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End-of-Line Refrigeration Testing System

The document describes an end of line performance test system that consists of a control station and data acquisition units. The system tests refrigeration equipment at the end of the manufacturing process and determines a PASS/FAIL result. It has various features like real-time monitoring, automatic test parameter selection, and minimum required operator training.

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Youcef Youf
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0% found this document useful (0 votes)
62 views7 pages

End-of-Line Refrigeration Testing System

The document describes an end of line performance test system that consists of a control station and data acquisition units. The system tests refrigeration equipment at the end of the manufacturing process and determines a PASS/FAIL result. It has various features like real-time monitoring, automatic test parameter selection, and minimum required operator training.

Uploaded by

Youcef Youf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

E n d o f L i ne P e rf or m a n ce T es t S y st e m

Technical Description

Pag. 2
1 . END OF LINE FU N CT IO NA L T EST SYST EM MO D. C A R1 0 F
T h i s syst e m is d e si g ne d to te st t he c o r r e c t o pe r a ti o n o f re f r i g er a ti n g
e q u i p m e n t a t t he e n d o f t he ma n u fa c t u ri n g p r oc e s s.

T h e sy s t e m co n s i st s of a c on t r o l s t at io n a n d a nu m b e r of da t a a cq u i s i t i o n un it s.

I n t h e R a d io Link version t he dat a c ollect e d f rom a ll A CFs are co nt inuo us ly


t r a n s m i t t e d t o t h e m a in st at ion. T h i s a l s o p r o v i d e s r e a l - t i m e m o n i t o r i n g of t he
tests.

I n t h e C a r ou s e l ve r s io n a l l A C Fs a r e l in ke d v ia a n R S 4 85 b u s t o a R a d i o
C o m mu n i c at io n m od u le .
A no t h e r Ra d i o mo d u l e is p l a c e d on th e co nt r o l s ta t i on t o e s ta b l i sh th e
c o m mu n i c at i on l in k .

E a ch ac qu is i t i o n b o x A CF 1 0 m ea su r e 2 t e mp e r at u r e s a s w e l l a s t he r ef r ig e r at o r
c u r ren t co n s u mpt io n .
T h e t e st p a r a m e t er s f o r ea ch m od e l of r ef r ig e r at o r a r e p r e v i ou s l y st o r e d in t h e
c o n t r o l s of t w a re d a t a b a se ( B G I TA L Y P e r f o r m a n ce t e st ) .

T o s t a r t t he t est , t he op er at or n eed s only t o r ea d t he r ef r iger at or a nd t h e


a s s o c i a t e d a c q uisit ion unit ba r code s. T he r est is done by t he c ont r ol
so f t w ar e , th i s a l l o w s o pe r a t or s w i th m in i m u m t ra i n i n g to b e u se d.
D a t a a cq u i r ed b y e a ch a c qu i s i t i on bo x a r e a s so c ia t ed to t h e a s s oc ia t e d p ro d u ct
u nd e r t e st .

T h e c o n tr o l so f t wa r e c o m pa r e s th e d a ta ac q u i r e d d u r i n g th e te st w i t h a se t o f
p r e d e f i n e d pa r a me t e r s f or t ha t m o de l a n d d e t e r m i n e s t h e P AS S/ F AI L r e s u l t . T
h e r e su l t i s a l s o d i sp l a ye d o n t he s c re e n a s w e l l as on t he da ta a cqu i s i t i o n b o x t
h r o u g h re d / g r e e n l i gh t s .

T h e o pe ra t o r c a n a l so see t he te s t d a t a a n yt i me i n g r a p hi c a l fo r m b y
se l e c ti n g o n t he sc r e en o n e o f t he u n i t.

T h e syst e m ha s a n u m b e r o f ad va n ce d fe a tu r e s d e si g ne d t o he l p p r o d uc e t he
r e fe r e nc e c u r ve s u se d t o d e te r m i ne t he t e st r e su l t .

Pag. 3
T e chni c a l cha ra c t e ris ti cs
1 . 1.1 . Contr o l s ta ti on unit
El e c t r i c a l c a b in et co n ta i n in g t he p a r t s l is t ed be l o w - d i m en s io n s
L = 55 0, P =6 0 0, H= 1 6 00
Pe rso n a l Comp ut e r
Ethe rne t ca rd
1 . 1 . 2 . D a t a A c q ui s i t io n U ni t

Data Acquisitio n Unit – ACF10

Main features
H i gh ac c u r a c y te m p e r a tu r e m e a s u re m e n t : ± 0 .4 ° C
H i gh ac c u r a c y cu r r e n t m ea s u r e me n t: ±1 % FS )
PV C in d u st r i a l c as in g w i th t he r m a l o v e r- c u r r en t t r i p
On e cu rre nt an d up t o 4 NT C t e mpe ra tur e inp ut s
F r on t pa ne l t e s t r e su lt an d l oa d su p p l y in d i c a t o r s
H i gh cu r r e nt loa d s w i t c h s u i t ab l e f o r c om p r e ss o r s
RS 48 5 i n t e rf a ce
A ut o m a t i c s ta r t of t he te s t by a s so c ia t ing m od e l w i th te s t u n it n u m be r
1 6A S HUKO so c k e t
Th e r m a l s w it ch w i t h dif f e r en t i a l t r ip (f o r e a r th l ea k ag e )

Ac c e sso r i e s
St an da r d te m p e r at u r e p r obe - 4 0 C / +1 0 0 C , 3 m f la t ca b l e

Pag. 4
2 . CA RO USEL SOLUT ION ( RA DIO LIN K )

T h e p i c tu r e be l o w s ho w s a n in s ta l l at i on w he r e t he a c qu is i t i on b o x an d th e un i t
u nd e r t e st a r e p la c e d on a c a r o us e l .

3 . PE RF OR MA N CE T EST SOFT WARE


The P e r f o r m a n c e S o f t w a r e f o r C A R 1 0 F i s d e v e l o p e d t o g u a r a n t e e a n a c c u r
a t e p e rf o r ma n c e test of ref rigeration equipment while providing a simple and user-
f rie nd ly op e ra t o r in te rf a ce .

Main features
F r i e nd l y u se r in t e rf a ce w it h s im p le c o l ou r c od e
A ut o ma t ic PA SS / FA I L re su lt d e t er min at io n
Te s t s pa r a m et e r s co nf ig u r a b l e f o r ea c h m o de l
A mb ie nt t e mpe ra tu re co mpe n sa t io n ba s e d on ref e re n ce cu r v e s
Ad va n ce d f e at u re s d e s ig ned t o he lp p rod u c e t he ref e re n ce c u rv e s
G r ap h ic a l r e p r e se n t a t io n of th e l a st t e st f o r e a ch u n i t
Pr in to u t of t e s t r e su l t w i th ch a r t an d d at a ta b le
St at is t i ca l an a l y s i s an d t ra c ea b i l i t y f o r IS O9 00 0 c o m p l i an c e
B a r c od e r ead e r in p ut f o r m ode l , a cq u i s i t i on un it an d o p er a t o r
i d e nt if i ca t io n
Ex po rt of te s t da ta in E x ce l

T h i s t e st s y s t e m i s d e s i gn e d to p r ov id e a c o m pr e h en s iv e a n a ly s i s if t he p r o du c t s
p e rf o r m an c e, ke ep in g t h e op e r a t o r ’ s i n v o lv e m e n t to t he m i n i m u m .
T h e t e st s ta r t s w he n th e op e r a to r r e ad s th e a cq u i s i t io n u n i t ( A C F 1 0) n u m be r an d
t h e p r od u c t co d e u s i ng a ba r c od e re a de r .
t h e sof t wa re t he n t a ke s f ro m it s da t a ba s e a ref e re nc e c ur ve ma t ch ing t he p rod u c t
m od e l a nd t he ro o m te mp e rat u re when t h e t e st sta rt s.
A se t o f r ef e r e n c e cu r ve s i s g e n e ra t e d a u t o m a t i c a l l y b y t h e sy s t e m , f o r e a c h
m od e l, e v e r y t i m e th e r oo m t e m pe r a tu r e di f f e r s f ro m t h a t of th e e x is t i n g o n es .
T h i s i s n e ed ed t o c o m p en sa t e f or th e di f f e r e nt p e rf o r m an c e of t he p ro d u ct s i n
t e s t s at d if f e r en t t e m p e ra t u r e.
A ll t his is done aut omat ically by t he system wit h minimum operat or’s ef f ort .

Pag. 5
Al l acqu is it i on un it s are r epresent e d on t he screen as co loured boxes, t he co lours
r ep r e s en t th e co nd it i o n of e a ch un it :
o G re y = n ot a c t ive
o Blu e = in te st
o G r ee n = t e st r es u lt “ P AS S ”
o Re d = t e s t r e su l t “ FA IL ”
o Ye l l o w = A la r m ( f au l t y p r o be o r o v e r cur r e n t )

T h i s m e a n s t hat a single o per at or ca n t ak e car e of a la r ge number of t e st s


u n i t s u s i n g j u st a ba r cod e r e a der ( wir ed or r a dio) and lookin g a t t he
c o m p u te r sc r ee n. T he r e is n o n ee d to use k e yb o a r d o r m o u se .

The dat a acq ui s i t i on i s i n r ea l t i m e an d t he t e st can b e see n by si m p l y c l i ck i ng on


t h e r e le v an t bo x on t h e s c r ee n . T he te s t r e s u l t ca n a ls o b e p r i nt e d an y t i m e.
A l l te s t r e s u l t s a r e s a ve d o n t he c o mp u t e r ha r d d i s k.
A sep a ra te f o lde r is crea t ed f o r e a ch mo n t h.
T h i s ap p l i c a t i o n p r o v i d es a ls o to o ls f o r s ta t i s t i ca l a na ly s i s, t e st r e su l t t ra c ea b i l i t y
( ISO90 00 ) a n d da ta expo rt (Exce l).

A f e w mo r e f ea tu r e s ma k e t h i s s y s te m e v en m o r e u s ef u l :
I n c a s e of a carou s el where t he pro duc t load in g and u nloa din g are not in
t h e s a me p lace, an add it io na l PC and barcode read er ca n b e use d t o allo w
t h e operat or t o s ee t he t est result of a unit by s imp ly rea ding it s b arcod e
l a b e l.
A similar operat io n ca be do ne in t he rep air ba y wh ere t he o p erat or can se e
t h e t e s t re su lt bef o re s ta rt ing t he re pa ir o p e rat ion .
T h i s ca n a lso be d one in ot her dep art ment s like t he st ore , shipp ing and
o t he r s.

A spe cial v ersion of t his s of t ware c an b e inst a lled on a sup erv isor’s comp ut er (QC
o r p r o d u c t i o n m a n a g e r ) a n d a l l d a t a c a n be m onit or e d r em ot ely ( r equ ir es net w or k
c o nn e c t io n ) .
A n a ut o m a t i c ba c k - u p f e at u r e i s a l s o p r o v id e d.

Pag. 6
4 . R E M O T E A S S I ST A N C E S E R V I C E
This service i s me a nt to provide softw are assi sta nce to installations a nd use
of our equipm ent.
T h i s r e q u i r e s t h e c u s t o m e r t o b u y a “o n e - t i m e li c e n c e ” f o r t h e s o f t w a r e i n
o rd er to use t he s erv i c e. Thi s i s p ac k a g ed wi t h 10 h ours as si st ance ti m e. Thi
s software tog ether with the use of Skype and eve ntually a web ca m all
o ws o ur en gi n e ers to pr ovi de su p po rt fro m Ital y wi th out the co st of s e
n ding the m at t he cust o m er ’s plac e.
T his s e r v i c e ne e d s a co nne c ti o n to i nte r ne t .

5 . G EN E R A L C O N D IT I O N S
5 . 1 . C o m m i s s io n i ng
T h e s y s te m co m m i s s i on in g w i l l b e c ar r i e d o ut i n ou r la bo r at o r i e s in It a l y ac c o r d in g
t o t he S up p lie r st an d a rd s.
I t w ill consist of t ests t o check t he comp liance of t he machin es wit h t he cont ract
s pec if ic at io ns. At t he end of a s uc cessf u l commiss io n ing, a n acce pt anc e
d o cu m en t w i l l b e s i g ne d b y b ot h p a r t ie s : an y sp e c i a l r e qu e s t n ot spe c if i ed in th e
t e c hn ic a l pa r t of th e c on t r a ct w i l l b e q uo t ed s ep a r at e ly .
T h e r ef us a l t o t a ke pa r t to th e co m m i s s i on i n g b y t he c u st o me r w i l l b e co n s i d e re d
a s a c ce p ta n c e of th e t es t s be in g c a rr ied ou t b y th e ma nuf a c tu re rs a lo ne .

5 . 2. G ua ra nte e
1 2 mon th s f ro m t he sta rt -u p of t he g oo d s b u t n o t mo re 18 mo n th s f ro m t he da te of
t h e de l i v e r y. Th e d a m ag ed co m p on en t s , in th e c a se t he da m ag e d o e s no t d ep e nd
u po n mis ha n d ling of th e s ys t e m, wil l b e su pp lied f ree of c h a rge .
A n y m o d if icatio n t o t he product s supp lied, by t he Cust o mer or by ot hers on
C u s t o me r' s request , will be made under our writ t en aut horisat ion ot herwise t he
g ua r a nt ee co n d i t io n s w i l l be n u l l a nd v o i d .
I t i s u nd e r s t oo d t ha t t h e gu a r a nt ee i s a pp li c ab le o nl y to p r odu ct s s up p l i e d b y u s. A
n in t e r v e nt i o n un d e r wa r r a nt y m ad e by th e Pu r c ha s e r m a ke s in e v it a b l e t he
a c k n o w l e d g e m e n t o f t h e t r a v e l c o s t s f o r t h e t e c h n i c i a n s s e n t . I f t h e s u p p l y f or
r e p a irs is acknowledged and under warrant y obligat ion, t here cannot be claims f or
c o m p en s a t io n f o r d a m ag e s, n o r pe n a lt y w i l l be p a i d f o r da m ag e d o r s t op pe d
p r o du c t ion , a nd th e ou t s ta nd in g p a ym e n t s m u st b e e xe c u t ed a s a g r ee d .

5 . 3. Doc um e n ta ti on
T h e f o l l o w in g do cu m en t s w il l be s up p l ied in En g l i s h la n gu ag e :
El e c t r i c a l d ia g r a m s a nd m e ch an i ca l d r aw i ng s
U se r a nd t ec hn i c a l m an ua ls
CE co nf o r m it y de c la r a t i on

5 . 4. E x clus io ns
T h e pr e se n t o f fer d o e s n o t in c l u d e t h e fo l l o w i n g se r vi c e s a n d/ o r s u p p l ie s:
S pe c if i c m od if ic a t i o n s r eq ue s te d by t he P u r ch a se r f o r v a r ia t io n s b r o ug h t to
p ro du ct an d /o r p ro ce ss
E ne r g y c o s t s ( wa t e r , co m p r e s sed a i r , e le ct r i c i t y , e t c . ) ne ce s s a r y f o r p la nt se t
u p , te st s, a nd sta rt u p
Co m p on en t s f o r p r o d u c t io n te s t s
P o w e r c onn e c t i on s ( s u ch a s wa te r , co m p r e s s ed a i r , e l ec t r i c i t y, e t c. ) Up t o t he
m a in pa ne l a nd / o r p o in t s of s e r v i c e
A l l t h a t i s n o t e x p l i c itly mentioned as part of our sup

Pag. 7
Pag. 8

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