TELE RADIO TIGER G2

Installation instructions

D8-1, D8-3

Language: English (original language)

IM-TG2-XX001-A01-ALL
CONTENTS

Chapter 1: CUSTOMER INFORMATION 3

Chapter 2: SYSTEM INFORMATION 5
Chapter 3: PRODUCT PAGES 6
D8-1/D8-3 circuit board description 6
Technical data 7
Mount D8-3 inside the receiver 8
Chapter 4: INSTALLERS GUIDE 9
functionality 9
Connect MODBUS 10
Connect sensor 11
Balanced connection 11
Unbalanced connection 11
Configuration settings for Tiger receiver and transmitter 12
Configuration settings for the MODBUS communication between D8-1/D8-3 and Tiger
receiver 12
2-point calibration 12
2-point calibration from Tiger MX receiver 12
2-point calibration from Tiger MN/MD receiver 13
2-point calibration from Tiger transmitter 13
Master reset 13
Chapter 5: RoHS and WEEE 14
Chapter 6: Guarantee, service, repairs and maintenance 15

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 Chapter 1: CUSTOMER INFORMATION

CHAPTER 1: CUSTOMER INFORMATION

THANK YOU FOR PURCHASING A TELE RADIO AB PRODUCT

READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE MOUNTING, INSTALLING
AND CONFIGURATING THE PRODUCTS.

These instructions are published by Tele Radio AB without any guarantee. The instructions may be
removed or revised by Tele Radio AB at any time and without further notice. Corrections and additions
will be added to the latest version of the instruction.

IMPORTANT! These instructions are directed to installers. There are separate instructions directed
towards end users. The instructions that contain information on the installation and configuration of the
radio remote control unit on the machine are not intended to be passed on to the end user. Only such
information may be passed on to the end user that is needed to operate the machine correctly by radio
remote control.

Tele Radio AB products are covered by a guarantee/ warranty against material, construction or
manufacturing faults. During the guarantee/ warranty period, Tele Radio AB may replace the product or
faulty parts with new. Work under guarantee/ warranty must be carried out by Tele Radio AB or by an
authorized service center specified by Tele Radio AB. Contact your Tele Radio AB representative if you
need support or service.

©Tele Radio AB, 2013

Datavägen 21
SE-436 36 ASKIM
SWEDEN
Tel: +46-31-748 54 60
Fax: +46-31-68 54 64
www.tele-radio.com

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WARNINGS & RESTRICTIONS
IMPORTANT! Tele Radio remote controls are often built into wider applications. We recommend that
the system is provided with a wired emergency stop where necessary.

NOTE! We recommend that the functionality of the STOP button is being tested at a regular basis: At a
minimum, when used for 200 hours. Test the STOP button by pressing it and pulling it out.

INSTALLING, CONNECTING AND MOUNTING

n Allow only licensed or qualified personnel to install the product.
n Switch the power supply off to the receiver before connecting the equipment.
n Check that you have connected the power supply to the correct connection terminal.
n To utilize the safety of the system, use the stop relays in the safety circuitry of the object that you
want to control.
n Use undamaged cables. No cables should hang loose.
n Avoid installing in areas affected by strong vibrations.
n Place the receiver well away from wind, damp and water.
n Cable glands and vent plugs must face down to prevent water from seeping in.

THE USER
n Make sure that the user is following the instructions.
n Make sure that the user has reached the certified age of your country to operate the equipment.
n Make sure that the user is not under the influence of drugs, alcohol and medicines.
n Allow only qualified personnel to have access to the transmitter and operate the equipment.
n Make sure that the user does not leave the transmitter unsupervised.
n Make sure that the user always turns the transmitter off when not in use.
n Make sure that the user keeps a good overview of the work area.

MAINTENANCE
n Use the stop button to start and turn off the transmitter as often as possible.
n When error messages are shown, it is very important to find out what caused them.
n If the stop button is mechanically damaged, contact your representative for service immediately.
n Always contact your representative for service and maintenance work on the product.
n Write down the serial numbers/ ID codes of the receivers and transmitters used. This infor-
mation should be recorded on the “Settings document” for your product (download from our
website).
n Avoid registering transmitters to receivers where it is not being used.
n Keep the safety instruction for future reference. Always download the configurations instruction
from our web site for the latest version available.

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 Chapter 2: SYSTEM INFORMATION

CHAPTER 2: SYSTEM INFORMATION

APPLICATION AREA FOR D8-1/D8-3 ANALOGUE INPUT

MODULE
The Tele Radio analogue input module D8-1/D8-3 is aimed to be used in lifting applications. All MN,
MD and MX Tiger receivers support D8-1/D8-3.

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 Chapter 3: PRODUCT PAGES

CHAPTER 3: PRODUCT PAGES

D8-1/D8-3 CIRCUIT BOARD DESCRIPTION

1-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

20

17 LED1 19
18 LED2

1. AIN1+ 8. GND 15. RS485A

2. AIN1- 9. +5-24V DC 16. RS485A
3. AIN2+ 10. +5-24V DC 17. RS485 LED (red)
4. AIN2- 11. Negative terminal DC voltage 18. Power LED (green)
5. BRIDGE+ 12. Negative terminal DC voltage 19. Select-button
6. BRIDGE+ 13. RS485B 20. Programming connector
7. GND 14. RS485B

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Chapter 3: PRODUCT PAGES

TECHNICAL DATA

D8-1 D8-3
Size 80x54x38 mm/3x2x1.5 in 63x45x15 mm/2.5x1.8x0.6 in
Weight Max. 200 g/0.44 Ibs Max 17 g/0.04Ibs
IP classification IP 65 -
Power supply +5-24 V DC
Current consumption 100 mA
Analogue inputs 2
Input signal types 0-20 mA, 4-20 mA, 0-10 V, low voltage (bridge)
Load cell excitation 4,096 V

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 Chapter 3: PRODUCT PAGES

MOUNT D8-3 INSIDE THE RECEIVER

WARNING! The receiver must NOT be opened by any other than a qualified installer. Make sure to
turn the electricity off before opening the receiver.

WARNING! Do not touch the area marked with danger when the receiver has been powered by
electricity. Touching the marked area may be very hazardous.

NOTE! D8-3 analogue input module can only be mounted inside the Tiger MX receiver.

1. Remove the display board by unscrewing the five screws and lifting it up. If a relay expansion
board is mounted, it has to be removed first.

SYSTEM SETUP>
>Register TX
Danger! High Voltage

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

SR1 SR2 sF1 sF2 1 2 3 4 5 6 7 8 9 10 11 12

2. Mount the D8-3 unit on the display board with the four spacers. The screws are placed on the
back.

LED2
LED1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Danger! High Voltage

3. Put the display board back in the receiver using the five screws.

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 Chapter 4: INSTALLERS GUIDE

CHAPTER 4: INSTALLERS GUIDE

FUNCTIONALITY
The analogue input module D8-1/D8-3 has two channels, CH1 and CH2. The two channels can receive
one input signal each. The analogue input modules are connected to the receiver with the
RS485/MODBUS.

IMPORTANT! The Tiger system supports a maximum of 4 input/output signals. This means that up to 4
analogue modules can be connected to the receiver if one channel per module is used or 2 analogue
modules if both channels are used.

E.g. 1 E.g. 2

Signal out 1 Signal out 1

TRANSMITTER

TRANSMITTER
Signal out 2 Signal out 2

RECEIVER Signal out 3 RECEIVER Signal out 3

Signal out 4 Signal out 4

RS485/MODBUS RS485/MODBUS

D8-1/ D8-1/ D8-1/ D8-1/ D8-1/ D8-1/

D8-3 D8-3 D8-3 D8-3 D8-3 D8-3

CH1 CH2 CH1 CH2 CH1 CH2 CH1 CH2 CH1 CH2 CH1 CH2
Signal in 1

Signal in 2

Signal in 3

Signal in 4

Signal in 1

Signal in 2

Signal in 3

Signal in 4

max 4 input signals max 4 input signals

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Chapter 4: INSTALLERS GUIDE

CONNECT MODBUS
WARNING! Signals connected to the analog inputs MUST be same as signals registered in the
configuration settings for the D8-1/D8-3 module. Otherwise you risk destroying the module.

Connect D8-1/D8-3 unit to Tiger MX receiver.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 9 10 11 12 13 14

Connect D8-1/D8-3 unit to Tiger MN/MD receiver.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

32 33 34 35 36 37 38 39 40 41 42 43

Connect multiple D8-1/D8-3 units.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

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 Chapter 4: INSTALLERS GUIDE

CONNECT SENSOR

Balanced connection
Connect bridge with 4 wires.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

BDIRGE+
BRIDGE+
AIN+

AIN+
GND

GND
AIN-

AIN-
CH 1 CH 2

Terminal block Description

1 AIN+ (green, analogue signal+)
2 AIN- (yellow, analogue signal-)
Channel 1
5 BRIDGE+ (red, excitation+)
7 GND (black, excitation-)
3 AIN+ (green, analogue signal+)
4 AIN- (yellow, analogue signal-)
Channel 2
6 BRIDGE+ (red, excitation+)
8 GND (black, excitation-)

Unbalanced connection
Connect 0-20 mA, 4-20 mA or 0-10 V sensor with 2 wires.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
AIN+

AIN+
GND

GND

CH 1 CH 2

Terminal block Description

1 AIN+ (red, analogue signal+)
Channel 1
7 GND (black, analogue signal-)
3 AIN+ (red, analogue signal+)
Channel 2
8 GND (black, analogue signal-)

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CONFIGURATION SETTINGS FOR TIGER RECEIVER AND
TRANSMITTER
The receiver can be configured with warnings and alarms for weight limit, hysteresis*, relay control etc.

*A hysteresis value is used to increase the tolerance for small deviations. Hysteresis value can be set for
overweight and/or underweight limit and applies to both alarm and warning signal.

NOTE! The settings are made in the PC program Settings Manager. Contact your representative for
assistance.

The transmitter can be set to display analogue output signals in a number of different ways (e.g. indicate
weight limit alarm with LEDs).

NOTE! This requires customized software. Contact your representative for assistance.

CONFIGURATION SETTINGS FOR THE MODBUS

COMMUNICATION BETWEEN D8-1/D8-3 AND TIGER RECEIVER
Configure D8-1/D8-3 Analogue input module:
1. Connect D8-1/D8-3 unit to the PC program Settings Manager.
2. Go to MODBUS_ID and set slave address for the D8-1/D8-3 unit, (e.g. 1).
3. Go to CALIB_ID and define input signal for the D8-1/D8-3 unit, (e.g. 4-20 mA).
4. If CALIB_ID is set to "Custom", go to SYGNALTYPE and define input signal for the D8-1/D8-3
unit, (e.g. Current).
5. Save the settings.

Configure Tiger receiver:

1. Connect Tiger receiver to the PC program Settings Manager.
2. Go to MODBUSTDEVICES and set DEVICETYPE connected to Tiger receiver.
3. Under section MODBUSDEVICES, go to DEVICEID and set slave address for the D8-1/D8-3
unit, (e.g. 1).
4. Under section COMMONRADIO, go to FLAGS and diable cable control for RS485.
5. Save the settings.

2-POINT CALIBRATION

2-point calibration from Tiger MX receiver

1. In the receiver menu, select the first point to be calibrated.
2. Connect a known load to the hook (we recommend no load/zero weight for the first point).
3. Enter the weight of the first known load in the receiver menu.
4. In the receiver menu, select the second point to be calibrated.
5. Connect the second known load to the hook (we recommend 80-100% of the maximum load for
the second point).
6. Enter the weight of the second known load in the receiver menu.

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2-point calibration from Tiger MN/MD receiver
2-point calibration of systems with Tiger MN/MD receiver can only be made from the Tiger transmitter.

2-point calibration from Tiger transmitter

2-point calibration from the Tiger display transmitter can only be made using the customized software.
Contact your representative for assistance.

MASTER RESET
1. Press the Select-button in the D8-1/D8-3 module. Keep pressed.
2. Connect the D8-1/D8-3 unit to the power supply. LED (green) lights.
3. Keep the Select-button pressed until the LED (green) goes out.
The system is now reset to the default setting values.

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 Chapter 5: RoHS and WEEE

CHAPTER 5: ROHS AND WEEE

In accordance with Directive 2011/65/EU on restriction of the use of certain hazardous substances in
electrical and electronic equipment (RoHS) and Directive 2002/96/EC on waste electrical and
electronic equipment (WEEE), Tele Radio AB strives to minimize the use of hazardous materials,
promotes reuse and recycling, and reduces emissions to air, soil and water. When a commercially viable
alternative is available, Tele Radio AB strives to restrict or eliminate substances and materials that pose
an environmental, health or safety risk.

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 Chapter 6: Guarantee, service, repairs and maintenance

CHAPTER 6: GUARANTEE, SERVICE, REPAIRS AND

MAINTENANCE
The Tele Radio AB products are covered by a guarantee/warranty against material, construction and
manufacturing faults. During the guarantee/warranty period, Tele Radio AB may replace the product or
faulty parts. Work under guarantee/warranty must be carried out by Tele Radio AB or by an authorized
service centre specified by Tele Radio AB.

This is not covered by the guarantee/ warranty:

n Faults resulting from normal wear and tear

n Parts of a consumable nature

n Products that have been subject to unauthorized modifications
n Faults resulting from incorrect installation and use
n Damp and water damage

Maintenance:
n Repairs and maintenance must be carried out by qualified personnel

n Use spare parts from Tele Radio AB only

n Contact your representative if you require service or other assistance
n Keep the product in a dry, clean place
n Keep contacts and antennas clean
n Wipe off dust using a slightly damp, clean cloth

IMPORTANT! Never use cleaning solutions or high-pressure water.

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