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Delta Filters & Separatore (Pvt.) Ltd.

Au l$0 9$01:2100 Ctrlifi*tl Cimpany
Oorgorele 0{lir*:
8-'101, $anpada ftailuay Station esrnplex,
ganpada, Navi Murnbai - 400 7S5. n llatural Gas Fillers
Tet.. 1022) 2775 2357 r Telefax : $221 2775 5105 5 Mcisture SeBarators
Mob .: 9930073977, 9930643977. 9869086334 n Comffessed Air / Oas filkrs
E-mail s ales@del taf iltrr$.c0m r Website : ww w. dellalil ters,com il Liquld Fue{ / Watsr Separalors

QW-482 wELDrlrG PROCEDURE SPECTFTCATTOil (WPs)

( See OW-2OO.1.Sec-IX,ASIIIE Boiler and Pressure Vsd Code ) SHEET L of 2
WPS No.: DFSPUWPS/O4 Date :26107120t3 Rev.:0
POR No.: DFSPUPOR/O4 Date : 14/08/2013 Rev.: 0
CLIENT: AMA INTERNATTONAL
PROJECT: WATER INJECION RLTERS
Weldinq Procss(es) : GTAW + SMAW Tvpe(s) : Manual
Joinb fOW-4O2)
loint Design : Single* V o Butt
Backing: yestr Non/
Backing Material Cfype )
n* Metal n* Non-fusing Metal SE META.L THK

Sketches, Prcduction drgs, Weld Symbols or MM

Written description should show the general
arangement of the parts to be welded. Where
applicablg the root spacing and the debils

Base iletals:
P.No.: 1 | Group No.: I P.No.: 1 | Group No.: 1

Or
Specification Type and Grade ASTIVI A 106 GR. B
To Specification Type and Grade ASTM A 106 GR. B
Or
Chemical analysis and Mech. properties
To Chemical analysis and Mech. Properties
Pipe Dia : 6" NB X Sch 120 (14.3 MM Thickness)
Pipe Dia Range Qualified : 2-Z8"AND ABOVE
Base Metal
Base Metal Thickness Range : Groove : 5.fi) mm to 28.6 mm Fillet :ALL
Other:N/A
x Filler iletals GTAW SMAW
Spec. No. (SFA) : SFA 5.18 sFA 5.1
AWS No. (Class) : ER-7052 E-7018
FNo.: 6 4
A No.: 1 1

Size of Filler Metals a2.4MM a 2.5MM,3.15 MM,4.00 MM

Weld MeblThk. UPTO 6.0 MM MN( UFTO 22.6 MM MAX
Electode-Flux (Class) : N/A
Flux Trade Name : N/A
C.onsumable Insert : N/A
Other : r -.:::rrq, MAKE: ADOR / ESAB / HONAVAR
F'or Delta Filters & For SGS Indie ht Ltd

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 Delta Filters & $eparators {Pvt.} Ltd.
An t*0 98fi:2lllt t8llilisd Compa*Y
0orpra& Ollice :
8-'t01, $mpada ftaihray Stalion lornBlex,
Sanpada, Navi Mumbai - 400 7S5. n l4alural fias Fillers
?77529t7 r Telelax: {0?2} 2775 5105 n Mcisiure Separators
Te{.: {S22}
Mob .: 9930073977, 9930643977 9869086334 r
n
Ccmpressed Air / 0as Fillers
Liquid Fuel I Water
QW-482 WEIDING pR(rcEDURE SPECTFICATIONS - (WpS)
( See OW-2OO.1,Sec-IX,ASI{E Boiler and PlessureVssel Code ) SHEET 2of 2
WPS No.: DFSPUWPS/04 Date:261A7D013 Rev.: 0
Positions(QW-405) Post Wdd Heat Treatment (QW-407)
Position(s) of Groove 6G Temperature Range :N/A
Weldinq Proqression Uphill Time Ranqe :N/A
Position(s) of Fillet ANY
Preheat (Qw-406 ) Gas (QW-408)
Preheat temperature, Minimum ForThk< 20 For Thk >= Peraent Composition
mm, Ambient 20 mm, Min
(Min 15o C) 900 c)
Inter-pass Temperature, Maxi mum 2500 c 2500 c Gas(es) (Mit<ture) Flow Rate
Preheat Maintenance I N/A Shielding Argon 99.99o/o 8-10LPM
Trailino N/A NIA NiA
Backing N/A N/A NIA
Electrical Characteristics (QW-4O9)
Current AC or DC : I DC Polarity : STRAIGHT (EN) & REVERSE (EP)
Amps (Range) : | 75 - 185 Amps Volts : 15 to 35 Volts
(Amps and volts range should be recorded for each electrode size,
Position, and thk. etc. This information may be listed in a tabular form
Similar to that shown below )
Tungsten Electrode Size &Type : A2,4MM, AWS Class EwTh2
Mode of MetalTransfer for GMAW N/A
Electrode Wire Feed Speed Range N/A
Technique (QW-41O )
String or Weave Bead Root Sfring & other Weave (Max Weave width: 2.5 times electode Diameter)
Orifice or Gas Cup Size 8MM
Initial or Inter-pass Cleaninq ( Brushinq, Grindinq etc. ) Wire brushino and Grindina
Method of Back Gauqinq N/A
Oscillation 2.5 TIMES OF ELECTRODE DIA
Tunqsten Electrode Stick Out 4-6MM
Multiple or Sinqle pass Multi pass
Multiple or Single Electrodes Single
Travel Soeed (Ranqe ) 50-90mm/Min
Peening N/A
Other N/R
WELDPASS PROCESS FILLERMETAL. FILLER CURRENT VOLTAGE TRAVEI,
CLASS METAL (AMP.) (voLTS) SPEED
DIA(MM) (MMA{TN)
ROOTRUN GTAW ER7O52 2.5 85 - t20 15-20 50- 65
HOTPASS CTAW ER7OS2 2.5 130- 180 t5 -25 65-85
FILLUP GTAW ER7O52 2.5 140- 190 t5 -25 75*90
IO'RUN SMAW E7018 2.5 75 -90 20-30 50-80
2^" RUN SMAW E70r8 3.15 90 - 120 25 -35 50-80
CAPPING SMAW E7018 3.15 90 - t20 25 -35 50-80
For Delta Filters & For SGS India Pvtltd

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 Delta Filter* & Separators {Pirt.) Ltd.
ln l$$ 90fi:2008 Serlififd fompanY
eorparnte tlllice:
B-10'1, $anpada Railway Station Ccmplex,
Sanpada, Navi Mumbai - 400 705. D iqatural Ga$ Filbrs
T*t.: yA221 27rU *5? * Telefax : {0?2) t77S 5105 5 Msisture Separalors
Msb .; 9930073$77, 9930643977, 9S69086334 '3 Campressed Air I Ga$ Fillers
r Website : www.deltafilters.com
[-mail; sales@deltafilters.com 3 l Water $eparalors
Liquid fuel

QW483 PROCEDURE QUALTFTCATTON RECORDS (PQR)

(See QW-200.2,SecJX,ASME Boiler and Pressure Vessel Code )
Record of Actual Conditions used to weld Test Coupon-
COMPANY NAME: M/s DELTA FILTERS & SEPARATORS PVT LTD
PQR No.: DFSPL/FQRI04 Date : 14.08.2013 Rev.:0
WPS No.: DFSPUWPS/04 Date: 26.07.2013 Rev.:0
YUeldinq Process {es}: GTAW + SMAW Tvpe: Manual
JOTNTS (OW402)

i "ij "iil J r'rij

Alldimensions are in mm
Groove Design Test Coupon
( For combination qualifications. the deposited weld metal thickness shall be recorded for each filler metal )
Base Metal (QU1t403) Post Weld Heat Treatment (QW407)
MaterialSpecification: ASTM A 106 GR. B Tvoe: NA
Tvoe of Grade: GR. B. Temperature: NA
P-No.: 1 Time: NA
Thickness of test couoon: 14.3 MM THK. Other: NA
Diameter of test coupon: 6" NB x SCH 120 Gas {QW408}
Other: Percent Composition
Filler Metals {QW404} GTAW s[tAl,v Gas (es) (Mixture) Flow Rate
Soec. No. (SFA) : 5.18 GTAW 5.1 SMAW Shieldinq ARGON 99.99% 8-10LPM
AWS No. {Class): ER-70S2 E-7018 Trailinq
Filler MetalF No. : 6 4 tsackinq
Weld MetalAnalvsis A No.: 1 1

Size of Filler Metals: @ 2.4MM @2-.15, @ 3.'t5 Electrical Characteristics (QW409)

MM
Other: -- Current DC
Weld MetalThk. UPTO 6,0 MM 8.3 MM Polarity: STRAIGHT (EN) & REVERSE (EP)
Make: ADOR ADOR Amos: 75 * 185 AMP Volts: 15-32 VOLTS
Position {QW405} Tungsten electrode Size: Q 2,4MM, AWS CLASS EwTh2
Position of Groove : 1G Other: NA
Weld Proqression (Up/Down): N/A
Other: -- Technique (QW410)
TravelSpeed: 53 - 85 MM/MIN
Preheat {QW406} Strino or Weave Bead: Both
Preheat temperature: AMBIENT ( 28 " C ) Oscillation :2.5X ELECTRODE CORE DIA (MAX)
lnter-oass Temoerature: 250 " c MAX Multi-oass or Sinqlb oass (Per Side): MULTI-PASS
Other: -- Sinqle or Multiple electrodes: SINGLE

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 Delta Filters Br $eparators {Fvt } ttd.
An l$0 9lXl1:20ll| Cetlilied Company
eorpcr*tn ollice:
B-101, Saflpada Railway Station Complex,
Sa*pada, Navi Mumhai - 400 705. n Halural Sas Fillers
Tet.: (022) ?775 2957 r Tefefar : {022} 2775 51 05 n Mcisture S€parators
Msb .: 9930$73977, 9930643977, 9869086334 a Cofiiprrssed Air I Gas Filters
E-mail: sales@delta{ilters.com r We}site : ww w. deltafil ters.eom F liquid Fuel i Water Segarators

PQR No.: i DFSPUPQR 04 I Date::14.08.2013 I Rev.:00

Tensile Test (QW-150)

Specimen width Thickness Area Ultimate Ultimate Type of Failure and

No.: mm mm mm' Total Load Tensile Stress Location
KN MPa
r1 19,10 13.63 260.33 135.48 520.41 IN PM
T2 19.00 13.70 260.30 132.72 509.87 IN PM

Guided Bend Test (QW-160)

Tvpe and Fiqure No.{QW462.2} Result
Side Bend 1 SATISFACTORY
Side Bend 2 SATISFACTORY
Side Bend 3 SATISFACTORY
Side Bend 4 SATISFACTORY

T Test N'A

FilletWeld Test : NIA

OtherTesb: NrA

Weldefs Name Clock No: Stamp No:

Mr. RA.IENDRAJADHAV
NIL DFS-04
Test Gonducted By: iI,S JEWEL METALLOCHEM
LABORATORY PvT LTD.
Lab Test no.: H-93136 Test Certificate t3t/O33
No.:

We hereby certify that the statemenb in this record are correct and that the test welds were prepared, welded,
and tested in accardance with the rquirements ASIfE SEC lX of the ASfiIE Boiler & Prassule Vessel Code

Sign: SEPai{
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Date: t'qulaent,
f"rV '"il Raiesh Gupta
.i*#::'s Datr' & glgn6qu1s]
For DELTA FILTERS & SEPARATORS PVT LTD :jGS Fiff{|fis(5cfiOn
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sramp and signature istor witnessingroGEElii6i
rrfiiscs onty and ts sublect to lhe provisions-ot ttre
SGS
r,eneiar condrttons of Services. parlicularlv
article 2(Jl
JvarDre at hltp:/sgs.com/lern€_and_condilions.htm.
Delta Filters And Scparators (Pvt.) Ltd.
Corporate Office :
B-101 , Sanpada Railway Station Complex,
Sanpada, Navi Mumbai - 400 705.
Tel : (022) 2775 2357 Telefax : (022) 2761 5105
Mobile : 9930073977, 9930643977, 986908633
il Natural Gas Filters
B Moisture Separators
E-mail : sales@deltafiJters.com a
Website : www.deltafi lters.com o

QW-484A SUGGESTED FORMAT FOR WELDER PERFORMANCE QUALTFTCATTON (WPQ)

See OW-3O Boiler and Pressure Vessel Code
Welder's Name :Mr. RAIENDRA JADHAV ID No:
TEST DESCRIPTION
Identification of WPS followed : DFSPUWPS/O4 Test Coupon Production Weld
of Base Metal Thickness : 14.3 MM
Testinq Conditions and Oualification Limits
Weldinq Variables QW-3sO) Actual Values Range Qualified
Weldino Process(es) G_IAW + SMAW G:IAW + SMAW
Tvoe : (Manual, Semi-Automatic ) Used Manual Manual
Backino (Metal. Weld Metal, Double-welded etc.) N/A N/A
Piate i i pipe (Enter Pipe Dia or Tube ) 6" NB x SCH i20 73 i"iM OD & ABOVE
Base Metal P- or S-Number to P- or S-Number P1 TO P1 P1 TO Pl
Filler Metalor Electrode specification ( SFA ) 5.18 & 5.1 5.18 & 5.1
Fii ier l"leta I or Electrocie Classiiication(s) tsK-/U5z & ts-luld ER-70S2 & E-7018
Filler Metal F-Numbe(s) 6 &4 6 &4
Consumable Inseft (GTAW or PAW ) NiA N/A
Filler Tvpe (Solid/Metai si' Flux cored/Fowder(GTA$i or PAW) N/A t\/A
Deposit Thickness for each process
Process 1 3 Layers Min y'lvrsl
ltrto (GTAW) 6 MM 12 MM (MAX)
D-^^^--
rtuLc55 a z 3 Lavers Min y'lvrsi
ir,tc /-irArAr\
tJl'rAvv, 6 - irit
o.J tvilvl 16.6 l4i'l (MAX)
osition Oualified (2G.6G.3F etc.) 1G lG, 1F
Vertical Prooression (Uohill & Down hill) N/A
-, voe of Fuel Gas (OF\"t) N/A A
Ined Gas Backinq (GTAW, PAW, GMAW N/A N/A
GTAW Current Wpe/PolariW (AC,DCEP,DCEN) DCEN + DCEP DCEN + DCEP
Daarrl+c
Visual Inspection of Completed weld (QW-302) FOUND SATISFACTORY
Bend Test Transverse Root & Face (QW-462.3 (a) Longitudinal Root & Face (QW-462.3 (a)
Side(QW-462.2 Pipe Bend Specimen, Cor!'osion-Resistant Overlay Pi pe Bend Specimen, eo!'rosion- R.esisr-ant Overlay QW-462. 5
OW-467 5 fr) rd)
Micro test for Fusion QW-462.5 (b) Macro test for Fusion QW-462.5 (e)

Tvoe Result Tvpe Result Type Result

TENSILETEST I SATISFACTORY GUIDED BEND SATISFACTORY
(ow-lso) I TEST (OW-160)

Fillet Weld - Fracture test (OW-180) : N/A Lencth and o/o of defects : N/A
Macro Examination (OW-184) Fillet: NIA Convexitv/ConcaviW: N/A
Other Test N/A
Films or Soecimen Evaluated bv: NIA
Mechanical Tests conducted By: M/S ]EWEL METALLOCHEM LAB Lab Test No.: H-93136
PW.LTD.
Su Mr. PANKAJ RANA (DELTA FILTERS)
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and leqtecljp
AccordancewithrequirementofsectionIXoftheASMEBoILERANDPREW_
Date :14.08.2013 Date : sn( I n
\.,N WTNESSED
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