Hyster (W40Z) (B218) parts manual

Replacement Parts
for
Hyster W40Z (B218)
800-462-2370
Fax 800-366-5939
www.SuperStoresService.com
rev. 10/2012
800-462-2370 800-462-2370
Fax 800-366-5939 Fax 800-366-5939
www.SuperStoresService.com Hyster W40Z Hyster W40Z www.SuperStoresService.com
Content
Wheels
Quick Wheel Lookup 4
Electrical
Battery Tray and Charger 6
Control Panel 8
Drive Unit/Brake
Drive Unit and Brake 10
Motors
Drive and Pump Motors 12
Handle Assembly
Control Arm Assembly 14
Control Handle Assembly 16
Hydraulic
Hydraulic 18
Frame and Undercarriage

Load Wheel and Lift Linkage 20
Caster Assembly 22
For current prices call us at 800-331-0839 or log into your account at www.SuperStoresService.com
2 We do not imply that any parts are the products of a particular manufacturer. Copyright © 2012 by GPS, Inc.
All rights reserved. Reprinting or use of any GPS, Inc. image in not permitted without written consent.
rev. 10/2012 rev. 10/2012 All prices are F.O.B.
shipping point and
All manufacturers’ names, part numbers and descriptions are used for reference purposes only. We do not imply
that any parts are the products of a particular manufacturer. Copyright © 2005 by GPS, Inc. All rights reserved. 3
subject to change. All
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Quick Wheel Lookup Quick Wheel Lookup
Wheel OD Tread Width Hub Width Hub ID Bearing OD Bearing Material/

OEM # Wheel Type Manuf. Part # Description in/mm in/mm in/mm in/mm in/mm # Color
HY 2046054-A Load Wheel Generic GW 825-A Poly Load Wheel-Assembly 3.250 / 83 4.500/114 4.500/114 1.547/40 6203z Scotch, 95-A
HY 2045112 Drive Tire Superior SU 9x5x5-SF-P-A Poly Drive Tire-Incl. Hub 9.00 / 229 5.00/127 5.00/127 Maroon, 91-A
HY 2045107 Drive Tire Superior SU 9x5x5-SF-R-A Rubber Drive Tire-Incl. Hub 9.00 229 5.00/127 5.00/127 Black
HY 2049428 Hub HY 20492428 Drive Wheel Hub
HY 2046054-A1 HY 800127595
Load Wheel Assembly Load Wheel Assembly w/String HY 2045112 HY 2045107
w/Bearings and String Guards Guards and Axle Poly Drive Tire w/Hub Rubber Drive Tire w/Hub
HY 2043251 HY 2046054-A1
Complete Riser and Load Wheel Load Wheel Assembly
Assembly w/Bearings and String Guards
rev. 10/2012 rev. 10/2012 All prices are F.O.B. shipping point and subject to change. All manufacturers’ names, part numbers and descriptions are used for reference
purposes only. We do not imply that any parts are the products of a particular manufacturer. Copyright © 2012 by GPS, Inc. All rights reserved. 5
800-462-2370 800-462-2370
Fax 800-366-5939 Fax 800-366-5939
Electrical - Battery Tray and Charger Electrical - Battery Tray and Charger
Item Part No. Description

2 1 HY 2048079 Battery charger, 15A, 120AC $
2 HY 2048103 Battery Tray assembly
3 HY 1579833 Battery cover and tray assembly
4 HY 2047068 Battery cover knob
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Electrical - Control Panel Electrical - Control Panel
1 2 Item Part No. Description

1 HY 2045946 Red Battery connector, red
2 HY 2045951-R Controller, renewed
HY 2045951-C Core deposit
3 HY 3005833 Ignition switch, w/2 keys
4 HY 262798 Keys, Set of 2
5 HY 2046546 Battery discharge indicator, with MDI
6 HY 354589 Fuse, 150A
YL 524163968 Fuse, 175 A (not used) (not shown)
7 HY 2046615 Fuse, 5 A
4 8 HY 2042675 Horn, Safe-T-Alert, 2000 Series, 12-24V dc, 102 DB
3
5 6 150A
7 8
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Drive Unit and Brake Assembly Drive Unit and Brake Assembly
Item Part No. Description Application

1
1 HY 2307321 Sleeve
2 HY 2050733 Locknut
2
3 HY 2050732 Lockwasher
4 HY 2048081 Seal
3 5 HY 1375474 Tapered bearing
6 YL 580033251 Bearing cup (not used)
4 HY 163971 Bearing cup
7 YL 580033250 Bearing cone (not used)
HY 174230 Bearing cone
5
8 HY 2046003 Brake assembly
9 HY 2310849 Woodruff key
10 HY 2051303 Key
6
11 See Motor Section
12 HY 2791987 Bushing
11 13 HY 163971 Bearing cup
10 HY 174230 Bearing cone
9 14 HY 2304321 Drive axle
7 15 See Quick Wheel Lookup pages 4 and 5
16 HY 1495763 Motor cover Right hand
HY 1495764 Motor cover Left hand
8
12
15
14
16
13
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Motors Motors
1 2 Item Part No. Description

1 HY 2049316-Am Drive Motor, After-Market
2 HY 1506791-Am Drive Motor brush set & springs
for After-Market Motor
3 HY 1506791 Drive Motor brush set & springs
for original motor
4 HY 1495763 Motor cover, Right hand
HY 1495764 Motor cover, Left hand
5 HY 1466025-Am Pump motor, 24V
4
3
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Handle Assembly - Control Arm Handle Assembly - Control Arm

10 1 HY 2050082 Steer arm
2 HY 2050083 Gas spring
11
3 HY 302375 Pin
12
8 4 HY 2059695 Steer arm pin, 2 required
9 5 HY 2791931 Washer
6 HY 2038546 Brake switch w/harness
7 HY 2050084 Bumper, 2 required
8 HY 2792378 Bolt
9 HY 177599 Clamp
10 HY 296166 Cap screw
11 HY 320157 Washer
12 HY 292681 Lockwasher
2 13 HY 2043856 Cap screw
14 HY 2066432 Control handle wiring harness
1
3
4
7
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Control Handle Assembly Control Handle Assembly

6 1 HY 2045501 Control handle, upper
2 HY 1467778 Control handle, lower
3 HY 1498100-R Interface board, Cold storage, Renewed
4 HY 1498100-C Core deposit
4 4 HY 1466877 Switch assembly
4 1 5 HY 1498102 Switch
6 HY 1489471 Horn cover
4 7 HY 1467779 Switch cover
5 8 HY 1491262 Switch cover, Turtle option
5 16 9 HY 1466606 Spring, Turtle option
5 17 10 HY 1467780 Cover
11 HY 1466876 Butterfly switch, Left Hand
13
15 12 12 HY 1466875 Butterfly switch, Right Hand
14 HY 1466935 Camshaft
15 HY 1466607 Spring
16 14 16 HY 1499660 Screw
13 17 HY 320152 Washer
17
11
5
3
9
9
10
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Hydraulic Power Unit Hydraulic Power Unit

1 HY 2046104 Hydraulic power unit
2 HY 1198392 Solenoid
3 HY 1466036 Solenoid valve
4 HY 1474789 Breather
5 HY 2046539 Lift cylinder
6 HY 2048665 Lift cylinder seal kit
5 6
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Frame & Undercarriage - Load Wheel & Link Linkage Frame & Undercarriage - Load Wheel & Link Linkage
Item Part No. Description Note

11 8 1 HY 2046054-A Poly Load Wheel Assembly 95A Durometer, Extended Race Bearings,
1
12 4 Includes Bushings
9 3 HY 2046054-XL-A Poly Load Wheel Assembly 97A Durometer, Extended Race Bearings,
Includes Bushings
7 2 2 HY 2046054 Poly Load Wheel 95A Durometer
12 HY 2046054-XL Poly Load Wheel 97A Durometer, Includes Bearings
7
3 HY 2046055 Wheel Bearing
10
3 4 4 HY 2046056 Bushing
13 5 HY 2046053 Riser
5 6 HY 2307475 Exit Roller
7 HY 2046058 Grease Fitting
6 8 HY 2046057 Load Wheel Axle Freezer/Corrosion Resistant
9 HY 2046263 Pivot Pin Freezer/Corrosion Resistant
10 HY 2046264 Pivot Pin Freezer/Corrosion Resistant
14 11 HY 2046059 Spiral Pin
12 HY 2050087 Spiral Pin
13 HY 2042833 Grease Fitting
17 15 14 HY 2046286 Push Rod 48” Fork Length
15 HY 2046260 Pivot Pin
13
22 16 HY 2046259 Pivot Pin
16 17 HY 2050088 Spiral Pin
19 HY 2050086 Lower Rear Link Right Side
20 HY 2050085 Lower Rear Link - Not Shown Left Side
10 21 HY 2043251 Complete Riser Assembly 95A Durometer, Includes Poly Load Wheel,
17 Axles & Roll Pins
18
19 12 HY 2043251-XL-A Complete Riser Assembly 97A Durometer, Includes Poly Load Wheel,
18 Axles & Roll Pins
22 HY 800127595 Poly Load Wheel & Axle Assy 95A Durometer, Incl. Bearings, Axle & Roll Pin
HY 800127595 Poly Load Wheel & Axle Assy 97A Durometer, Incl. Bearings, Axle & Roll Pin
21
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Frame & Undercarriage - Caster Assembly Frame & Undercarriage - Caster Assembly
Item Part No. Description Note

1 HY 2044852 Poly Caster Assembly
2 HY 2046537 Poly Caster Wheel Includes Bearings
4 HY 2013303 Axle, bolts and nuts
800-462-2370
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rev. 10/2012

Hyster (W40Z) (B218) parts manual

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Hyster (W40Z) (B218) parts manual

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Replacement Parts

Frame and Undercarriage

Quick Wheel Lookup Quick Wheel Lookup

Wheel OD Tread Width Hub Width Hub ID Bearing OD Bearing Material/

HY 2049428 Hub HY 20492428 Drive Wheel Hub

Item Part No. Description

Electrical - Control Panel Electrical - Control Panel

1 2 Item Part No. Description

Item Part No. Description Application

1 2 Item Part No. Description

Handle Assembly - Control Arm Handle Assembly - Control Arm

Item Part No. Description

Control Handle Assembly Control Handle Assembly

Item Part No. Description

Hydraulic Power Unit Hydraulic Power Unit

Item Part No. Description

Item Part No. Description Note

Item Part No. Description Note

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