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Employer Doc. No.

NSRP Contractor Doc. No.


Complex Project Nghi Son Refinery and Petrochemical S-154-1358-0114G
Limited Liability Company
Nghi Son, Vietnam Rev.1 Page 1 of 10

Employer Contract No.: , Contractor JOB Code: 0-6495-20 Date: 11/May/17

Mechanical Data Sheet for


Gas Oil(Reg.) Truck Loading Pumps
(154-P-014A/B)

Unit No.: 154

Unit Abbreviation.: -

Document Class: Z

Issue Purpose For Construction

Rev Date Page Description Prep'd Chk'd App'd

1 11/May/17 10 For Purchase Order K.S.Y J.M.C. Y.S.K.


0 25/Apr/14 10 For Purchase Order J.H.K. J.M.C. Y.S.K.
A 11/Oct/13 10 First issue J.H.K. J.M.C. Y.S.K.

Operation Centre JOB Code: 09105I Operation Centre Doc. No.:


Responsible Company Prepared by Checked by Approved by
GS K.S.Yoo J.M.Cho Y.S.Kim

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Employer Doc. No.
NSRP Complex Project Rev.1

Mechanical Data Sheet for Gas Oil(Reg.) Truck Loading Pumps Contractor Doc. No.
Page 2 of 10
(154-P-014A/B) S-154-1358-0114G

REVISION INDEX

Item No. Service Page Rev Date Description

154-P-014A/B Gas Oil(Reg.) Truck Loading Pumps 3 - 10 A 11-Oct-13 For Review

154-P-014A/B Gas Oil(Reg.) Truck Loading Pumps 3 - 10 0 25/Apr/14 For Construction

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Employer Doc. No.
NSRP Complex Project Rev.1

Mechanical Data Sheet for Gas Oil(Reg.) Truck Loading Pumps Contractor Doc. No.
Page 3 of 10
(154-P-014A/B) S-154-1358-0114G
ISO 13709 (API 610 10TH) Manufacturer KSB Model No. RPH 100-280

Revision
Centrifugal pump data sheet Item No. 154-P-014A/B Job No. 0-6495-20
Single-stage overhung (type OH) Purchase Order No. Date 11/May/17
SI units
1 APPLICABLE TO: m PROPOSALS l PURCHASE m AS BUILT 0
2 FOR NSRP Complex Project UNIT Product Blending and Storage Unit (154)
3 SITE Nghi Son, Vietnam SERVICE Gas Oil(Reg.) Truck Loading Pumps
4 NOTES: INFORMATION BELOW TO BE COMPLETED: m BY PURCHASER o BY MANUFACTURER m BY MANUFACTURER OR PURCHASER
5 m DATA SHEETS REVISIONS

6 ITEM NO. ATTACHED ITEM NO. ATTACHED ITEM NO. ATTACHED NO. DATE BY
7 PUMP 154-P-014A/B l m m A 11/Oct/13 J.H.K.
8 MOTOR 154-PM-014A/B l m m 0 25/Apr/14 J.H.K. 0
9 GEAR m m m 1 11/May/17 K.S.Y
10 TURBINE m m m
11 APPLICABLE OVERLAY STANDARD(S): API 610 10th Ed. + 3550-8410-SP-0001
12 l OPERATING CONDITIONS (5.1.3) (Note-27) l LIQUID (5.1.3)

13 FLOW, NORMAL 200 (m3/h) RATED 200 (m3/h) LIQUID TYPE OR NAME REGULAR DIESEL
14 OTHER m HAZARDOUS m FLAMMABLE m (5.1.5)
15
16 SUCTION PRESSURE MAX./RATED 153.0 / -1.1 (kPag) MIN. NORMAL MAX
17 DISCHARGE PRESSURE (Note-2) 718.3 (kPag) PUMPING TEMP (°C) 50 75
18 DIFFERENTIAL PRESSURE 719.4 (kPa) VAPOUR PRESS. (kPaa) 2.6 0
19 DIFF. HEAD 88 (m) NPSHA 11.3 (Note-3) (m) RELATIVE DENSITY (SG): 0.836 0
20 PROCESS VARIATIONS (5.1.4) VISCOSITY (cP) 3.012
21 STARTING CONDITIONS (5.1.4) MANUAL SPECIFIC HEAT, Cp (kJ/kg °C)
22 SERVICE: m CONT. l INTERMITTENT (STARTS/DAY) m CHLORIDE CONCENTRATION (6.5.2.4) (mg/kg)
23 m PARALLEL OPERATION REQ'D (5.1.13) m H2S CONCENTRATION (mol fraction) WET (5.12.1.12c)
24 l SITE DATA (5.1.3) m CORROSIVE / EROSIVE AGENT (5.12.1.9)
25
26 LOCATION: (5.1.30) MATERIALS (5.12.1.1) (Note-7)
27 m INDOOR m HEATED l OUTDOOR m UNHEATED l ANNEX H CLASS (5.12.1.1) S-6 0
28 l ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4) m MIN DESIGN METAL TEMP (5.12.4.1) (°C)
29 ZONE 2 GAS GR IIB TEMP. CLASS T3 m REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12)
30 m WINTERIZATION REQ'D l TROPICALIZATION REQ'D. n BARREL/ CASE A216WCB IMPELLER 1.4008 (A743GrCF8M) 0
31 SITE DATA (5.1.30) n CASE/ IMPELLER WEAR RINGS CrNi Steel VG434 / S 1.4027+QT (A743CA15) 0
32 l ALTITUDE (m) BAROMETER 1013 (mbar) n SHAFT Chrome steel 1.4021+QT700 (A276 Type 420) 0

33 l RANGE OF AMBIENT TEMPS: MIN/MAX. 3.0 / 42.4 (°C) o DIFFUSERS N/A 0


34 l RELATIVE HUMIDITY: MIN / MAX 79.66 / 100 (%) l PERFORMANCE:
35 UNUSUAL CONDITIONS: (5.1.30) m DUST l FUMES PROPOSAL CURVE NO. K1316.452/374 n 2988 (r/min) 0
36 l OTHER Refer to S-000-1220-0001V (BEDD) n IMPELLER DIA. RATED 271 MAX. 295 MIN. 230 (mm) 0
37 n IMPELLER TYPE Closed 0
38 n RATED POWER 53.69 (kW)EFFICIENCY 77 (%) 0
39 m DRIVER TYPE n MINIMUM CONTINUOUS FLOW:
40 l INDUCTION MOTOR m STEAM TURBINE m GEAR THERMAL 22.12 (m3/h) STABLE 66.37 (m3/h) 0
41 m OTHER n PREFERRED OPER. REGION 154.87 TO 265.48 (m3/h) 0
42 n ALLOWABLE OPER. REGION 66.37 TO 265.48 (m3/h) 0
43 m MOTOR DRIVER (6.1.1 / 6.1.4) (Note-5) n MAX HEAD @ RATED IMPELLER 105.1 (m) 0
44 l MANUFACTURER ABB n MAX POWER @ RATED IMPELLER 57.88 (kW) 0
45 n 75 (kW) n 2988 RPM n NPSHR AT RATED FLOW 4.73 (m) (5.1.10) 0
46 o FRAME l ENCLOSURE Ex'n' l MAX. SUCTION SPECIFIC SPEED: 12660 (5.1.11) 0
47 l HORIZONTAL m VERTICAL m SERVICE FACTOR l MAX SOUND PRESS. LEVEL REQ'D < 85 dBA (dBA) (5.1.16) 0
48 l VOLTS/PHASE/HERTZ (Note-6) / 3 / 50 m EST MAX SOUND PRESS. LEVEL (dBA)
49 l TYPE Squirral cage induction motor m EST MAX SOUND POWER LEVEL (dBA) (5.1.16)
50 m MINIMUM STARTING VOLTAGE (6.1.5) m UTILITY CONDITIONS (5.1.3)
51 l INSULATION Class F l TEMP. RISE Class B ELECTRICITY VOLTAGE PHASE HERTZ
52 m FULL LOAD AMPS DRIVERS (Note-6) 3 50
53 m LOCKED ROTOR AMPS HEATING
54 l STARTING METHOD Direct on line start (DOL) SYSTEM VOLTAGE DIP m 80% m OTHER (6.1.5)
55 m LUBE
56 STEAM MAX. PRESS. MAX. TEMP. MIN. PRESS. MIN. TEMP.
57 BEARINGS (TYPE/NUMBER): DRIVERS
58 n RADIAL Anti-friction bearing / Cyl Roller HEATING 0
59 n THRUST Anti-friction bearing / Ball COOLING WATER: (5.1.19) SOURCE 0
60 o VERTICAL THRUST CAPACITY SUPPLY TEMP. (°C) MAX. RETURN TEMP. (°C)
61 UP (N) DOWN (N) NORM. PRESS. (kPag) DESIGN PRESS. (kPag)
62 Note: High voltage motor shall be supplied as per specification S-000-1382-0003V. MIN. RET. PRESS. (kPag) MAX. ALLOW. D.P. (kPa)

63 Low voltage motor shall be supplied as per specification S-000-1382-0002V. CHLORIDE CONCENTRATION: (mg/kg)

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Employer Doc. No.
NSRP Complex Project Rev.1

Mechanical Data Sheet for Gas Oil(Reg.) Truck Loading Pumps Contractor Doc. No.
Page 4 of 10
(154-P-014A/B) S-154-1358-0114G
ISO 13709 (API 610 10TH) Manufacturer KSB Model No. RPH 100-280

Revision
Centrifugal pump data sheet Item No. 154-P-014A/B Job No. 0-6495-20
Single-stage overhung (type OH) Purchase Order No. Date 11/May/17
SI units
1 NOTES
2 1. Two (2) pumps are required. One (1) working and One (1) stand-by.
3 2. Maximum discharge pressure is the maximum possible suction pressure specified, plus the maximum differential pressure that the pump is able to develop when
4 operating with the maximum specific gravity specified at pumping temperature and for fixed speed driven units, rated speed and with the larger impeller diameter
5 to meet the 5% head increase specified by para 5.1.6. of API 610 10th Ed.
6 3. NPSHA is estimated at Top of Foundation (T.O.F.). Vendor shall calculate the actual NPSHA at Centreline of Impeller (C.O.I.).
7 4. NPSH margin, motor rating and other limitations shall be taken in account when specifying operating region which shall be clearly indicated on the pump
8 performance curve.
9 5. Motor shall be provided in accordance with S-000-1382-0002V 'LV Motor' and H-000-1382-0001V 'Template for Motor Data Sheet'. 0
10 6. For electrical power supply conditions, refer to the para. 8 of S-000-1380-0001V "Electrical specification".
11 7. When the vendor proposes materials other than ASTM, the equivalent ASTM designation shall also be stated.
12 8. All pumps shall have a continuously rising head/capacity curve. The shutoff head at rated speed shall be at least 110% of the head at rated
13 capacity and not exceed 125% of the head at rated capacity, inclusive of all tolerances.
14 9. For pumps operating at 30% of pump peak efficiency capacity, or below, the suction specific speed shall not exceed 11,600 (m3/hr, rpm, m).
15 10. Noise limit for individual equipment is 82dB(A) (i.e for Pump noise limit is 82dB(A)) , motor driver noise limit is 82dB(A) when measured from
16 a distance of 1m. The combined Noise limit for the equipment train is 85dB(A). Vendor shall propose their pump models satisfying the above
17 noise conditions. If required, suitable Noise abeatment devices shall be proposed by vendor. Noise level for the motor driver shall be
18 confirmed by respective vendor's. Suitable noise abeatment devices shall be proposed for motor if required.
19 11. The unit shall be designed to accept allowable nozzle loads of twice the values given in Table 4 in API 610.
20 12. All pump and motor instrument shall be wired upto junction boxes mounted on skid/baseplate edge by Vendor.
21 13. Vendor shall make seal recommendations and submit full details with his proposal in accordance with 3550-8410-SP-0020.
22 14. Deleted 0
23 15. Instrumentation shall comply with project specifications attached in requisition.
24 16. Sun Shields / Lighting Protection requirements shall be in accordance with S-000-1370-0002V "Package Instrument Specificaton".
25 17. Vendor shall conduct tests & inspections and provide all the related documentation in accordance with the requirements specified in the Attachment-5
26 of requisition and specifications/codes called for in the Attachment-3 of requisition.
27 18. Material certification shall meet the requirements of BS EN10204 3.1 for pressure casing, shaft/impellers and casing bolts and BS EN 10204 2.1 0
28 for sleeves and diffusers/inner casing. 0
29 19. The support for all seal auxiliaries shall be mounted on the pump baseplate.
30 20. All pressure retaining welds shall be subject to 100% radiographic examination except for 1st connection. 0
31 21. Auxiliary connections shall be examined by either magnetic particle or liquid penetrant.
32 22. If the NPSH margin is from 0.6m and upto 1 meter , an NPSH test as per this paragraph shall be carried out. In such cases, both the NPSH test 0
33 and the performance test shall be witnessed.
34 23. Lifting lug attachments on baseplates shall be subject to a minimum of 100% magnetic particle inspection.
35 24. Motor datasheet in Page 10 shall be filled by Vendor.
36 25. The instrument for MMS system shall be installed as following : 0
37 a. for pump 0
38 - Motor power exceeding 500kW : One(1) accelerometer per bearing housing & On-line monitoring 0
39 - Specific Gravity is 0.58 or lighter : One(1) accelerometer per bearing housing & On-line monitoring 0
40 b. for motor 0
41 - Motor power exceeding 500kW : Two(2) bearing temperature detector(3 wired) per bearing & One(1) accelerometer per bearing (On-line monitoring) 0
42 - Motor power exceeding 315kW up to 500kW : Two(2) bearing temperature detector(3 wired) per bearing (Off-line (Type 1) monitoring) 0
43 - Specific Gravity is 0.58 or lighter : One(1) accelerometer per bearing & On-line monitoring 0
44 c. the rest of motor accessories shall be installed in accordance with S-000-1382-0002V “Low Voltage Induction Motors” & S-000-1382-0003V 0
45 “High Voltage Induction Motors”. 0
46 26. Deleted 0
47 27. The pumps can cover the other process conditions as following : 0
48 Operating Case Rated Flow Case @ 10°C 0
49 Liquid REGULAR DIESEL 0
50 Pumping Temp. : Normal °C 10 0
51 Expected Max. °C 75 0
52 Sp. Gr. @ P.T. Rated (Min.) 0.863 0
53 Expected Min. 0
54 Vapor Press. @ P.T. (max) kPaa 2.5 0
55 Viscosity @ P.T. cP 3.438 0
56 Capacity @ P.T. Required m^3/h 200 0
57 Normal m^3/h 200 0
58 Discharge Pressure : Required kPag 737.2 0
59 Suction Pressure : Normal kPag -1.2 0
60 Differential Pressure kPa 738.4 0
61 Differential Head m 87 0
62 Suction Press. : (max. possible) kPag 157.1 0
63 NPSH available m 11.2 0
64 28. In addition to any installed vibration equipment specified, a flat surface at least 25mm in diameter shall be supplied for the location of magnetic 0
65 based vibration measuring equipment. These shall be located on or as near as practicable to the bearing. 0

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Employer Doc. No.
NSRP Complex Project Rev.1

Mechanical Data Sheet for Gas Oil(Reg.) Truck Loading Pumps Contractor Doc. No.
Page 5 of 10
(154-P-014A/B) S-154-1358-0114G
ISO 13709 (API 610 10TH) Manufacturer KSB Model No. RPH 100-280

Revision
Centrifugal pump data sheet Item No. 154-P-014A/B Job No. 0-6495-20
Single-stage overhung (type OH) Purchase Order No. Date 11/May/17
SI units
1 CONSTRUCTION SURFACE PREPARATION AND PAINT

2 ROTATION: (VIEWED FROM COUPLING END) n CW o CCW m MANUFACTURER'S STANDARD l OTHER (SEE BELOW)

3 PUMP TYPE: (4.1) l SPECIFICATION NO. S-000-13A0-0001V


4 l OH2 m OH3 m OH6 m OTHER PUMP:

5 CASING MOUNTING: l PRIMER S-000-13A0-0001V


6 l CENTERLINE m IN-LINE o OTHER l FINISH COAT S-000-13A0-0001V
7 BASEPLATE: (6.3.17)

8 CASING TYPE: l PRIMER S-000-13A0-0001V


9 n SINGLE VOLUTE o MULTIPLE VOLUTE o DIFFUSER l FINISH COAT S-000-13A0-0001V
10 CASE PRESSURE RATING: m DETAILS OF LIFTING DEVICES(6.3.20)

11 m OH6 PUMP SUCTION REGION DESIGNED FOR MAWP (5.3.6) SHIPMENT: (7.4.1)

12 n MAX ALLOWABLE WORKING PRESSURE 4835 (kPag) m DOMESTIC l EXPORT l EXPORT BOXING REQUIRED 0

13 @ 38 (°C) l OUTDOOR STORAGE MORE THAN 12 MONTHS 0

14 n HYDROTEST PRESSURE 7252 (kPag) SPARE ROTOR ASSEMBLY PACKAGED FOR: 0

15 n NOZZLE CONNECTIONS: (5.4.2) (Note-11) m HORIZONTAL STORAGE m VERTICAL STORAGE

16 SIZE FLANGE FAC'G POSITION m TYPE OF SHIPPING PREPARATION

17 RATING

18 SUCTION 6" 300 RF End HEATING AND COOLING 0

19 DISCHARGE 4" 300 RF Top m HEATING JACKET REQ'D. (5.8.9) 0

20 m COOLING REQ'D.

21 PRESSURE CASING AUX. CONNECTIONS: (5.4.3) m COOLING WATER PIPING PLAN (6.5.3.1)

22 NO. SIZE (NPS) TYPE C.W. PIPING:

23 l DRAIN 6B 3/4" Flange w/ Gate Valve m PIPE m TUBING; FITTINGS 0

24 l VENT Self-venting Flange w/ Gate Valve C.W. PIPING MATERIALS: 0

25 m WARM-UP m S. STEEL m C. STEEL m GALVANIZED

26 COOLING WATER REQUIREMENTS:

27 m MACHINED AND STUDDED CONNECTIONS (5.4.3.8) o BEARING HOUSING (m3/h)

28 m CYLINDRICAL THREADS REQUIRED (5.4.3.3) HEAT EXCHANGER (m3/h)

29 ROTOR: TOTAL COOLING WATER (m3/h)

30 m COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) HEAT MEDIUM: m STEAM m OTHER

31 COUPLINGS:(6.2.2) HEATING PIPING: m TUBING m PIPE

32 l MANUFACTURER Metastream (John Crane) l MODEL TSK 75-140 BEARINGS AND LUBRICATION (Note-14) 0

33 o RATING (kW per 100 r/min) BEARING (TYPE/NUMBER) (5.10.1):

34 l SPACER LENGTH 140 (mm) l SERVICE FACT. 1.5 n RADIAL Cyl Roller / NU213C3 0

35 m COUPLING BALANCED TO ISO 1940-1 G2.5 (6.2.3) n THRUST Ball / 7311BMUA 0

36 m COUPLING WITH PROPRIETARY CLAMPING DEVICE (6.2.11) LUBRICATION (5.11.3, 5.11.4):

37 m COUPLING PER ISO 14691 (6.2.4) m GREASE l OIL

38 m COUPLING PER ISO 10441 (6.2.4) m PURGE OIL MIST m PURE OIL MIST

39 m COUPLING PER API 671 (6.2.4) m ASME B15.1 m CONSTANT LEVEL OILER PREFERENCE (5.10.2.2):

40 l NON SPARK COUPLING GUARD (6.2.14c) m OIL VISC. ISO GRADE

41 l COUPLING GUARD STANDARD PER 3550-8410-SP-0010 (6.2.14a) INSTRUMENTATION (Note-12, 14, 15, 16)

42 BASEPLATES: (Note-12) m ACCELEROMETER (6.4.2.1) (Note-25)

43 o API BASEPLATE NUMBER (ANNEX D) m PROVISION FOR MOUNTING ONLY (5.10.2.11)

44 m NON-GROUT CONSTRUCTION (6.3.13) m FLAT SURFACE REQ'D (5.10.2.12) (Note-28) O

45 l OTHER Common baseplate for pump and driver (Note-19) m TEMP. GAUGES (WITH THERMOWELLS) (8.1.3.6)

46 MECHANICAL SEAL:(5.8.1) (Note-13) m PRESSURE GAUGE TYPE O

47 l SEE ATTACHED ISO 21049/API 682 DATA SHEET

48

49 REMARKS: (Note-12, 15)

50

51 MASSES (kg)

52 PUMP 345 0

53 BASEPLATE 1010 0

54 DRIVER 790 0

55 TOTAL 2162 0

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Employer Doc. No.
NSRP Complex Project Rev.1

Mechanical Data Sheet for Gas Oil(Reg.) Truck Loading Pumps Contractor Doc. No.
Page 6 of 10
(154-P-014A/B) S-154-1358-0114G
ISO 13709 (API 610 10TH) Manufacturer KSB Model No. RPH 100-280

Revision
Centrifugal pump data sheet Item No. 154-P-014A/B Job No. 0-6495-20
Single-stage overhung (type OH) Purchase Order No. Date 11/May/17
SI units
1 SPARE PARTS (TABLE 18) QA INSPECTION AND TESTING (CONT.) (Note-17)

2 l START-UP m NORMAL MAINTENANCE TEST NON-WIT WIT OBSERVE

3 l As per para 2.3 of Requisition & S-000-1140-0055V l HYDROSTATIC (7.3.2) m l m


4 m OTHER PURCHASER REQUIREMENTS l PERFORMANCE (7.3.3) m l m
5 l COORDINATION MEETING REQUIRED (9.1.3) m RETEST ON SEAL m m m
6 l MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) LEAKAGE (7.3.3.2d)

7 l MAX RELATIVE DENSITY l NPSH (7.3.4.2), if required (Note-22) m l m


8 m MAX DIA. IMPELLERS AND/OR NO OF STAGES l RMS VELOCITY m l m
9 m OPERATION TO TRIP SPEED DATA (7.3.3.4d)

10 m OH3 BEARING HS6 LIFTER (8.1.2.6) m COMPLETE UNIT TEST (7.3.4.3) m m m


11 m CONNECTION DESIGN APPROVAL (5.12.3.4) l SOUND LEVEL TEST (7.3.4.4) m l m
12 m TORSIONAL ANALYSIS REQUIRED (5.9.2.1) l CLEANLINESS PRIOR TO l m m
13 m TORSIONAL ANALYSIS REPORT (5.9.2.6) FINAL ASSEMBLY (7.2.2.2)

14 l PROGRESS REPORTS (9.3.3) m NOZZLE LOAD TEST (6.3.6) m m m


15 l OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) m CHECK FOR CO-PLANAR m m m
16 l ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.1.1f) MOUNTING PAD SURFACES (6.3.3)

17 PIPING AND APPURTENANCES m MECHANICAL RUN UNTIL OIL m m m


18 MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) TEMP. STABLE (7.3.4.7.1)

19 l VENT l DRAIN m COOLING WATER m 4 HR. MECHANICAL RUN AFTER m m m


20 m MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) OIL TEMP. STABLE (7.3.4.7.3)

21 l FLANGES REQ'D IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) l 1 HR. MECH. RUN TEST(7.3.4.7.2) m l m 0

22 l INSTALLATION LIST IN PROPOSAL (9.2.3L) m BRG HSG RESONANCE m m m


23 CONNECTION BOLTING TEST (7.3.4.6)

24 m PTFE COATING m ASTM A153 GALVANIZED l AUXILIARY EQUIPMENT m m l


25 m PAINTED m SS TEST (7.3.4.5)

26 QA INSPECTION AND TESTING (Note-17, 23) m IMPACT TESTING (5.12.4.3) m m m


27 m SHOP INSPECTION (7.1.4) m PER EN 13445

28 m PERFORMANCE CURVE APPROVAL m PER ASME VIII

29 m TEST WITH SUBSTITUTE SEAL (7.3.3.2b) m m m m


30 l MATERIAL CERTIFICATION REQUIRED (5.12.1.8) (Note-17) m VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c)

31 l CASING l IMPELLER l SHAFT m VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5)

32 l OTHER As specified in 3550-8410-SP-0001 m VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e)

33 l CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) m INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3)

34 l INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) (Note-20 & 21) m SUBMIT INSPECTION CHECK LIST (7.1.6)

35 l MAG PARTICLE or l LIQUID PENETRANT

36 l RADIOGRAPHIC m ULTRASONIC

37 l INSPECTION REQUIRED FOR CASTINGS (7.2.1.3 / 5.12.1.5)

38 l MAG PARTICLE or l LIQUID PENETRANT

39 l RADIOGRAPHIC m ULTRASONIC

40 m HARDNESS TEST REQUIRED: (7.2.2.3)

41 m ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3

42 FOR

43 METHOD

44

45 REMARKS

46

47

48

49

50

51

52

53

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58

59

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61

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Employer Doc. No.
NSRP Complex Project Rev.1

Mechanical Data Sheet for Gas Oil(Reg.) Truck Loading Pumps Contractor Doc. No.
Page 7 of 10
(154-P-014A/B) S-154-1358-0114G
ISO 13709 (API 610 10TH) Manufacturer KSB Model No. RPH 100-280

Revision
Centrifugal pump data sheet Item No. 154-P-014A/B Job No. 0-6495-20
Single-stage overhung (type OH) Purchase Order No. Date 11/May/17
SI units
1 APPLICABLE TO: m PROPOSALS l PURCHASE m AS BUILT 0

2 FOR NSRP Complex Project UNIT Product Blending and Storage Unit (154)
3 SITE Nghi Son, Vietnam SERVICE Gas Oil(Reg.) Truck Loading Pumps
4 NOTES: INFORMATION BELOW TO BE COMPLETED: m BY PURCHASER o BY MANUFACTURER m BY MANUFACTURER OR PURCHASER
5

5 PRESSURE VESSEL DESIGN CODE REFERENCES.

6 o THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER

7 CASTING FACTORS USED IN DESIGN ( 5.3.4) (TABLE 3) o


8 SOURCE OF MATERIAL PROPERTIES o
9

10 WELDING AND REPAIRS (5.12.3)

11 THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED)

12 l ALTERNATIVE WELDING CODES AND STANDARDS (5.12.3.1) As per 3550-8410-SP-0001, 3550-8440-SP-0018, 0020, 0021, 0022 & 0023, if applicable.
13 Welding Requirement (Applicable Code or Standard) Purchaser defined Default per Table 10

14 Welder/operator qualification m m
15 Welding procedure qualification m m
16 Non-pressure retaining structural welding such as baseplates or supports m m
17 Magnetic particle or liquid penetrant examination of the plate edges m m
18 Postweld heat treatment m m
19 Postweld heat treatment of casing fabrication welds m m
20

21 MATERIAL INSPECTION (7.2.2.1) (7.2.1.3)

22 THESE REFERENCES MUST BE LISTED BY THE PURCHASER (DEFAULT TO TABLE 13 IF NO PURCHASER PREFERENCE IS STATED)

23 l ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13) As per 3550-8410-SP-0001
24 Type of inspection Methods For fabrications Castings

25 Radiography m m m
26 Ultrasonic inspection m m m
27 Magnetic particle inspection m m m
28 Liquid penetrant inspection m m m
29 REMARKS

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

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Employer Doc. No.
NSRP Complex Project Rev.1

Mechanical Data Sheet for Gas Oil(Reg.) Truck Loading Pumps Contractor Doc. No.
Page 8 of 10
(154-P-014A/B) S-154-1358-0114G
ISO 21049 (API 682 3RD) Manufacturer KSB Model No. RPH 100-280

Revision
Mechanical Seal Item No. 154-P-014A/B Job No. 0-6495-20
data sheet Purchase Order No. Date 11/May/17
SI units
1 DATA SUPPLIED m CUSTOMARY UNITS l MKS UNITS HARDWARE SUPPLIED m CUSTOMARY UNITS l MKS UNITS
2 m INDICATES DATA COMPLETED BY PURCHASER o BY SEAL VENDOR m BY SEAL VENDOR OR PURCHASER
3 m m DEFAULT SELECTION
4 SEAL SPECIFICATION - (REF CLAUSE 4.1, FIGURES 1 TO 6)
5 CATEGORY m SEAL CATEGORY 1 (4.1.1) m SEAL CATEGORY 2 (4.1.1) m SEAL CODE (ANNEX D)
6 TYPE m TYPE A (3.72) m TYPE B (3.73) m ALTERNATE STATIONARY (TYPE A & B)
7 (CODE-CW) m TYPE C (3.74) m ALTERNATE ROTATING (TYPE C) m SINGLE SPRING (TYPE A)
8 ARR'G'T DEFAULT CONFIGURATION ALTERNATE DESIGN FLUSH PLANS (SEE ANNEX G)
9 1 (3.2) m 1CW-FX m 1CW-FL m DIST. FLUSH m 01 l 11 m 14 m 23 m 32 m 50 l 61
10 m ALTERNATE BUSH m 02 m 13 m 21 m 31 m 41 m 51 m 62
11 LIQUID m 2CW-CW m FX m DIST. FLUSH m 01 m 13 m 23 m 41 m 62 m 75
BARRRIER BUFFER

12 2 (3.3) m TANGENTIAL LBO CONN m 02 m 14 m 31 m 52 m 71 m 76


13 GAS m 2CW-CS m 2NC-CS m FX m DIST. FLUSH m 11 m 21 m 32 m 61 m 72
14 LIQUID m 3CW-FB m 3CW-BB m FX m 01 m 13 m 53A m 54 m 74
15 3 (3.4) m 3CW-FF m TANG. LBO m 02 m 14 m 53B m 61
16 GAS m 3NC-BB m 3NC-FF m 3NC-FB m 11 m 32 m 53C m 62
17 SLEEVE-SHAFT DRIVE m SET-SCREW ONTO SHAFT m ALTERNATE (6.1.3.13) - SPECIFY
18 MATERIALS (REFERENCE 6.1.6 & ANNEX B)
19 SECONDARY SEALS SEAL FACES METAL BELLOWS SPRINGS METAL PARTS
20 m FKM m FFKM m CARBON VS SIC m UNS N10276 (TYPE B) m UNS N10276 m UNS S31600/ S31635
21 m SPIRAL-W GASKET m SIC VS SIC m UNS N07718 (TYPE C) OR N06455 m UNS N10276
22 m NBR m SS-SIC m RB-SIC m UNS N08020 m UNS S31600 m UNS N08020
23 m OTHER: m VS m OTHER: OR S31635 m OTHER:
24 MECHANICAL SEAL DATA
25 l SEAL VENDOR Refer to the para.11.2 of Requisition o ALTERNATE SEAL FOR PUMP PERFORMANCE TEST
26 m DATA REQUIREMENTS FORM (ANNEX J) o DYNAMIC SEALING PRESSURE RATING (3.19) kPag
27 o SIZE/TYPE o STATIC SEALING PRESSURE RATING (3.69) kPag
28 o SEAL DRAWING NUMBER o MAXIMUM ALLOWABLE TEMPERATURE (3.40) o
C
29 o VENDOR'S SEAL CODE m MINIMUM DESIGN METAL TEMPERATURE (6.1.6.11.1) o
C
30 o MODIFIED FACES FOR PUMP PERFORMANCE TEST
31 SEAL CHAMBER DATA (REFERENCE 6.1.2.4)
32 ASME B73.1 & 2 m CYLINDRICAL m TAPERED m ISO 13709 m ISO 3069-C m OTHER, SPECIFY
33 m BOLT-ON CHAMBER (6.1.2.5) m SEAL CHAMBER FLUSH PORT REQ'D m SEAL CHAMBER VENT REQ'D
34 m FLOATING THROAT BUSH m FIXED THROAT BUSH m CHAMBER HEATING REQ'D
35 PUMP DATA
36 PUMP DESIGN m MANUFACTURER m MODEL m FRAME/SIZE l CASE MATERIAL S-6
37 PUMP OPERATING PRESSURE l SUCTION PRESS. (RATED) -1.1 kPag l DISCHARGE PRESSURE 718.3 kPag
38 SEAL CHAMBER m NORMAL kPag m MIN / MAX (3.42) / kPag m MSSP (3.44) kPag
39 SHAFT l HORIZONTAL m VERTICAL m DIA. mm m SHAFT SPEED r/min
40 SHAFT DIRECTION (FROM DRIVER): m CW m CCW
41 FLUID DATA - (QUENCH, BUFFER AND BARRIER FLUID DATA)
42 PUMPED STREAM m HAZARDOUS m FLAMMABLE m
43 l TYPE OR NAME REGULAR DIESEL CONC'N % m FLUID SOLID @ AMBIENT
44 m DISSOLVED CONTAMINANT m H2S m WET m SOLIDIFIES @ °C POUR POINT °C
45 m Cl2 ml/m3 m OTHER @ %WT m PUMPED STREAM SOLIDIFIES UNDER SHEAR
46 m SOLID CONTAMINANT m PUMPED STREAM CONTAINS AGENTS THAT POLYMERIZE
47 m CONCENTRATION (MASS FRACTION) SPECIFY AGENTS @ TEMP °C
48 l PUMPING TEMPERATURE m PUMPED STREAM CAN PLATE OUT OR DECOMPOSE:
49 MIN °C NORMAL 50 °C MAX 75 °C SPECIFY CONDITIONS
50 l RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP. m PUMPED STREAM IS REGULATED FOR FUGITIVE OR
51 @ NORMAL TEMP 0.836 @ MAX TEMP OTHER EMISSIONS. REGULATION LEVEL ml/m3
52 l ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP. m SPECIAL PUMP CLEANING PROCEDURES
53 NORMAL TEMP 2.6 kPa MAX TEMP kPa SPECIFY;
54 m ATMOSPHERIC BOILING POINT. °C m ALTERNATE PROCESS FLUIDS & CONCENTRATION
55 l VISCOSITY @ NORMAL PUMPING TEMP. 3.012 cP (INCL. COMMISSIONING)
56 FLUSH FLUID (PLAN 32) If flush fluid is pumpage, then flush fluid data is not required.
57 m TYPE OR NAME CONC'N % m ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP.
58 m SEAL VENDOR REVIEW REQUIRED NORMAL TEMP kPag MAX TEMP kPag
59 m FLUID TEMPERATURE m ATMOSPHERIC BOILING POINT. °C
60 MIN °C NORMAL °C MAX °C m VISCOSITY @ NORMAL PUMPING TEMP. cP
61 m RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP. o FLOW RATE REQ'D MAX/MIN / l/min
62 @ NORMAL TEMP @ MAX TEMP o PRESSURE REQ'D MAX/MIN kPag

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Employer Doc. No.
NSRP Complex Project Rev.1

Mechanical Data Sheet for Gas Oil(Reg.) Truck Loading Pumps Contractor Doc. No.
Page 9 of 10
(154-P-014A/B) S-154-1358-0114G
ISO 21049 (API 682 3RD) Manufacturer KSB Model No. RPH 100-280

Revision
Mechanical Seal Item No. 154-P-014A/B Job No. 0-6495-20
data sheet Purchase Order No. Date 11/May/17
SI units
1 m INDICATES DATA COMPLETED BY PURCHASER o BY SEAL VENDOR m BY SEAL VENDOR OR PURCHASER
2 m m DEFAULT SELECTION
3 FLUID DATA - (QUENCH, BUFFER, AND BARRIER FLUID DATA, LIQUID AND GAS)
4 QUENCH MEDIUM (PLAN 51, 62) m SUPPLY TEMPERATURE MAX/MIN °C
5 m TYPE OR NAME o FLOW RATE REQ'D MAX/MIN / l/min
6 BUFFER AND BARRIER MEDIUM
7 m TYPE OR NAME m RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP.
8 m PURCHASER SELEC'N o SEAL VENDOR SELEC'N @ NORMAL TEMP @ MAX TEMP
9 m SEAL VENDOR REVIEW o PURCHASER REVIEW m ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP.
10 o FLOW RATE REQ'D MAX/MIN. / l/min NORMAL TEMP kPa MAX TEMP kPa
11 o COOLING/HEATING REQUIRED (+ OR -) kW m ATMOSPHERIC BOILING POINT (LIQUID) °C
12 m SUPPLY PRESSURE MAX/MIN. / kPa m VISCOSITY @ NORMAL TEMP (LIQUID) cP
13 m FLUID OPERATING TEMPERATURE m SPECIFIC HEAT CAPACITY @ CONSTANT PRESSURE
14 MIN °C NORMAL °C MAX °C FOR LIQUID @ NORMAL TEMPERATURE kJ/kg·°C
15 SITE AND UTILITIES (Refer Page-4)
16 m CONTROL VOLTAGE V PHASE HERTZ m COOLING H2O SUPPLY TEMP. °C Cl2 ml/m3
17 m ELECTRICAL AREA m COOLING H2O PRESS. NORM./DES. / kPag
18 m DESIGN AMBIENT MIN./MAX. / °C m ATEX (EC DIRECTIVE 94/9/EC) GR CAT. T CLASS
19 ACCESSORIES (CLAUSES 8 AND 9)
20 GENERAL PLAN 52 AND 53 SYSTEMS CONTINUED
21 m JOINT USER/VENDOR LAYOUT OF EQUIPMENT (8.1.4) m EQUIPMENT SUPPORT SUPPLIER
22 m PIPE TAPER THREADS (8.1.9) m ISO 7 m ASME B1.20.1 m FILLING SYSTEM SUPPLIER
23 m SPECIAL REQUIREMENTS FOR HAZARDOUS SERVICE m ASME CODE STAMP REQUIRED
24 m EN 13445 OR OTHER CODE APPLICABLE
25 m SPECIAL CLEANING AND DECONTAMINATION REQ'TS m RESERVOIR CAPACITY (8.5.4.3) l
26 l UTILITY MANIFOLD CONNECTIONS REQUIRED (8.4.4) m NLL TO GLAND PLATE HEIGHT (8.5.4.2) m
27 m TYPE AND SPEC. OF HEAT TRACING (8.6.5.8) q RESERVOIR MAWP (3.41) kPa @ ℃
28 m SET PRESSURE RANGE, MAX./MIN. / kPa
29 m THERMAL RELIEF VALVES REQUIRED (9.8.3) m SYSTEM HOLD-UP PERIOD (PLANS 53B & 53C) DAYS
30 COOLING SYSTEM (PLAN 21, 22, 23, 41, 53B & 53C) m TEMPERATURE INDICATOR (PLAN 53B & 53C)
31 l HEAT EXCHANGER SUPPLIER By Seal Vendor (If required) PRESSURE SWITCH (8.5.4.2.h) TO ACTIVATE ON;
32 l WATER COOLED m AIR COOLED m ISO 15649 m RISING PRESSURE (ARR 2) SET @ kPa
33 m EQUIPMENT REFERENCE/CODE m FALLING PRESSURE (ARR 3) SET @ kPa
34 m COOLING WATER LINES SUPPLIER m HIGH LEVEL ALARM REQUIRED (8.5.4.2.i)
35 m TUBING m GALV PIPING (8.4.2) m TEST BASED H/Q CURVE FOR INTERNAL CIRC. DEVICE
36 m COOLING WATER FLOW RATE l/min m EXTERNAL CIRCULATING PUMP (8.6.3.1)
37 m SIGHT FLOW INDICATORS (8.4.3) m OPEN m CLOSED PLAN 72 AND 74 SYSTEM
38 PLAN 11, 13, 14, 23, 31, 32 AND 41 SYSTEMS m EQUIPMENT SUPPLIER
39 m CONNECTING LINES SUPPLIER m HIGH FLOW ALARM SWITCH (8.6.6.5)
40 m TUBING m PIPING (8.5.2.2) PLAN 75 AND 76 SYSTEM
41 m RESTRICTION ORIFICE NIPPLE IN FLUSH LINE (8.5.2.4) m EQUIPMENT SUPPLIER
42 m CYCLONE SEPARATOR SUPPLIER m HIGH LEVEL ALARM SWITCH FOR PLAN 75 (8.6.5.3)
43 m PLAN 32 EQUIPMENT SUPPLIER m TEST CONNECTION (8.6.5.4)
44 m PLAN 32 FLOW IND'R m PLAN 32 TEMPERATURE IND'R INSTRUMENTATION
45 PLAN 52 AND 53 SYSTEMS m USER SPECIFICATION REFERENCE FOR
46 m STANDARD m ALTERNATE INSTRUMENTATION/CONTROLS
47 o DIMENSIONAL VARIATIONS TO STANDARD PRESSURE GAUGES (9.4);
48 l OIL FILLED PRESSURE GAUGES (9.4.3)
49 o DIMENSIONAL VARIATIONS TO ALTERNATE PRESSURE SWITCHES(9.5.2); l TRANSMITTER (9.5.2.3)
50 LEVEL SWITCHES (9.5.3); m TRANSMITTER (9.5.3.2)
51 m ALTERNATE FABRICATION STANDARD m HYDROSTATIC m CAPACITANCE m ULTRASONIC
52 m PRIMARY EQUIPMENT SUPPLIER LEVEL INDICATORS (9.6)
53 m SUPPLIER REFERENCE/CODE m WELD PAD m EXTERNAL, REMOVABLE (9.6.2)
54 m CONNECTING LINES SUPPLIER FLOW INSTRUMENTS (9.7); m TRANSMITTER (9.7.3)
55 m TUBING m SCH 80 PIPING(8.5.4.4.9)
56 INSPECTION AND TESTING
57 m PURCHASER PARTICIPATION IN INSPECTION & TEST m 100% INSPECTION OF ALL WELDS (6.1.6.10.5a) USING;
58 SPECIFY; m MAGNETIC PARTICLE OR m LIQUID PENETRANT
59 m INSPECTOR'S CHECK LIST (10.1.7 & ANNEX H) m RADIOGRAPHIC m ULTRASONIC
60 m PURCHASER APPROVAL REQUIRED FOR WELDED m OPTIONAL QUALIFICATION TESTING REQ'D (10.3.1.1.2)
61 CONNECTION DESIGNS, (6.1.6.10.5) m MODIFIED FACES FOR PUMP TEST (10.3.5.2.1)
62 m HARDNESS TEST (10.2.3.K) REQUIRED FOR: m ALTERNATE SEAL PUMP TEST (10.3.5.2.2)
63

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Employer Doc. No.
NSRP Complex Project Rev.1

Mechanical Data Sheet for Gas Oil(Reg.) Truck Loading Pumps Contractor Doc. No.
Page 10 of 10
(154-P-014A/B) S-154-1358-0114G

ITEM NO. 154-PM-014A/B


Q'TY 2
DATA SHEET FOR INDUCTION MOTOR P.O. NO.
(LV) REV. A 0 1 2

180W ˂ MOTORS ≦ 315kW DATE 11-Oct-13 25-Apr-14 11-May-17


PRP'D J.H.K. J.H.K. K.S.Y.
APR'D Y.S.K. Y.S.K. Y.S.K.
REQUIREMENTS AND CONDITIONS DRIVEN MACHINE DATA
1 Service Outdoor / Indoor 41 Type Pump

2 Area Classification Zone 2 Group IIB 42 Centrif.


Ambient Temperature o o
3 Design Max, Min
36 C , 10 C 43 Driven Machine Manufacturer

4 Altitude Less than 100 m 44

5 Rated Voltage 690 V 3 ph, 50 Hz 45 B.H.P. kW


2
6 Cooling Method TEFC (IC411) (IEC 60034-6) 46 Moment of Inertia (WR ) kg-m2

7 Degree of Protection (IEC 60034-5) Min IP 54 47 Req’d End Play DE mm NDE mm


Type of Protection
8 Ex'n' 48 Thrust UP kg Down kg
for Hazardous Areas (IEC 60079-14)
Temperature Class
9 ** T3 (IEC 60079-0) 49 Coupling Method Direct / Belt / Gear
Max. Surface Temp.

10 Duty Type (e.g. "S1" for continuous) (IEC 60034-1) 50 Half Couplng Supplied by Driven Equipment Supplier
At Motor Side
11 Required Output * kW 51 Fitted by Motor Supplier

12 Service Factor 1.0 52

13 Thermal Class (Insulation Class) (IEC 60085) Class'F' with Class'B' temp. rise MOTOR MANUFACTURER'S DATA
14 61 Motor Manufacturer ABB

15 No. of Poles 62 Manufacturer Order No.

16 Type of Mounting Horizontal 63 Serial No.


Direction of Rotation
17 CW / CCW 64 Motor Dwg. No.
(Viewed from coupling side)
Construction for
18 Starting Method DOL
Hazardous Areas
65 Standard
19
Main Terminal Box
20 Thread Size
* 66 Type and/ or Frame Size
Main Terminal Box
21 Cable Type & Size
* mm2 67 Stator Winding Connection Star / Delta

22 68 Thermal Class & Temp. Rise Thermal Class Temp. rise K

T.B. Thread
23 Size
69 Rated Output / Current 75 kW A

24 Space Heater Required / Not Required * 70 Rated Speed 2988 rpm


Winding Temp
25 Detectors PTC Type
Required / Not Required * 71 Power Factor F.L. % 3/4 Load % 1/2 Load %

26 Noise 82 dBA 72 Efficiency F.L. % 3/4 Load % 1/2 Load %

27 Finish Colour Agate Grey RAL 7038 73 Locked Rotor Current %

28 Maxmum allowable starting current 650% 74 Locked Rotor Torque %

29 75 Pull-up / Breakdown Torque Pull-up % Breakdown %

30 76 Starting Time sec. at 80% Volt sec. at 100% Volt

31 77 Permissible Locked Rotor Time sec.(Cold) sec.(Hot)

32 78

33 79 Motor Rotor Inertia (WR2) kg-m


2

34 80 Bearing Type and/or No. DE NDE

Remarks : 81 Lubrication System Grease / Oil / Self Lub. / Forced Lub.

1. Governing specification : S-000-1382-0002V 82 End Play DE mm NDE mm


2. OC and Vendor shall complete the Data Sheet.
3. The Data marked * will be advised after receipt of vendor’s 83 Weight Rotor kg Total kg

(driven equipment or motor supplier) data filled in this format.


84 Space Heater V ph HZ W
4. ** OC shall specify required temperature class.
5. The position of terminal box shall be positioned on the right

D R A hand side (RHS) when view from non driving end (NDE). 85 ART for Ex'n' sec.

N
I A Y
12-M
- 2 017 Form No. DS-82-002-NSRP

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