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CSD(X) Series
With the world-renowned SIGMA PROFILE
Flow rate 1.1 to 19.4 m³/min, Pressure 5.5 to 15 bar
www.kaeser.com
CSD / CSDX series
Flow rate
variants ensure optimal matching to individual pressure
requirements, all while achieving significantly enhanced
efficiency.
CSD(X) series rotary screw compressors are perfect
team players for high-efficiency industrial compressed air 5 7 9 10 13 15
stations. The internal SIGMA CONTROL 2 compressor Pressure in bar
controller offers a multitude of communications channels,
CSD(X) Conventional compressor
allowing seamless integration with master controllers such
as the SIGMA AIR MANAGER 4.0, as well as in-house
centralised control systems. Furthermore, CSD(X) com-
pressors combine user- and maintenance-friendliness with SIGMA PROFILE – Sustainable efficiency More compressed air variants – More compressed air Electronic Thermal Management (ETM)
exceptional versatility and environmentally responsible Continuous refinement of the airend’s SIGMA PROFILE Fixed-speed versions of the latest-generation CSD(X) Electronic Thermal Management (ETM) enables the
design. rotors is a testament to KAESER’s commitment to deliver machines are offered in six different pressure variants, SIGMA CONTROL 2 compressor controller to reliably
“More compressed air for less energy”. This ongoing opti- instead of the previous three. This enables even more prevent condensate formation. Thanks to the speed-
misation means that updated models provide ever-greater precise adjustment to the pressure requirements of the controlled fan unit, the SIGMA CONTROL 2 can also
energy savings. Accordingly, the latest models boast an respective application, resulting in significantly increased adjust the cooling air flow in accordance with ambient
impressive reduction in energy consumption over their compressed air flow rate. conditions. This means that fan speed can be reduced at
predecessors. low temperatures or during partial load operation, thereby
enabling a significant decrease in energy consumption.
2 3
CSD / CSDX series (1) Lower resistance (2) Reliable and efficient (3) Cooling air on demand (4) SIGMA CONTROL 2: (5) Save with the SIGMA PROFILE
Optimum efficiency
Uncompromising
The generously dimensioned The innovative Electronic Ther- The speed-controlled fan only At the heart of every CSD(X) sys-
air filter features a large surface mal Management (ETM) system delivers as much cooling air The internal SIGMA CONTROL tem lies a premium-quality airend
area, which allows more dust dynamically controls fluid as the compressor mode and 2 compressor controller ensures featuring the continuously refined
to the smallest
operation at all times. Variable
continuous efficiency, the prevention of condensate accu- reduced CO2 footprint. interfaces enable seamless net- durability, seamlessly uniting
SIGMA CONTROL 2 monitors mulation, but also boosts energy working capability, whilst the SD maximum energy efficiency with
detail
the condition of the filter via a efficiency. card slot makes updates quick sustainable longevity.
vacuum switch. and easy.
(6) Power converted into efficiency (7) Certified efficiency (8) Redesigned for greater (9) Compact and user-friendly (10) Effective cooling (11) Simple fluid changes
The integrated package consist- By providing the best possible
efficiency The split control cabinet doors As they are the initial compo- To make fluid changes as simple
ing of motor, timing gears and efficiency class for fixed-speed The new inlet valve has been ensure optimum accessibility nents through which the cooling as possible, all relevant connec-
airend permits the most energy- motors (IE4) and motors with optimised for the lowest possible and a reduced overall footprint. air passes, the external coolers tions are conveniently located
efficient airend speed to be frequency converter (IE5), pressure loss. Together with minimise the compressed air at the rear of the oil separator
selected for each operating point. KAESER achieves maximum the larger inlet filter, it results discharge temperature. This tank for easy access. Even faster
The six pressure variants guar- energy savings. To ensure in a reduced intake pressure assures significant savings servicing from the rear side of
antee a precise match for your reliable operation, the SIGMA differential and therefore greater when it comes to compressed the CSD(X) reduces downtime to
individual pressure requirements. CONTROL 2 can also monitor efficiency for the entire rotary air treatment. Furthermore, the an absolute minimum.
motor temperature via a Pt100 screw compressor. coolers are easy to inspect and
sensor, thereby extending the clean.
service life of the motor.
4 5
CSD T / CSDX T series
– 22%
▀ Energy saving: KAESER add-on dryer
0%
R- 513A 1.0 kg
Now Before
10 12 18 20 Time (min)
0 kg
6 7
Your benefits at a glance CSD (T) SFC / CSDX (T) SFC series
+ =
efficient peak load operation
Maximum flexibility and sustainability: thanks to their variable-speed drive motors, peak load compres-
sors from KAESER always deliver the exact volume of compressed air actually required. This makes
them particularly efficient in applications with variable air demand.
Ultra-efficient – IE5
Best motor efficiency class IE5 Minimal operating costs, high
productivity and availability The frequency-controlled motors of the CSD SFC and CSDX SFC are designed for operation with a
frequency converter. This enables them to achieve the highest possible efficiency class of IE5 (“Ultra
Best system efficiency class IES2 Premium Efficiency”) as per IEC 60034-30-2.
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▬ Day 1 ▬ Day 2 ▬ Day 3 ▬ Day 4 ▬ Day 5 ▬ Day 6 ▬ Day 7 ▬ Day 8 ▬ Day 9 ▬ Day 10 ▬ Day 11
Time
Constant pressure Complete system EMC-certified Durable and service-friendly: Minimal operating costs – exceptional productivity
Flow rate can be adjusted within the control range, acc It goes without saying that the SFC control cabinet and
Synchronous reluctance motor Considerable energy savings are made possible thanks
ording to pressure. Working pressure is kept constant to SIGMA CONTROL 2 controller are tested and certified The rotor in the synchronous reluctance motor is free from to significantly higher efficiency – especially in the partial
within ±0.1 bar. This allows the maximum pressure to be to EMC directive EN 55011 for Class A1 industrial power aluminium, copper, and rare earth materials. Furthermore, load range – compared to systems equipped with asyn-
reduced, thereby saving energy and therefore costs. supplies, both as individual components and as a com- due to its inherent design, the rotor experiences minimal chronous drive motors. The low moment of inertia in syn-
plete system. heat losses, resulting in significantly lower bearing temper- chronous reluctance motors allows very short cycle times,
atures and an extended service life. thereby boosting the productivity of the machine and the
system as a whole.
8 9
SIGMA CONTROL 2 internal compressor controller SIGMA AIR MANAGER 4.0 master controller: Compressed air management system
Master/Slave operation. When it comes to add-on dryers, the energy-saving control ensures perfect adaptation to your
requirements. Optimum networking is simple and intuitive with the SAM 4.0 master compressed air management system SIGMA CONTROL 2
and guaranteed via the secure KAESER SIGMA NETWORK.
SIGMA CONTROL 2
Server Router
KAESER SIGMA
reluctance motor
NETWORK
Kompressoren Status
Druckkurve Druckanzeige Aktualwerte Historie
11.0
C3 - BSD 75 8.0
Energie & Kosten
10.0
C4 - BSD 75 Wartung
m³/min
bar
7.5 9.0
8.0
Regelung
7.0
7.0
Zeitsteuerung
6.5 6.0
Konfiguration
C2
C3
C14
The SIGMA CONTROL 2 controller’s numerous sensors Whether operating in the intelligent Dynamic mode, where
and actuators work together perfectly. The innovative Elec- the motor windings temperature must be monitored at
tronic Thermal Management (ETM) dynamically controls idle, or in conjunction with a frequency converter and a
fluid temperatures in the system. Air intake and compres- synchronous reluctance motor, the SIGMA CONTROL 2
h 6000 h
0h
sor temperatures are monitored so that the electronically demonstrates its quality and guarantees efficient operation
esc 5
10 11
Heat recovery
Up to 96% of a compressor’s electrical power consumption Even an air-cooled CSD(X) without special equipment can Maximum energy savings
can be recovered as heat energy. Make use of this poten- supply an impressive amount of heat: thanks to the radial
The more heat discharged via the hot water, the slower
tial and obtain your compressed air and heat from a single fan with high residual thrust, hot exhaust air can often be
and therefore more energy-efficiently the speed-controlled
source: the CO2 savings potential in comparison with oil or easily ducted away to spaces that require heating without
fan is operated.
gas heating is considerable. need of an auxiliary fan.
100 % Approx. 96 %
Savings compared to oil heating Savings compared to gas heating
Heating cost saving Approx. € 13,280 per year Heating cost saving Approx. € 10,240 per year
CO2 saving Approx. 24,800 kg CO2/year CO2 saving Approx. 17,060 kg CO2/year
Uncompromising excellence
A KAESER-trained specialist will speak to you about your
objectives and plans, then take stock of your existing com-
pressed air station. Even at this early stage, we will focus
on optimisation potential, e.g. intake and cooling air flows,
correct dimensioning of pipes, etc.
One of the key requirements for any compressed air KAESER AIR SERVICE ensures a long service life for
supply is maximum availability. To guarantee this on a your compressed air system: perfectly matched service
continuous basis, KAESER AIR SERVICE is always there concepts and high-quality, genuine KAESER parts guaran-
for you. No matter whether it’s performing commission- tee sustainable operation of your compressed air supply.
ing, maintenance or repairs, our customer service stands
ADA (Air Demand Analysis) out for its uncompromising excellence. Around the clock.
KAESER service vehicles are stocked with a compre-
hensive range of maintenance and spare parts, ensuring
Now we get down to the details: In order to precisely de- Worldwide. that many types of repair can be carried out immediately.
termine compressed air demand, as well as the running KAESER AIR SERVICE is there, wherever you need it: all Should additional parts be required, the advanced logistics
characteristics of the individual compressors, KAESER’s own over the world, highly qualified Service Technicians are centre at the main plant in Coburg will ship the necessary
sensors and data loggers are installed. Depending on the ready to assist you. Our customer service ensures perfect- items overnight.
size of the station, this can even be achieved during the first ly executed maintenance and repair work for maximum ef-
visit! ficiency. Close proximity ensures a rapid response, which
translates into maximum compressed air availability.
A tailored solution
Once we have identified the optimum solution, we will assist
you in bringing it to fruition. As a compressed air systems
provider, we can offer detailed planning of the entire com- Toll-free service number
08000 523 737
pressor station, from the compressors to the compressed
air treatment and the controller. This includes P&I diagrams,
installation diagrams and 3D drawings of your compressed
air station.
14 15
KAESER KOMPRESSOREN – Sustainability guaranteed
Sustainable product development requires KAESER has continuously advanced The highest resource consumption Maintenance-friendly design and
new approaches and ways of thinking. its expertise in compressed air technology in compressed air technology occurs repairability are evaluated and
for over 100 years. over long-term operation. optimised by KAESER’s service technicians
KAESER trains selected employees
during the development process.
in Design Thinking at the Hasso Plattner Today, state-of-the-art simulation and Accordingly, the compressed air supply must
Institut, thereby achieving new and calculation tools, together with the validation be as energy-saving as possible. For KAESER,
innovative approaches to of prototypes, provide the basis for the efficiency is the ultimate goal.
product development. acquisition of knowledge.
16 17
Equipment How it works
Complete system Cooling The air for compression passes through the intake filter (1) (1) Intake filter
and the inlet valve (2) into the SIGMA PROFILE airend (3). (2) Inlet valve
Ready-to-run, fully automatic, super silenced, vibration Air-cooled; separate aluminium cooler for compressed air
The airend (3) is driven by a high-efficiency electric motor
damped, all panels powder coated. Suitable for use in and cooling fluid; radial fan with speed-controlled EC mo- (3) SIGMA PROFILE airend
(4). The cooling oil injected for cooling purposes during
ambient temperatures up to +45°C tor, Electronic Thermal Management (ETM); water-cooled
compression is separated from the air in the fluid separator (4) IE4 / IE5 drive motor
version optionally available (see options)
tank (5). The compressed air flows through the 2-stage oil (5) Fluid separator tank
Sound insulation separator cartridge (6) and the minimum pressure check
(6) Oil separator cartridge
Refrigeration dryer valve (7) into the compressed air aftercooler (8). Following
Panels lined with laminated mineral wool cooling, any accumulated condensate is removed from (7) Minimum pressure check valve
CFC-free, R-513A refrigerant, hermetically sealed refrig- the compressed air by the integrated centrifugal separator
erant circuit, scroll refrigerant compressor with energy- (8) Compressed air aftercooler
Vibration damping saving shut-off feature, hot gas bypass control, electronic
(9) and then drained away via the add-on ECO-DRAIN
(9) KAESER centrifugal separator
condensate drain (10). The condensate-free compressed
Double-insulated anti-vibration mounts with metal condensate drain, upstream centrifugal separator air then exits the system via the compressed air connec- (10) Condensate drain (ECO-DRAIN)
elements tion (11). The heat generated during the compression (11) Compressed air connection
Heat recovery (HR) process is removed from the cooling oil via the fluid cooler
(12) Fluid cooler
(12) and dissipated into the surrounding environment
Airend Optionally available with integrated HR system (plate-type by a speed-controlled fan unit (13). The cooling oil is (13) Fan unit
Genuine KAESER single-stage airend with energy-saving heat exchanger) then cleaned by the ECO fluid filter (14). The Electronic (14) ECO fluid filter
SIGMA PROFILE and cooling fluid injection for optimised Thermal Management system (15) ensures efficient and
rotor cooling reliable low operating temperatures. The control cabinet (15) Electronic Thermal Management
SIGMA CONTROL 2
(16) houses the internal SIGMA CONTROL 2 compressor (16) Control cabinet with optional SFC frequency converter
“Traffic light” LED indicators display operating status at controller (17) and, depending on the compressor version,
Drive a glance, plain text display, 30 selectable languages, the star-delta starter or the frequency converter (SFC).
(17) SIGMA CONTROL 2 compressor controller
soft-touch keys with icons, fully automatic monitoring and Versions are available featuring an add-on refrigeration (18) Optional add-on refrigeration dryer
Highly efficient transmission via case-hardened timing
gears; dedicated cooling fluid injection for optimum lubrica- control; selection of DUAL, QUADRO, VARIO, DYNAMIC, dryer (18) that cools the compressed air down to +3°C,
tion MONO operating modes; Ethernet interface; SD card slot thereby ensuring effective moisture removal.
for data-logging and updates; RFID reader; web server;
additional optional communications modules for: Profibus
Electric motor DP, Modbus TCP, Modbus RTU, Profinet IO, EtherNet/IP
Standard system with Super Premium Efficiency IE4 drive and DeviceNet
motor, quality German manufacture, IP 55, Iso F class
insulation for additional reserve; Pt100 temperature sensor
Options
in windings for monitoring of the motor; A-bearings lubri-
cated by cooling fluid, B-bearings regreasable
IP 54 control cabinet, control transformer, floating contacts Cooling air filter mats for protecting the cooler from
e.g. for ventilation system, configurable digital and ana- contamination
logue inputs and outputs Bolt-down machine feet for secure fixing of compres-
sor at installation location
Cooling fluid and air flow Partial load control MODULATING CONTROL
Dry air filter; pneumatic inlet and venting valve; cooling Equipped for connection to IT power network (SFC
fluid reservoir with three-stage separator system; safety systems only)
valve, minimum pressure check valve, Electronic Thermal
Management (ETM) and ECO fluid filter in cooling fluid Fluid-fill with food-grade fluid (NSF H1)
circuit; fully piped, flexible line connections
18 19
Technical data – CSD
Standard version T versions with integrated refrigeration dryer (refrigerant R-513A)
Model Working Flow rate, *) Max. Drive motor rated Dimensions Compressed air Sound Weight Model Working Flow rate *) Max. Drive motor rated Refrigeration Dimensions Compressed Sound Weight
pressure complete system at overpressure power WxDxH connection pressure pressure Complete system at overpressure power dryer WxDxH air pressure
working pressure level **) working pressure model connection level **)
bar m³/min bar kW mm dB(A) kg bar m³/min bar kW mm dB(A) kg
6 9.61 6 68 6 9.61 6 68
7.5 8.85 7.5 67 7.5 8.85 7.5 67
CSD 90 8.5 8.45 8.5 45 1790 x 1100 x 1900 G2 67 1340 CSD 90 T 8.5 8.45 8.5 45 ABT 132 2210 x 1100 x 1900 G2 67 1540
10 7.6 10 67 10 7.6 10 67
12 6.63 12 67 12 6.63 12 67
6 11.4 6 73 6 11.4 6 71
7.5 10.65 7.5 72 7.5 10.65 7.5 70
8.5 10.17 8.5 72 8.5 10.17 8.5 69
CSD 110 55 1790 x 1100 x 1900 G2 1410 CSD 110 T 55 ABT 132 2210 x 1100 x 1900 G2 1610
10 9.3 10 71 10 9.3 10 70
12 8.2 12 69 12 8.2 12 69
15 7.05 15 69 15 7.05 15 70
6 14.7 6 73 6 14.7 6 73
7.5 12.9 7.5 72 7.5 12.9 7.5 72
8.5 12 8.5 72 8.5 12 8.5 72
CSD 130 75 1790 x 1100 x 1900 G2 1600 CSD 130 T 75 ABT 132 2210 x 1100 x 1900 G2 1800
10 11.1 10 71 10 11.1 10 71
12 9.95 12 69 12 9.95 12 69
15 8.26 15 69 15 8.26 15 69
SFC version with variable speed drive T SFC version with variable-speed drive and integrated refrigeration dryer
Model Working Flow rate, *) Max. Drive motor rated Dimensions Compressed air Sound Weight Model Working Flow rate *) Max. Drive motor rated Refrigeration Dimensions Compressed Sound Weight
pressure complete system at overpressure power WxDxH connection pressure pressure Complete system at overpressure power dryer WxDxH air pressure
working pressure level **) working pressure model connection level **)
bar m³/min bar kW mm dB(A) kg bar m³/min bar kW mm dB(A) kg
7.5 1.94 - 8.66 8.5 71 7.5 1.94 - 8.66 8.5 71
CSD 90 SFC 45 1840 x 1100 x 1900 G2 1370 CSD 90 T SFC 45 ABT 132 2260 x 1100 x 1900 G2 1570
10 1.79 - 7.50 12 68 10 1.79 - 7.50 12 68
7.5 2.29 - 10.48 8.5 70 7.5 2.29 - 10.48 8.5 70
CSD 110 SFC 10 1.90 - 9.14 12 55 1840 x 1100 x 1900 G2 69 1390 CSD 110 T SFC 10 1.90 - 9.14 12 55 ABT 132 2260 x 1100 x 1900 G2 69 1590
13 1.58 - 7.79 15 70 13 1.58 - 7.79 15 70
7.5 2.90 - 12.82 8.5 73 7.5 2.90 - 12.82 8.5 73
CSD 130 SFC 10 2.31 - 11.37 12 75 1840 x 1100 x 1900 G2 72 1420 CSD 130 T SFC 10 2.31 - 11.37 12 75 ABT 132 2260 x 1100 x 1900 G2 72 1620
13 1.88 - 9.18 15 70 13 1.88 - 9.18 15 70
*) Flow rate complete system as per ISO 1217: 2009 Annexe C/E: intake pressure 1 bar (a), cooling and air inlet temperature +20°C kW °C kg GWP t
**) Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, tolerance: ± 3 dB (A)
***) Power consumption (kW) at ambient temperature +20°C and 30% relative humidity ABT 132 1.3 3 R-513A 1.04 631 0.66 –
20 21
Technical data – CSDX
Standard version T version with integrated refrigeration dryer (refrigerant R-513A)
Model Working Flow rate, *) Max. Drive motor rated Dimensions Compressed air Sound Weight Model Working Flow rate *) Max. Drive motor rated Refrigeration Dimensions Compressed Sound Weight
pressure complete system at overpressure power WxDxH connection pressure pressure Complete system at overpressure power dryer model WxDxH air pressure
working pressure level **) working pressure connection level **)
bar m³/min bar kW mm dB(A) kg bar m³/min bar kW mm dB(A) kg
6 15.85 6 72 6 15.85 6 72
7.5 15.4 7.5 72 7.5 15.4 7.5 72
CSDX 145 8.5 14.2 8.5 75 2100 x 1280 x 1950 G2 72 1890 CSDX 145 T 8.5 14.2 8.5 75 ABT 200 2520 x 1280 x 1950 G2 72 2170
10 12.8 10 71 10 12.8 10 71
12 11.63 12 71 12 11.63 12 71
6 19.5 6 76 6 19.5 6 76
7.5 18.1 7.5 75 7.5 18.1 7.5 75
8.5 16.7 8.5 72 8.5 16.7 8.5 72
CSDX 175 90 2100 x 1280 x 1950 G2 2030 CSDX 175 T 90 ABT 200 2520 x 1280 x 1950 G2 2310
10 15.5 10 74 10 15.5 10 74
12 13.85 12 75 12 13.85 12 75
15 12.1 15 75 15 12.1 15 75
SFC version with variable speed drive T SFC version with variable-speed drive and integrated refrigeration dryer
Model Working Flow rate, *) Max. Drive motor rated Dimensions Compressed air Sound pressure Weight Model Working Flow rate *) Max. Drive motor rated Refrigeration Dimensions Compressed Sound Weight
pressure complete system at overpressure power WxDxH connection level **) pressure Complete system at overpressure power dryer WxDxH air pressure
working pressure working pressure model connection level **)
bar m³/min bar kW mm dB(A) kg bar m³/min bar kW mm dB(A) kg
CSDX 145 SFC 7.5 3.55 - 14.53 8.5 75 2100 x 1280 x 1950 G2 72 1700 CSDX 145 T SFC 7.5 3.55 - 14.53 8.5 75 ABT 200 2520 x 1280 x 1950 G2 72 1980
7.5 3.83 - 17.11 8.5 73 7.5 3.83 - 17.11 8.5 73
CSDX 175 SFC 90 2100 x 1280 x 1950 G2 1870 CSDX 175 T SFC 90 ABT 200 2520 x 1280 x 1950 G2 2150
10 3.45 - 14.33 12 72 10 3.45 - 14.33 12 72
*) Flow rate complete system as per ISO 1217: 2009 Annexe C/E: intake pressure 1 bar (a), cooling and air inlet temperature +20°C kW °C kg GWP t
**) Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, tolerance: ± 3 dB (A)
***) Power consumption (kW) at ambient temperature +20°C and 30% relative humidity ABT 200 1.6 3 R-513A 1.1 631 0.69 –
22 23
More compressed air for less energy
KAESER KOMPRESSOREN SE
P.O. Box 2143 – 96410 Coburg – GERMANY – Tel +49 9561 640-0 – Fax +49 9561 640-130
E-mail: productinfo@kaeser.com – www.kaeser.com