OPERATION & MAINTANENCE MANUAL

FOR AIR TO WATER HEAT PUMP

CALORIFIER HOT WATER SYSTEM WITH
ELECTRIC BACK UP

Project : DUB / 0317 – Luxembourg Pavilion – C 50@

Expo Dubai 2020

Client : M/s. LE Government

DU Grand – Duche De Luxembourg

Project Consultant : M/s. WME Engineering Consultants

General Contractor : M/s. NUSSLI / ADUNIC

Local contractor : M/s. Al Ahmadiah Contracting & Trading

Sub-Contractor : M/s. Lunar Electro

Supplier : M/s. Ecoval Trading LLC

Rev. : 00

Date : 16-12-2020
 TABLE OF CONTENTS

1. SCOPE OF WORK

2. EQUIPMENT SCHEDULE

3. SEQUENCE OF OPERATION

4. OPERATION PROCEDURES

5. MAINTENANCE PROCEDURES

6. SPARE PARTS

7. CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH

8. TESTING AND

9. MANUFACTURER LITERATURE

10. AS BUILT DRAWINGS

1. SCOPE OF WORKS:

1.1 Scope of the systems:

The system shall be designed as a fully integrated, packaged heating system incorporating the
high-Performance Heat pumps, Calorifier primary circulating pumps, and all other necessary
controls for safe and efficient operation.

The main elements of the works are listed below:

 Heat pump hot water system

 Calorifier
 Circulation pump
 Other accessories
 Master control panel
 Control Valves

1.1.1 Sub-contractor:

The supply of the system will be carried out by:

Ecoval Trading LLc

API Trio Tower, 2103
Al Barsha, Dubai, UAE
Tel: 971 (0)4 3993395
Fax: +971 (0) 4 3993396
Email: ecoval@ecovalme.com
Web: www.ecovalme.com
1.2 System description:

1.2.1 Systems location and what it serves:

The heat pump hot water system plant room located xxxxx and it is controlled by MCP.

Heat pumps
Calorifier
Circulation pumps
Master control panel with provision for BMS connection.
Control valves

The following our schematic drawing should be read in conjunction with the above description.

Drawing Number Drawing Title

SCH-A2W-HP-CAL-001 HOT WATER HEAT PUMP SYSTEM

2. EQUIPMENT SCHEDULE:

S.No Model Qty.

1 Climaveneta - Italy
Air to Water Heat Pump 2 nos.
Model: i-KI-MTD/0135t
Capacity: 48.5kW

Condenser Circulation Pump (1D+1S)

Make : Wilo Europe
2 1 set
Capacity: 2.37 L/s.
Head : 10 meter

Two way valve for Heat pumps

3 2 nos.
Honeywell - Europe

Hot Water Calorifier

4 Make: Pacetti, Italy
Capacity : 1000 litre 2 nos.
Material : SS316
Working Pressure: 10 bar
Electric Back-up: 15 kW

5 Three way valves for Calorifiers 2 nos.

Honeywell - Europe

6 Master Control Panel 1 no.

3. SEQUENCE OF OPERATION:

1. System Requirement

The system is designed to supply hot water at 60 Deg C temperature. The Master Control Panel (MCP) is
to achieve this task by controlling the operation of heat pump, heating element, circulation pumps and 2
way & 3way valve based on the temperature feedback. The MCP will be provided with “HAND-OFF-
AUTO” mode.

2. System Components

Sl.
Item Reference Qty
No
1 HEAT PUMP
a. Heat Pump (1D+1S) HP1, HP2 2 nos
2 CALORIFIER

Calorifier with heat pump and electric element C1 , C2

a. 2 nos
as backup

3. TEMPERATURE SENSORS

a Calorifier Sensors TS1 , TS2, CS1, CS2 4 nos

4. CIRCULATING PUMPS
a. Condenser Circulation Pump (1D+1S) CCP1 1 set
5. TWO WAY VALVE

a Two way valve for heat pumps MVH1, MVH2 2 nos

6 THREE WAY VALVE

a Three way valve for calorifiers MVC1, MVC2 2 nos

7 MASTER CONTROL PANEL MCP 1 no

3. Sequence of Operation

Start Up:

(i) Switching ON

• During initial startup all the Calorifiers will be at a normal temperature (20˚C).The temperature
sensor reads 20 deg C.
When TS1, TS2<= 55 Deg C

 MCP reads: “ Heating required “

 On getting feedback from the calorifier temperature sensors TS1, TS2, MCP gives signal to open
the two way valves (MVH1, MVH2) of the corresponding heat pumps (HP1, HP2) which is in duty
mode and then followed by switching ON the condenser pump CCP1.
 Once the feedback from the pump CCP1 is ON simultaneously MCP will send command to
Switch ON the heat pump HP1.
 The pumps duty will interchange after fixed time intervals in the pump control panel.
 The heat pump duty will interchange after fixed time intervals in the Master Control Panel.
 Once the set temperature of 55 deg is attained in the calorifier (C1, C2) the heat pump will be
switched OFF followed by the Circulation pump CCP1 and then the two way valves.
 When the temperature sensor TS1, TS2 = 54 Deg C the heating element will be switched ON to
maintain the calorifier at 60 Deg C.
 Once the calorifier temperature reaches 60 Deg C, command will go from the MCP to switch OFF
the corresponding heating element in the calorifiers.
 When TS1 <= 55 Deg C, The three way valves MVC1 will be in OPEN Position
 When TS2 <= 55 Deg C, The three way valves MVC2 will be in OPEN Position
 When TS1 >= 55 Deg C, The three way valves MVC1 will be in CLOSE Position bypassing the flow
to the return side.
 When TS2 >= 55 Deg C, The three way valves MVC2 will be in CLOSE Position bypassing the flow
to the return side.
 When CS1 < 45 Deg C, MCP will check the heat pumps status and if heat pumps( HP1, HP2) is in
tripped status then electric element will be ON to maintain the temperature of the calorifier to
60 Deg C
 When CS2 < 45 Deg C, MCP will check the heat pumps status and if heat pumps( HP1, HP2) is in
tripped status then electric element will be ON to maintain the temperature of the calorifier to
60 Deg C

(ii) Switching OFF

 Once the calorifier temperature TS1, TS2 reaches 55 deg C in calorifiers (C1 to C2) heat pumps
will be switched OFF.
  MCP will give signal to switch OFF the pump CCP1 simultaneously followed by the Three way
valves in the calorifiers.
 Once the temperature reaches 60 deg C, electric elements will be switched OFF.

Legionella Cycle

 Once every week in a timer scale the MCP will send command to the electric element to
switch ON and to raise the temperature inside the calorifier to 70 Deg C.
 Contractor will disinfect the distribution line.
 After 30 minutes of reaching 70 Deg C the MCP will reset to the normal operating
parameters.

Notes:

 BACnet/IP
 All Valves are 230 Ac ON/OFF
 Pump run/trip status
 Heat pump run/trip status
 Valves ON/ OFF status
 Heating element ON/OFF status
4. OPERATION PROCEDURES:

INSTALLATION OF HEAT PUMP

Handling, lifting and positioning the unit

Units are designed for overhead lifting, using the eyebolts or tubular bars fitted in dedicated
holes in the machine base. Observe the contents of the EC Manual.
Do not do any lifting with equipment which is inadequate or not in perfect working order; have
the work done by a specialized firm. Do not tilt the machine more than 15° during handling.
Before handling, check that all the panels are fastened.
Use spread bars to keep the lifting cables or chains clear of the unit.

Perform the handling at room temperature over -10°C.

CAUTION
Do not use fork-lifts to lift the unit from below.
If overhead lifting equipment is not available, the unit may be moved on rollers.
The supporting base on which the unit will rest must be level and solid enough to support its
weight during operation.
To reduce vibrations to the supporting structures, provide for fitting vibration dampers at each
fastening point (observe the contents of the EC Manual).
Choose these vibration dampers depending on the rigidity of the supporting structure (especially
if the unit is installed on an intermediate floor). To enhance vibration proofing, artificially
increase the mass of the machine with an inertial base with 1 to 3 times the mass of the unit.
Do not make rigid connections between the unit and piping, ducts and electrical connections.
To provide for the necessary air flow around the unit and to make all necessary routine
maintenance easier, leave some free space around the unit, as indicated below.

Free space

Observe the contents of the EC Manual.

Attention:
When two units are set side by side on the battery side, add up the measurements
to be respected on the battery side of the two units.
When the unit is in its final position, level it and tighten the vibration damping bolts.
Checking that compressors are secured in position

The compressors are set on vibration dampers. If these are the spring-type follow the
instructions on the labels located in the vicinity of the compressor.

Evaporator / recuperator

The following must be installed on the heat exchanger hydraulic circuit taking care to respect the
correct positioning (see Fig. 1):
Two pressure gauges with a suitable range (inlet - outlet).
Two service cocks for the pressure gauges.
Air bleed valves to be fitted to the highest points of the circuit.
Two vibration damping joints (inlet - outlet) positioned horizontally.
One flow switch to be fitted at the unit outlet in a linear stretch of a length of about 7 times
the diameter of the pipe itself. The flow switch must be calibrated so as to guarantee a
minimum water flow to the heat exchangers, not less than the value indicated in the unit
bulletin or declared by the supplier. If this value is not available, calibrate the flow switch
to 70% of the rated water flow of the unit (not envisaged for desuperheaters).
A calibration valve at the outlet.
A mechanical filter with a maximum mesh size of 1 mm to be fitted as near as
possible (maximum distance 2 meters) to the heat exchanger inlet
A drain cock to be fitted in the lowest point of the hydraulic system.
A circulation pump.
All other equipment listed in Fig. 1.
There must also be no air in the water circuit, the pressure must not be lower than
atmospheric pressure at any point and the water flow rate must not be subject to
changes higher than 10% per minute but kept constant during operation: for this reason
it is advisable to install an independent pump unit for each single evaporator with a
circuit separate from the rest of the system.
The temperature of the fluid at the machine outlet must always respect, even during the start-up
phase, the work field envisaged by the manufacturer. For that purpose a by-pass valve and/or
other system devices can be inserted on the hydraulic circuit.
The hydraulic circuits must allow continuous operation of each compressor for at least 3 minutes
without switching off and without switching from and to recovery statuses.

For the production of domestic water it is recommended to install an intermediate exchanger to

prevent dirt, corrosion and pollution of the water from any oxides.
Type Q and type R multi-purpose machines are for 4 pipe systems whose hydraulic circuits
must always be able to have circulating water.
The directions for installation set out above represent a necessary condition for the validity of
the guarantee. However, Climaveneta is willing to examine any different needs, which must in
any case be approved before the refrigeration system is started up.
Evaporator / recuperator hydraulic circuit diagram

CONNECTION OF THE REFRIGERATOR PLANTS

When designing and laying the refrigerator connection lines of a 2-section plant, the following
must be kept in mind:
The pipes must be positioned so that they are easily accessible for maintenance.
The load losses of the refrigerator circuits reduce the efficient refrigerating power and
increase the power absorbed by the compressor.
Lubricating oil must return to the compressor with the same flow rate in all operating
conditions, in order to guarantee correct lubrication. For this purpose, the following
instructions should be complied with:
- horizontal stretches must have a minimum slope of 0.5% in the direction of refrigerant
flow;
- in vertical stretches fit suitable oil collection wells to facilitate flow (siphon);
- in particularly long stretches of piping fit an oil separator along the compressor delivery
pipe;
The refrigerating circuit must always be clean, dry and free from any kind of contaminating
substance.
Provide a liquid line with a suitable diameter in order to prevent gas from being
present upstream of the thermostatic valve.
Liquid must never be allowed to enter during compressor suction.
Expansion of the copper piping must be appropriately calculated.
 Absorption of expansion must be guaranteed by joints or achieved with stretches of U or L
bends.
The brackets foreseen for the lines must support their weight and allow correct alignment.
To limit propagation of vibrations, which shorten the life-span of refrigerating lines and
make the plant run more noisily, fit flexible joints and resilient brackets.
The liquid line must be suitably insulated.
Check that any liquid receiver contained in the machine is suitably large for the entire
Plant.
Check that any safety devices on the machine are suitable for the whole system; fit extra
safety devices if necessary.
Use copper pipes of a thickness that is appropriate for the pressure involved.
If two evaporators run parallel in the circuit, siphons must be used to prevent oil from
collecting in the evaporator that is not in use.
If the condenser is installed remotely from the compressor a siphon and a check valve
must be fitted in the delivery line at the level of the compressor, to prevent liquid from
back-flowing during shut-down.
The condensing unit must keep the condensation temperature stable in order to
allow the thermal expansion valve to work as best as possible.
If using R134a, R407C, R404A and R410A or other refrigerating liquids that are not
compatible with mineral oils, specifically designed and tested accessories must be
utilized.
The Declaration of Conformity and CE marking of the system pursuant to applicable European
Community Standards and Directives shall be issued by the system manufacturer, as shall its
warranty.

ELECTRIC WIRING CONNECTIONS

Electricity supply

The specifications of the mains power supply must comply with EN 60204-1 and be sufficient for
the absorption requirements of the unit indicated in the EC Manual. Mains voltage must
correspond to the rated value +/- 10% with a maximum phase difference of 2%. The unit must
be connection to a three-phase TN(S) type electric power supply.
Should the installation of a circuit breaker be envisaged in the electrical system, it
must be type A or B. Refer to local bylaws. Only power the system if the hydraulic
circuit is charged.

Electrical data

The electrical data are set out in the EC Manual.

Power connections
Install an overload cut-out device, not included in the supply, on the supply line of the
switchboard in compliance with the regulations in force. Supply with unit switchboard with a
cable with an appropriate diameter for unit absorption (see the wiring diagram in the EC
Manual). The control circuit is shunted off the power circuit from inside the switchboard. Do not
touch hot and/or sharp surfaces. It is forbidden to lay electric cables in positions that have not
been specifically identified.
The supply must never be disconnected, except during maintenance operations, in order to
guarantee operation of the compressor crankcase heater and any anti-freeze resistances on the
heat exchangers.

Control circuit interlocking

In order for the guarantee to be valid: connect the calibrated flow switch to the specific terminals
of the control circuit (if not included in the standard supply) connect the auxiliary pump
contacts to the specific terminals of the control circuit (if present in the wiring diagram
contained in the EC Manual).
Unit input connectors (remote ON/OFF, flow switch, pumps enable, etc...) must be
clean and single contacts for each unit (never make a parallel connection to more than one
machine with a single enable).
It is advisable for the connection cables of the above safety devices to be laid separately from
any power cables. Otherwise, screened cables should be used. To make serial connections,
use only screened cables with characteristic impedance of 120 ohm. The maximum length of
the cable that connects safety devices to the farthest away unit must not exceed 1000 meters.
These devices must be connected to the first unit by a single serial cable, which then goes on to
connect subsequent units. The screens of each stretch must be connected to each other but not
to the unit terminal block. One of the ends of these screens must be grounded.
If the remote ON/OFF control is used, cables must be laid following the same method as the
flow switch cable.
Moreover, for remote ON/OFF control from external contact or from the serial protocol control,
the following minimum times must be complied with:
Delays between 2 subsequent start-ups: 15 minutes
Delay between shut-down and start-up: 3 minutes
Furthermore, the pump must be operated for at least 1 minute before starting the unit and be
switched off 1 minute after the unit is shut down, otherwise the guarantee will be considered null
and void.

Input voltage phase difference

Do not operate the electric motors when the voltage phase difference is greater than 2%. Use
the following formula to check:
Max voltage difference from the
average % difference =
-------------------------------------------- x 100
average voltage
For example: rated mains voltage 400 - 3 - 50
AB = 409 V ; BC = 398 V ; AC 396 V
average voltage = (409 + 398 + 396) / 3
= 401 V

(409 - 401)
difference % = ------------------- X 100 = 1.99
401
A B C

IMPORTANT:
If the mains voltage has a phase difference greater than 2%, contact the electricity company. If
the unit is operated with a voltage phase difference of more than 2% THE GUARANTEE SHALL
BE CONSIDERED NULL AND VOID.
Before starting up the unit, it is advisable to check that electrical systems have been
implemented to guarantee conformity with the Electromagnetic Compatibility Directive.

Phase sequence checks for units with scroll compressors

After starting, check that the noise level of the compressor is normal and that the inlet
temperature is lower than the outlet temperature. If not, invert a phase.

N.B.: some compressors are fitted with a phase sequence control device that displays “overload
alarm” if the phases are inverted.

GAS SUPPLY CONNECTIONS

The rated net calorific value of natural gas is 8,250 kcal/Nm3 and 11,000 kcal/kg for LPG. If fuels
with different calorific values are used, please get in touch with Climaveneta.

Caution: LPG must always be supplied as a vapour.

Supply specifications

The gas supply must guarantee the gas flows required to power the unit correctly at a pressure
lying between 20-300 mbar for units powered with natural gas and 0.7-1.4 bar for units powered
with LPG.
Consult the relative “Use, installation and maintenance manual” of the Heating Module if
supplied with the unit.
Gas supply layout
The supply network, both for natural gas and LPG, must comprise the following:

Fig. 2

GAS CLIMAVENETA
line UNIT

1. Shut-off valve. 4. Filter for solid particles

2. Pressure reducer (if required). 5. Flexible joint.
3. Filter for separating any water mixed with the gas.

AIR CONNECTIONS (TO THE AIR DISTRIBUTION DUCTS)

With roof curb

Make sure that the contact surfaces between the frame and the bottom of the unit are clean and
flat in order to ensure perfect connection without air escaping or humidity entering. In this case
the air ducts will be connected with vibration proof gaskets to the Roof Curb flanges.

Without roof curb

If the Roof Curb is not used, connect the ducts directly to the unit with vibration-proof gaskets.
The ducts must not weigh down on the flanges of the unit.
The inspection panels must always be accessible for maintenance purposes.

INSTALLATION - CALORIFIERS
Lifting & Handling: Use lifting eyes were fitted. Do not lift a Calorifier using the insulation (if
fitted). Straps may crush the insulation. The shell of the Calorifier may be made of relatively
light gauge metal and care should be exercised when handling and moving the unit not to
damage the shell. Do not lift the Calorifier using chains directly in contact with the shell. Do
not allow operatives to stand on the Calorifier.

Siting: Unless specifically ordered for outside siting the Calorifier must be sited indoors.
Foundations must be firm and level to prevent settling, pipe strain or distortion of the
Calorifier. Unless specifically ordered differently, the Calorifier should be installed in a level
position. For Calorifier with removable tube bundles, ensure enough room exists to withdraw
the bundle from the shell. For Calorifier with inspection openings ensure enough room exists
to gain access to the opening.

Protective covers/plugs may be fitted to connections to protect them in transit. These must be
removed prior to use. If a connection is not required seal it appropriately. Check for and
remove any foreign material, which may have got into the vessel. Pipe-work connected to the
Calorifier should be supported to prevent loads being transmitted to the Calorifier. Provide for
thermal expansion with bends and expansion joints.

To avoid corrosion do not use copper or galvanized pipework. Fit isolation valves prior to
Calorifier connections (NOT TO THE VENT) to facilitate servicing. For flanged connections
tighten bolts in a diametrically opposite sequence to load the flanges evenly onto the gasket.
For screwed connections use a thread sealant approved for use with potable water by the
local water authority.
Ensure that the tube bundle can be isolated and easily disconnected for removal during
maintenance. The vent must not be blocked so, if the unit may need to be isolated from the
vent, fit a 3-way vent valve. Ensure adequate venting for air removal during filling and
operation ("sealed" systems should have an auto-air vent and a manual air vent valve for
this).

Pressure and temperature relief valves (and bursting discs if fitted) should have their outlets
piped away to a safe disposal point, preferably via an air-break and tundish so that discharge
is unrestricted and easily visible. Water expansion must be accommodated by separate
expansion vessel on the cold feed side (on sealed systems) or via the vent pipe on vented
systems. Allowing expanded water back into the cold feed tank on vented systems is not
recommended as the resultant warm water will encourage bacterial growth.

To avoid damage in transit the pipe-work and pump of an anti-stratification set (if included)
may be supplied loose for fitting on site. The pump should be installed to circulate water from
the top of the cylinder to the bottom. To ensure that the anti-stratification pump does not
adversely affect performance of the Calorifier during peak demand periods the power supply
to the pump should be timed to come on during periods of low demand if possible, but often
enough to guarantee heating the Calorifier contents fully for a period of at least 1 hour per
day. The unit should be flushed thoroughly with clean water prior to operation.
 COMMISSIONING & OPERATION - CALORIFIERS

Do not operate the equipment at pressures or temperatures in excess of those specified on

the nameplate of the vessel marking. Do not subject the equipment to conditions of vacuum
or partial vacuum. This is particularly vital for Calorifier. For example partial vacuum can be
caused if the cold feed or the vent are restricted during draw off or drain down. Please
always install an anti-vacuum valve.

It is assumed here that the secondary pipework is already full of water.

For sealed systems it is assumed here that any cold-water booster set and/or pressure-
reducing valve is already commissioned and set to the correct pressure.

Start with primary, secondary flow, return and cold feed valves closed, anti-stratification and
secondary recirculation pumps off. Close the drain valve.
For sealed systems ensure auto-air vent is operational
For sealed systems open manual vent valves
For sealed systems open expansion vessel isolation valve
Open the cold feed valve and slowly fill the Calorifier with cold water.
For sealed systems when water reaches the manual vent valve, close it.
When the Calorifier is full slowly introduce the hot fluid to the tube bundle. Allow the unit to
heat up. Adjust the temperature control gradually and ensure that the correct operating
temperature is maintained by it.

If the Calorifier is open vented and shares a vent with other Calorifier, connect it to the
common vent using the 3-way valve.
Carefully open the secondary flow and return valves
Open anti-stratification pump isolation valves
Switch anti-stratification and secondary re-circulation pumps’ power on
Check that all gaskets are effective when the unit is operating - some bolt tightening may be
necessary after the unit has been first heated and subsequently from time to time. Following
installation and commissioning it is advisable to remove, clean and re-assemble any
strainers. All fluids must be drained when the unit is out of operation to prevent freezing or
possible corrosion.

5. MAINTENANCE PROCEDURES:

MAINTENANCE PROCEDURE FOR HEAT PUMP

Maintenance operations are fundamental to keep the refrigeration system in perfect working order, not
only for purely functional reasons but also for saving energy and ensuring safety.

Each Climaveneta Unit is supplied with a Machine Maintenance Logbook in which the user or person in
charge of maintenance will log the operation of the Climaveneta unit according to the prescribed
schedules. Lack of records in the logbook may be considered proof of improper maintenance.

Description of operations

Recommended periodic maintenance interventions

Description of operations Frequency*
3/4 6 12 24
months months months months Operating hours
•
Gener

Tighten electrical connections

al

Check for any leaks on the

refrigerating circuit. Perform this
operation at the frequencies
indicated in the relative
European regulations •
Check the unit power supply •
voltages
Check the compressor power
supply voltages •
Check the fan power supply •
voltages
Check the operation of
exchanger and/or pipe anti-
freeze resistances (where fitted) •
Check the operation of solenoid
valves •
Check the operation and
calibration of minimum and
maximum safety pressure
switches (where fitted) •
Clean the safety valve drains •
Replace or calibrate the
operation of safety valves •
Check the pressure probe
reading, calibration •
Check and if necessary replace •
dehydrator filters on the liquid
 line

Check the condition of the hoses •

Check the wear on the
compressor contacts •
Check the wear on the fan
contacts •
Check the wear and tension of
centrifugal fan transmission belts
(only units with centrifugal and
•
rooftop fans)

Clean/replace rooftop unit filters •

Clean condensing coils (only air
cooled units) •
Check evaporator resistance •
operation

Check horizontal unit positioning •

Check the presence of rusting on
the cooling circuit especially as
regards pressure vessels. Apply
appropriate surface protection if
necessary. •
General unit cleaning •

MAINTENANCE PROCEDURE FOR CALORIFIERS:

Annual maintenance should include cleaning debris from the base of the Calorifier to comply
with guidelines on prevention of legionella bacteria proliferation. Also the site insurers may
require annual inspection of tube bundle and shell condition.
 If a loss of performance or increase in primary pressure drop has been observed the
following are possible causes: -
a) Primary fluid restriction (blocked strainer, faulty control valve etc.)
b) Air lock on primary side.
c) Scale deposits on the heater battery tube surfaces (primary or secondary side). This can
severely affect heat transfer rates.

To drain the Calorifier down (secondary

side) Obtain a complete set of replacement
gaskets.
It is assumed here that all isolation valves (except drain) are open at the start.
Isolate the primary fluid inlet and outlet - switch off primary pump and boilers if necessary.
Switch off the secondary system return pump and isolate secondary return to
Calorifier. Switch off anti-stratification pump power.
Isolate the secondary
flow Isolate the cold
feed
For sealed systems reduce the residual Calorifier pressure by manually operating the safety
valve - some hot water will come out
For sealed systems open the manual vent valve to allow air in during drain-down
Ensure that the anti-vacuum valve is not stuck shut - also ensure that a vent is
available at the top of the Calorifier of flow area at least one half the flow area of the
drain connection.
Remove one of the fittings on the top of the Calorifier if necessary to achieve this.
Partial vacuum, caused by inadequate venting of Calorifier during drain-down
If the Calorifier is open vented and shares a vent with other Calorifier, isolate it from the
common vent using the 3-way valve (it will now vent to atmosphere).

Pipe the drain to a drain point and open the drain valve.
The Calorifier shell internal condition can be inspected by removing the inspection cover or
the tube-bundle (see below) to allow visual examination.

Re-fit new gaskets and re-fill the Calorifier according to the commissioning instructions
above.

6. SPARE PARTS:

For Heat Pump,

1 YEAR

S.N SPARE PARTS

 O
1. Fuses
2. Dehydrator Filters
3. Solenoid valve coils
4. Air Filters
5. Water differential Pressure Switch
6 Belts
7 Probes
8 Casing Resistances
2 YEARS
9 Pressure switches
10 Safety Valves
11 Contactor and Auxilliary relays
12 Compressor thermal overload cut outs
13 Automatic circuit breakers
14 Transducers
5 YEARS

15 Solenoid valves
16 Thermostat valves
17 Pressure gauges
18 Compressors
19 Fans

For Calorifier,

1 YEAR
S.N SPARE PARTS
O
1. Pressure Gauge
2 Temperature Gauge
3 Air vent
4 Safety Valve
5. Temperature Sensor
6. Anode

7. CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH (COSHH):

N/A
8. TESTING AND COMMISSING REPORTS:
9. MANUFACTURERS LITERATURE:

HEAT PUMP – ATTACHED

CALORIFIER – ATTACHED
10. AS BUILT DRAWINGS: