MP RT3010 GB - Rev1 - 01 01

Parts Manual
Ersatzteilhandbuch
Manual de pièces detachés RT3010 Series
U1-Parts.p65 1 29.01.01, 09:38
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TABLE OF CONTENT
Printed in Germany
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Printed in Germany
TABLE OF CONTENT
Table of Content
MA – SAFETY PAGE SERIAL NR. CUT REV.

Safety Symbols used in the Manual ....................................... M/P-MA-0000-001 Rev.1 04/00
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

General .................................................................................. P-ITD-2810-001
Page Numbers ....................................................................... M/P-ITD-2810-002 Rev.1 01/01
P-1.1 – LUBRICATION PAGE SERIAL NR. CUT REV.

Lubrication Type ..................................................................... P-1.1-2810-002
Grease Intervals .................................................................... P-1.2-2810-002
DIA – ELECTRICAL DIAGRAMS PAGE SERIAL NR. CUT REV.

Diagrams ............................................................................... M/P-DIA-2810-001
M/P – HYDRAULIC PAGE SERIAL NR. CUT REV.

Hydraulic Schematic .............................................................. M/P-2.1-2810-001
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

Covers ................................................................................... P-1.0-2810-001
Caster Wheel ......................................................................... P-1.5-2810-001
SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.

Tube/Hose Layout .................................................................. P-2.1-2810-001
Pumpen Motor and Pump ...................................................... P-2.13-2810-001
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

Gearbox ................................................................................. P-3.1-2810-001
Drive Motor ............................................................................ P-3.2-2810-001
SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV.

Elektrical Parts ...................................................................... P-4.0-2810-001
Directional Switch .................................................................. P-4.6-2810-001
Wiring Harness ....................................................................... P-4.11-2810-001
SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.

Steering ................................................................................. P-6.4-2810-001
SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

Lift Structure .......................................................................... P-7.8-2810-001
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

Lift Cylinder ............................................................................ P-8.4-2810-001
Printed in Germany
REV. 1 01/01
P-IDX-2810-001
TABLE OF CONTENT
SECTION 10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.
Battery Trolley ........................................................................ P-10.0-2810-001
Printed in Germany
P-IDX-2810-002
SAFETY
Printed in Germany
Printed in Germany
SAFETY
Safety Symbols used in the General Maintenance and Repair

Manual Safety Notes
To help guide you through the manual and to highlight DANGER
particular danger areas, we have used graphic illustra-
tions: Read the safety notices in the truck Mainte-
nance and Operator's Manuals.
DANGER
l Failure to do so could result in severe or
This symbol indicates life-threatening risks fatal injuries to maintenance personnel
and/or other persons.
l Failure to comply with this notice may
result in severe or fatal injuries to yourself
or other people. Motorised vehicles can be dangerous if maintenance
and service are neglected. For this reason maintenance
and inspections must be carried out at regular short
intervals by trained personnel working to approved
WARNING
company guidelines.
This symbol indicates the risk of serious DANGER
injury and/or serious material damage.
Follow all national/local safety regulations
l Failure to comply with this notice may applicable for maintenance work, e.g. for
result in severe injuries to yourself or other work on higher levels.
people and/or serious material damage.
l Failure to do so could result in severe or
fatal injuries to maintenance personnel and/
or other persons.
CAUTION
Maintenance and Repair
This symbol indicates the risk of minor
injury and/or minor material damage. 1. Maintenance work must only be carried out in
l Failure to comply with this notice may
accordance with the test and maintenance pro-
gram contained in the present Maintenance
result in minor injuries to yourself or other
Manual and any applicable service notices.
people and/or minor material damage.
2. Only qualified and authorised personnel may
carry out work on the truck.
INFORMATION
3. Always keep fire extinguishers in good working
Contains additional information with condition. Do not approach fluid levels or leaks
supplementary notes and hints. with a naked flame.
4. To clean, use a non flammable, non combustible

OPTION cleaning solution which is groundwater-neutral.
Only carry out cleaning with an oil separator.
OPTION
These items relate to optional features not Protect the electrical system from dampness.
supplied with the standard version.
5. Keep the service area clean, dry and well-venti-
lated.
6. Do not allow oil to penetrate the ground or enter

the draining system. Used oil must be recycled.
Oil filters and desiccants must be treated as
special waste products. Relevant applicable
regulations must be followed.
7. Neutralise and thoroughly rinse any spilled battery

fluid immediately.
Printed in Germany
REV. 1 4/00
M/P-MA-0000-001
1
SAFETY
8. Keep the truck clean. This will facilitate the loca- Warnings and Labels on the Truck
tion of loose or faulty components.
During regular maintenance check that the warnings
9. Make sure that capacity and data plates, warnings and labels on the truck are complete and legible.
and labels are legible at all times.
l Clean any illegible labels.
10. Alterations or modifications by the owner or
operator are not permitted without the express l Replace any faulty or missing labels.
written authorisation from Crown.
The order and meaning of the warnings and labels on
11. Only use original Crown spare parts to ensure the the truck are described in section 10.9 of the parts
reliability, safety and suitability of the Crown truck. manual.
Before Leaving the Truck

l Stop the truck.
l Lower the fork carriage fully.
l Apply the parking brake.
l Turn off the travel switch and remove the key.
l Block all wheels when parking on an uneven

surface.
Before Carrying out Work on the Truck

l Raise the truck to free the drive wheel. Press the
emergency Stop button and disconnect the
battery.
l Prevent the truck from rolling away.
l Before carrying out work on the hoist frame, the

lift mast or on the fork carriage: Block these parts
according to maintenance instructions in order to
prevent them from dropping.
l Only carry out operational testing when there is

sufficient room to manoeuvre, to avoid the risk of
injury to yourself and others.
Before Operating the Truck

l Check the safety devices.
l Get into the driver's seat.
l Check the operation of the lifting device, travel

direction switch, speed control, steering, warning
devices and brakes.
Printed in Germany
REV. 1 4/00
M/P-MA-0000-002
2
INTRODUCTION
Printed in Germany
Printed in Germany
INTRODUCTION
General series. Brochures can be obtained from your CROWN

dealer or from the following address:
The present manual is designed for Customer Service
engineers who wish to familiarise themselves with the
maintenance work required for the various truck CROWN Gabelstapler GmbH
components. Moosacher Str. 52
80809 Munich
It also contains troubleshooting sections which can be GERMANY
used to identify and remedy truck faults. Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133
INFORMATION
This book is not an operating manual. It is
designed solely for specialist personnel
who have been trained and authorised to
carry out the work described in the manual.
This manual therefore contains fewer and less detailed

warnings than the Operator's Manual, as the latter is aimed
at persons who have very little or no prior experience at
all.
Operating Instructions
This manual contains no operating instructions. An
operating instructions manual is supplied with the vehicle.
Additional copies can be ordered as required.
With the help of this manual you and your personnel will
be able to ensure the long service life, operational safety
and error free functioning of your CROWN vehicle.
Service Training
CROWN offers the appropriate vehicle related training for
service personnel. Details on this training can be obtained
from CROWN on request.
Ordering Spare Parts

The maintenance manual does not cover spare parts.
These are listed in a separate manual.
Spare parts can be ordered by quoting:
l The truck specification number
l The truck model number
l The truck serial number
This information can be found on the truck's data plate.

Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the

utilisable loads, technical data and dimensions for this
Printed in Germany
REV. 1 01/01
P-ITD-2810-001
1
INTRODUCTION
Page Numbering in the Manual
The page numbers are on the left and right-hand sides
of the page footer.
If a page has been modified since the last edition, a

revision number will be found in the middle of the
footer:
02 REV. 2/99 means the second amendment to this

page in February 1999.
The page numbers are not necessarily consecutive!
The back page of the manual contains a print

number in the following form:
MS-ESR4000-GB-D-F 02/00
In this example, 02/00 is the edition date.
A page beginning with M/P- is identical in both the maintenance and spare parts manuals:
M/P-1.2-2810-001
M = Maintenance Manual
P = Spare Parts Manual
Chapter Page Number
Section Truck Code

e.g. 1.2 = Test and
Maintenance (Pages which are
Schedule
identical for all trucks
are given the code 0000
here)
A page beginning with M- is only contained in the maintenance manual:
M-1.2-2810-001
M = Maintenance Manual
Chapter Page Number
Section Truck Code

e.g. 1.2 = Test and
Maintenance (Pages which are
Schedule
here)
Printed in Germany
M/P-ITD-2810-002
2
INTRODUCTION
A page beginning with P- is only contained in the spare parts manual:
P-1.0-2810-001
P = Spare Parts Manual
Chapter Page Number
Section Truck Code

e.g. 1.0 = Panels
(Pages which are
here)
Model-Number
RT3010
Modeldescription
Rider Pallet Truck with 2.000 kg capacity
RT3020
Modeldescription
RT3030
Modeldescription
Printed in Germany
M/P-ITD-2810-003
3
Printed in Germany
LUBRICATION
Printed in Germany
Printed in Germany
LUBRICATION
Lubricant Type Product Description Manufacturer CROWN-Part-No. Type
Aralube HLP-2 Aral

LM-Grease Castrol
Regulus A2 Century
Grease (multi purpose) Beacon EP2 Esso 053002-001 B
EP2 Maxol
Mobiluxe E2 Mobil
Retinax LX Shell
Aralube SKL2 Aral

Low temperature grease 053002-005 BB
Unirex Lotemp EP Mobil
Kowal 40 Aral
Lubrication oil (chain) Essolube HDX Plus + 40 Esso 053002-007 G
Delvac 1240 Mobil
Low temperature
SHC 626 Mobil 053002-008 GG
lubrication oil
Vitam GF 32 Aral
Hyspin AWS-32 Castrol
Hydraulic oil Nuto H32 Esso 053001-003 D
DTE 24 Mobil
Tellus 32 Shell
Low temperature Univis J 13 Aral

053001-008 DD
hydraulic oil Aero HFA Mobil
Hyp 85W90 Aral

GX - D 85W90 Esso
Transmission oil 053002-004 A
Mobilube HD85/90 Mobil
Spirax MB 90 Shell
Low temperature
Mobilube SHC Mobil 053002-006 AA
transmission oil
Rubber and vinyl dressing H
Special grease MOS2 Lithium Dow Corning 063002-022 M
Universal lubrication oil SAE 40 C
L01-gb
Printed in Germany
P-1.1-2810-002
1
LUBRICATION
Grease Points / Intervals
100 250 500 1000 2000

Item Component Type Vol.
hours hours hours hours hours
Check hydraulic oil level, replenish if

L-1 D A/R X
necessary
L-2 Replace hydraulic oil and filter D A/R Initially after 500 service hours X
L-3 All hinges C A/R X
L-4 Grease steering linkage B A/R X
L-5 Grease steering chain G A/R X
L-6 Drive unit live ring bearing B A/R X
L-7 Grease lifting mechanism B A/R X
L-8 Lift cylinder attachment B A/R X
L-9 Piston rod attachment B A/R X
L-10 Change gear oil A A/R Initially after 250 service hours X
L08-GB
Printed in Germany
P1.2-2810-002
2
ELECTRICAL DIAGRAMS
Printed in Germany
Printed in Germany
BROWN/YELLOW BROWN/YELLOW
GREY/BLACK
Printed in Germany
RED/WHITE
YELLOW/RED
Control Circut
BLUE/WHITE
VIOLET
WHITE
BLACK
BLUE
BROWN BLUE/BLACK
YELLOW/RED YELLOW/RED
BLUE
PINK
YELLOW/RED
GREY/BLACK
GREY/BLACK
BLACK
WHITE
VIOLET BROWN
GREEN
BROWN
YELLOW BLUE
BLACK YELLOW/RED
RED BLACK
RED/WHITE
BLACK
BLUE/BLACK GREY
BLUE/WHITE
BLUE
BROWN WHITE
BLACK RED/WHITE
BROWN/BLACK VIOLET
BROWN
GREY
BLUE
BLUE
BROWN/YELLOW
YELLOW/RED
RED/GREEN
YELLOW/BLACK
RED RED RED/GREEN
RED/GREEN
BLAKE
3
M/P-DIA-2810-001
DIAGRAMS
M1797_gb
BROWN/YELLOW
4
BROWN/YELLOW
GREY/BLACK
RED/WHITE
YELLOW/RED
BLUE/WHITE
VIOLET
WHITE
M/P-DIA-2810-002
BLACK
BLUE
BROWN BLUE/BLACK
YELLOW/RED
YELLOW
BLUE
PINK
YELLOW/RED
GREY/BLACK
GREY/BLACK
BLACK
WHITE
VIOLET BROWN
GREEN
BROWN
YELLOW BLUE
BLACK YELLOW/RED
RED BLACK
RED/WHITE
BLACK
BLUE/BLACK GREY
Control Circut/Steering Motor
BLUE/WHITE
BLUE
BROWN WHITE
BLACK RED/WHITE
BROWN/BLACK VIOLET
BROWN
GREY
BLUE
BLUE
BROWN/YELLOW
YELLOW/RED
RED/GREEN
YELLOW/BLACK
RED RED RED/GREEN
RED/GREEN
BLACK
GREY/BLACK
WHITE/BLACK
WHITE/GREEN
RED/BLACK
PINK
PINK/BLACK
YELLOW/BLACK
YELLOW
YELLOW/RED
Printed in Germany
DIAGRAMS
M1810_gb
HYDRAULIC SCHEMATIC
Printed in Germany
Printed in Germany
HYDRAULIK SCHEMATIC
M1781
Printed in Germany
M/P-2.1-2810-001
1
Printed in Germany
PARTS
ERSATZTEILE
PIÈCES DÉTÀCHE
Printed in Germany
Printed in Germany
SECTION 1
ABSCHNITT 1
CHAPITRE 1
Printed in Germany
COVERS
VERKLEIDUNG
REVÊTEMENT
M1764
Printed in Germany
P-1.0-2810-001
4
COVERS
VERKLEIDUNG
REVÊTEMENT
Index Part No Part Name Bezeichnung Désignation No. Req.

Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité
1 809276-001 Screw Schraube Vis 8

2 809210-004 Washer Scheibe Rondelle 8
3 809277 Instrument Panel Armaturenbrett Tableau de bord 1
4 809008-002 Handle Griff Poignée 1
5 809278-001 Support Halterung Support 1
6 809279 Pad Polster Matelas 1
7 809280-001 Nut Mutter Ecrou 1
9 809281 Cover Deckel Couvercle 1
10 809282-001 Fastener Verschluß Fermoir 2
11 809283 Hinge Drehgelenk Charniere 2
17 809284-001 Plug Stopfen Bouchon 2
18 809285 Chassis Rahmen Châssis 1
22 809286-001 Hose Clamp Rohrschelle Bride de tyau 1
25 809287 Fan Ventilator Ventilateur 2
30 809288 Finger Guard Schutzgitter Grille de protection 2
31 809286-002 Hose Clamp Rohrschelle Bride de tyau 1
37 809296-002 Pin Stift Goupille 1
39 809289 Cover Verkleidung Revêtement 1
42 809291-001 Buffer Puffer Tampon 2
43 809282-002 Fastener Verschlusse Fermoir 2
44 809292 Lid Deckel Couvercle 1
46 809293 Floor Plate Bodenplatte Couvercle 1
47 809294 Floor Mat Bodenmatte Tapis de la plaque du plancher 1
50 809295 Pedal Pedal Pedale 1
51 809213-002 Spring Feder Ressort 1
Always Specify Model & Serial Number

Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série
Printed in Germany
P-1.0-2810-002
5
COVERS
VERKLEIDUNG
REVÊTEMENT
M1764
Printed in Germany
P-1.0-2810-003
6
COVERS
VERKLEIDUNG
REVÊTEMENT

OPTIONAL OPTIONAL OPTIONAL

59 809296-001 Pin Bolzen Axe 7
60 809010-001 Roller Rolle Poulie 7

Printed in Germany
P-1.0-2810-004
7
CASTER WHEEL
STÜTZRAD
ROUE DE APPUI
M1766
Printed in Germany
P-1.5-2810-001
8
CASTER WHEEL
STÜTZRAD
ROUE DE APPUI


5 809302 Flange Flansch Bride 1
6 809177-002 Bearing Ball Kugellager Roulement á billes 1
7 809303 Hub Nabe Moyeu 1
8 809304 Grease Nipple Schmiernippel Graisseur 1
9 809305-001 Bushing Buchse Douille 2
13 809013-008 Spacer Distanzbuchse Douille décarttement 2
18 809306 Wheel Rad Roue 2
19 809307 Axle Achse Axe 1
21 809308 Caster Wheel Assy Stützrad (vollst.) Roue de appui (montage) 1

Printed in Germany
P-1.5-2810-002
9
Printed in Germany
SECTION 2
ABSCHNITT 2
CHAPITRE 2
Printed in Germany
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHEMA DES TUYEAUX
M1770
Printed in Germany
P-2.1-2810-001
12
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHEMA DES TUYEAUX

1 809335-001 Connector Verschraubung Connecteur 2

2 809087 Hose Schlauch Tuyau 1
4 809336-001 Hose Schlauch Tuyau 1
5 809497 Nut Mutter Ecrou 2
6 809337 Solenoid Magnet Aimanté 2
8 809498-001 Lower Valve Absenkventil Soupape de scente 1
9 809499 Valve Block Ventilbank Vanne de commande 1
10 809341 Flow Compensating Valve Kompensationventil Soupape de compensation 1
11 809498-002 Lift Valve Hebeventil Soupape de levée 1
13 809502 Solenoid Valve Magnetventil Soupape aimanté 1
15 809029-004 Gasket Dichtung Joint 7
17 809336-002 Hose Schlauch Tuyau 1
18 809108 Manometer Connector Manometer Verbinder Prise pour manometre 1
19 809343 Manifold Block Verteilerblock Distributeur 1
23 809344 Pressure Switch Druckschalter Commutateur de pression 1
24 809345 Tank Tank Reservoir 1
25 809346 Rubber Plate Gummiplatte Plaque caoutchouc 1
26 809347 Plug Stopfen Bouchon 1
27 809348 Oil Filter Ölfilter Filtre a huile 1
29 809349-001 O-Ring O-Ring O-Ring 1
30 809350-001 Pipe Rohrleitung Tuyau 1
31 809350-002 Pipe Rohrleitung Tuyau 1
32 809351 Non Return Valve Rückschlagventil Clapet anti-retour 1
33 809352 Pressure Valve Überdruckventil Souape de surpression 1
34 809353 Pump Support Pumpen-Anschlußplatte Pompe equipe 1
37 809435 Support Halterung Support 1
40 809354 Link Stehbolzen Tirant 2
43 809355 Hydraulic Unit Hydraulikeinheit Groupe hydraulique 1

Printed in Germany
P-2.1-2810-002
13
PUMP MOTOR AND PUMP
PUMPENMOTOR UND PUMPE
POMPE MOTEUR ET POMPE
M1771
Printed in Germany
P-2.13-2810-001
14
PUMP MOTOR AND PUMP
PUMPENMOTOR UND PUMPE
POMPE MOTEUR ET POMPE

1 809356 Cover Deckel Couvercle 1

2 809357-001 Circlip Sicherungsring Bague de retenue 1
4 809359 Shield Abdeckung Protection 1
5 809360 End Cover Lagerschild Flasque 1
6 809361 Insulator Isolator Isolateur 1
8 809362 Brush Kit Bürstenkit Kit de balais 1
11 809363 Armature Anker Induit 1
14 809364 Motor Housing Motorgehäuse Moteur logement 1
15 809365 Drive End Plate Lagerschild Flasque 1
16 809367 Seal Dichtung Joint 1
19 809368 Tappet Mitnehmer Entraineur 1
20 809369 Pump Pumpe Pompe 1
23 809370 Pump Motor Assy Pumpenmotor (vollst.) Pompe moteur (montage) 1

Printed in Germany
P-2.13-2810-002
15
Printed in Germany
SECTION 3
ABSCHNITT 3
CHAPITRE 3
Printed in Germany
GEAR BOX
GETRIEBE
BOÎTE DE VITESSES
M1774
Printed in Germany
P-3.1-2810-001
18
GEAR BOX
GETRIEBE
BOÎTE DE VITESSES


3 809395 Rim Felge Roue 1
4 809396 Wheel (Vulkollan) Rad (Vulkollan) Roue (Vulkollan) 1
809397 Wheel (Rubber) Rad (Rubber) Roue (Rubber) 1
5 809398 Wheel Assy (Vulkollan) Rad (vollst./Vulkollan) Roue (montage/Vulkollan) 1
809399 Wheel Assy (Rubber) Rad (vollst./Rubber) Roue (montage/Rubber) 1
6 809400-001 Seal Dichtung Joint 1
8 809175-004 Spacer Distanzscheibe Entretoise 1
13 809401-001 Gear Zahnkrad Pignon 1
14 809402 Housing Gehäuse Logement 1
16 809403 Plug Stopfen Bouchon 1
20 809382 Washer Scheibe Rondelle 9
24 809405-001 Turntable Drehkranzlager Plaque tournante 1
26 809405-002 Motor Flange Motorflansch Bride de moteur 1
27 809401-002 Gear Zahnrad Pignon 1
29 809406 Gear Zahnrad Pignon 1
809407 Gear Box Getriebe Boîte de vitesse 1

Printed in Germany
P-3.1-2810-002
19
DRIVE MOTOR
FAHRMOTOR
MOTEUR DE TRACTION
M1775
Printed in Germany
P-3.2-2810-001
20
DRIVE MOTOR
FAHRMOTOR
MOTEUR DE TRACTION


2 809286-002 Hose Clamp Rohrschelle Bride de tuyau 1
6 809409 ElectroMagnet Elektromagnet Aimant-èlectrique 1
7 805033 Screw Kit Schraubenkit Kit de vis 1
8 807763-004 Rotor Friction Reibbelag Rotor de friction 1
9 809410 Magnetic (Brake) Elektromagnet (Bremse) Electroaimant (Frein) 1
10 805030 Hub Nabe Moyeu 1
11 809411-001 Woodruff Key Scheibenfeder Clavette woodruff 1
12 809415 Spring & Brush Holder Feder & Bürstenträger Ressort & Porte-Balai AR
13 809412 Brush Kit Bürsten Kit Kit de balai 1
15 809413 Flange Flansch Bride 1
18 809414-001 Drive Motor Fahrmotor Moteur de traction 1

Printed in Germany
P-3.2-2810-002
21
Printed in Germany
SECTION 4
ABSCHNITT 4
CHAPITRE 4
Printed in Germany
ELECTRICAL PARTS
ELEKTRIK
COMPOSANTS ÈLECTRIQUES
M1765
Printed in Germany
P-4.0-2810-001
24
ELECTRICAL PARTS
ELEKTRIK


2 809297 Guide Fuehrung Guidage 2
6 809298 Push Drukknopf Pulsant 1
10 809209 Switch Schalter Commutateut 2
16 809299 Circlip Sicherungsring Bague de retenue 1
24 809136 Motor Motor Moteur 1

Printed in Germany
P-4.0-2810-002
25
ELECTRICAL PARTS
ELEKTRIK
M1777
Printed in Germany
P-4.0-2810-025
26
ELECTRICAL PARTS
ELEKTRIK

1 809436 Controller Impulssteuerung Commande d'impulsions 1

5 809243 Contactor Schütz Contacteur 2
14 809416 Screw Schraube Vis 2
15 809417 Plate Platte Plaque 1
16 809418 Fuse Sicherung Fusible 2
21 809241 Buffer Puffer Tampon 4
25 809419 Fuse Sicherung Fusible 1
26 809247 Fuse Holder Sicherunghalter Fusible support 1
27 809249 Programmer Programmiergerät Programmeur 1

28 809250-001 Connector Stecker Connecteur 1

Printed in Germany
P-4.0-2810-026
27
ELECTRICAL PARTS
ELEKTRIK
M1778
Printed in Germany
P-4.0-2810-050
28
ELECTRICAL PARTS
ELEKTRIK


2 809421 Handle Griff Poignee 1
3 809422-001 Power Cable Stromkabel Câble 1
4 809423 Battery Connector Batteriestecker Connecteur de batterie 2
7 809422-002 Power Cable Stromkabel Câble 1
8 809424 Grommet Kabeldurchführung Chambre 2
10 809426 Holder Halter Appui 1
14 809428-001 Battery 285 Ah Batterie 285 Ah Batterie 285 Ah 1
809428-002 Battery 315 Ah Batterie 315 Ah Batterie 315 Ah 1
15 809429 Battery Tray Batteriegehäuse Logement du batterie 1
16 809224-001 Push Drukknopf Pulsant 1
17 809225 Contact Kontakt Contact 1
18 809430 Discharge Meter Entladeanzeige Indicateur de d'echarge 1
19 809226 Keyswitch Sclüsselschalter Interrupteur 1
20 809224-002 Push Button Drukschalter Bouton de pulsant 3
21 809224-003 Push Button Drukschalter Bouton de pulsant 1
25 809264 Switch Schalter Commutateur 2
26 809259 Horn Hupe Klaxon 1
29 809431 Hose clamp Rohrschelle Bride de tuyau 1

35 809258 Power Control Unit (Steering) Steuerung (Lenkung) Module de contrôle (direction) 1
36 809242-004 Fuse Sicherung Fusible 1
37 809242-005 Fuse Sicherung Fusible 1
39 809243 Contactor Schütz Contacteur 1
40 809257-002 Buzzer Summer Vibrateur 1

Printed in Germany
P-4.0-2810-051
29
DIRECTIONAL SWITCH
FAHRTRICHTUNGSSCHALTER
INTERRUPTEUR SENS DE MARCHE
M1776
Printed in Germany
P-4.6-2810-001
30
DIRECTIONAL SWITCH
FAHRTRICHTUNGSSCHALTER
INTERRUPTEUR SENS DE MARCHE


3 809205 Cam Nocken Came 1
5 809207 Potentiometer Potentiometer Potentiometre 1
13 809214 Holder Halter Appui 1
16 809215-001 Shaft Welle Arbre 1
17 809216 Lever Hebel Levier 1
21 809217 Bushing Büchse Douille 2
23 809218 Pin Stift Goupille 1
27 809219 Accelerator Fahrgeber Accelerateur 1

Printed in Germany
P-4.6-2810-002
31
WIRING HARNESS
KABELBAUM
FAISCEAU DE CÂBLE
Instrument Board
Armaturenbrett
Tablleau de bord
Accelerator
Fahrgeber
Accelerateur
M1779
Printed in Germany
P-4.11-2810-001
32
WIRING HARNESS
KABELBAUM
FAISCEAU DE CÂBLE

1 809433-001 Cable Kabel Câble 1


Printed in Germany
P-4.11-2810-002
33
WIRING HARNESS
KABELBAUM
FAISCEAU DE CÂBLE
Instrument Board
Armaturenbrett
Tablleau de bord
Accelerator
Fahrgeber
Accelerateur
M1780
Printed in Germany
P-4.11-2810-025
34
WIRING HARNESS
KABELBAUM
FAISCEAU DE CÂBLE



Printed in Germany
P-4.11-2810-026
35
Printed in Germany
SECTION 6
ABSCHNITT 6
CHAPITRE 6
Printed in Germany
STEERING
LENKUNG
DIRECTION
M1772
Printed in Germany
P-6.4-2810-001
38
STEERING
LENKUNG
DIRECTION


2 809371 Knob Griff Bouton 1
3 809372 Steering Wheel Lenkrad Volant de direction 1
8 809374 Shaft Welle Arbre 1
13 809377 Spacer Distanzbuchse Douille décarttement 3
15 809378 Chain Kette Châine 1
16 809379-001 Link Extended Kettenschloß Maillon à cheville 1
19 809296-015 Pin Bolzen Boulon 1
21 809380-001 Tappet Mitnehmer Entraineur 1
33 809269-016 Pin Spannstift Goupille 2
34 809383 Cardan shaft Gelenkwelle Arbre a cardan 1
41 809144 Link Extended Kettenschloß Maillon à cheville 2
42 809379-002 Link Extended Kettenschloß Maillon à cheville 1
45 809385 Chain Adjuster Kettenjustierung Châine d'ajustement 1

Printed in Germany
P-6.4-2810-002
39
STEERING
LENKUNG
DIRECTION
M1773
Printed in Germany
P-6.4-2810-025
40
STEERING
LENKUNG
DIRECTION


2 809371 Knob Griff Bouton 1
3 809372 Steering Wheel Lenkrad Volant de direction 1
20 809135-002 Flange Flansch Bride 1
24 809387 Shield Abdeckung Protection 1
26 809388 Brush Kit Bürstenkit Kit de balais 1
29 809390 Gear Box Getriebe Boîte de vitesses 1
42 809144 Link Extended Kettenschloß Maillon à cheville 2
43 809385 Chain Adjuster Kettenjustierung Châine d'ajustement 1
49 809393-001 Cam Nocken Came 1
50 809393-002 Cam Nocken Came 1

Printed in Germany
P-6.4-2810-026
41
Printed in Germany
SECTION 7
ABSCHNITT 7
CHAPITRE 7
Printed in Germany
LIFT STRUCTURE
HEBEVORRICHTUNG
DISPOSITIF DE LEVAGE
M1769
Printed in Germany
P-7.8-2810-001
44
LIFT STRUCTURE
HEBEVORRICHTUNG


5 809002-003 Gas Strut Gasdruckdämpfer Armortisseur de pression de gaz 1
6 809434 Forks Gabeln Fourches 1
11 809321 Roller Laufrolle Roue 6
14 809078 Guide Fuehrung Guidage 4
16 809322 Lever Hebel Levier 4
17 809305-009 Bushing Büchse Douille 6
21 809323 Link (RH) Gelenk (RH) Raccord (RH) 1
22 809323 Link (LH) Gelenk (LH) Raccord (LH) 1
29 809269-017 Split pin Splint Goupille 2
31 809325 Link Gelenk Raccord 1
33 809326 Link (RH) Gelenk (RH) Raccord (RH) 1
34 809326 Link (LH) Gelenk (LH) Raccord (LH) 1
38 809065-002 Ball joint Kugelgelenk Joint a rotule 2
40 809328 Tension Bar Zugstange Barre de traction 2
41 809054 Bushing Büchse Douille 2
46 809329 Riser Hebegelenk Levier 2
51 809330 Plate Side Seitenplatte Attache 4

Printed in Germany
P-7.8-2810-002
45
LIFT STRUCTURE
HEBEVORRICHTUNG
M1769
Printed in Germany
P-7.8-2810-003
46
LIFT STRUCTURE
HEBEVORRICHTUNG

54 809331 Axle Achse Axe 4

55 809332 Ring Ring Ring 8
57 809333 Load Roller (Vulkollan) Lastrolle (Vulkollan) Roulette porteuse (Vulkollan) 4
58 809334 Riser Assy Hebegelenk (vollst.) Levier (montage) 2

Printed in Germany
P-7.8-2810-004
47
Printed in Germany
SECTION 8
ABSCHNITT 8
CHAPITRE 8
Printed in Germany
LIFT CYLINDER
HUBZYLINDER
VERIN DE LEVAGE
M1768
Printed in Germany
P-8.4-2810-001
50
LIFT CYLINDER
HUBZYLINDER
VERIN DE LEVAGE

1 809314 Cylinder Tube Zylinderrohr Tuyau de cylindre 1

3 809315 Ring Retaining Sicherungsring Bague de retenue 1
4 809028 Piston Kolben Tige 1
5 809026-002 Ring O-Ring Bague 1
7 809316 Piston Rod Kolbenstange Tige depiston 1
9 809317 Cylinder Nut Zylindermutter Ecrou de cylindre 1
11 809023-001 Wiper Abstreifer Racloir 1
13 809023-001 Rod End Gelenkkopf Tête de biellette roulement 1
14 809318 Cylinder Assy Zylinder (vollst.) Cylindre (montage) 1
809033-001 Seal Kit Dichtsatz Kit de joint 1

(incl. 5,6,8,10,11) (incl. 5,6,8,10,11) (incl. 5,6,8,10,11)

Printed in Germany
P-8.4-2810-002
51
Printed in Germany
SECTION 10
ABSCHNITT 10
CHAPITRE 10
Printed in Germany
BATTERY TROLLEY
BATTERIEWAGEN
CHARIOT À GALETS
M1767
Printed in Germany
P-10.0-2810-001
54
BATTERY TROLLEY
BATTERIEWAGEN
CHARIOT À GALETS

1 809309 Chassis Rahmen Châssis 1

3 809311 Tiller Deichsel Timon 1
18 809296-007 Pin Spannstift Goupille 2
809313 Battery Trolley Assy Batteriewagen (vollst.) Chariot à galets (montage) 1

Printed in Germany
P-10.0-2810-002
55
Printed in Germany
CROWN Gabelstapler GmbH
Moosacher Straße 52
80809 München
Telefon +49 (0)89 93 00 2 – 0
Telefax +49 (0)89 93 00 2 – 175 und 133
CROWN Lift Trucks Ltd.
Fishponds Road, Wokingham,
Berkshire RG41 2JT - Great Britain
Phone (0118) 979-27 72
Fax (0118) 977-00 23
Molly Millars Lane, Wokingham,
Berkshire RG41 2QW - Great Britain
Phone (0118) 979-27 00
Fax (0118) 977-4892
The Quay Centre, West Quay Road,
Winwick Quay, Warrington,
Cheshire WA2 8TS - Great Britain
Phone (0 19 25) 44 57 77
Fax (0 19 25) 44 53 22
MP-RT3010-GB-D-F • Rev.1 01/01 • Printed in Germany
U2-Parts.p65 1 29.01.01, 09:35

MP RT3010 GB - Rev1 - 01 01

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Parts Manual

MA – SAFETY PAGE SERIAL NR. CUT REV.

ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

P-1.1 – LUBRICATION PAGE SERIAL NR. CUT REV.

DIA – ELECTRICAL DIAGRAMS PAGE SERIAL NR. CUT REV.

M/P – HYDRAULIC PAGE SERIAL NR. CUT REV.

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV.

SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.

SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

Safety Symbols used in the General Maintenance and Repair

4. To clean, use a non flammable, non combustible

6. Do not allow oil to penetrate the ground or enter

7. Neutralise and thoroughly rinse any spilled battery

Before Leaving the Truck

l Lower the fork carriage fully.

l Apply the parking brake.

l Turn off the travel switch and remove the key.

l Block all wheels when parking on an uneven

Before Carrying out Work on the Truck

l Prevent the truck from rolling away.

l Before carrying out work on the hoist frame, the

l Only carry out operational testing when there is

Before Operating the Truck

l Get into the driver's seat.

l Check the operation of the lifting device, travel

General series. Brochures can be obtained from your CROWN

This manual therefore contains fewer and less detailed

Ordering Spare Parts

Spare parts can be ordered by quoting:

l The truck specification number

l The truck model number

l The truck serial number

This information can be found on the truck's data plate.

Please refer to the Technical Specifications Sheet for the

If a page has been modified since the last edition, a

02 REV. 2/99 means the second amendment to this

The page numbers are not necessarily consecutive!

The back page of the manual contains a print

In this example, 02/00 is the edition date.

Chapter Page Number

Section Truck Code

A page beginning with M- is only contained in the maintenance manual:

Chapter Page Number

Section Truck Code

Chapter Page Number

Section Truck Code

Rider Pallet Truck with 2.000 kg capacity

Rider Pallet Truck with 2.200 kg capacity

Rider Pallet Truck with 3.300 kg capacity

Lubricant Type Product Description Manufacturer CROWN-Part-No. Type

Aralube HLP-2 Aral

Aralube SKL2 Aral

Low temperature Univis J 13 Aral

Hyp 85W90 Aral

Rubber and vinyl dressing H

Special grease MOS2 Lithium Dow Corning 063002-022 M

Universal lubrication oil SAE 40 C

Grease Points / Intervals

100 250 500 1000 2000