DEPARTMENT OF MACHINING TECHNIQUES

Process Sheet
DWG#: PART NAME: QTY: OPERATION: LATHE
REV: PROGRAMMER: MATERIAL:
PROGRAM#: O MACHINE/CONTROL: GOODWAY/ HAAS
SHEET OF ISSUE DATE: DUE DATE: ASAP

OPER OFFSET OPERATION TOOL HOLDER FEED D.O.C

SFM
# # NAME DESCRIPTION TYPE (ipr/ipm) a
( p)
T0404
MWLNR16-4D
N10 P3 Stopper WNMG432-A KTM10U
(3/4 SHANK OR 1’’)
---------- ---------- ----------

R.03125
T0505 800
.008
MWLNR16-4D (650-1600SFM)
N20 P3 Facing WNMG432-A KTM10U
(3/4 SHANK OR 1’’) P.49
(.008-.02 IPR)
P.48
R.03125
T0505 Roughing profile 800
.008
MWLNR16-4D (650-1600SFM)
N30 P3 G71 WNMG432-A KTM10U
(3/4 SHANK OR 1’’) P.49
(.008-.02 IPR)
P.48
R.03125 USED TNRC
T KEEP.006
Plain center drill#4
N40 P Center drilling (pointØ.125, shankØ5/16)
Collet or drill chuck (.005-.007ipr)
p.58
R
T Drilling with sub-
200-300 sfm
N50 P program HSS drill (Ø______’’) Collet or drill chuck p.56
R (#_____)
T
Tapping with Carbide ______ spiral-point KEEP 50 SFM
.0393ipr KEEP .75’’
N60 P tap OR spiral fluted
Collet (50-65 sfm)
p.98
G32 OR G84 p.98
R
T Finishing profile KEEP 900 SFM FINISH ALL
VCGT332-AP KT10U SVJCR16-3D
N70 P G7_ (PVD COATED) (3/4’’ OR 1’’ SHANK)
(700-1000SFM) AROUND
P.49
R USED G41/G42
T A2040N00CF02- KC5025
Part-off and KEEP 400SFM KEEP .0025
2X WIDTH=
N80 P (PVD COATED) A2BNSN26J04 HOLDER (150-1500 sfm (.002-.010.ipr
2X.1575=.314’’
back chamfer TOOL WIDTH=4mm=.1575’’ p.84) p.84)
R
NOTES: (***Safety 1ST**** FOLLOW INSTRCUTIONS***) SKETCH here:
1. Workshift Z=0 on center face
2. Use the stock: Aluminum bar Ø1 x 24’’ maximum
length
3. Stick-out bar 1.75’’ long from jaws face to setup
tools and work
4. Before starting N10 stick-out ensure that the bar is
2’’ minimum long INSIDE Jaws
5. Mount all tools for M03 rotation AT MAX. 3500 RPM
6. Calibrate all external tools on left-corner face &
center tools (e.g., DRILLS) on tip-center face
7. Simulate and edit program before machining
8. Setup, Operate Machine and measure all features
9. Clean machine and report the results