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Abstract
The puncture test is widely used to assess the quality of cereal snacks. The number of fractures, which cause sudden force reductions
observed in force–distance curves obtained during the puncture test, has been proposed to be a good predictor of sensory crispness. We
used a stochastic model to determine fracture occurrence in two types of porous cereal snacks: Senbei (a Japanese rice cracker) and Ebis-
en (a flour-based snack). We studied the frequency distribution of the number of fractures for a single test. The observed variance to
mean ratio of the numbers of fractures exceeded unity. On the basis of point process theory, this observation indicated a clustering
of fractures. Correspondingly, the distance between successive fracture events was approximated more accurately by a power-law distri-
bution than by an exponential distribution. Exponential distribution was a better distribution for intervals longer than 0.5 mm for Senbei
suggesting random or quasi-periodic occurrence of clusters.
Ó 2007 Elsevier Ltd. All rights reserved.
0963-9969/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.foodres.2007.11.010
910 Y. Tsukakoshi et al. / Food Research International 41 (2008) 909–917
multiple tests to be conducted on the same sample, provid- processes (Lowen & Teich, 1993) is sometimes considered
ing a large amount of data. to be a more pleasant stimulus than white noise or 1/f2
In the article, we studied the frequency-size distribution noise (Voss & Clarke, 1975).
of the magnitude of force reductions caused by fractures Many important factors characterize the point pro-
inside samples, stressing that they occur stochastically. As cesses, including the distribution of interval length between
in other studies (Aarseth, S?rensen, & Storebakken, fractures, the dependence of fracture occurrence rate on
2006), the frequency-size distribution fit a Weibull distribu- penetration depth, and whether cluster events can be elim-
tion well. The exponential distribution, which is reported inated (Tsukakoshi & Shimazaki, 2006). However, these
for fractures during a compression test (Barrett, Rosen- factors are not understood in case of the puncture of cereal
berg, & Ross, 1994), was less accurate although it was still snacks.
reasonable for puncture test data. The force reductions during the puncture tests occur
In the present study, our aim is to go one step further by rapidly; this causes the observed force–distance curves to
evaluating both the force reduction occurrence and the differ based on the plunger speed. Therefore, the discussion
force reduction interval distribution in response to a food of intermittency was difficult in our previous study. In the
puncture test on the basis of point process theory. present study, we introduced a testing machine with
The force reduction interval distribution depends partly improved frequency characteristics to observe a large num-
on the porosity of the food as stated earlier. The strength of ber of individual fracture events.
snacks varies due to the presence of pores (Trater, Alavi, & We used a rice cracker product and a flour-based snack
Rizvi, 2005). The penetration force required is weak when product as test materials. In Japan, rice crackers are very
the plunger tip is in the pores of snacks, and is strong when popular, with the third-highest consumption rates among
the plunger tip is in contact with the wall of the pores of Japanese snacks. The chemical composition, processing,
snacks. When the wall fractures by the force applied by and rice variety are known to change the porous structure
the plunger tip, a sudden force reduction observed. of rice crackers. Although Senbei and Ebisen snacks may
However, the force reduction interval is not attributable not be a common food globally, similar porous snacks
to the porosity of the food alone; the roughness in the con- made from flour and corn are sold in many countries.
tact area affects the time history of the force. In other
words, the width of the plunger affects the force–distance 2. Materials and methods
curves. When a wide plunger is used to penetrate the
snacks, it is difficult to attribute one observed fracture to 2.1. Materials
a single wall beneath the center of the plunger. The subse-
quent fractures, the interval sizes of which are less than the Japanese rice crackers were bought at a city market. The
diameter of the plunger pin, are likely to be attributable to crackers are made with rice flour and are brushed with
microscopic structures smaller than the diameter of the salad oil ‘‘Senbei” is often translated as ‘‘rice cracker”
plunger tip and not to the fracture of a single wall. As and these crackers are the third most purchased snacks in
deducing the occurrence of force reductions directly from Japan. The main ingredient is steamed and ground into
such point of view is too complex to begin the study of dough. The dough is cut into a disk shape and then baked
force reduction intervals, here we consider applicability at approximately 180 °C until it becomes crisp. The final
of some mathematical models to characterize the intervals. product has a cellular structure. The brand used in this
Point process theory has been developed in the field of study contains cornstarch and soy lecithin to improve the
mathematics to model countable phenomena and here we texture.
apply it the theory to model the occurrence force reduction. The individual pieces of the cracker have diameters of
The standard point process is a homogeneous Poisson 7 cm, thicknesses ranging from 7.5 to 8.5 mm, and an aver-
point process (HPP), named after Siméon-Denis Poisson. age mass of 10.8 g. The mass density is 0.35 g/cm3. The
The current experimental data could be modeled in terms nutrition label on the package indicates that 5.6% of the
of this process. The underlying hypothesis of HPP is that total mass is protein, 22.2% is lipids, and 68.5% is carbohy-
the fracture occurs with the same probability during the drates. The sodium content is 0.87%. The lipids and
entire observation period (Daley & Vere-Jones, 2003). sodium are concentrated in the outer layer.
The hypothesis may be violated considering there are two The crackers were equilibrated using salts of potassium
mechanisms of fracture generation we discussed: pores acetate (relative humidity: 23.5%), MgCl2 (33%), K2CO3
and the roughness of the contact area. The doubly stochas- (44%), MgNO3 (51%), NaBr (57%), NaCl (78.5%), and sil-
tic point process, which assumes random occurrence of ica gel as a drying agent. The temperature during equilibra-
multiple events, may be preferable to HPP. As part of this tion was 25 °C.
process, power-law intermittency can occur, such as fractal The flour-based snack used in this study was Kappa-
Poisson process (FPP; Lowen & Teich, 1993), which might Ebisen (shrimp-flavored cracker) and was bought at a city
be a better model for the data. It is known that different market. They have a cellular structure and a mass density
processes produce different spectra (Bartlett, 1963). In par- of 0.28 g/cm2. For more details, cracker, please refer to
ticular, noise with 1/f spectrum produced by some point Tsukakoshi et al. (2007).
Y. Tsukakoshi et al. / Food Research International 41 (2008) 909–917 911
2.2. Mechanical measurement ger pin was smaller than the total contact area of the spikes
on the supporting frog. The stainless steel plunger pin of
A Tensipresser rheometer (TTX-BXII; Taketomo Elec- the puncture machine was cylindrical, with a flat tip, and
tric Inc., Tokyo, Japan) was used to measure the force–dis- its diameter was 0.5 mm.
tance curves. The penetration speed is 2 mm/s. Tsukakoshi For the Senbei test, two rice crackers were tested. One
et al. (2007) showed that the difference in the number of hundred punctures were conducted on each rice cracker.
fractures obtained using the Texture Analyzer (Stable For the Ebisen test, nine identical punctures were con-
Micro Systems Ltd., Vienna Court, UK) and using the ori- ducted on each flour snack. In both tests, the punch sites
ginal Tensipresser is limited in the number of fractures were selected to ensure that they were well distributed.
smaller than 0.5 N, when the puncture speed is 2 mm/s. The measurement time was approximately 30 min for
The penetration depth is selected so that the plunger pene- each cracker. During the measurement, the relative humid-
trates to the opposite side. The pin plunger is cylindrical. ity of the room was 60%. The crackers shrank significantly
The magnification is set to 10 and the multiplication factor when equilibrated with pure water (100%); thus, this condi-
was set to 1. tion was not used.
In order to improve the frequency range, the output
from the 200-N load cell (force detector) of the Tensipress- 2.3. Statistical formulation
er was connected directly to an amplifier (Fig. 1). The
amplifier was a voltage follower circuit that uses an op- First, we briefly introduced the point process theory
amp LF-711 (National Semiconductor Inc., CA, USA). according to Snyder (1975). Si is the sequence of random
The output was then quantified with a 16-bit resolution, variables that obeys a probability density function p(x),
50-kHz sampling, analog-to-digital converter USB-1608 and Xt, which represents the renewal process, is given as
(Measurement Computing Inc., MA, USA). The system follows:
was named ‘‘Tensipresser DAQ module”. We eliminate ( )
Xn
the higher frequency component of the signal using a X t ¼ sup n : Si < t ; ð1Þ
tenth-order Bessel low-pass filter with a cutoff frequency i¼1
of 200 Hz. The cutoff frequency is 10 times that of the ori-
where Xt is the number of fractures observed until time t,
ginal Tensipresser.
and p(x) is the probabilistic distribution of the fracture
This avoids the artificial signals due to the resonance of
interval.
the measurement machine; however, this is a different
approach to the problem than that used by Taniwaki, The renewal m(t) function is defined as follows:
Hanada, and Sakurai (2006), who changed the resonance mðtÞ ¼ E½X t ; ð2Þ
frequency itself.
where E[Xt] show the expectation, or average, of the ran-
It is important to affix the cracker to the machine during
dom variable Xt. In other words, the renewal function is
the puncture test. In our experiment, the crackers were sup-
the expectation of the number of fractures obtained from
ported on a frog (spiked device), which is usually used to
a sufficiently large number of trials.
support flower stems. The frog consisted of dozens of brass
Here, we consider two processes. First, we assume the
spikes on a lead support. These spikes limit horizontal
process is HPP, whose interval is exponentially distributed.
movement during puncture. As for vertical movement,
One important statistic with HPP is the rate of fracture
the cracker rarely sank to the support when the force was
occurrence. Let x be the size of intervals and p(x|k) be
applied from the top because the contact area of the plun-
the probability that the intervals of length x is observed
when the rate is k. HPP produces the interval function of
the form
1
pHPP ðxjkÞ ¼ ðexpðxmin ÞkÞ expðkxÞ: ð3Þ
Next, we had to consider the boundary problem: large well approximated by the linear function of t. The interval
intervals may be missing because the observation depth L function for the power-law distribution was observed as
is limited. The probability that a fracture occurs at the follows:
depth of x is given by the derivative of renewal function Z L
p L x Lx
m(x). In the case of HPP, it is constant regardless of x pFPP ðxÞ ¼ x xp dx: ð10Þ
and equal to the inverse of L. Let q(y| x, L) be the proba- L xmin L
bility that the interval of length x is observed after a frac- The parameter k in the HPP and p for power-law inter-
ture occurs at y be observed until the end of the mittency model were obtained by the maximum likelihood
observation (L). Then, the probability that the interval of estimate (Fisher, 1922). Saksena and Johnson (1984)
length x is observed in the observation is given by the fol- showed that the estimators are jointly complete in the
lowing equation: two-parameter Pareto distribution. The goodness-of-fit
to the models was judged using a likelihood ratio test,
1 ðy 6 L xÞ
qðyjx; LÞ ¼ which uses the following statistics (Neyman & Pearson,
0 ðy > L xÞ
Z L ! ð5Þ 1928):
dmðtÞ QN !
P HPP OBS ðxÞ / pðxÞqðyÞ dy
dt t¼y i¼1 p HPP ðxi Þ
0 2 log QN : ð11Þ
i¼1 p FPP ðxi Þ
By ignoring a scaling constant, we obtain
where N is the number of intervals observed and xi is the
pHPP OBS ðxÞ / ðL xÞ expðkxÞ: ð6Þ length of the ith observed interval.
The above observation probability has several characteris- The denominator in the probability density function was
tics. The observed probability for longer intervals became calculated using the numerical integration in 0.001 inter-
smaller than the occurrence probability because their ends vals. The maximization of the log-likelihood function was
were more likely to be outside of D. Indeed, it approached conducted using the fminsearch function, which is imple-
zero as the length of the segment reached D, which is mented in MATLAB. The maximization algorithm was
reasonable. the Nelder–Mead simplex method (Nelder & Mead,
The distribution of the number of fractures during dis- 1965). The significance was studied using the likelihood
tance D is given by Poisson distribution shown as follows: test.
n
ekD ðkDÞ 2.4. Magnetic resonance imaging
PrfmðDÞ ¼ ng ¼ : ð7Þ
n!
The variance to mean ratio (Fisher, 1950), sometimes To obtain the geometrical structure of the snacks, the
called the Fano factor (Fano, 1947), is an important statis- Fe3+-acetone method devised by Ishida et al. (2000) was
tic of point process. It is expected to be unity for HPP. For used to obtain nuclear magnetic resonance images with a
a clustered occurrence, the variance to mean ratio exceeds 300-MHz micro-MR imaging system (DRX300WB; Bru-
unity. For a periodic occurrence, the ratio is smaller than ker, Karlsruhe, Germany).
unity.
In the alternative model, a power-law distribution is 3. Results and discussion
assumed for the distribution of interval length. The
power-law distribution is often called the Pareto distribu- 3.1. Typical observed force–distance curve
tion (Pareto, 1897). We termed the process FPP. Consider-
ing that there is a minimum size for detection, the An example of the force time history detected by our
distribution can be given as follows: apparatus is shown in Fig. 2. While approaching distance
p1 0, the force level scatters around 0, which means that the
pFPP ðxÞ ¼ xp ; x > xm : ð8Þ tip of the plunger pin does not contact the surface of the
xmp1 cracker. The signal that is smaller than 0.1 N is just a
For the interval distribution, the boundary effect is hard to noise. Thus force reductions greater than 0.1 N can be
estimate because the occurrence rate is not constant in the counted as signal. The stress level that corresponds to a
interval [0, D], and the renewal function m(t) is not a linear 0.1 N force by the 0.5-mm diameter cylindrical plunger
function of t. However the following theorem is valid for a is approximately 0.5 MPa. The detection limit is greater
general point process: than the stress levels observed during compression studies.
However, the level was proved to be small enough to
E½X t
!l ðt ! 1Þ: ð9Þ detect many fractures. Indeed for ductile inhomogeneous
t samples, the relation between fracture stress and the prod-
From the observations thereafter, the renewal function rate uct of plunger area and load is not simple. van Hecke
approached to a constant l with a very fast conversion et al. (1998) showed that the peak forces during puncture
rate; therefore, we assumed that the renewal function was are not proportional to the area of the plunger. Hiller
Y. Tsukakoshi et al. / Food Research International 41 (2008) 909–917 913
3.5
A 2 B
3
1.5
2.5
Force (N)
Force (N)
2
1
1.5
0.5 1
0.5
0
0
−0.5 −0.5
−1 0 1 2 3 4 5 6 −1 0 1 2 3 4 5 6
Depth (mm) Depth (mm)
Fig. 2. Typical force–distance curves during puncture of the (A) and Ebisen (B) snacks. Sudden force reductions in the curves are due to the localized
fractures. Only noise is observed before distance 0, and its magnitude is less than 0.1 N.
et al. (1996) observed a 10-mN load for fresh potato (Agbisit, Alavi, Cheng, Herald, & Trater, 2007; Chang,
puncture by using a 20-lm micro-indentor. The fre- Alavi, Pearson, & Agbisit, 2007). Although the resolution
quency-size distribution of force reductions observed with of the MRI image was insufficient, we did notice that the
a plunger with a 0.7-mm diameter was described by Tsu- Senbei wall was somewhat thinner than the Ebisen wall,
kakoshi et al. (2007). In that study, several force changes which supported the findings of Agbist et al.
greater than 0.1 N were observed. Thus, the force level
used to puncture the snacks can be detected with our
measurement system. 3.3. Renewal intervals – distribution of time intervals
After the tip of the plunger pin contacted the surface of between successive fractures
the cracker at approximately 0 mm, the puncture force
increased. When the load level reached its local maximum, Force reductions occur when the tip of the plunger pin
it stayed around its maximum level for several tenths of a breaks the walls in the food; thus, the interval may reflect
millimeter, and then the load suddenly decreased. The rate the distance between the walls. Time intervals between suc-
of force reductions is very fast. Luyten and van Vilet (2006) cessive force reductions are shown in a plot of cumulative
estimated that the rupture rate would be faster than 100 m/ frequency versus interval (Fig. 4). During the Ebisen punc-
s, which means that the rupture propagates 1 mm in 10 ls. ture, there were more intervals longer than 0.5 mm than
After the first fracture, there was a residual force. The force there were in the Senbei puncture. On the other hand, the
level may indicate the friction between the cracker and the Senbei puncture resulted in more intervals between 0.05
plunger pin. It appears that the fractures occur in clusters and 0.5 mm. The frequency of intervals smaller than
after the first fracture. The statistical analysis is presented 0.05 mm is about the same between the two foods.
below. The difference in the number of large intervals is con-
sistent with the visual impression that there are more
3.2. MR image of the food products’ porous network large pores in Ebisen than in Senbei (Fig. 3). On the other
hand, Senbei had more intervals smaller than 0.5 mm.
Nuclear magnetic resonance images of the Senbei (rice This is also consistent with the visual impression that
cracker) and Ebisen (flour cracker) are shown in Fig. 3. Senbei has more small pores. Intervals greater than
The acetone filled in the pores appears gray, and the gluten 0.5 mm would be due to microscopic roughness; 0.5 mm
or starch network appears black. A visual comparison of is five times longer than the wavelength of a 20-Hz signal
the two foods indicates that Ebisen tends to have larger observed at the speed of 2 mm/s.
pores. The mass density of Senbei was greater than that The size distribution of Senbei intervals longer than
of Ebisen (0.35 and 0.28 g/cm3, respectively); thus, the 0.5 mm fits significantly better by the modified exponential
expansion rate of Senbei may be lower. This finding does distribution equation. (6) than by the modified power-law
not agree with the finding of Hayter, Smith, and Richmond distribution equation. (7) (P < 0.05), which indicates ran-
(1985), i.e., that the pore size of extruded food foam gener- dom occurrence events. Lim and Barigou (2004) reported
ally decreases as the bulk density of the foam decreases. that the cell size distribution in a chocolate bar was best fit-
Furthermore, the cooking method used may affect pore ted to gamma distribution, whereas the cell sizes of honey-
size; the crackers used in the present study were not baked comb chocolate, marshmallow, muffin, and mousse were
but rather were cooked using an extrusion method well-fitted to a log-normal distribution. This observation
The ratio of cell wall thickness to cell diameter indicates indicates that the shape of the bubble size distribution
some degree of correlation with the relative density of food depends on the type of food, as can be observed by our
914 Y. Tsukakoshi et al. / Food Research International 41 (2008) 909–917
Fig. 3. Magnetic resonance images of the Senbei (A) and Ebisen (B) snacks. The thin black film shows the walls of the cells. The white points are artifacts
that arise from the disturbance caused by the distortion of the magnetic field due to the difference in the magnetism of acetone and the network. The actual
dimensions of the section of each cracker shown in the image are 12.8 by 12.8 mm.
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