CFR § 7.41(a).
125. 21 CFR § 7.40(c).
126. 21 USC § 7.45.
127. 21 CFR § 7.45.
128. 21 CFR § 7.46(b).
129. 21 CFR § 7.48(d).
130. 21 CFR § 7.46.
131. 21 CFR § 7.46(a).
132. 21 CFR § 7.42(a).
133. 21 CFR § 7.42(b).
134. 21 CFR § 7.3.
135. 21 CFR § 7.42(a)(1).
136. 21 CFR § 7.42(a)(2).
137. 21 CFR § 7.42(a)(1).
138. 21 CFR § 7.49(a).
139. 21 CFR § 7.49(b).
140. 21 CFR § 7.49(c).
141. 21 CFR § 7.49(c).
142. 21 CFR § 7.42(b)(2).
143. 21 CFR § 7.50.
144. 21 CFR § 7.42(b)(3).
145. 21 CFR § 7.53.
146. 21 CFR § 7.53(b).
147. 21 CFR § 7.53(c).
148. 21 CFR § 7.55.
Chapter 12
149. FDA—29-May-1998, Guidance for the Content of Premarket Submissions for Software
Contained in Medical Devices. This document was superseded by FDA—2005-May-11,
Guidance for the Content of Premarket Submissions for Software Contained in Medical
Devices.
Endnotes 329
Chapter 13
150. 21 CFR § 820.70(c).
151. 21 CFR § 820.70(d).
152. 21 CFR § 820.70(e).
153. 21 CFR § 820.70(f).
154. 21 CFR § 820.70(g).
155. 21 CFR § 820.70(h).
156. 21 CFR § 820.70(i).
157. 21 CFR § 820.72.
158. ISO 11135-1:2007.
159. http://www.fda.gov/downloads/MedicalDevices/DeviceRegulationandGuidance/
GuidanceDocuments/ucm109897.pdf
Chapter 16
160. http://www.fda.gov/downloads/MedicalDevices/DeviceRegulationandGuidance/
GuidanceDocuments/ucm089593.pdf
161. http://www.fda.gov/downloads/MedicalDevices/.../UCM263366.pdf
162. Medical Device Data Systems Final Rule, 76 Federal Register 8637, February 15, 2011.
163. http://www.fda.gov/downloads/MedicalDevices/DeviceRegulationandGuidance/
GuidanceDocuments/UCM401996.pdf
164. 21 CFR § 880.6310.
165. 21 CFR § 892.2010.
166. 21 CFR § 892.2020.
Chapter 18
167. https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfstandards/search.cfm
168. http://www.fda.gov/downloads/MedicalDevices/DeviceRegulationandGuidance/
GuidanceDocuments/ucm077295.pdf
169. https://ec.europa.eu/growth/single-market/european-standards/
harmonised-standards/medical-devices_en
170. http://ec.europa.eu/growth/sectors/medical-devices/guidance_en
Chapter 21
171. http://www.fda.gov/downloads/medicaldevices/deviceregulationandguidance/
guidancedocuments/ucm253010.pdf
Chapter 22
172. James J. Rooney and Lee N. Vanden Heuvel, (2004). “Root Cause Analysis for
Beginners.” Quality Progress, 37(7), 45-53.
Chapter 23
173. T. M. Kubiak and Donald W. Benbow, The Certified Six Sigma Black Belt Handbook,
Second Edition (Milwaukee: ASQ Quality Press, 2009): 7–8.
330 Endnotes
174. H. Fred Walker, Ahmad Elshennawy, Bhisham C. Gupta, and Mary McShane
Vaughn, The Certified Quality Inspector Handbook, Second Edition (Milwaukee: ASQ
Quality Press, 2013): 120–121. Reference noted: Automotive Industry Action Group,
Measurement Systems Analysis (MSA) Work Group, Measurement Systems Analysis
Reference Manual, Third Edition (Dearborn, MI: Automotive Industry Action Group
Press, 2002).
175. Jack B. ReVelle, Quality Essentials: A Reference Guide from A to Z (Milwaukee:
ASQ Quality Press, 2004): 27–28.
Chapter 24
176. Id., pages 126-7.
Index
331
332 Index
interstate commerce, FDA and, 20–21 labeling and package control, 202–204
interstate shipment by common carriers, 38 labels, defined, 50
interviews, inspection, 41 label statements, required, 53
investigational samples (INV samples), 39 laboratory testing and failure analysis
Investigation Operations Manual, 37 analytical testing, 268
in vitro diagnostic devices approved procedures, 262–263
CDRH jurisdiction over, 157 bacterial endotoxin testing, 268
EU directives, 139 bioburden testing, 267–268
FDA recognized standards, 157–158 biological testing, 267–268
MDD compliance, 142 cGMP and, 262
product development, 158 data accountability, 264–265
In Vitro Diagnostic Directive (IVDD), documentation, 266–267
142, 143 environmental, 268
Ishikawa diagrams, 288 equipment, 265–266
ISO 9001, 159–160 facilities, 266
ISO 10993, biocompatibility, 245–247, 247t failure analysis, 269
ISO 11135-1:2007 standard, 241–242 methods validation, 265
ISO 11137-1:2006 standard, 242–243 personnel training, 265
ISO 11138-3:2006 standard, 241–242 quality management systems, 263
ISO 11607, packaging, 280–281 sterility testing, 267
ISO 11737-1:2006 standard, 241, 268 testing and operating procedures, 264
ISO 11737-2:2009 standard, 241 lead auditor role, 3
ISO 13485, 160–161 lean tools, 295
ISO 14160:2011 standard, 244 legal issues, 5
ISO 14644-1:1999 standard, 249 legislation
ISO 14971, risk management, 230–234 FDA Modernization Act (FDAMA)
ISO 17665-1:2006 standard, 242 (1997), 21, 270
ISO 19011, 12–14 Freedom of Information Act, 40
ISO 62366, risk management, 234–235 Safe Medical Devices Act (SMDA)
ISO/IEC 17025, 161–162 (1990), 218
licensed practitioner, defined, 131
"life-supporting or life-sustaining device
J used outside a device user
facility," 130
Jamieson-McKames Pharmaceuticals, United limulus amebocyte lysate (LAL) test, 268
States vs., 36 listing, defined, 96
Japan, 152–153 lot or batch, 50, 170
low-voltage electrical equipment, 140
K
key quality indicators, 298
M
machinery, 140
L maintenance schedules, 191
malfunction
labeler, 50 defined, 58
labeling reports of, 80
adequate directions for use, 52 management representative, 174
definitions, 49–51 management review, 175
intended uses, 51 management with executive
mandatory requirements, 26–27 responsibility, 170
misleading statements, 53 mandatory labeling requirements, 26–27
regulatory requirements, 48–49 mandatory recall orders, 34–35
required label statements prominence, mandatory recalls, 218
53–54 manufacturer, defined, 58, 90
for reusable devices, 284 manufacturer/importer report
Spanish-language labeling, 55 number, 58–59
Index 337
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