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com

Rotary Screw Compressors


SK Series
With the world-renowned SIGMA PROFILE
Air delivery from 0.43 to 2.20 m³/min – Pressure 8/11/15 bar
What do you expect from
a compressor system?
SK – Compact compressed air power Energy-saving
Sigma Profile
Each KAESER rotary screw
Air system investment compressor airend uses SIGMA
As a compressed air user, PROFILE rotors - specially
you expect maximum Maintenance costs developed by KAESER - that
efficiency and reliability require approximately 15 percent
from your air system. less energy than conventional rotors
of the same air delivery capacity.
That may sound simple,
The airends in SK units use even
but these advantages
further refined rotors.
are influenced by many
different factors: Energy
costs, for example,
taken over the lifetime of
a compressor, add up to
a multiple of investment Sigma Control
costs. Energy costs
Potential energy savings KAESER’s Solution: The industrial PC-based
Efficient energy consumption The SK Series compressor controller is designed
therefore plays a vital role in the production of compressed air, as does to optimise energy efficiency whilst
User-friendly and easy to maintain,
reliability of the compressor. In many cases, a reliable compressed air significantly increasing operational
the new SK series rotary screw
supply is essential to guarantee maximum performance from valuable reliability. 'Traffic light' style LEDs
compressors from KAESER operate
production installations. clearly indicate system operational
quietly and efficiently to provide a
status at a glance.
Reliability also ensures a supply of constant quality compressed air that cost-effective and dependable source
optimises efficiency of the air treatment equipment downstream from the of quality compressed air. All of
compressor. these advantages are aided through
innovations in the compressor unit,
With regards to noise protection, it is always better to keep noise
controller and cooling system.
emissions to a minimum from the outset by using a quiet compressor
rather than have to retro-fit sound protection measures later on. Last but The new SK series of rotary screw
not least, a truly efficient compressor is simple to maintain. compressors is a meticulously
engineered and reliable product
range built to KAESER's renowned Quieter than quiet
high quality standards. The new cooling system combines
Layout:
optimum sound damping with
enhanced cooling. Normal
conversation can take place right
next to the running compressor.

7
6

1
1 Inlet filter up to 7000 rpm
er s Quietly powerful
oth
2 Inlet valve m
rp As the most efficient way to achieve a given drive power, KAESER KOMPRESSOREN
070
3 0-4
uses large, low speed airends in every rotary screw compressor. This ensures that the
2 3 Airend 24

.2
p pr
ox specific power is always within the optimal range. SK units use a flexible V-belt drive
4 Drive motor
a

5 system to precisely determine airend speed dependent upon the airend being used. Further
SK

5 Fluid separator advantages of low airend speeds are that components are subjected to less wear and
8 consequently last longer – the associated lower noise emissions are of particular importance
6 Air after-cooler for compressors installed directly in work environments.
7 Fluid cooler
8 Fluid filter
9 4 9 Fan
SK – Maximum versatility

SK with energy-saving dryer Maintenance friendly


Air generation and treatment is made possible All maintenance work can be carried out
by selecting the SK T integrated refrigeration from one side of the unit. The left housing
dryer module option. Easy to maintain, the cover is easily removed to allow excellent
dryer is contained in its own separate housing component accessibility. Fluid levels
within the unit to prevent exposure to heat can also be easily inspected without
from the compressor package, considerably having to remove the housing cover. ‘T’
increasing operational reliability. The dryer versions are equipped with an additional
also features an energy saving mode that can service opening for the test button
be selected via the SIGMA CONTROL. on the refrigeration dryer’s electronic
condensate drain.

Variable speed option EMC certified


In certain cases, variable speed control Electromagnetic compatibility (EMC)
can offer considerable advantages, which is particularly important for variable
is why the SK 21 is also available with a speed compressors. All SK 21 SFC
KAESER SIGMA Frequency Control (SFC) components and systems are tested for
module. The SFC module is integrated electromagnetic compatibility to Class
within the compressor’s control cabinet and, A1 (industrial systems) and Class B
just like the CONTROL BASIC and SIGMA (domestic systems) in accordance with
CONTROL BASIC compressor controllers, is EN 55011.
manufactured to the very highest standards
by Siemens.

Aircenter: Energy savings Air system investment


The integrated solution Energy costs account for over 70 percent Maintenance costs

The compact SK Aircenter series from of total compressed air costs. This can
KAESER provides cost-effective compressed therefore amount to a significant sum
air production, treatment and storage with even for smaller compressed air systems,
minimal space requirement. The compressor, which is why KAESER uses the very
dryer and 350-litre air receiver are integrated latest technology to ensure that every
within a single housing. Each unit is optionally compressor provides best possible
available with a micro-filter or micro-filter energy efficiency. These compressors
combination. form the basis for reliable and cost-
Energy costs
effective compressed air production as Potential energy savings
Standard SK series model
part of a correctly planned and integrated
compressed air supply system.

Alternative controller: SIGMA CONTROL BASIC Efficient cooling air flow system Compressor cooling air
Dryer cooling air
Alternatively, if the comprehensive communication capability of the SIGMA Just like KAESER’s larger units, SK compressors also have separate air
CONTROL is not required, SK models are also available with the SIGMA intakes for the air/fluid cooler, motor and compressed air, resulting in significant
CONTROL BASIC compressor controller. This controller offers the possibility of reserves even in high ambient temperatures. Taking in motor cooling air from the
”Dual” and ”Quadro” control to achieve significant energy savings and operates surroundings ensures reliable and effective motor cooling even under adverse
via an electronic pressure sensor with low switching differential. With the conditions. The compression process is also enhanced by directly sucking in air
addition of an optional plug-in memory module, the SIGMA CONTROL BASIC for compression from the ambient surroundings. The air intakes are specially
is also able to communicate with the SIGMA AIR MANAGER master controller. designed to draw cooling air in slowly in order to keep sound levels to an absolute
This feature enables the compressor to be easily integrated within a centrally minimum. KAESER’s modular design concept enables refrigeration dryers in ‘T’
controlled compressed air installation. units to be installed in their own separate housing and to have their own individual
cooling system, significantly contributing to high efficiency and reliability.
Complete unit Electric motor Cooling Ergonomic control panel Professional planning
Ready for operation, fully automatic, German made premium efficiency Air cooled; separate aluminium coolers Red, yellow and green LEDs show Compressed air supply system with separate components
super silenced, vibration damped, all (Eff1) electric motor to IP55 and for compressed air and fluid, axial fan operational status at a glance. Also 3 7 1 SK series rotary screw compressor
panels powder coated. insulation class F for additional fitted to motor drive shaft. features a plain text display, 30 2 TA refrigeration dryer
5
reserve. selectable languages, touch keys with 3 Air receiver
Sound insulation Electrical components icons and a duty cycle indicator. 1
6
4 Aquamat

Lined with washable foam, anti- V-belt drive with Ventilated control cabinet to IP
2
4 5 Filters

vibration mounts, double vibration automatic belt tensioning 54, automatic star-delta starter; Prime functions 6 ECO DRAIN condensatedrain
7 Air-main charging system
damped. Durable V-belt drive with automatic motor-overload protection; control Fully automatic monitoring and
6
tensioning device for extended belt life. transformer. regulation of airend discharge
Airend temperature, motor current, Compressed air supply system with T-version compressor
Genuine KAESER single-stage rotary Fluid and air flow SIGMA CONTROL direction of airend rotation,
2 4 1 Rotary screw compressor with
screw airend with SIGMA PROFILE Dry-air filter, pneumatic inlet and vent Interfaces for data communication, air filter, fluid filter and 3
integrated dryer

rotors and cooling-fluid valves, AD2000-compliant cooling comprising: RS 232 for a modem, RS fluid separator cartridge; 2 Air receiver

injection for optimised fluid reservoir with three-stage 485 for a slave compressor in base- display of performance 1 3 Filters
4 Air-main charging system
rotor cooling. separator system, pressure release load sequencing mode (not with SFC data, service intervals of primary
5
5 Aquamatcondensate system
valve, minimum pressure/check valve, version), Profibus DP interface for data components, operating hours, status
thermostatic valve and micro-filter in networks. Prepared for Teleservice. and event memory data. Selection of
cooling fluid system. Dual, Quadro, Vario and Continuous
control modes as required. Only properly designed air systems can compressed air supply. For outstanding
meet the demands for air quality, availability efficiency and maximum savings, let KAESER
(For further information refer to SIGMA CONTROL and efficiency that are placed on a modern design your air system.
/SIGMA CONTROL BASIC brochure 780)

Technical specifications – SK Dimensions


Standard version T – Version with integrated refrigeration dryer (Refrigerant 134a)
Standard version
Rated Model Working FAD*) Max. work- Sound Dimensions Weight Model Working FAD*) Max. work- Dryer power Sound Dimensions Weight
motor power pressure ing pressure level**) WxDxH pressure ing pressure consumption level**) WxDxH
kW bar m³/min bar dB(A) mm kg bar m³/min bar kW dB(A) mm kg
7.5 1.80 8 7.5 1.80 8

1200
Compressed
11 SK 21 10 1.53 11 64 1010 x 704 x 1200 320 SK 21 T 10 1.53 11 0.43 64 1335 x 704 x 1200 380 air outlet
Power
connection
13 1.14 15 13 1.14 15
1010 710 490
7.5 2.20 8 7.5 2.20 8 704

15 SK 24 10 1.86 11 65 1010 x 704 x 1200 320 SK 24 T 10 1.86 11 0.43 65 1335 x 704 x 1200 380 Front view Rear view View from right 3-D view

13 1.40 15 13 1.40 15
T – Version with integrated refrigeration dryer
SFC – With variable speed drive T SFC – Version with variable-speed drive and integrated refrigeration dryer
Rated Model Working FAD*) Max. work- Sound Dimensions Weight Model Working FAD range Max. work- Dryer power Sound Dimensions Weight
motor power pressure ing pressure level**) WxDxH pressure ing pressure consumption level**) WxDxH

1200
kW bar m³/min bar dB(A) mm kg bar m³/min bar kW dB(A) mm kg Compressed
air outlet Power
7.5 0.51 – 1.95 8 Power
7.5 0.51 – 1.95 8 connection connection

11 SK 21 SFC 10 0.55 – 1.61 11 66 1010 x 704 x 1200 330 SK 21 T SFC 10 0.55 – 1.61 11 0.43 66 1335 x 704 x 1200 390 1335 517.5 517.5 490
704
13 0.43 – 1.24 15 13 0.43 – 1.24 15
Front view Rear view View from right 3-D view
* FAD to ISO 1217: 1996, Annex C: ** Sound level to PN8NTC 2.3 at 1m distance, free-field measurement
) )

AIRCENTER – With refrigeration dryer and compressed air receiver AIRCENTER SFC-With variable speed control Aircenter – With refrigeration dryer and compressed air receiver
*optionally available with a micro-filter or micro-filter combination
Rated Model Working FAD*) Max. work- Dryer power Air Sound Dimensions Weight Model Working FAD range Max. work- Sound Dimensions Weight
motor power pressure ing pressure consumption receiver level**) WxDxH pressure ing pressure level**) WxDxH
kW bar m³/min bar kW capacity dB(A) mm kg bar m³/min bar dB(A) mm kg

1827
7.5 1.80 8 7.5 0.51 – 1.95 8 Power
connection
11 AIRCENTER 21 10 1.53 11 0.43 350 64 1440 x 795 x 1827 515 AIRCENTER
21 SFC 10 0.55 – 1.61 11 66 1440 x 795 x 1827 525 Compressed
13 1.14 15 air outlet
13 0.43 – 1.24 15
7.5 2.20 8
*) FAD to ISO 1217: 1996 , Annex C. **) Sound level to PN8NTC2.3 at 1m distance, free-field measurement 1440 825 558
15 AIRCENTER 24 10 1.86 11 0.43 350 65 1440 x 795 x 1827 515
795
13 1.40 15
Front view Rear view View from right 3-D view
www.kaeser.com

Choose the required grade of treatment according to your field of application: Explanation:
Air treatment using a refrigeration dryer (+3°C pressure dew point) THNF = Bag filter
Cleans dusty and heavily contaminated intake air
Examples: Selection of treatment classes to ISO 8573-1 1) ZK = Centrifugal separator
Solids Water Oil Bacteria Upon
Installation for heavily Separates accumulating condensate

KAESER
request fluctuating air demand
Pure air and

KAESER
Upon ED = Eco Drain
cleanroom technology request 4 1 Electronic level-controlled condensate drain

KAESER

KAESER
KAESER
FST FB = Pre-filter

KAESER
Dairies, breweries 1 4 1 Filters FC = Pre-filter

KAESER
Air receiver RD ZK
Food and semi-luxury food * FD = Particulate filter (attrition)
1 4 1 FE = Micro-filter

KAESER
production

KAESER
KAESER
AMCS FD ACT FF Separates aerosol oil and solid particles
Very clean conveying air, FE FF = Micro-filter
chemical plants 2 4 1 Separates aerosol oil and solid particles
AMCS
KAESER
Upon FG = Activated carbon filter
Pure air and Upon request
1 For adsorption of oil vapours
cleanroom technology request 4

KAESER
FFG = Activated carbon and micro-filter
*
KAESER

FST combination

KAESER
Pharmaceutical industry 1 4 1

KAESER
FFG RD = Refrigeration dryer

KAESER
For drying compressed air, pressure dew point
Weaving machines, photo labs to +3 °C
1 4 1 RD ED Compressor THNF
AMCS * DD = Desiccant dryer
For drying compressed air, pressure dew point

KAESER
Paint spraying, powder coating 1 4 1 to -70 °C
AMCS FF
* ACT = Activated carbon adsorber
Packaging, control and For adsorption of oil vapours
KAESER

instrument air 1 4 2 FST = Sterile filter


AMCS FE
For sterile compressed air
General works air, Aquamat = Condensate treatment system
high-grade sand blasting 2 4 3
AMCS AMCS = Air-main charging system
FC
KAESER

Shot blasting 2 7 3 Aquamat


FB
KAESER

Low-grade shot blasting


3 7 4
Contaminants:
For KAESER rotary screw compressors
Conveying air for waste water systems *in refrigeration + Solids –
3 9 4 dryer, FE micro- + Water/Condensate –
filters are optional
Other machines for TG to TI series + Oil –
No quality requirements 8 9 5 dryers. + Bacteria –
For air mains subject to sub-zero temperatures:
Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point)
Degree of filtration:
Solids Water Oil Bacteria Upon
KAESER

Pure air and request Total


Upon
Class ISO 8573-1

cleanroom technology request 1-3 1 Solid particles1) Humidity2) oil


content2)
Installation for heavily
KAESER

Pharmaceutical industry, FST fluctuating air demand Max. Max. particle Pressure
dairies, breweries 1 1-3 1 particle concentra- dew point
KAESER

KAESER
KAESER

size tion (x = liquid water


Microchip production, optics, food µm mg/m³ in g/m³) mg/m³
KAESER
KAESER

and semi-luxury food production 1 1-3 1 FD ACT


KAESER

AMCS
KAESER

KAESER

0 e.g. Consult Kaeser regarding pure air and


FE Filters cleanroom technology
Paint spraying 2 1-3 1 Air receiver DD FE ZK
AMCS 1 0.1 0.1  - 70  0.01
Upon 2 1 1  - 40  0.1
KAESER

Pure air and Upon request


3 5 5  - 20 1
cleanroom technology request 1-3 1
KAESER
KAESER

4 15 8 +3 5
KAESER
KAESER

FST 5 40 10 +7 –
KAESER

Process air, pharmaceuticals 1 1-3 1 6 – –  + 10 –


7 – – x  0.5 –
KAESER

Photo labs Compressor THNF 8 – – 0.5 < x  5 –


1 1-3 1
KAESER

KAESER

AMCS FG FD DD FE ED 9 – – 5 < x  10 –
Especially dry conveying air, paint 1
) As per ISO 8573-1:1991 (The specification for particle content is
spraying, fine pressure controllers 2 1-3 2 Aquamat not measured as per ISO 8573-1:2001, as the limits defined there in
AMCS for Class 1 are to be applied to ‘Clean Rooms’)
2
) As per ISO 8573-1:2001
P-651/10ED.12/09 Specifications are subject to change without notice

KAESER KOMPRESSOREN GmbH


P.O. Box 2143 – 96410 Coburg – GERMANY – Tel: +49 9561 640-0 – Fax: +49 9561 640130
www.kaeser.com – e-mail: productinfo@kaeser.com

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