Shenzhen Smart Li-ion Energy Technology Co.

Ltd

If both sides have no dissidence in 1 month before the maturity of the Approved. It will be
considered valid automatically for a one year period.

0755-82175278
Company Name Shenzhen Smart Li-ion Energy Technology Co.,Ltd TEL
2nd Floor, Building 11, Huanlian Industrial Park, Huaning Road,
Address
Dalang street, Longhua, Shenzhen, China (P.O.518109)

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd

This series BMS is mainly design for 24V with less than 80A operating current lithium battery
group. In this scheme, a low power with high precision processor is used to match the high
accurately sampling chip for dynamic intelligent management of battery pack. This series
applied the unique SOC & SOH algorithm, which can elvaluate the higher accurate SOC for
large capacity battery packed. At the same time, the intelligent dynamic equalization to ensure
the lithium batteries work in a stable state and prolong the life of batteries.

24V (7S ) lithium battery packed

1）Support RS485 & UART, for study the battery information and modified the firmware
3）Support 4 way temperature sensor for monitoring the battery group
4）Coulomb SOC algorithm and online self learning function, provide the SOC accurately
5）Intelligent dynamic balancing；
6）Support MOSFET failure detection function；
7）Support weak power switch on/off function ( external B+ input)；
8）Support expansion of 2G/GPS module, bluetooth module and LCD display.

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd

Rev V1
Date 2018.09.06
TECHNICAL SPECIFICATION FOR APPROVAL
Page 1/2

No Item Condition Specification

1 Input Voltage Input Voltage B+ to B- 30V

Battery cell voltage accuracy ±30mV

Battery Packed voltage accuracy ±300mV

2 State of Charging(SOC)
Current accuracy rate ±3%

SOC accuracy rate ±10%

Protection voltage 4250±30mV

3 Recovery voltage 4100±30mV

Overcharge（Single CELL）
Protection delay time 1000±300mS

Protection voltage 2800±30mV

5 Recovery voltage 3300±30mV

Over discharge( Single CELL)
Protection delay time 1000±300mS

Primary Over current 90A±3%A

7
Primary Over discharge current Primary delay time
5S±300mS

Secondary Over current 120A±3%A

Secondary Over discharge
8
current Secondary delay time 1S±300mS

Over current 60A±3%A

9 Over charge current
Delay time 5S±300mS

Delay time before sleeping mode ≤100mS

Communication feedback delay
10 Delay time under sleeping mode ( At least two
time
command issued, the first is activated the ≤100mS
communication and the second is data responese)

11
Short circuit protection
Short circuit protection delay time 200~600uS
delay time

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd
Recovery Conditions Shut down the
loading and
charging again

High Temperature Protection in Discharging

65℃
（±3℃） (Cell temperature)

High Temperature Recovery in Discharging

60℃
(±3℃） (Cell temperature)

Low Temperature Protection in Discharging

-20℃
(±3℃） (Cell temperature)

Low Temperature Recovery in Discharging

-15℃
12 (±3℃） (Cell temperature)
Temperature protection
High Temperature Protection in Charging
55℃
（±3℃） (Cell temperature)

High Temperature Recovery in Charging

50℃
(±3℃） (Cell temperature)

Low Temperature Protection in Charging

-5℃
（±3℃） (Cell temperature)

Low Temperature Recovery in Charging

0℃
(±3℃） (Cell temperature)

High Temperature Protection in Charging and

85℃
Discharging （±3℃） (Mosfet temperature)

High Temperature Recovery in Charging and

75℃
Discharging （±3℃） (Mosfet temperature)

Note: The basic protection parameter can be modified by PC software!

( Please modified it under the guidance of professional engineer! )

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd
Rev V1
Date 2018.09.06
TECHNICAL SPECIFICATION FOR APPROVAL
Page 2/2

No Item Condition Specification

13 Communication Interface RS485 Support
14 Communication Interface URAT Support
Support
External B+ input
14 weak power switch (Default setting
Control discharge mosfet on or off
is without)
Battery Temperature For monitoring the temperature of battery
15 Support
Monitoring Sensor group and BMS mosfet
Intelligent Passive consumption
16 Cell Voltage Balancing Support
equilibrium
1）2G / GPS module
2）Bluetooth module
17 Expansion function Support (Option)
3) PC software ( USB converting Box )
3）LCD Display
Support the battery group within 30AH
18 Short Circuit Protection (Relay protection for the capacity more Support
than 30AH)
Working Mode ≤35mA 20.8mA
19 Sleeping mode≤300uA 140uA
Self power consumption
Hibernate mode≤20uA 8uA
20 0V charger Allowed 0V change Not support

80A
Max continuous discharge current
21 Recommend working
50A
conditions Max continuous charge current
cell capacity Software matching
1) Nothing part deflection
2) The status of solder is all right
22 3) PCM will not crook
Appearance
4) Compliance with the appearance standard of BMS
manufacturer

23 Reliability test ESD test ：connect 8KV Air 16KV

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd
5.Basic Subassembly

1 BMS ZB16ST-C4-8.5 1

PH2.0-17 sampling wires,

2 Sampling wires UL1007 22AWG L＝300mm， 1
white 6pcs,black 2pcs，red 1pc

RS485&UART
PH2.0-8P, UL1007 24AWG
3 communication 1
L＝300mm
cable

1.25-8P，temperature sensor
4 way
4pcs，wires diameter＝0.8mm，
4 temperature 1
4 way，1﹟350mm、2﹟180mm、3﹟
sensor
255mm、4﹟290mm，ROHS
DF16，2Pin，28#，2pcs white
5 Reset wires wires，wires length 300mm， 1
ROHS

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd
6.Function Description
6.1 Sleeping Mode
When the battery has been at rest after 30s, the BMS should be in sleep mode and reduce the
self consumption. At this monment, the charging and discharging mosfet are in switch on mode.
Once the battery group in charging or discharging, the BMS should be activaton again. The self
power consumption under sleep mode should be less than 300uA
The activated method under sleep mode: Charging or discharging the battery ; Communication
activate
Note: 1) When the dynamic balancing switch on, the BMS would not go to sleeping mode
2)When the ACC or weak power switch is disconnected, the self consumption is less
than 300mA in sleeping mode.

6.2 Overdischarge function ( Hibernate Mode)

When the battery packed is in hibernate mode and the voltage is lower than the protection
figure,the BMS would be reduced the consumption to the minimum value. The BMS should be
shut down and the self consumption is less than 10uA.
The activated method is charging the battery group through the charger.

6.3 Battery Charging Instruction:

When the battery packed should be charging, the voltage of charger is recommended to be
lower than the overcharging protection value of single cell at least 30mV. When the voltage of
charger is lower than the overcharge value, the charging voltage would not meet the BMS
protection point and the battery group would be charged fully. If the charging voltage setting is
higher than the overcharge value and charged with higher current, the battery voltage would
meet the protection point and terminated the charging though the battery is not in fully status.

6.4 Weak power switch ACC function (Option):

This is the discharging switch on/off function. The weak power switch ACC should be connected
with the car key B+ point for wake up the BMS output. Once the ACC disconnected with the car
key, then BMS output should be in shut down mode. (The default setting is without this function)

6.5 Re-set function:

Once the battery group has the failure sysptoms such as disconnected the communication,
without charging or discharging etc , please press the re-set button for restart the BMS. The re-
set button should be fixed on the cover if this function is requested.

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd

6.6 UART interface expansion function ( Option )

The UART interface support expansion function:
(1)Bluetooth module(monitoring the battery state through the mobile devices);
(2)LCD Display ( Monitoring the battery state through the LCD Display );
(3)2G & GPS Module ( Data interchange & GPS function, realize the data exchange with icloud
server. The battery operation state would be tracking on time and updated the such data to
server through 2G module. And then the server can judge the health of battery pack, abnormal
state and send out the notice. At the same time, the GPS can track the battery location in the
real time)

6.7 Communication Interface Function:

1)The system adopted the RS485 isolated communication, the communication frequency is
based on 9600Bps. It can modify the frameware through the RS485 interface(The
communication protocol refer to note 1 )

2）The system adopted the UART isolated communication, the communication frequency is
based on 9600Bps. It can modify the frameware through the UART interface (The
communication protocol refer to note 1 )

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd
7. Product Picture & Connection Diagram
7.1 BMS picture

Dimension of BMS

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd

7.2 BMS terminal connection diagram

Sampling line

Note: The battery sampling line should be connected with the coverted board, the
wires diameter of B7+(B+), B- wires should be 1.5mm or above

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd

Figure 1

Note: Techical Requirement of B- & P- high current welding wires

1 The current variance would be occured if the B-, P- high current welding wires
is not following the photo.
2 Every B- & P- solder pad should be welded with same diameter & length of
wires and knit as the thick wires, please see the figure 1 & 2
3 It is necessary to weld the wires according to the standard connection
diagram

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd
8. Announcement for BMS with battery packed connection
Warning: The connect or remove among the BMS and battery packed must follow the below step
instruction. Otherwise, the components on BMS may be damaged, cause the failure of protection
function and serious consequences such as the battery cannot operate in the safety condition.

1 Step of BMS connection

① Weld the sampling line sequentially from low to high to the battery pack
( The sampling line must not connected with the BMS in this step )
② Weld the B-, P- and B+ wires with the battery pack, confrim the wire welded with the
corresponding electrode and the B- negiative wires has welded with the negiative pole
of battery packed.
③ Plug in the 17pin sampling connector to the BMS
④ After the above steps, the battery packed has connected with the BMS already.
Then the BMS should be connected with the charger or loading.

2 Step of remove the BMS ( Reverse the above step )

① Disconnected the charger or loading
② Disconnected the postive pole of battery group with P+
③ Unplug the 17pin sampling connector

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd
9. PC Monitoring Software

9.11、Unzipped the file and double type the " monitoring system. exe"
(Picture for reference only)

9.12、Type the "Connect" and choose the "UART/485". And then insert the related
USB port, then type "OK" (Picture for reference only)

9.13、Once the battery has transmitted the data to platform through 2G singal or
GPS tracking function, the software should be burnt in the battery serial
no.(pack sn).
Type the F6 and move the arrow to the input windows, then scan the serial code ( or type in the serial
no.) and type the " setting SN code". Once the display showed "Set SN OK", then type " confirmed"
(Picture for reference only)

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9.2.Information display ( Picture for reference only )

The display information include voltage, current, temperature and state of charge ( SOC ).

1 The left side of page is status indicator; Green is normal and red is abnormal
a）Voltage status include: voltage normal, overcharge protection, overdischarge
protection, voltage variance protection etc.
b）Current status include: current normal. overcharge currentprotection,
overdischarge current protection, short circuit protection etc
c）Temperature status include: normal temperature, charging overtemperature,
discharging overtemperature, charging lower temperature
d）Communication status include: communication signal normal, connection etc.

2 The bottom side of page indiciate the voltage of every battery cell.
a）The battery cell voltage showed in curve form and indicate the highest voltage,
the lowest voltage and the largest voltage variance in the group.
b) Once the cell in dynamic balancing status, the point of cell voltage would be
changed in blue color.

3 The upper side of page is SOC information. ( Battery icon )

a）The battery icon shows the percentage of remaining battery pack capacity and
the status of charging or discharging
b）Show the corrsponding percentage of capacity in green and black

4 The left upper of page ( icon of two mosfet )

a）Indicated of charging and discharging chips switch on/off status, green is on,
black is off and red is fault.

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd
b）Click the corresponding MOS icon to turn off the charging or discharging
switch, realized the remote control function.

9.3.Parameter display and modification (Picture for reference only)

In the more information interface, it can read and modify the battery protection parameter

Note: Customer modified the parameters themselves is not recommeded

For avoid the potential risk, please check the battery packed and actual required parameter
clearly before modifying the parameter.

Once the user amend the parameter himself, factory would not be responsible for further
problem. The buyer has to sign a disclaimer and change the password.

9.4.Cycle record

The communication data is saved automatically in the software running directory in real time
and saved as CVS format.

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10. Other note issues:

(1)After the BMS connected with battery packed, please activated the BMS through
the specific charger if the battery packed without output voltage in the first times

(2)Note that the copper line, soldering iron etc should not touch the component on the
BMS. Otherwise, the BMS maybe damaged and loss the function.

(3)Note that the BMS should be used in anti static, moistureproof and waterproof etc.

(4)This BMS support maxinium 14 series connection battery group only. It cannot
parallel connection with serveral battery group together.

(5)After the BMS assembled with the battery packed, the cell cannot measure
the voltage through the aging cabinet. Otherwise, the battery packed maybe damaged.

(6)The battery packed should be charged a fully cycle when it store in long time more
than three months.

(7)Please comply with the BMS configuration and operation condition during using the BMS.
The loading value should not excess than the above specifiaction list. Otherwise the BMS
maybe damaged.

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11. Accessories:
11.1 PC connector (Size: 80*45*25mm)

This module is TTL to USB function, which can be used to communicate with PC

11.2 Bluetooth module (Size: 52*20*10mm)

Bluetooth App:

MAIN OVERVIEW

This is the bluetooth module which allow the user monitoring the battery state through mobile
devices.

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 Shenzhen Smart Li-ion Energy Technology Co. Ltd
11.3 LCD Display

Note: The user can order above accessories according to his require.

12. Packing & Delivery

12.1 Standard batch packing

Product packed by ESD Air bubble film, put into ESD packer, insert 2 piece of clapboard,
and then put into a small box and one big box contain 4 small boxes

12.2 Shipping

Delivery to your location by express

Please aviod moisture, humidity, extrusion, hitting so as to prevent PCM damaged during
shipping

< End >

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