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MOBILE PROBLEM SEVERITY

EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC03 Code : 4MCMMZ


Alt. ID : 141654 - Job No. : -
Model : LIEBHERR LHM550 Site : BERTH 9
Component : BOOM CABLE DRUM Oil : 80W90
Model : LIEBHERR LHM550 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 20056 (SF XK85817).

DIAGNOSIS
1.) Sample Number XK85817 on 17.10.2023 smr 20616 HRS
Both the unit and oil conditions are satisfactory. Wear metals are within
acceptable range and tests showed no abnormal lubricant contamination or
degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC03 - BOOM CABLE DRUM - Alt. ID: 141654 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK85817 17.10.23 02.11.23 NORMAL 20616 HRS 560 No Yes 500

WEAR METALS PARTICLE QUANTIFIER INDEX


Too few values to plot PQ Index
Aluminium
Chromium

PQ Index
Sample

Copper
Nickel

Silver

Lead
Iron

Tin

1 58 1 0 0 0 0 0 0 5

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Too few values to plot Silicon
Water (%)
Sample

Sodium
Silicon

1 1 1 ND

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Too few values to plot Viscosity in cSt @ 40 C
Magnesium

Phosphorous

cSt @ 40 C
Viscosity in
Molybdenum
Sample

Calcium

Boron
Zinc

1 0 3 0 8 288 0 123.3

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Too few values to plot Oil in Service Too few values to plot Iron

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 4 5 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC03 Code : 4MCMMZ


Alt. ID : 141654 - Job No. : -
Model : LIEBHERR LHM550 Site : BERTH 9
Component : DISTRIBUTION GEARBOX Oil : 80W90
Model : LIEBHERR LHM550 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 20056 (SF XK85806).

DIAGNOSIS
5.) Sample Number XK85806 on 17.10.2023 smr 20616 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK71861 on 12.09.2022 smr 14625 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

2.) Sample Number XK83184 on 17.11.2022 smr 15668 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

3.) Sample Number XK83187 on 16.12.2022 smr 16232 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

4.) Sample Number Z259722 on 19.07.2023 smr 19579 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC03 - DISTRIBUTION GEARBOX - Alt. ID: 141654 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK71861 12.09.22 30.09.22 - 14625 HRS 425 No Yes 500
2 XK83184 17.11.22 24.11.22 - 15668 HRS 1043 No Yes 500
3 XK83187 16.12.22 29.12.22 - 16232 HRS 564 No Yes -
4 Z259722 19.07.23 04.08.23 - 19579 HRS 555 No Yes 500
5 XK85806 17.10.23 02.11.23 NORMAL 20616 HRS 560 No Yes 500

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
14
Aluminium
Chromium

14
PQ Index
Sample

Copper
Nickel

Silver

Lead
Iron

Tin

1 17 0 0 0 3 0 0 6 14
6 6
2 16 0 0 0 2 0 0 3 6 5 5

3 16 0 0 0 1 0 0 0 6
4 11 0 0 0 0 0 0 0 5
5 12 0 0 0 3 0 0 0 5 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Silicon

10
Water (%)
Sample

Sodium
Silicon

1 0 1 ND
2 0 2 ND
3 0 0 ND 2

4 0 0 ND
0 0 0 0
5 2 0 ND 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

159.4
cSt @ 40 C
Viscosity in
Molybdenum

159.4
Sample

Calcium

Boron

122.4
Zinc

116.1 118.3
111.4

1 0 15 0 20 940 1 159.4
2 0 10 0 30 275 0 111.4
3 0 2 0 15 98 0 116.1
4 0 0 0 35 318 0 118.3
5 0 9 0 41 297 0 122.4 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
1043 17
1043 17 16 16

12
11
564 555 560

425

0 0
1 2 3 4 5 1 2 3 4 5

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
BORDERLINE
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 4 5 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC03 Code : 4MCMMZ


Alt. ID : 141654 - Job No. : -
Model : LIEBHERR LHM550 Site : BERTH 9
Component : HYDRAULICS Oil : LIEBHERR HYD 37
Model : LIEBHERR LHM550 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 17769 HRS (S/F XK86361)

DIAGNOSIS
5.) Sample Number XK85801 on 17.10.2023 smr 20616 HRS
The period oil has been in use is unknown. Wear rates are normal. Debris
analysis revealed evidence of coarse dirt ingress, check for point of entry.
Recommend filtering the oil to remove contaminants. Please return feedback.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK79237 on 03.04.2023 smr 17769 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

2.) Sample Number XK86361 smr 18457 HRS


Debris analysis revealed a light concentration of small wear particles and
evidence of coarse dirt ingress. Check all system pressures. Check correct
oil level is being maintained. Check oil filter for abnormal wear particles. The
oil is not fit for further use due to contamination. Change the oil. Please
return feedback.

3.) Sample Number XK87365 on 16.06.2023 smr 19024 HRS


Registration/serial number does not match the fleet/plant number according
to our computer records. Please confirm the registration/serial number and
the matching fleet/plant number. The period oil has been in use is unknown.
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

4.) Sample Number Z259721 on 19.07.2023 smr 19579 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC03 - HYDRAULICS - Alt. ID: 141654 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK79237 03.04.23 26.04.23 - 17769 HRS - Yes No 500
2 XK86361 14.06.23 NORMAL 18457 HRS 688 Yes No 500
3 XK87365 16.06.23 12.07.23 - 19024 HRS - Yes No 500
4 Z259721 19.07.23 04.08.23 1.00 19579 HRS 555 No No 500
5 XK85801 17.10.23 02.11.23 NORMAL 20616 HRS - Yes No 500

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
31
Aluminium
Chromium

31

PQ Index
Sample

Bismuth
Copper
Nickel

Silver

Lead
Iron

Tin

1 13 0 0 0 8 0 0 0 0 13
13
2 7 0 0 0 9 0 0 1 31
8
3 12 0 2 0 10 0 0 2 5 7
5
4 8 0 0 0 8 0 0 0 8
5 11 0 2 0 10 0 0 0 7 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS CUMULATIVE PARTICLE COUNT/ML

Cleanliness
100 micron
14 micron

20 micron

25 micron

50 micron

75 micron
Potassium

Water (%)

4 micron

6 micron
Sample

PVI
Sodium
Silicon

1 2 2 1 ND 21275 1306 17 4 2 1 0 0 22/18/11 1.85


2 1 0 3 ND 2121141 284472 40 1 0 0 0 0 28/25/12 214.07
3 2 1 2 ND 1074 126 4 1 1 0 0 0 17/14/9 0.13
4 1 0 2 ND 17635 7978 1031 522 390 136 0 0 21/20/17 26.53
5 2 15 3 ND 103017 29193 3850 1880 1385 772 0 0 24/22/19 125.05
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

36.6
cSt @ 40 C
Viscosity in
Molybdenum

36.6 35.0 35.6 35.4 34.7


Sample

Calcium

Sulphur
Boron
Zinc

1 2 46 0 284 284 2 1389 35.0


2 4 18 0 257 189 0 36.6
3 2 21 0 383 268 0 35.6
4 2 23 0 327 322 0 35.4
5 2 20 0 308 272 0 34.7 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Too few values to plot Oil in Service Iron
13
13
12
11

8
7

0
1 2 3 4 5

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 4 5 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC03 Code : 4MCMMZ


Alt. ID : 141654 - Job No. : -
Model : LIEBHERR LHM550 Site : BERTH 9
Component : NO.1 SLEWING Oil : 80W90
Model : LIEBHERR LHM550 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 20056 (SF XK85815).

DIAGNOSIS
5.) Sample Number XK85815 on 17.10.2023 smr 20616 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK88704 on 16.12.2022 smr 16232 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

2.) Sample Number XK79259 on 03.04.2023 smr 17769 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

3.) Sample Number XK87362 on 16.06.2023 smr 19024 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

4.) Sample Number XK81485 on 02.09.2023 smr 20056 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC03 - NO.1 SLEWING - Alt. ID: 141654 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK88704 16.12.22 29.12.22 - 16232 HRS 564 No Yes -
2 XK79259 03.04.23 26.04.23 - 17769 HRS 619 No Yes -
3 XK87362 16.06.23 11.07.23 - 19024 HRS 568 No Yes -
4 XK81485 02.09.23 14.09.23 - 20056 HRS 487 No Yes 500
5 XK85815 17.10.23 02.11.23 NORMAL 20616 HRS 560 No Yes -

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
16
Aluminium
Chromium

16

PQ Index
Sample

Bismuth
Copper
Nickel

Silver

Lead
Iron

Tin

9
1 84 1 0 0 6 0 0 0 16
7
2 45 0 0 0 1 0 0 0 0 9
5 5
3 32 0 0 0 1 2 0 1 5
4 106 2 0 0 2 0 0 0 5
5 36 0 0 0 0 0 0 0 7 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Silicon

10
Water (%)
Sample

Sodium
Silicon

1 0 1 ND
2 2 0 ND
3 0 1 ND 2 2 2

4 2 1 ND
0 0
5 2 0 ND 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

163.7
cSt @ 40 C
Viscosity in
Molybdenum

163.7
Sample

Calcium

Sulphur
Boron

132.2 128.8 129.5


123.1
Zinc

1 0 21 0 2 86 2 132.2
2 0 30 0 18 781 0 17440 163.7
3 2 18 0 12 291 1 128.8
4 1 4 0 11 233 0 123.1
5 0 1 0 15 290 0 129.5 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
619 106
619 106
564 568 560

487 84

45
36
32

0 0
1 2 3 4 5 1 2 3 4 5

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 4 5 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC03 Code : 4MCMMZ


Alt. ID : 141654 - Job No. : -
Model : LIEBHERR LHM550 Site : BERTH 9
Component : NO.1 WINCH Oil : 80W90
Model : LIEBHERR LHM550 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 20056 (SF XK85818)

DIAGNOSIS
5.) Sample Number XK85818 on 17.10.2023 smr 20616 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK79248 on 03.04.2023 smr 17769 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

2.) Sample Number XK87372 on 16.06.2023 smr 19024 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

3.) Sample Number Z259725 on 19.07.2023 smr 19579 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

4.) Sample Number XK81489 on 02.09.2023 smr 20056 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC03 - NO.1 WINCH - Alt. ID: 141654 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK79248 03.04.23 26.04.23 - 17769 HRS 619 No Yes 500
2 XK87372 16.06.23 11.07.23 - 19024 HRS 568 No Yes -
3 Z259725 19.07.23 03.08.23 - 19579 HRS 555 No Yes -
4 XK81489 02.09.23 14.09.23 - 20056 HRS 487 No Yes -
5 XK85818 17.10.23 02.11.23 NORMAL 20616 HRS 560 No Yes -

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
29
Aluminium
Chromium

29

PQ Index
Sample

Bismuth
Copper
Nickel

Silver

Lead
Iron

Tin

1 9 0 0 0 3 0 0 0 0 29 14
15

2 19 0 0 0 2 0 0 0 14
3 3 0 0 0 0 0 0 0 7 7
5
4 6 0 0 0 0 0 0 0 5
5 6 0 0 0 0 0 0 0 15 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Silicon
Manganese

10
Water (%)
Sample

Sodium
Silicon

1 0 1 0 ND
2 0 1 1 ND
3 0 0 0 ND
4 1 3 0 ND 1
0 0 0 0
5 0 2 0 ND 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

154.8
cSt @ 40 C
Viscosity in
Molybdenum

154.8
Sample

Calcium

Sulphur

131.3 129.5 131.9 131.1


Boron
Zinc

1 2 17 0 12 605 2 17690 154.8


2 1 8 0 8 315 0 131.3
3 1 18 0 3 240 0 129.5
4 1 21 0 7 221 1 131.9
5 0 4 0 5 283 0 131.1 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
619 19
619 19
568 555 560

487

6 6

0 0
1 2 3 4 5 1 2 3 4 5

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 4 5 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC03 Code : 4MCMMZ


Alt. ID : 141654 - Job No. : -
Model : LIEBHERR LHM550 Site : BERTH 9
Component : NO.2 SLEWING Oil : 80W90
Model : LIEBHERR LHM550 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 20056 (SF XK85822).

DIAGNOSIS
5.) Sample Number XK85822 on 17.10.2023 smr 20616 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number Z259079 on 16.01.2023 smr 16674 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

2.) Sample Number XK79258 on 03.04.2023 smr 17769 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

3.) Sample Number XK87374 on 16.06.2023 smr 19024 HRS


The numbers on the sample bottle and submission form do not agree. Wear
rates have increased. Debris analysis normal. Check correct oil level is
being maintained. Check magnetic drain plug for abnormal wear particles.
The sample provided appears free from unacceptable contamination or
degradation. Please return feedback.

4.) Sample Number XK81490 on 02.09.2023 smr 20056 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC03 - NO.2 SLEWING - Alt. ID: 141654 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 Z259079 16.01.23 09.02.23 17.00 16674 HRS 500 No Yes 500
2 XK79258 03.04.23 26.04.23 - 17769 HRS 619 No Yes 500
3 XK87374 16.06.23 11.07.23 - 19024 HRS 568 No Yes 500
4 XK81490 02.09.23 14.09.23 - 20056 HRS 487 No Yes 500
5 XK85822 17.10.23 02.11.23 NORMAL 20616 HRS 560 No Yes 500

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
13
Aluminium
Chromium

13

PQ Index
Sample

Bismuth
Copper
Nickel

Silver

Lead

10
Iron

Tin

7
1 26 0 0 0 0 0 0 0 13
6
2 29 2 0 1 0 0 0 0 0 10 5

3 226 4 2 0 0 0 0 0 5
4 18 0 0 0 0 0 0 0 7
5 245 4 2 0 0 0 0 0 6 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Silicon
Manganese

10
Water (%)
Sample

Sodium
Silicon

1 0 1 0 ND
2 3 0 0 ND
3
3 1 2 1 ND 2

4 0 0 0 ND 1
0 0
5 2 1 1 ND 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

164.5
cSt @ 40 C
Viscosity in
Molybdenum

164.5
Sample

Calcium

Sulphur

135.5
Boron

130.9 133.1
124.9
Zinc

1 0 5 0 2 58 0 130.9
2 0 16 0 11 638 0 15260 164.5
3 2 9 0 5 282 0 133.1
4 0 2 0 2 230 0 135.5
5 0 2 0 2 314 0 124.9 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
619 245
619 245
568 560 226

500 487

26 29
18

0 0
1 2 3 4 5 1 2 3 4 5

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 4 5 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC03 Code : 4MCMMZ


Alt. ID : 141654 - Job No. : -
Model : LIEBHERR LHM550 Site : BERTH 9
Component : NO.2 WINCH Oil : 80W90
Model : LIEBHERR LHM550 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 20056 (SF XK85820).

DIAGNOSIS
5.) Sample Number XK85820 on 17.10.2023 smr 20616 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK79249 on 03.04.2023 smr 17769 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

2.) Sample Number XK87369 on 16.06.2023 smr 19024 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

3.) Sample Number Z259724 on 19.07.2023 smr 19579 HRS


Iron level is elevated. Debris analysis normal. Check for abnormal noise and
vibration. The sample provided appears free from unacceptable contamination
or degradation. Please return feedback.

4.) Sample Number XK81487 on 02.09.2023 smr 20056 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC03 - NO.2 WINCH - Alt. ID: 141654 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK79249 03.04.23 26.04.23 - 17769 HRS 619 No Yes -
2 XK87369 16.06.23 11.07.23 - 19024 HRS 568 No Yes -
3 Z259724 19.07.23 03.08.23 - 19579 HRS 555 No Yes 500
4 XK81487 02.09.23 14.09.23 - 20056 HRS 487 No Yes 500
5 XK85820 17.10.23 02.11.23 - 20616 HRS 560 No Yes 500

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
27
Aluminium
Chromium

Vanadium
27

PQ Index
Sample

Titanium
Bismuth
Copper
Nickel

Silver

Lead
Iron

Tin

18
16
1 9 0 0 0 4 0 0 0 0 0 0 27
2 6 0 0 0 1 0 0 0 0 0 5
7
3 23 5 4 6 3 4 0 5 4 4 18 5

4 2 0 0 0 0 0 0 0 0 0 7
5 3 0 0 0 0 0 0 0 0 0 16 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Silicon
Manganese

25
25
Water (%)
Sample

Sodium

Lithium
Silicon

1 1 1 0 0 ND
2 0 1 0 0 ND
3 25 7 4 3 ND 5
3
4 5 2 0 0 ND 1
0
5 3 0 0 0 ND 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

156.4
cSt @ 40 C
Viscosity in
Molybdenum

Potassium

156.4
Sample

Calcium

Sulphur

134.4 135.9
Barium

129.8 131.1
Boron
Zinc

1 2 20 0 12 669 0 0 2 17380 156.4


2 0 8 0 5 312 0 0 0 134.4
3 7 13 4 4 517 2 6 4 129.8
4 1 28 0 8 232 0 0 2 135.9
5 0 8 0 9 291 0 0 0 131.1 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
619 23
619 23
568 555 560

487

3
2

0 0
1 2 3 4 5 1 2 3 4 5

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 4 5 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC03 Code : 4MCMMZ


Alt. ID : 141654 - Job No. : -
Model : LIEBHERR LHM550 Site : BERTH 9
Component : NO.3 SLEWING Oil : 80W90
Model : LIEBHERR LHM550 BOMBA DE ROTACAO 3 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 20056 (SF XK85819).

DIAGNOSIS
5.) Sample Number XK85819 on 17.10.2023 smr 20616 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number Z259074 on 16.01.2023 smr 16674 HRS
Iron level is elevated. Debris analysis normal. Check for abnormal noise and
vibration. Check correct oil level is being maintained. Please return feedback.

2.) Sample Number XK79245 on 03.04.2023 smr 17769 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

3.) Sample Number XK87379 on 16.06.2023 smr 19024 HRS


The numbers on the sample bottle and submission form do not agree.
Iron level is elevated. Debris analysis normal. Check for abnormal noise and
vibration. Check correct oil level is being maintained. The sample provided
appears free from unacceptable contamination or degradation. Please return
feedback.

4.) Sample Number XK81488 on 02.09.2023 smr 20056 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC03 - NO.3 SLEWING - Alt. ID: 141654 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 Z259074 16.01.23 09.02.23 17.00 16674 HRS 500 No Yes 500
2 XK79245 03.04.23 26.04.23 - 17769 HRS 619 No Yes 500
3 XK87379 16.06.23 11.07.23 - 19024 HRS 568 No Yes 500
4 XK81488 02.09.23 14.09.23 - 20056 HRS 487 No Yes 500
5 XK85819 17.10.23 02.11.23 NORMAL 20616 HRS 560 No Yes 500

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
13
Aluminium
Chromium

13

PQ Index
12
Sample

Bismuth
Copper
Nickel

Silver

Lead
Iron

Tin

7
1 194 3 1 0 0 0 0 0 12
2 15 0 0 0 3 1 0 0 0 13 5

3 276 5 2 0 0 0 0 0 7
4 139 3 0 0 0 0 0 0 5
5 145 3 1 0 0 0 0 0 9 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Silicon
Manganese

10
Water (%)
Sample

Sodium
Silicon

1 0 3 0 ND
4
2 2 0 0 ND
3 1 1 2 ND 2 2

4 4 0 0 ND 1
0
5 2 0 0 ND 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

133.7
cSt @ 40 C

133.4 133.2
Viscosity in
Molybdenum

Potassium

133.7 126.9
Sample

119.9
Calcium

Sulphur
Boron
Zinc

1 0 8 1 1 36 0 0 119.9
2 0 38 0 49 536 2 0 14880 126.9
3 2 14 0 7 300 0 0 133.7
4 0 2 0 3 234 0 0 133.4
5 0 3 0 4 285 0 0 133.2 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
619 276
619 276
568 560
500 487
194

139 145

15
0 0
1 2 3 4 5 1 2 3 4 5

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 4 5 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC05 Code : 4MCMMZ


Alt. ID : 141969 - Job No. : -
Model : LIEBHERR 550 Site : CAIS 7
Component : ENGINE Oil : 10W40
Model : LIEBHERR Fuel Type :

O/HAULED @ 491 HRS (S/F XK81436)

DIAGNOSIS
5.) Sample Number XK81446 on 14.10.2023 smr 1483 HRS
Viscosity is low for this grade of oil. Wear rates are normal. Oil already
changed do not drain again.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK80542 on 29.07.2023 smr 491 HRS
Viscosity is low for this grade of oil. Greater than 4% but less than 8% fuel
dilution evident, check fuel system for malfunction. Fuel dilution made the oil
unfit for further use. Please return feedback. REPEAT PROBLEM fuelx2.

2.) Sample Number XK87206 on 05.08.2023 smr 520 HRS


Viscosity is low for this grade of oil. > 8% Fuel dilution taking place - check
fuel system for malfunction. Warning, high levels of fuel can dilute wear and
other contaminant levels making readings appear normal or low. Fuel dilution
made the oil unfit for further use. Please return feedback. REPEAT
PROBLEM fuelx3.

3.) Sample Number XK80513 on 18.08.2023 smr 624 HRS


Viscosity is low for this grade of oil. Wear rates are normal.

4.) Sample Number XK81436 on 04.09.2023 smr 957 HRS


Viscosity measurement carried out in duplicate.
Viscosity is low for this grade of oil. Wear rates are normal. Silicon level
probably from a silicone type assembly grease or compound.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC05 - ENGINE - Alt. ID: 141969 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK80542 29.07.23 09.08.23 - 491 HRS 241 Yes Yes 250
2 XK87206 05.08.23 14.08.23 - 520 HRS 20 Yes Yes 250
3 XK80513 18.08.23 28.08.23 - 624 HRS 100 No No 250
4 XK81436 04.09.23 19.10.23 NORMAL 957 HRS 466 Yes Yes 250
5 XK81446 14.10.23 02.11.23 - 1483 HRS 526 Yes Yes 250

WEAR METALS FUEL


Too few values to plot Fuel (%)
Aluminium
Chromium

Vanadium

PQ Index
Sample

Copper
Nickel

Silver

Lead
Iron

Tin

1 10 0 0 3 17 2 0 2 3 5
2 6 0 0 3 4 0 0 0 1 5
3 6 0 0 3 2 1 0 0 0 5
4 10 0 0 3 6 0 0 2 0 5
5 11 0 0 3 4 1 0 0 0 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS -
Soot Value
Potassium

Water (%)
Oxidation
Sample

Sulphate

Fuel (%)
Nitrates
Sodium

Soot %
Silicon

1 2 6 7 2 0.0 16 19 11 >4<8 ND
2 2 5 8 1 0.0 11 16 10 >8 ND
3 2 5 15 1 0.0 10 16 10 <4 ND
4 2 22 8 2 0.0 11 17 12 <4 ND
5 2 10 8 4 0.1 11 16 12 <4 ND
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

TBN by FTIR

82.8
cSt @ 40 C
Viscosity in
Molybdenum

cSt @ 100 C

82.8 79.4 80.7


Viscosity in
Sample

Viscosity
Calcium

Barium

68.3 69.4
Boron

Index
Zinc

1 151 3164 6 1093 901 1 165 10.7 68.3 11.0 153


2 53 3788 1 1268 992 0 198 12.9 69.4 10.9 147
3 26 3528 0 1464 1071 0 190 13.2 82.8 12.0 139
4 27 4149 0 1272 818 0 163 12.0 79.4 11.4 134
5 25 3976 0 1501 938 0 210 11.6 80.7 11.1 126 0
1 2 3 4 5
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
526 11
526 11
466 10 10

6 6
241

100

20
0 0
1 2 3 4 5 1 2 3 4 5

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC05 Code : 4MCMMZ


Alt. ID : 141969 - Job No. : -
Model : LIEBHERR 550 Site : CAIS 7
Component : HYDRAULICS Oil : LIEBHERR HYD 37
Model : LIEBHERR Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

DIAGNOSIS
3.) Sample Number XK85809 on 14.10.2023 smr 1483 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number Z259713 on 29.07.2023 smr 491 HRS
Please supply lubricant brand and grade. The oil in use appears to be the
original fill. Wear rates are normal and the sample provided appears free
from unacceptable contamination or degradation. Debris analysis normal.

2.) Sample Number XK81423 on 05.09.2023 smr 957 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC05 - HYDRAULICS - Alt. ID: 141969 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 Z259713 29.07.23 09.08.23 NORMAL 491 HRS 491 Yes No 500
2 XK81423 05.09.23 14.09.23 NORMAL 957 HRS 957 Yes No 500
3 XK85809 14.10.23 02.11.23 - 1483 HRS 526 Yes Yes 500

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
Aluminium
Chromium

10
PQ Index
Sample

Copper
Nickel

Silver

Lead
Iron

Tin

1 0 0 0 0 3 0 0 0 5 5 5 5

2 0 0 0 0 4 0 0 0 5
3 1 0 0 0 5 0 0 1 5

0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS CUMULATIVE PARTICLE COUNT/ML

Cleanliness
100 micron
14 micron

20 micron

25 micron

50 micron

75 micron
Water (%)

4 micron

6 micron
Sample

PVI
Sodium
Silicon

1 0 0 ND 36862 10092 709 236 113 0 0 0 22/21/17 9.32


2 1 1 ND 249 249 91 48 29 1 0 0 15/15/14 0.99
3 12 4 ND 17178 5521 710 290 172 8 0 0 21/20/17 8.63

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

38.0
cSt @ 40 C
Viscosity in
Molybdenum

37.4 37.1
38
Sample

Calcium

Boron
Zinc

1 0 21 0 353 359 0 37.4


2 0 19 0 334 242 0 38.0
3 0 19 0 341 277 0 37.1

0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
957
957 10

526
491

1
0 0
0 0
1 2 3 1 2 3

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
BORDERLINE
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC05 Code : 4MCMMZ


Alt. ID : 141969 - Job No. : -
Model : LIEBHERR 550 Site : CAIS 7
Component : LEFT SLEWING GEAR Oil : 80W90
Model : LIEBHERR Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 491 HRS (S/F XK81427)

DIAGNOSIS
3.) Sample Number XK85808 on 14.10.2023 smr 1483 HRS
Viscosity is low for this grade of oil. Please confirm lubricant brand and
grade of current fill. Check refill and top-up procedures.
Wear rates are normal for a unit bedding in. The sample provided appears
free from unacceptable contamination or degradation. Debris analysis
normal. Please return feedback.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK80557 on 29.07.2023 smr 491 HRS
Both the unit and oil conditions are satisfactory. Wear metals are within
acceptable range and tests showed no abnormal lubricant contamination or
degradation. Debris analysis normal.

2.) Sample Number XK81427 on 05.09.2023 smr 957 HRS


Wear rates are normal for a unit bedding in. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC05 - LEFT SLEWING GEAR - Alt. ID: 141969 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK80557 29.07.23 09.08.23 NORMAL 491 HRS 491 No Yes 500
2 XK81427 05.09.23 14.09.23 NORMAL 957 HRS 466 No Yes 500
3 XK85808 14.10.23 02.11.23 - 1483 HRS 526 No Yes 500

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
42
Aluminium
Chromium

42
PQ Index
Sample

Copper
Nickel

Silver

Lead
Iron

Tin

23
1 59 0 0 0 0 0 0 0 23 20

2 31 0 0 0 0 0 0 0 20
3 26 0 0 0 0 0 0 0 42

0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Silicon

10
Water (%)
Sample

Sodium
Lithium
Silicon

1 0 1 3 ND
2 1 0 0 ND
3 0 1 0 ND
1
0 0
0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

195.4
cSt @ 40 C
Viscosity in
Molybdenum

195.4
Sample

Calcium

Boron
Zinc

138.8
119.0
1 0 21 0 8 901 0 195.4
2 1 5 0 2 295 0 138.8
3 0 4 0 3 295 0 119.0

0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
526 59
526 491 59
466

31
26

0 0
1 2 3 1 2 3

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC05 Code : 4MCMMZ


Alt. ID : 141969 - Job No. : -
Model : LIEBHERR 550 Site : CAIS 7
Component : NO.1 WINCH Oil : 80W90
Model : LIEBHERR 550 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

REPLACED @ 957 (SF XK85804).

DIAGNOSIS
3.) Sample Number XK85804 on 14.10.2023 smr 1483 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK80556 on 29.07.2023 smr 491 HRS
Wear rates are normal for a unit bedding in. Debris analysis normal. The
sample provided appears free from unacceptable contamination or
degradation.

2.) Sample Number XK81421 on 05.09.2023 smr 957 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC05 - NO.1 WINCH - Alt. ID: 141969 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK80556 29.07.23 10.08.23 - 491 HRS 491 No Yes 500
2 XK81421 05.09.23 14.09.23 NORMAL 957 HRS 466 No Yes 500
3 XK85804 14.10.23 02.11.23 NORMAL 1483 HRS 526 No Yes -

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
150
Aluminium
Chromium

PQ Index 150
Sample

Copper
Nickel

Silver
Lead
Iron

Tin

1 201 3 1 0 10 0 0 1 150
2 57 0 0 0 8 0 0 0 34
3 27 0 0 0 1 0 0 0 16 34

16

0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Silicon

10
Water (%)
Sample

Sodium
Lithium
Silicon

1 0 3 4 ND
2 2 2 2 ND
3 0 1 0 ND 2

0 0
0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

183.1
cSt @ 40 C
Viscosity in
Molybdenum

183.1
Sample

Calcium

Barium

150.3
Boron
Zinc

131.3

1 2 63 0 49 640 3 0 183.1
2 1 25 0 28 359 0 0 150.3
3 0 6 0 11 295 0 0 131.3

0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
526 201
526 491 201
466

57

27

0 0
1 2 3 1 2 3

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : MHC05 Code : 4MCMMZ


Alt. ID : 141969 - Job No. : -
Model : LIEBHERR 550 Site : CAIS 7
Component : RIGHT SLEWING GEAR Oil : 80W90
Model : LIEBHERR 550 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 491 HRS (S/F XK81426)

DIAGNOSIS
3.) Sample Number XK85803 smr 1483 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK80552 on 29.07.2023 smr 491 HRS
Both the unit and oil conditions are satisfactory. Wear metals are within
acceptable range and tests showed no abnormal lubricant contamination or
degradation. Debris analysis normal.

2.) Sample Number XK81426 on 05.09.2023 smr 957 HRS


Wear rates are normal for a unit bedding in. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: MHC05 - RIGHT SLEWING GEAR - Alt. ID: 141969 -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK80552 29.07.23 09.08.23 - 491 HRS 491 No Yes 500
2 XK81426 05.09.23 14.09.23 NORMAL 957 HRS 466 No Yes 500
3 XK85803 02.11.23 NORMAL 1483 HRS 526 No Yes 500

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
25
Aluminium
Chromium

25
PQ Index
Sample

Copper
Nickel

Silver

Lead
Iron

Tin

1 58 0 0 0 0 0 0 0 25
11
2 28 0 0 0 0 0 0 0 6
3 22 0 0 0 1 0 0 0 11 6

0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Silicon

10
Water (%)
Sample

Sodium
Lithium
Silicon

1 0 1 2 ND
2 1 0 2 ND
3 2 0 2 ND 2
1
0
0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

204.3
cSt @ 40 C
Viscosity in
Molybdenum

204.3
Sample

Calcium

Boron
Zinc

137.8 134.3

1 1 20 0 7 842 0 204.3
2 1 6 0 2 293 0 137.8
3 0 11 0 8 319 0 134.3

0
1 2 3
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
526 58
526 491 58
466

28
22

0 0
1 2 3 1 2 3

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : CO74 Code : 4MCMMZ


Alt. ID : -- Job No. : -
Model : HYSTER 40 Site : PORTO DE MAPUTO
Component : DIFFERENTIAL Oil : 85W140
Model : HYSTER 40 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 3185 (SF XK85814).

DIAGNOSIS
2.) Sample Number XK85814 on 17.10.2023 smr 3185 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK75479 on 14.06.2021 smr 2046 HRS
Gear wear rates are higher than normal. Debris analysis normal. A trace of
water present in the oil. Check for abnormal noise. Check correct oil level is
being maintained. Check magnetic drain plug for abnormal wear particles.
Please return feedback.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: CO74 - DIFFERENTIAL - Alt. ID: - -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK75479 14.06.21 19.07.21 NORMAL 2046 HRS 2000 Yes Yes 500
2 XK85814 17.10.23 02.11.23 37.00 3185 HRS 1139 No No 500

WEAR METALS PARTICLE QUANTIFIER INDEX


Too few values to plot PQ Index
Aluminium
Chromium

PQ Index
Sample

Bismuth
Copper
Nickel

Silver

Lead
Iron

Tin

1 626 4 1 3 2 0 0 0 0 35
2 324 2 0 2 0 0 0 0 19

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Too few values to plot Silicon
Manganese

Water (%)
Sample

Sodium
Silicon

1 36 16 8 0.1
2 13 4 4 ND

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Too few values to plot Viscosity in cSt @ 40 C
Magnesium

Phosphorous

cSt @ 40 C
Viscosity in
Molybdenum

Potassium
Sample

Calcium

Sulphur
Boron
Zinc

1 5 41 0 21 828 1 17 17480 328.9


2 3 20 0 11 580 0 3 328.2

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Too few values to plot Oil in Service Too few values to plot Iron

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
BORDERLINE
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 4 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : CO74 Code : 4MCMMZ


Alt. ID : -- Job No. : -
Model : HYSTER 40 Site : PORTO DE MAPUTO
Component : ENGINE Oil : 15W40
Model : CUMMINS Fuel Type :

O/HAULED @ 2918 (S/F XK85810)

DIAGNOSIS
4.) Sample Number XK85810 on 17.10.2023 smr 3185 HRS
Viscosity is low for this grade of oil. Top end wear rates are higher than
normal. Higher than normal copper level could be the result of leaching of the
oil cooler core.
Check that blow-by is not excessive. Check correct oil level is being
maintained. Check oil filter for abnormal wear particles. Please return
feedback.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number PM17547 on 18.12.2017 smr 11623 HRS
The numbers on the sample bottle and submission form do not agree. Please
supply all vehicle make and model details. Please supply lubricant brand and
grade. The period oil has been in use is unknown. Laboratory tests indicate
that the oil in use is an SAE 15W40 oil.
Both the unit and oil conditions are satisfactory. Wear metals are within
acceptable range and tests showed no abnormal lubricant contamination or
degradation.

2.) Sample Number WA67233 on 13.08.2018 smr 910 HRS


Please supply all vehicle make and model details. Please supply lubricant
brand and grade. Sodium and other metal levels indicate an internal coolant
leak into the engine - pressure test cooling system to locate leak. The oil was
not fit for further use due to contamination. Oil already changed do not drain
again. Please return feedback.

3.) Sample Number XK75475 on 14.06.2021 smr 2046 HRS


Top end wear rates are higher than normal. Debris analysis revealed a light
concentration of very small wear particles. Check that blow-by is not
excessive. Check for low oil pressure. Check correct oil level is being
maintained. Check oil filter for abnormal wear particles.
The oil is not fit for further use due to contamination. Change the oil. Please
return feedback.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: CO74 - ENGINE - Alt. ID: - -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 PM17547 18.12.17 19.01.18 - 11623 HRS - Yes Yes 250
2 WA67233 13.08.18 07.11.18 35.00 910 HRS - Yes Yes 250
3 XK75475 14.06.21 16.07.21 - 2046 HRS 2006 No No 250
4 XK85810 17.10.23 02.11.23 NORMAL 3185 HRS 267 Yes Yes 250

WEAR METALS FUEL


Too few values to plot Fuel (%)
Aluminium
Chromium

PQ Index
Sample

Titanium

Bismuth
Copper
Nickel

Silver
Lead
Iron

Tin

1 43 3 2 5 4 0 0 5 1 11
2 24 2 0 5 74 0 0 7 0 10
3 96 24 3 10 9 2 0 0 0 0 189
4 92 31 3 14 107 2 1 1 0 45

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS -
Manganese

Soot Value
Potassium

Water (%)
Oxidation
Sample

Sulphate

Fuel (%)
Nitrates
Sodium

Soot %
Silicon

1 4 10 16 2 39 0.8 13 23 9 <1 ND
2 7 10 265 2 40 0.8 12 23 11 <4 ND
3 3 16 4 2 52 1.0 8 17 6 <1 ND
4 2 18 7 1 38 0.7 6 15 6 <4 ND

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

TBN by FTIR

111.3
cSt @ 40 C

110.6
Viscosity in
Molybdenum

cSt @ 100 C

111.3 105.9
Viscosity in
Sample

Viscosity

100.5
Calcium

Sulphur
Boron

Index
Zinc

1 41 2903 6 1445 1149 12 8.1 111.3 14.7 136


2 22 2575 0 1224 947 3 9.7 110.6 14.6 135
3 17 3060 0 1095 917 2 3832 8.8 105.9 14.2 136
4 29 2288 35 1448 1034 0 7.5 100.5 12.3 115
0
1 2 3 4
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Too few values to plot Oil in Service Iron
96
96 92

43

24

0
1 2 3 4

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : CO74 Code : 4MCMMZ


Alt. ID : -- Job No. : -
Model : HYSTER 40 Site : PORTO DE MAPUTO
Component : HYDRAULICS TANK Oil : SHO 68
Model : HYSTER 40 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 2046 HRS (S/F XK85813)

DIAGNOSIS
2.) Sample Number XK85813 on 17.10.2023 smr 3185 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. A microscopic particle
examination of particles filtered from the oil revealed no abnormal
contamination.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK75480 on 14.06.2021 smr 2046 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: CO74 - HYDRAULICS TANK - Alt. ID: - -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK75480 14.06.21 16.07.21 NORMAL 2046 HRS 2000 Yes No -
2 XK85813 17.10.23 02.11.23 NORMAL 3185 HRS 1139 No No 500

WEAR METALS PARTICLE QUANTIFIER INDEX


Too few values to plot PQ Index
Aluminium
Chromium

PQ Index
Sample

Bismuth
Copper
Nickel

Silver

Lead
Iron

Tin

1 3 0 0 0 0 0 0 0 0 5
2 16 5 0 0 2 0 0 0 10

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS CUMULATIVE PARTICLE COUNT/ML

Cleanliness
100 micron
14 micron

20 micron

25 micron

50 micron

75 micron
Water (%)

4 micron

6 micron
Sample

PVI
Sodium
Silicon

1 2 3 ND 26193 1462 126 52 29 16 0 0 22/18/14 4.44


2 4 10 ND 8377 8377 2611 932 537 59 0 0 20/20/19 25.67

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Too few values to plot Viscosity in cSt @ 40 C
Magnesium

Phosphorous

cSt @ 40 C
Viscosity in
Molybdenum
Sample

Calcium

Sulphur
Boron
Zinc

1 3 70 0 294 253 0 2739 69.6


2 2 27 0 301 272 0 72.5

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Too few values to plot Oil in Service Too few values to plot Iron

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : CO74 Code : 4MCMMZ


Alt. ID : -- Job No. : -
Model : HYSTER 40 Site : PORTO DE MAPUTO
Component : LEFT HUB Oil : 85W140
Model : HYSTER 40 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 2046 (SF XK85816).

DIAGNOSIS
2.) Sample Number XK85812 on 17.10.2023 smr 3185 HRS
Viscosity measurement @ 40 degrees Celcius carried out in duplicate.
Wear rates normal for the period the oil has been in use and the sample
provided appears free from unacceptable contamination or degradation.
Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK75473 on 14.06.2021 smr 2046 HRS
Iron level is high. 2,4% Water present in the oil - check for point of entry.
Please return feedback.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: CO74 - LEFT HUB - Alt. ID: - -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK75473 14.06.21 16.07.21 NORMAL 2046 HRS 2000 Yes Yes 500
2 XK85812 17.10.23 02.11.23 3.00 3185 HRS 1139 No No 500

WEAR METALS PARTICLE QUANTIFIER INDEX


Too few values to plot PQ Index
Aluminium
Chromium

PQ Index
Sample

Bismuth
Copper
Nickel

Silver

Lead
Iron

Tin

1 668 4 1 3 1 0 0 0 0 129
2 325 2 0 1 0 0 0 0 15

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Too few values to plot Silicon
Manganese

Water (%)
Sample

Sodium
Silicon

1 34 19 8 2.4
2 11 4 4 ND

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Too few values to plot Viscosity in cSt @ 40 C
Magnesium

Phosphorous

cSt @ 40 C
Viscosity in
Molybdenum
Sample

Calcium

Sulphur
Boron
Zinc

1 5 41 0 23 980 15 20970 321.1


2 3 21 0 11 576 3 356.1

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Too few values to plot Oil in Service Too few values to plot Iron

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : CO74 Code : 4MCMMZ


Alt. ID : -- Job No. : -
Model : HYSTER 40 Site : PORTO DE MAPUTO
Component : LEFT REAR HUB Oil : 85W140
Model : HYSTER 40 Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

DIAGNOSIS
2.) Sample Number XK85816 on 17.10.2023 smr 3185 HRS
Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK75477 on 14.06.2021 smr 2046 HRS
The period oil has been in use is unknown. Bearing wear rates are higher
than normal. Debris analysis revealed a light concentration of very small wear
particles. Check for abnormal noise and vibration. Check correct oil level is
being maintained. Check magnetic drain plug for abnormal wear particles.
The oil is not fit for further use due to contamination. Change the oil. Please
return feedback.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: CO74 - LEFT REAR HUB - Alt. ID: - -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK75477 14.06.21 16.07.21 NORMAL 2046 HRS - Yes No 500
2 XK85816 17.10.23 02.11.23 3.00 3185 HRS 1139 No No 500

WEAR METALS PARTICLE QUANTIFIER INDEX


Too few values to plot PQ Index
Aluminium
Chromium

PQ Index
Sample

Bismuth
Copper
Nickel

Silver
Lead
Iron

Tin

1 464 12 0 4 2 0 0 0 0 2765
2 321 2 0 2 0 0 0 0 18

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS SILICON
Too few values to plot Silicon
Manganese

Water (%)
Sample

Sodium

Lithium
Silicon

1 21 11 4 17 ND
2 12 4 3 0 ND

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Too few values to plot Viscosity in cSt @ 40 C
Magnesium

Phosphorous

cSt @ 40 C
Viscosity in
Molybdenum

Potassium
Sample

Calcium

Sulphur
Boron
Zinc

1 3 39 0 63 2252 2 3 38930 294.3


2 3 20 0 11 582 0 3 292.8

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Too few values to plot Oil in Service Too few values to plot Iron

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report
MOBILE PROBLEM SEVERITY
EQUIPMENT
NORMAL
KWAZULU-NATAL:
P.O. BOX 15108
WESTMEAD 3608 critical
TEL: (031) 700 5460
Mr A Sambo [Arlindo] urgent

severity
FAX: (031) 700 5471
Maputo Port border
Praca dos Trabalhadores GAUTENG:
Caixa Postal 284 P.O. BOX 284 normal
ISANDO 1600
Maputo TEL: (011) 392 6322 1 2 3 4 key
MOZAMBIQUE FAX: (011) 392 6340
samples

Vehicle : CO74 Code : 4MCMMZ


Alt. ID : -- Job No. : -
Model : HYSTER 40 Site : PORTO DE MAPUTO
Component : TRANSMISSION Oil : D EX III
Model : "CAIXA" Queries : PLEASE CONTACT DIAGNOSTIC DEPARTMENT.

O/HAULED @ 2665 HRS (S/F XK85811)

DIAGNOSIS
4.) Sample Number XK85811 on 17.10.2023 smr 3185 HRS
Laboratory tests indicate that the oil in use is an ATF oil. Wear rates are
normal and the sample provided appears free from unacceptable
contamination or degradation. Debris analysis normal.

PREVIOUS HISTORY
DIAGNOSES FEEDBACK
1.) Sample Number XK20937 on 18.12.2017 smr 11623 HRS
Please supply lubricant brand and grade.
Wear rates are normal. Debris analysis revealed evidence of coarse dirt
ingress, check for point of entry. The oil was not fit for further use due to
contamination. Oil already changed do not drain again. Please return
feedback.

2.) Sample Number WA67232 on 13.08.2018 smr 990 HRS


Please supply lubricant brand and grade. The period oil has been in use is
unknown.
Debris analysis revealed a moderate concentration of very small wear
particles. Debris analysis revealed evidence of coarse dirt ingress, check for
point of entry. Check stall at each speed stage for slippage. Check all
transmission pressures. Check oil filter for abnormal wear particles. The oil
was not fit for further use due to contamination. Oil already changed do not
drain again. Please return feedback. REPEAT PROBLEM coarse-dirtx2.

3.) Sample Number XK75474 on 14.06.2021 smr 2046 HRS


Wear rates are normal and the sample provided appears free from
unacceptable contamination or degradation. Debris analysis normal.

P.T.O.
WEARCHECK IS AN ISO 9001 AND ISO 14001 REGISTERED COMPANY
Vehicle: CO74 - TRANSMISSION - Alt. ID: - -
SAMPLE DATE LAB OIL OIL IN FILTER OIL
NUMBER SAMPLED DATE CONSUMPTION SMR UNITS SERVICE CHANGE DRAIN RRI
1 XK20937 18.12.17 18.01.18 - 11623 HRS 500 Yes Yes 500
2 WA67232 13.08.18 05.11.18 40.00 990 HRS - Yes Yes 500
3 XK75474 14.06.21 16.07.21 NORMAL 2046 HRS 1163 Yes Yes 500
4 XK85811 17.10.23 02.11.23 NORMAL 3185 HRS 520 Yes Yes 500

WEAR METALS PARTICLE QUANTIFIER INDEX


PQ Index
184
Aluminium
Chromium

184

PQ Index
Sample

Bismuth
Copper
Nickel

Silver

Lead
Iron

Tin

1 24 0 0 1 0 0 0 1 87 87

2 22 0 0 5 0 0 0 3 184
3 19 0 0 3 2 0 0 0 0 12
4 10 0 0 0 0 0 0 0 8 12 8
0
1 2 3 4
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

CONTAMINANTS CUMULATIVE PARTICLE COUNT/ML

Cleanliness
100 micron
14 micron

20 micron

25 micron

50 micron

75 micron
Potassium

Water (%)

4 micron

6 micron
Sample

PVI
Sodium
Silicon

1 0 4 2 ND 66655 47655 2313 166 43 7 1 0 23/23/18 25.35


2 0 15 2 ND CND Sample very dark
3 16 3 3 ND 47402 2303 54 21 12 9 2 2 23/18/13 7.29
4 4 3 1 ND 15134 5294 799 172 13 2 0 0 21/20/17 5.13

30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

ADDITIVES & LUBRICANT CONDITION VISCOSITY


Viscosity in cSt @ 40 C
Magnesium

Phosphorous

41.0
cSt @ 40 C
Viscosity in
Molybdenum

41
37.5
Sample

Calcium

Sulphur
Boron

30.9 31.9
Zinc

1 0 46 0 158 96 41 41.0
2 2 16 0 12 99 66 30.9
3 0 53 0 92 224 36 4961 37.5
4 1 23 0 17 261 91 31.9
0
1 2 3 4
30 spectrometric analyses are carried out on all samples but only relevant results are reported in parts per million.

GRAPHICAL REPRESENTATION OF KEY DATA


Oil in Service Iron
1163 24
1163 24
22

19

500 520
10

0 0
1 2 3 4 1 2 3 4

Copyright Wearcheck Issued subject to standard conditions (available on request). Requested by report

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