CLIENT hRBS (AMp T ETET)

GENTURBO E YOur Trusletf Engliearing Portriner

TN NO
DATE
(S 20

MOTOR NAME PLATE DATA QUO REF on

Manufacturer kirlosker EleCtric Co.LTO Speed 140

FRAME ype VSPx355y Frequency 50
S/N H 18C05-O Power Factor

Power 230 KwN Service Factor

Voltage 415 +]- I0% Efficiency q5 /%

40°C 46°C
Amps 330 Ambient Temp Others 459 °C
F H 8 0 K 0 ST/KTClass B
Insulation Class Temnperature Rise Others 12 /95_°C
Please tick whichisapplicable

DISASSEMBLED BY: AZmT, FlICeN SAFT REWOUND BY:

TIR BY: PAINTED BY
BALANCED BY: TESTED BY:
Parts Delivered With Motor
NA MTR compLETE wTH COUPLIwE ANb RUBER BUSH

Parts To Be Supplied By Client

 CLIENT MRBS CAR S'GOR)
GENTURBO
Fault Found
YOur Irusled Engineering Partner
TN NO
DATE
1520
:/9/202

PRE FOUMD
TEST p.E BEARIWG NOisy.
TERmINAL BLOCK FOR sIP RJNG OUT6otNG PLASH OVER AD miSSUNa STUvD
NOE COIL BINDIwE SLICHTLY FLYOFF
NOS OF LEAD CABLE ROTOR BREAKOFF AND INSiDE STATO
FOUND EoNTAFOREIGN OBJECT GNNDE SRING CASE
CSALANCING WEICHI AND G2AsS CoNTANMSAT)
-3UPponT 2op CARBON HOLOEz 4 Noß DAWAGED THE tusUlAT ON
CARBON HouOER AND CARRoN
SLIP RING IN CCOD CONOMolsB2USH
sooV FeTveTO
E zl00o LooE
P-P-PING >I006 MD IRING 5oM

Item To Repair
NDE HOus/0G UM)E R S/2E,16 PadsH DowN SI2E
To mACHINE
* NPropOSE FATEESHATEUD. P.E CoupLE FouRNAL EVD)
ST REPA(RED CUTTAWG B4 62 INOER2.
ROTPR LEADS CABLE PURPONE TO PEPLACE 3 NOS SI2E 95m2 2400mm LENCT
DEEP VARNISH, ROTOR TO BE
REBINDINS ON NDE OVEk HUNB ANO P e t 2
8ALANCING
CANBON HDLOER
-REPAIR INSULATON FOn SUPPoRTBRACkET TENSION SpeiNe
PA 92 CATE TIP (BAkELTS) Fok
FFAB 2CATE NEW T BLOCK Fon sLIP 12/a CoNNECTION.
RECONOITION CARBON -RRUHHoUDEh.
-RESTRAIGHT 6N T.BOX TEENO-REPwcE RUSER GAFZET DAAEED ONE
Item To Buy
DE Bearing Na 322-8-XL-MJ-C3-STOCK.
NDE Bearing:, 6322 /c3 -Tod
DE Seal VS
NDE Seal

12pCs oF CABON EhuH GADE RC C7

Remark
ouplING CUTSTDE 3mm,

Filled by: Verified By

SYAFIQ
 CLIENT MRBSCAR Seoe)
1520
GENTURBOY U r Truste Enginerng Parner
TN NO
DATE 8/9 /202
SHAFT RADIAL RUN OUT CHECK
Shaft Diameter (mm)
DE:
NDE:

Speed: iH6d _RPM

Shall be zero (0)
at Dial Indicator.
Shall be zero (0)
at Dial Indicator.
O.00 mmTIR)
Measurement should O.D mm (TIR)
take at the middle of fan seat
coupling seat

MECHANICAL CHECK
Photos taken by Camera 1, 21, 3 (Please tick)
DETAILS
ITEM DESCRIPTON
Yes
1 Is terminal block available No How many length
_meter, mm2
2
Cable Length (meter) & Cable Cross Section (mm2)

Cable Lug Size and Inner Screw Hole Diameter (mm) mm2 mm 32 x 16
3

4 Grease Nipple Type Yes

Size NE- Al6

7 ak Reh fuk
h fuhr (o pak)
faK)
DE M6 D
XSI

No
Please tick which is applicable_

5 Cable Marking As
a) U, V, W AZ, BO, CO, DO,
b T1, T2,T3 Please tick which is applicable
Blue
c) Red, Yellow,
d L1, L2, L3 Yes , How many

6 Motor CW Eye Bolt No _

DE A O, BZ, CQ, DO,EO
8 Type of Seal Sizel Part No: VS (O
A- VA Seal Please tick which is applicable
B= VS Seal
C Oil Seal
NDE A O, B Z, C O, DO,E O
Sizel Part No: Vs (O
D 9RB Seal
Please tick which is applicable_
E= Mechanical seal
of the old bearing is required) DE Wu 322-t-XL -M| C3 O
9 Bearing Part Number (Brand
Insulated Endshield
Tick (V) if Insulated Bearing or NDE 6322/c3 SKFD

Filled By:
 CLIENT MR85AR SGURD.
GENTURBO Your Trusted Engineering Paruier
TN NO
DATE
I520
8//22
MECHANICAL REPORT
BEARING FITS
Drive End Bearing No.: NU 322 -E-yLMe C3 FA
After Repair (mm)
Tolerance (mm) Measured (mm)
Diameter (mm) msred he ou ooerance
this comm beedelobeiaed
Within Tolerance
JOURNAL OTS. Out of Tolerance
Within Tolerance 2
HOUSING 2 6 0H OO0 fo.o29 (. 000
Out of Tolerance

C1 SKE
Non-Drive End Bearing No.:42
After Repair (mm)
Tolerance (mm) Measured (mm)
Diameter (mm)
3 HD-013 t O.0g Within Toleranca
JOYRNAL Out of Toloranco
Within Tolerance
HOUSING
250 H Oo-4 0.02 - 0.0 30 Out of Toloranco
Additional Bearing No.: NIA
Tolerance (mm) Measured (mm) After Repair (mm)
Diameter (mm)
Within Toloranco
JOURNAL Out of Toleranco L

Within Toleranco
H6
HOUSING Out of Toicranco

COUPLING FITS
Coupling Type COplan B«sh
Coupling distance from shaft end: CI51E 3Mm
After Repair (mm)
Tolerance (mm) Measured (mm)
Diameter (mm)
m6 10 o13- to 0 3 HO 6S WthinTolerance2
Shaft Out of Tolerance

Coupling Bore 00
SLEEVE FITS
Shaft journal
After Repair (mm)
Tolerance (mm) Measured (mm) asred value out of tolerance.
Diameter (mm) thdscoamn needs to be fled

Shaft Sleeve ID
Within Tolerance
Shaft Sleeve Seat Out of Toleranco

REMARK
With O-Ring clearance need to be hand push in
2. Without need to heat & shrink method

Measured By:At/ P u
 CLIENT MR85 ChR SaR)
GENTURBO Your Trusted Engineering Partner
TN NO
DATE
1520
8/9/2c21
ELECTRICAL REPORT
INSULATION RESISTANCE (INITIAL)
TEMPERATURE RELATIVE HUMIDITY
°C % Test Voltage: 250V 500V 1kV 2.5kV 5kV
STATOR-PHASE TO EARTH STATOR-PHASE TO PHASE
U-E 3.56 U-V 2.40
V-E 5. 39
5. BG Q
U-W
V-W
3 3.94
05
ROTOR (SLIP RINGPHASE TO EARTH ROTOR SLIP RING)-PHASE TO PHASE
V-E
3.81 U-V
W-E
35 Q U-W 4 -38
V-W
ACCEPTANCE RESISTANCE2 100 MQ PR2
DC WINDING
RESISTANCE (INITIAL)
STATOR Y or A R
PheseUtoU2 ROTOR (SLIP RING)
TEMPERATURE: C 3-PHASE RESISTANCE TEMPERATURE 3-PHASERESISTANCE
U-V
EUNBALANCE UNBALANCE
0-1
U1-U2
V-W
K-L
13.CD Q

V1-V2 t0.&0 L-M

7.63 Q
U-W
W1-W2 |O. mo|Pass OFail K-M
63 QPassO Fail
Acceptance S2%
MOTOR SENSOR RESISTANCE
Stator Temperature Element
Heater Stator PT100/ RTD
PT100/ RTD DC resistance values (0
DC Reslstance value ( 1432 ThermalSwitch RTD 1:4I4RTD 2: (- RTD 3: N3,2 2.5
100 Vinsulation Resistance Value (MO) Themocouple RTD4:1 8 RTD 5:1a. RTD 6:
KTY84
Bearing Temperature Sensor Thermistor/ PTC Stator PT100/ RTD
Color of wire Insulation Resistance value (MQ
DC Reslstance value() Total of ire RTD 1: RTD 2: RTD 3:
100 VInsulation Resistance Value (Ma) RTD 4: RTD5: RTD 6:

TEST ON NO-LOAD (INITIAL) AConnection Y Connectlon

Frequency
Phase to Voltage V Voltage Phase toVoltage (VDeviation
NeutralVoltage (v) Voltage Current Ourrent (A) Current
hase Deviation Deviation
U-V U-N U-V

V-N U-W
V-W W-N V-W

VIBRATION REPORT (INITIAL

DEA Vertieal NDE Veriol SPEED RRM VERTICALHORIZONTAL
VELOCITY mm/s mm/s mm/s
NDE: Axial
DE: Hosizoatal
DRIVE-ENDACCELERATIQN
BEARINGVERATION 9 9

NON-DRVE VELOCHY mm/s mm/s mm/s

DE:Axlal NDE: Honzonial
END ACOELERATION
BEARING VIERATION

GENTURBO INDUSTRIAL SDN. BHD. (cOMPANY NO: 1223590-X)

Lot, 12, Jalan Sg Batu 11/Kus, KawasanPerindustrian Sg Puloh, 42100 Klang, Selangor Darul Ehsan. Malaysla.
Tel: +603-3290 3799, Fax +603-3290 4188
Dano 1 nf