Problem (7): A bracket is riveted to a column as shown below, the plate is 8mm thick. The power driven shop rivets are to be used for connection. Designthe connection. = Solution: Flange thickness of ISHB 300 @ 577N/m = 10.6mm Plate thickness = 8mm ‘ From unwin’s formula d = 6V8 =16.97mm Use 18mm rivets. d’ = 19.5mm Per. stresses t., =100N/mm?*,o,, =300N /mm* ee m Strength of rivet in single shear = 100x7*19.5° = 29864.76N : | In bearing = 300 19.5«8 = 46800N . fee Rivet value = 29864.76 N = ce : ‘se Minimum pitch = 2.5d = 2.5.18 = 45mm 6M. 6x 200 x10* x350 "= VapR = 2x29864.76x50 ~ |) 85° Provide 12 rivets in each row ¥275?+707 =283.77mm Distance of extreme rivet Sir? = 6x 707 + 257 + 75? 41257 4.175? + 2257 +2757] = 832600mm* Stress in extreme rivet FH, — 20010" _3333:3NN 24 x10? x 350 x 283 FB, — Ber, — 200x10* x350= 283.77 _ 33957.7N Da 832600 Codi — 2? 283.77 w Fee = FP 4 Fa + 27,0080 = fe333. 3° +23) 2 42%8333.3%23857.7 283.77 —27142.6N ~29864.76N (Rivet value) . The design is safe.Problem (8): A 10mm thick bracket plate is connected with the flange of column ISHB 300@577N/m. Find the size of the fillet weld to transmit a load of 150KN. Solution First let us locate the C.G of the weld. Taking moment about the left hand edge ee SER 2x180xt=400t I, = x1 80542003) 5 xt 4007 =1.9733 x107tmm* aS) ~ 215 txt 808 + rx180% 90-42 ee = 2.5067 10° mm* Tyg = Tyg + Typ 2.224107 mm* i Distance of extreme weld form C.G 1/200 STS =242. 63mm = (120 +180- 42.63) = 257.37mm cosont 2 150x107 197.368 2x180t+400t t Per _150x10°x257.37x242.63 _ 42117439 Resultant stresses = p> p2sanp,cose - 27198 t Design Condition is 20s < 110N / mm? *.t>5.065mm se ae = 7.236mm Provide 8mm fillet weld.--Problem (8) An ISHB 300 @ 588 N/m is used as a column. This column is subjected to an axial load of 400 KN and a moment 20 kN- m and a S.F of 40 KN. Design a suitable column splice. Assume ends are milled. Solution Since ends are milled, the axial load on splice = 50% of axial load = 5° ..400 =200 kN 100 The axial load on each splice plate = 2° = 100 kN Take splice plate thickness > 6 mm Assuming the thickness of splice plate = 6 mm ae TH force WH be Fe ie, Ns cxiepiesencie wy: nig P| Pl gplica m4ems fe on the otter C/e distance of splice plates = 300+6 = 306 mm This force will be compressive on one splice and tensile on the other Replacing moment by load P, «306 = 20%10° => 65.35KN Design load on splice plate = 100+65.35 = 165.35 kN Column splice plates may be assumed to act as short columns of zero slenderness ratio, permissible stress in axial compression can be taken as, 6,.= 150 MPa 165.35 x 107 = 2 TT] = 1102.39 mm Area required = Width of splice plate = width of the column = 250 mm (From steel tables) 7 . 1102.39 Thickness of splice plate = a 4.4mm Provide 6 mm thick splice plate. Initially assumed thickness of 6 mm is adequate.Design of connection Using 20 mm power driven shop rivets for connection Strength in single shear = Z x 21.5 x 100 = 36,305 N Strength in bearing = 21.5 x 6 x 300 = 38,700 N Rivet value = 36,305 N 165.35 x 10° 36,305 HEH Pe +. Number of rivets = = 4.55 Provide 6 rivets on each side. : Use 6 rivets in two lines of 3 each on either side of the joint. In all there shall be 12 rivets on each flange. Problem (8) An ISWB 550 beam transmits an end reaction of 280 KN to the web of a column ISHB250@547 N/m. Design and sketch a suitable connection using 22 mm diameter rivets. Note that the flange of the beam will not fit inside the flange of the column as such. Solution The stiffened seated connection would be used if the reaction is greater than 150 kN. From steel tables; For ISWB550@1125 N/m Width of flange = 250 mm ty = 10.4 mm; h2 = 38.3 mm For ISHB250@547 N/m Width of flange = 250 mm tw= 8.8 mm; t= 9.7 mmThe flanges of ISWB5S50@1125 N/m are cut and fitted as shown in the figure below; ISHBR 256 @ 5S ” = 1 Se @ sytular ag} Stiffened seated connection (beam connected to stanchion) Bearing length. b — [—*—— v3 x ha] _ [2801000 x ierscien — V3 = 303] = 77.25 mm 2 F aj, 280 =1000 Biko 2 ce © 2 sensmane * 71.795 mm ‘The bearing length of seating angle = 77.25 mm. Provide a clearance of 10 mm Length of outstanding leg of stiffener angle = (77.25 + 10) 85.25 mm Provide ISA10075, 12 mm for seating angle. Outstanding leg of seating angle is 100 mm. Bearing area required for stiffener angles = am = 1493.33 mm? Outstanding legs of stiffener angles furnish bearing area. Provide 21SA9090 10 mm FSA qeqer2— Hk bearing Bearing are furnished = 2(90-10) x 10 area required Distance of end reaction of the beam from end of stiffener angle } * 77.25 = 37.625 mm The distance of end reaction from face of web of stanchion (90412-37.625) = 64.375 mm+: bending moment about the face of the web = 78° *64575 = 18.025 kNm. Rivet walue Strength of 22 mm power driven shop rivets, Strength in single shear — x a? x Toy x 23.5% x 100 Strength in bearing = 23.5 x 8.8 x 300 = 62.04 kN Strength in tension =x 23.52 =x B80 = 34.68 kN . Rivet value = 34.68 kN Number of rivets required in one vertical line; GM. 6 =18.025 ~1000 = Jip xR =f Ze70xa468 72 Let us provide 5 rivets in each vertical line. |wmm | | « | “ | ° ‘ Foun BS om gee 1 en Sia 35 mem _ . 280 Force due to direct shear = to = 28 kN 28 x1000 Actual shear stress Typical = 25352 = 64.59 MPa < 100 MPa + - . . eo mu Moment resisted by rivets in tension = M’ = nee Here Yy =2 [ 60+130+200+270] = 1320 mm Yyv=2L 60% 130° 200°2 70°] 10" = 2668 x 100 mm? eM = tog Gy 52 = 36.62 MPa < 100 MPa Now as per IS:800-1984; tofcat , Stfcat] _ [64.59 , 36. [et ee] = = 1.0121 <1.4 Therefore connection is adequate.Problem (3) Design a beam of 5 m span carrying a udl of 32 KN/m including its self weight and a concentrated load of 20 KN at the center. The beam is simply supported at the ends and compression flange is unsupported between support joists. Solution Joka Haiti A a f I i Se : a ma mm Ra = 4oba bee dota Total load on the beam = 32 x 5 + 20 = 180 kN Maximum BM = 90 x 2.5 — 32 x 2.5 x2= 125 kNm Maximum shear force = Se 90 kN Let us calculate section modulus required assuming 0), = 100 MPa 125 «10° Pout = 9g = Let us try ISMB500@869 N/m; A=110.74x 10° mm’, bp = 180 mm; ip T=17.2 mm; = 10.2 mm; I, =45218.3 x 10' mm’; ly = 1369.8 x 10° mm‘: D = 500 mm; r,, = 20.21 mm; ty = 35.2 mm; Z,,= 1806.7 x 10° mm’; Zyy = 152.2 x 10° mm? = 37.95 mm; « d, = (D-2h2) = (500-2x37.95) = 424.1 mm; = 1250 x 103 mm3Following ratios are worked out to obtain permissible bending compressive stress by interpolation; T_ 172 712 _) 6g6<2 t 102 a5 BAT 41578<85 £ — 5000 Ls D _ 500 _ Tog 29069 From Table 2-95 2-39 T T £= 140 103 97 ty 150-98 92 For = 142.04 and 2=25, ty T Oy, = 103 -~ x 2.04 = 101.98 MPa For £=142.04 and 2=30, ty T Oe =97-= x 2.04 = 95.98 MPa Therefore, For = 142.04 and == 29, (069, Gye = 101.982 x 4.069 = 97.097 MPa= Moment of resistance = 22997 19007 = 10° _ 475.425 kNm Alternate method to work out the above solution By using clastic critical stress f-y feo — KiLX + Kz ¥) “f= 1 (because both flanges are cqual in c/s) ~ Ky = 1 2-25 2=30 F r == 140 217 195 150 197 177 For £— 142.04 and 2~30, x=195—-22 x 2.04 = 191.328 Therefore, For #— 142.04 and 2 = 29.069, X = 212.02 —=15° x 4.069 = 195.348 & fey = Ki [X + Ky ¥] 2=+1 (195.348 +0x Y)1 = 195.348 MPa fey is increased by 20% if 2<2 and S 1000 kN Design of column section is adequate. Design of lacing Let us adopt single lacing at an inclination of 45° to the axis of the column. Spacing of lacing member = 2 (60+220+60) = 680 mr Slenderness ratio of single section, 7,, for ISMC350 chosen is 28.3 mm. i £_ 680 _ = $= Ges 7 24.03 < 50 <0.7 x £ofcolumn as a whole < 0.7 x 80.52 =56.36 + Spacing of 680 mm is adequate. That is spacing of lacing member is satisfactory.‘Transverse shear to be resisted, S = 2.5% of axial load on column =25 x 1000 x 103 = 25,000 N 00 Force in lacing member, s = 2 cosecd 25000 cosec45° = 17,677.6N Sizing of lacing: Minimum width, if we use 20 mm diameter rivets, The minimum width of lacing member specified by code is 60 mm. th Minimum thickness of lacing member = (4) of the inclined length =i =Go x 340VZ =12mm Let us adopt 60ISF12 as the lacing member. Sectional area of flat = 60 x 12 = 720 mm? eet axe? c 12 Tmin ~ (= Vaz ~ viz — 3-464: mm £ 340V2 . * 5 = S04 = 138.8 < 145 requirement is satisfied. Connection: Rivet value adopting 20 mm power driven shop rivets, Strength in single shear = {x 21.5? x 100 = 36,305 N Strength in bearing on 12 mm thick flat = 21.5 x 12 x 300 =77,400N (tw = 13.6 mm) 16.305 N Load on each rivet = 2 x 17677.6sin45° = 25,000 N 25000 36305 Cheek for strength of lacing member in compression Rivet value -) Number of rivets required = = 0.688, let us provide one rivet. Sac =57 — (57-51)x $3 = 51.72 MPa Compressive load carrying capacity = $1.72 x 60 x 12 = 37,238 N > 17,677.6N - Lacing member is safe in compression. Check for strength of lacing member in tension Tensile strength of flat = (60-21.5) x 12 x 150 = 69,390 N > 17.677.6 N It is safe in tension also.