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Servomechanism Fundamentals
Se rvomecnanism
hani
1959
2 3^
Fundamentals
BEN ZEINES
RCA In.tlitutes, Inc.,
and Hofstra College
f -J 02.
Servomechanism Fundamentals
Ben Zeines
1
Contents
Preface v
Appendix 225
A Magnetic Amplifiers 227
B Direct -current Motors 232
C The Theory of Servoniechanisnis 235
D Elements of Mechanical, Acoustic,
and Electrical Systems 245
Bibliography 249
Index 251
I
Control Systems
and Servomechanisms
1-1 Introduction
be discussed at length.
CONTROL SYSTEMS AND SERVOMECHANISMS 3
'
H. M. Jainos, X. B. Nichols, and H. S. Phillips, "Theory of Scrvo-
mpchaiiisins," vol. 25, .M.I.T. Radiation Lal)oratory Scries, McCMaw-IIill
Book Company, Inc., New York, 1947.
4 SERVOMECHANISM FUNDAMENTALS
1 -2 Classification
1 -3 Components
The servosystem shown in Fig. 1-3 may be represented by
the block diagram shown in Fig. 1-4. The potentiometers
comprising the bridge circuit are the error detectors. The
wiper arm of R\ is the input to the system, and its angular
displacement is represented by di. The wiper arm of Ri
provides the feedback signal, and its angular displacement is
represented by do. The difference between these two quanti-
ties is the error signal, represented by E = Bi — do. This
error signal drives the controller (normally an amplifier),
whose output drives the motor to position the load. Thus a
servosystem contains five basic components. A knowledge
of the types and characteristics of these components is
required if complete understanding of the servosystem is to be
arrived at. The functions of the basic components may be
summarized as follows:
1. The input shaft is the .system reference to which the
action of the load is made to correspond.
2. The load is the part of the system that is driven into
correspondence with the input shaft.
3. The error detector compares the actual position of the
load with the reference position in order to generate an error
signal.
CONTROL SYSTEMS AND SERVOMECHANISMS
4. Tlie controller is the cleinent (Irixoii by tlie ciror .si}i;nal.
'). The motor is the prime mover of tlie s\'.stem ami positions
the load.
The error detector is the most commonly encountered input
device for a system and will he discussed first.
n
SERVOMECHANISM FUNDAMENTALS
is known as the E transformer and is shown in Fig. 1-5.
Output
Input
/l-c
error
SERVOMECHANISM FUNDAMENTALS
turo witli this reference phase l)y the servocoiit roller output.
Its output tonjue is proportional to the niaf^iiitude of the
its direction depends on a comparison of the
control voltage;
phase of the voltage driving the control winding with the
reference phase.
The most widely used motor is the shunt type. It is
d-c
controlled by varying armature or field current.
either the
The reference current in this type of motor is maintained
constant to preserve a linear relationship between motor
output torque and input voltage, or current. The field
windings are usually two differentially wound coils to facili-
tate direction control of the field current by the servocon-
troller. Field currents are not normally large and may be
obtained by using receiving-type electron tubes. Some
small motors ha\'e their field supplied by permanent magnets.
When control by armature cur-
Air fill
rent is to be used, thyratrons or
generators are normally em-
Oilbog -Accumulator ployed in the controller.
Hydraulic motors are used
in aircraft installations fre-
quently because of their rela-
tive simplicity. Under oper-
To load
ating conditions they rarely
have advantages over electric
Fig. 1-7 Typical hydraulic ac-
cumulator. motors. Where operation for
shoit periods separated by long
intervals is needed, it is possible to obtain tremendous output
will hunt but the overshoots will decrease in size until the
QUESTIONS
1. Define servosystem.
2. Draw a block diagram of a servomechanisin and hil)el each block.
3. List two examples of error detectors.
4. What is the purpose of a servocontroller?
5. What is the purpose of a servomotor?
6. What is the typical motor used in d-c applications: iu a-c applica-
tions?
7. What is the purpose of damping?
8. Xame two types of dampers.
Elementary Forms
of Control Systems
f -=- R( =^ )Lomp
L I
^^
I
\
— I
, -. , ,
control system,
and ott by an operator observ-
ing the thermometer and acting in accordance with its indica-
tions. Clo.sing and opening the control switch then controls
the operation of the system. If the operator is considered a
part of the system, the system is said to be a doacd-cyde con-
trol system.
I
I <* I
due to operation of the heater
causes the thermostatic strip
Fig. 2-A Automatic ,I<.s(.<l-(^v<lo
^o expand and to open the con-
tcmperaturc-rcgulating systcMn. tact S. The heater is thereby
turned off, and the house cools
down. As the house cools down, the thermostatic strip con-
tracts and closes contact S, causing the heater to go on and
the temperature to rise.
Platform
on one hand and the output end A and load on the other.
tlie
load, the motion of the load will not restore the differential
pulley D to its original neutral position until some time after
the input member F has stopped in its final position. On the
other hand, if the speed of the input member than that
is less
of the load, the motion of the load will, in spite of the motion
of the input member, cause the differential pulley to return to
its original position and open the switch. The motor then
slows down until the continued motion of the input member
again displaces the pulley and closes the switch. At this
action the full motor tor(}ue is applied once more to the load.
Under these conditions of low input speed and high output
speed, a constant-speed input motion results in a periodically
varying speed of output motion. It follows that while the
20 SERVOMECHANISM FUNDAMENTALS
the amount of displacement will be applied to the motor.
The voltage can be either negative or positive depending on
the displacement direction. The motor will rotate in either
direction accordingly. If the motor is made so that its
QUESTIONS
1. Illustrate a discontinuous control system. Explain its operation.
2. How would you modify your system to make it a continuous con-
trol system?
3. Define open-cycle control system; closed-cycle control system.
4. Illustrate a mamial open-cycle continuous control system.
K.\plain the operation of your system.
5. an automatic closed-cycle discontinuous-position con-
Illustrate
Explain the operation of the sy.stem.
trol sj'.stem.
6. Modify the system explained in Question 5 to an automatic
clo.sed-cycle continuous-position control system. Explain the
operation of this .system.
3
Servosystems
3-1 Servosystems
It is frequently necessary to control the position of a device
in accordance with some function of a signal supplied by a
controlling instrument. If the power required to operate
the device is large compared with the power available from
the controlling instrument, power-amplifying means must be
provided. When the amplification of the controlling signals
is carried out by machine or an automatic control system,
the element that amplifies the controlling signals and operates
the device is known as an automatic controller.
3-2 Definition
Master unit
Spring
.---T^'
Input Output
Controller Motor
(b)
Controller ^Load
C - &[
9o
/ 7 O Z
26 SERVOMECHANISM FUNDAMENTALS
ing servosystem. The elements are discussed here only from
the standpoint of their functions in a servosystem.
1. The input shaft or data-transmission unit is a reference to
which the load is made to correspond by means of the servo-
system (symbol di).
2. The load is that part of the system which is driven into
position correspondence by the input shaft.
3. The error-detector is a device to receive the actual posi-
tionfrom the load and compare it with the reference position
'-,- Output
Input
3-5 Servocontrollers
error
SERVOSYSTEMS 29
3-6 Servomotors
The servomotor is a device that supplies the torque and
power to bring the output of the load into correspondence
with the input. The servomotor is usually controlled by the
servocontroller. The ideal servomotor is one that requires
low power from the controller and is capable of accelerating
rapidly; it should be of small size and weight and have a
satisfactory life span, small time lags, and an adequate speed
range.
The two-phase induction motor is the most widely used a-c
servomotor. One phase of this motor is excited from a
constant reference source the other phase is excited in quadra-
;
long.
A number of other types of motors are used in servo work,
including a bellows which exerts force when connected to a
high-pressure air line and heating elements which serve as
temperature-control servos.
Follow-up
head
Summing
network
Servo
controller
Servo
motor o
J/o--^,eo Feedbock
fylfji'i
network
3-15 Theory
The thyratron is similar to a vacuum tube but is filled with
an easily ionized gas, usually mercur\' vapor. Most thyra-
38 SERVOMECHANISM FUNDAMENTALS
trons have an iiulepondcntly heated eatliode, a control fj;ri(l,
the thyratron does not fire, the circuit is open. The two a-c
sources of the signal are 180 deg out of phase. The a-c error
signal is in phase with one a-c source and 180 deg out of phase
with the other. Reversing the sign of the error causes a
phase reversal of the error signal. If there is no error signal,
each thyratron will fire during the positive half cycle. The
SERVOSYSTEMS 39
Output
D-c signal
input
or force is the same for any valve position, but the torque or
force falls off with speed, falling off less rapidly as the valve is
To motor ,
Acceleration
Deceleration
. Acceleration
Time -
Motion obtained by
proportional servo
Time-^*~
If, for example, tiie load can be displaced 0.03 in. in either
direction from its proper position before the servo will operate,
the servo is said to have a dead region of O.OG in. ^^'henever
the load is in the dead region, the space 0.03 in. on either side
of zero po.sition, the servo will not operate. Dead space
results in inaccurate positioning of the load. Although dead
space cannot be eliminated completely, it can be reduced to a
minimum value. In the above case, the .servosystem will
operate only when the error displacement is greater than
0.03 in. on either side of zero.
In addition to the dead region, other errors are present.
These errors are usually determined by the degree of precision
and tolerance with which mechanical parts are made. With
reasonable care, these parts can be made with a precision of
±0.'i per cent.
Static errors of this type arc known as instriinirnlfil errors
46 SERVOMECHANISM FUNDAMENTALS
and frtMiiiently are minimized by coarse-fine systems and
related circuits.
QUESTIONS
1. Define servosystem; define servomechanism.
2. Enumerate the elements that comprise a pcsition-control
servot^ystem.
3. What i.s the function of the data transmission system?
4. What is the function of the servocontroller?
5. What the function of the servomotor?
is
A
necessary part of any closed-cycle servosystem is a device
to measure the error between the actual output of the system
and the desired output of the system. The error information
must be presented in the form most suitable for the other
parts of the control system. For example, the synchro
control transformer is a device that presents as an electrical
signal the error between the relative rotational positions of
two shafts. The sj'nchro differential presents the same error
information in mechanical instead of electrical form. These
devices are both electromechanical. The differential gear is a
purely mechanical device that is used to detect the error in the
relative positions of two shafts. Error in the phase relation-
ship of two electrical signals must sometimes be detected.
This can be done with an electrical circuit which presents the
error information in the form of an error voltage. The
operation of various types of error detectors is descri])ed in
the following paragraphs. The discussion involves the
principles of magnetism, vectors and vector addition, trans-
formers, vacuum tubes, and basic electricity.
49
50 SERVOMECHANISM FUNDAMENTALS
The operation both the synehro receiver and the synchro
of
transmitter in order to make tlie exphmation of
is descril)e(l
Fig. 4-2
SLIP RING
END
SLIP RING ROTOR BEARING PIECE
15^
Transmitter
(o) ib)
Fig. 4-6 Positioning a shaft witii tlircc electromagnets.
whose axes are oriented 120 deg apart with respect to one
another. The magnets are energized from a d-c voltage
source. A permanent bar magnet, pivoted at its center so
that it is free to rotate, is centrallj- located with re.spect to the
fixed magnets A, B, and C. Magnet A is polarized so that its
south pole is nearest to the rotating magnet. Magnets B
and C are polarized so that their north poles are nearest to the
rotating magnet. Since opposite poles attract, the north
pole of the rotating magnet is pulled toward the south of
magnet A. The south pole of the rotating magnet is pulled
by equal forces toward the north poles of magnets B and C.
56 SERVOMECHANISM FUNDAMENTALS
Note that all the battery current must flow through the coil-
energiziufj; niaguet A hut that tlii.s ciurent divides and only
lialf of it flows tiirough the coil-energizing magnet B, while the
other half of it flows through the coil-energizing magnet C.
If the number of turns used in all coils is the same, magnet A
will be twice as strong as either B or C.
Vector Representation of Forces Acting on Rotating Magnet.
Figure 4-7 shows how vectors may be used to represent the
action of Fig. 4-66. The length of the arrow or vector is
drawn proportional to the strength of
the corresponding electromagnet. Thus
vector A is drawn twice as long as either
B or C. The head of the vector is drawn
pointing in the same direction as the
north pole of the corresponding electro-
magnet. The direction and the magni-
tude of the force resulting from all three
electromagnets acting at once can be
found by vector addition. The vectors
resultant
are placed so that the head of one vector
is in contact with the tail of the next vec-
'
The author feels that although the typical student should have the
above background, a brief review will do no harm. If the student is
familiar with the above material, this section may be eliminated.
SYNCHROS 59
N-)
115 volts
^)
Z\ GOcps \-,
115 volts
60 cPS XJ 115 volts
60cps_
\ r No turning
eftect
applied. The net result is that the bar magnet cannot follow
these variations rapidly, so that the pulls cancel each other
and the actual turning effect is zero. This is illustrated in
Fig. 4-126.
e tizrz
^
(a) (b)
Fig. 4-13 (a) Xo change in position. (6) Reversing leads 3-4 positions
electromagnet accordingly.
to the two coils are reversed, the rotating coil will position
itself accordingly. According to the arrow method of
notation, it appears as shown in Fig. 4-13.
SYNCHROS 61
the cross section of the receiver with only one of the stator
windings in place.
Electrical Zero. In measuring the angular position of a
synchro shaft, some point must arbitrarily be chosen as the
reference or zero position. This reference is usually taken as
5,
being the position that the rotor shaft takes when the axis
of the rotor coil lines up with the axis of the stator coil jS2 as
shown in Fig. 4-18. The rotor position is described in terms
of the number of degrees that the rotor is rotated away from
this reference position. This reference position is called
electrical zero.
SYNCHROS 63
(a)
-r/me
(h)
-Time
(c)
-Time
end of the rotor coil forms with the axis of coil *S2 indicates the
number of degrees that the rotor is displaced from electrical
zero. In Fig. 4-19 the rotor is shown in the GO-deg counter-
clockwise position.
Stator-coil Voltage rers7is Shaft Position. By applying the
proper coml)ination of voltages to the stator- and rotor-coil
terminals the rotor can be made to turn to any dc^sired posi-
tion. Figure 4-20 shows a graph of the voltages that must
be applied between the different stator-coil terminals to make
the rotor assume any position l)etween and 3()0 deg. The
.
Voltages above the zero axis are in the same phase as the
voltage from R\ to i?2; voltages below the zero axis are in
phase opposition to the voltage from R\ to R2. Note that
the applied stator voltages required for any rotor position
are either in phase with the rotor voltage or 180 deg out of
phase, but that no intermediate phase condition occurs.
Figure 4-20 is not a three-phase plot. For a 90-deg counter-
clockwise rotation of the rotor the voltage applied from *S1
to <S2 and the voltage applied from »S2 to »S3 must be 50 per
cent as great as the voltage applied from »S3 to <S1 and must be
180 deg out of phase with the voltage from R\ to R2. The
stator coils set up three magnetic fields which combine
vectorially to produce a single magnetic field of a definite
strength and in a definite direction. Rotation of the rotor is
caused by the rotor magnetic field aligning itself with this
resultant field set up by the three stator coils.
Transmitter Receiver
ItSvoits
60cps
Fig. 4-21 Tniiisinittcr-rcccivcr coiiiicctioii.
the same direction. In Sec. 4-6 the use of a-c sources for both
rotor and stator coils was shown to produce a turning effect
which was constantly in the same direction and independent
of the rapidly reversing magnetic polarities. In Fig. 4-23
the receiver rotor is pulled toward the 30-deg position. The
Transmitter Receiver
Si
(g)
r*;/0
70 SERVOMECHANISM FUNDAMENTALS
leads, with the i-otor leads reversed as shown in Fig. 4-24/,
causes a fixed angular displacement of 180 deg and a reversal
of the direction of rotation of the two shafts. A cyclic
interchange of stator connections, witii the rotor leads reversed
as shown in Fig. 4-24j, is shown
to produce a 300-deg dis-
placement between the relative position of the two shafts.
The direction of rotation of both shafts is the same. In A:,
receiver cyclic interchange of stator connections, with the
rotor leads reversed, is shown to produce a 60-deg displace-
ment between the relative positions of the two shafts. The
direction of rotation of both shafts is the same.
Transmitter
SYNCHROS 73
Control transformer
5>
In phase will)
Rf -R^ on
-irr\o generator
Out of phase
with Rt-R2
on generator
Ballbearings
Boll bearings
Rotor windings
The arrow at the end of the rotor coil R2 indicates the position
of the rotor with respect to electrical zero. The rotor is shown
in the electrical zero position. Rotation of the rotor is
to turn. In some cases the rotor is held fixed and the stator
must be rotated with respect to tiie rotor to set tiie synchro
to its electrical zero position.
Rotor Shaft Free to Turn.Wlien the rotor siiaft is free to
turn, the connections shown V\\l.. 4-34 can l)e used to make
in
the rotor assume its electrical zero position. S\, S'i, and R2
are connected to one side of the power line; »S2 and R\ are
connected to the other side of the line. If the rotor is free
to turn, it rotates to the electrical zero position. These
connections place a voltage across the stator coils which is
somewhat higher than that for which the synchro was
designed. Continued operation with the connections siiown
in Fig. 4-34 will damage the synchro. An alternate method
82 SERVOMECHANISM FUNDAMENTALS
clamps holdiiif^ the transmittcM- slator are loosened so that the
stator can be rotated with respect to the rotor. The stator
leads of the transmitter are disconnected from the rest of the
system, but the rotor leads remain connected to the power
line as indicated in Fig. 4-35. The is connected
*S2 stator lead
to the Rl rotor lead. An connected between
a-c voltmeter is
Zeroing a transmitter.
QUESTIONS
1. What is the difference between a synchro transmitter and a
synchro receiver?
2. E.xplain the operation of a synchro transmitter.
3. Explain the operation of a .synchro transformer.
4. Explain the operation of a .synchro ditVerential.
5. Explain the zeroing operation of a syncliro transmitter; receiver;
control transformer: and ditTerential.
6. Draw a diagram of a .synchro tran.smitter connected to a synchro
differential connected to a synchro receiver.
Servo Elements
5-1 Resolvers
I
Input I
P, x=Rcos 9 p^
5-4 Potentiometers
Contact
Shaff
Contact
Card
Shaft,
Contact Contact
\.
uj .] |il ..m»i .
»i,u» » >i
ju m
Card-
(b) (c)
Brush
holder
Brush
Brush circle
Rotor, fastened
to shaft, carrying
resistance card
Terminals
Slip rinqs
Slip ring
brushes
shaft in a manner such that the line through the new set of
contacts forms a 90-deg angle with the line through the first
set of contacts, the voltage between the new set of contacts is a
cosine function of the angle 6.
constant excitation across it, can be used l)y setting tlie shaft
to an angle corresponding to the desired speed of the load. It
Frame
Input
shaft
Input shaft
Gear
Input gear
A
Spider gear
Output shaft
C
instant later the second shaft is set in motion at the same rate
as the first shaft but in the opposite direction, the frame ceases
rotating. If it is assumed that the frame has not made a
complete revolution, the angle bj^ which the frame is displaced
SERVO ELEMENTS 97
is used from gear D to the error shaft, the error shaft turns at
twice the speed of the frame. If in addition the output
shaft is attached to gear B through a 1 : 1 gear ratio, the direc-
tion of rotation of B is opposite to that of the output shaft.
Therefore when the input and output shafts rotate in the
same direction and at the same speed, gears A and B rotate in
opposite directions at the same speed. The pinion gear C is
stationary and the rectangular frame does not rotate. There-
fore the error-indicating shaft
is stationary. If the input and
ometer contact arm and the grounded tap. The input to the
I
98 SERVOMECHANISM FUNDAMENTALS
amplifier is the sum of the tachometer output voltage and e.
^ Input angular
g- variation
Amplifier
Data Error Error
and Load
transmission detector lOi-Ool motor
Toch
generator
i-^\AA/fAAA —
E
A ,B
-o fo—
TJWinn
Coil excitation
Input voltage
Input
-^-Output
Reference
oc volfage
QUESTIONS
1. Explain the purpose and operation of a resolver.
2. What is the resolution of a potentiometer having 5,000 turns on
Output
Input Ez
(") (6)
^ The following section on a-c amplifiers was inserted for review purposes
onh". If the student does not require the review, this section may be
eliminated without detrimental effects.
—
ELECTRONIC AND MAGNETIC AMPLIFIERS 111
a tube
, .
mcreases as
the plate voltage is increased, the bias required to cut off
plate current flow will increase as the plate voltage applied to
the tube is increased.
The triode is now connected in a circuit where an a-c signal
voltage is applied to the triode in addition to the grid-bias
voltage. The a-c signal voltage is set at 1 volt as shown in
Fig. 6-8. Since the signal source and the .5 volts of negative
bias are in series, during the positive half cycle of the a-c
signal there will be —4 volts applied to the grid with respect to
the cathode ( + — 1 o = —4). During the negative half
e\-cle of the a-c signal there will be — (5 volts on the grid of the
tube (—0 — 1 = — G). From the grid-voltage plate-current
curve shown in Fig. G-9, it can l)e seen that when there is no
signal applied to the grid of the tube, the plate current will
112 SERVOMECHANISM FUNDAMENTALS
be fixed at 4.2 ma by the 5 volts of bias supplied by the bias
battery. When the a-c sig;nal is applied to the tube during
the positive half cj'cle, there will be —4 volts on the grid of
the tube and the plate current will increase to 6 ma. On the
negative half cycle there will be —6 volts on the grid and the
plate current will decrease to 3 ma. Thus a 1-voltpeak
signal will cause a plate cur-
rent variation of 1.8 ma on the
positive half cycle and 1.2 ma
variation on the negative half
cycle, or a total variation of 3
ma per one 1-volt a-c signal
input.
150 volts =r
Fig. 6-9 Plato-current waveform Fig. 6-10 Triodc with 3-volt bias.
6-10 and a 1-volt a-c signalis applied to the grid of the tube,
Plate current
:"ffiz
(b)
Fig. 6-12 («) Distortion due to high grid l)ias. (b) Low cathode tem-
perature.
200
150
50
ELECTRONIC AND MAGNETIC AMPLIFIERS 117
Fig. 6-17 Triodc cliaractcristic curvos. (a) Without external load. (6)
With external load, (c) Corre.sponding charaeteristics.
(«)
Fig. 6-18 (a) Pkite current versus grid potential. (6) Load line for a
triode.
t eristics, this yi(>l(ls 100 ma plate current and 200 volts plate
l)()tcntial and 'M)i) - 200 = 100 volts drop across the load.
The family of phite-current plate-potential curves is thus
useful determining the limitations of a paiticular tube
in
under various operating conditions. A particular tube can
be selected either to fit certain circuit constants or, vice versa,
on the ba.sis of the information contained in the vacuum-tube
characteristics.
Plate
\ 2,000
ohms
^100
T volts
(-A/WVWVW
5 volt
Grid poter^fio! <^o-c^
Fig. 6-19 Comparison between a Fig. 6-20 Directly lieated cathode.
sharp-cutoff and a remote-cutoff
pentode.
-T z^ (^mr^
-J ^
+T~ /^-c input +
j
"f
ELECTRONIC AND MAGNETIC AMPLIFIERS 125
/ Two- phase
^ motor
core. The a-c \\iiKlinf>;s L> and L3 are on the two outside legs.
The a-c \vindinfi;.s are wound in a manner such tliat the a-c
flux in the center legis zero. This prevents any of the a-c
voltage from appearing across the d-c control terminals.
This method of power control can be extended to include
saturable transformers. A saturable transformer is shown
schematicallv in Fig. 6-20. Winding .4 is the d-c control
'
\SR
Controlled
a-c power
output
D-c input Lood
-pJJMflM^-t—
\SR
Fig. 6-28 Actual circuit witli saturable reactor for control of a-c motor.
Constant
speed
motor
QUESTIONS
1. What are the advantages of d-c amplifiers?
2. What is the purpose; of a differentia! ini)ut system?
3. Illustrate and explain the operation of a differential input circuit.
4. What effect will an increase in the negative grid voltage of a
triode have on the amount of plate-current change with a given
input?
5. Define amplification factor of a tube in terms of tube voltages.
6. Define tube resistance in terms of tube components.
7. Define mutual conductance of a vacuum tube.
8. Illustrate and explain the operation of a magnetic; type of
amplifier.
Direct-current
Servomotors
frror defector
Amplifier Motor
FIELD COILS
BRUSHES
ARMATURE
Fig. 7-3 Typit-al d-i- motor.
T Field excitation
Magnetic
field
Field coil
Pole
. piece
Armature conductor
Current
Commutator segments
Torgue acts in
Shaft this direction
Armature
Current
source
Current
Force
Field
^ Field
^ Current
Force
(a) ih)
Fig. 7-5 («) R('lati()iislii|) ol field, force, and current, (h) Left-hand rule.
'Load
—^
138 SERVOMECHANISM FUNDAMENTALS
In addition, the split-field winding adapts itself readily for
position control as shown in Fig. 7-10. Here, if the fields
are made to oppose one another, the driving force will be
zero when the two opposing fields are equal. This would
correspond to zero signal error. An error signal would cause
unbalance in one direction or the other and thus cause the
power
input
1
J
1
J
Dn'fer motor
for generator
Exciter n^ofor
7-7 Amplidyne
A .sy.stein similar to the Ward Leonard system, except for the
fact that it is the amplidyne
uses a special type of generator,
system. The between the amplidyne
principal difference
and the ordinary generator is that the field of the amplidyne
requires a much smaller amount of control power for the
same value of output power. Figure 7-15 shows the magnetic
Cross-magnetizing field
south pole in the machine frame at the left and a north pole
in the frame at the right. Since the armature current of
100 amp also flows through turns of wire on an iron core, the
armature itself becomes an electromagnet. Magnetic flux is
shown in I''ig. 7-15 by the flux loops labehMl 0,,. If the direc-
tion of the current in the aiinatui-e conductors is considered,
142 SERVOMECHANISM FUNDAMENTALS
'
' 100 amp
(b)
Equivalent circuit.
tors because of tlie short {'ircuit are such tliat th(> armature
reaction fiux remains fixed in space, just as if tlie armature
were a stationary coil with its axis at rijijht an^los to tlie axis
of the control-field winding.
Since the armature conductors are iuiif()rml\' distrihuled
about the armature, it is evident tliat some of these conduclors
100 amp
(a)
}44 SERVOMECHANISM FUNDAMENTALS
ilowiiis thiouf^h tlie bhort-ciicuited path. Since the control-
field flux has to build up to only a low value and since the
resistance of the short-circuited armature is very small, full
Compensating
© winding
i.i^ain field
Compensating winding
(b)
7-8 Thyratrons
ANODE INSULATOR
SHIELD GRID
HEATER
BASE-PIN-TO-
CATHODE CONNECTION
Mi
Fig. 7-22 'rhyratron structuro. {Radio Corii. of America.)
m
DIRECT-CURRENT SERVOMOTORS 149
\ 7 Grid bias
Tube cannot conduct
on negative ^
cycle
Fig. 7-24 ("ritical urid voltaic and plate volta^ic versus time.
Non -conducting
'Applied voltage
7-10 Application
conduct, and current will then flow thiouf^h llie motor from
a to b. Since the kept constant, ohanf^ing the direction
field is
QUESTIONS
1. Using a diagram, explain the operation of a d-c motor.
2. Explain the ditTcrence between field-current control and arma-
ture control of d-c motors.
3. What is the advantage of a split-field winding in .servomotors?
Servomotors
electron current will flow out of the paper in a', the return
conductor. The same assumption will hold for phase b.
o b
Phase
voltages
Time
6
bo Ob
9
/ Stator
conductors
Resultant field-
0W (a) {h)
Fig. 8-5 (a) Two conductors in parallel. (6) Field addition and sub-
traction in parallel conduc-tors.
Transducer
Valve plafe
Cylinder block
To electrical
cor)trol systems
The greater the angle of the l)lock, the longer the stroke;
conversely, the shorter the angle, the shorter the stroke.
At zero angle there is no motion between the piston and the
cylinder block, and thus there is no pumping action. As the
angle of the block pas.ses through zero to the oppo.site side of
the drive-shaft center line, the po.sition of the piston varies
with respect to the inlet and outlet ports. The piston, which
was on the compression stroke of the cycle, is now on the
suction stroke. This position change results in a reversal
of the direction of the pumping operation. In most systems
the pump is operated at a constant speed, with the pumping
action dependent on the angle of tilt. Therefore a change in
the angle, usually by external means, serves to control both
the amount and direction of flow. The hydraulic motor is
similar in construction to the pump, but the cylinder block
of the motor has a fi.xed angle of tilt of approximately 30 deg
with respect to tiie drive shaft.
162 SERVOMECHANISM FUNDAMENTALS
Mam
51
pilot HOI
valve
ri>
Oil Main C
Relay
volve
Liner -N Amplifier
pilot valve
For example, in Fifj;. S-l.') let {>;ear have 100 teeth and gear
1
#/ #^
Fig. 8-15 (iCiir tniins.
8-7 Backlash
Dedendum
circle
>\ . /-
168 SERVOMECHANISM FUNDAMENTALS
QUESTIONS
1. n(>fiiie slip speed. CJive the eciiiatioii for per cent slip.
2. I^xplaiii tlie operation of an a-c motor.
3. E.xplaiii the difference between a split-phase motor and an a-c
motor.
4. List the three types of pressure pumps.
5. Explain the operation of any one of these types.
6. What is the purpose of a hydraulic amplifier?
7. List the three types of hydraulic amplifiers.
8. What is the purpose of a gear?
9. In Fig. 8-15 gear 1 has 85 teeth, and gear 2 has 17 teeth. If
9-1 Introduction
/; = /
2VkJ
where J = polar moment of inertia of load
F =fv
where F = friction force
V = velocity (translational motion)
/ = friction coefficient
172 SERVOMECHANISM FUNDAMENTALS
For rotatioiKil motion
T=/co
where T = friction tortjue
w = iuif^uhir velocity
/ = new friction coefficient
Coulomb friction is the condition existing where the friction force
is independent of the speed.
Static friction is the condition present between two soUd bodies at
rest where a certain minimum force must be appUed to start the
motion of one body against the other. Only viscous friction will be
considered in most of the applications discussed in this book.
r/me — »- f/me-
Unit step input
the output shaft will follow in the manner shown in Fig. 9-2,
varying with the value of D or the amount of friction in the
load. The value of D equal to 1 gives rise to the critically
damped case, that is, the minimum value of / without over-
shoot. Any value of D greater than 1 gives rise to the over-
damped case, and values of D less than 1 give rise to the
underdamped case where overshooting occurs.
Referring to the graph of Fig. 9-2, note that the under-
damped cases of Z) = 0.6 or 0.8 give faster response than the
critically damped and the overdamped cases. Therefore, if a
slight overshoot is permitted — and it usually is — then the
underdamped case of D = 0.6 would be a desirable one, since
the system responds to it most rapidly. It is evident that a
certain amount of friction or damping should be present in the
system to prevent hunting or repeated overshooting yet there ;
PERFORMANCE IMPROVERS 173
VZZZZZZZZZZZZZZlt
r'Y^W'^
Support for
Movable
/ Fixed piston with piston
cylinder small orifices
rotation
^^^
Direction of
^^ c
^^\^flo^v producing a clock-
Cylinder
/ wise direction of rotation.
There is now a current-car-
rying conductor in a mag-
netic field, however, and
there will be a force exerted
on this conductor. The
Winding-
-Stator
Rotor-
Winding
^-pr
Fig. 9-4 Electromechanical damping. Fig. 9-5 Electromagnetic
damper.
Increasing
voltage
d£
dOo
dn +
'0^ dt
Amplifier
Synchro Synchro
ond
tronsmitter tronsformer
motor
Tachometer
generator
varying inputs.
2. Its error during a transient or following a sudden dis-
turbance of input.
An example of the steady-state condition can be shown by
the control of the rotation of a radar antenna. This control is
operated to transmit a signal which will require the antenna
to swing around at a certain rate or to rotate back and forth
periodically. If the input signal calls for a constant angular
velocity, a misalignment between the antenna direction
desired by the input signal and the actual mount direction is
said to be an error in position caused by the constant-velocity
operation. This error is said to be the steady-state velocity
error and is illustrated in Fig. 9-12. Transient or dynamic
errors occur whenever the system is called upon to correct for
PERFORMANCE IMPROVERS 179
20
10
^-20
-J
-30
-40
^ -50
^-100
§^-150
.1 .2 .3 .4 .5 .6.7.8.91 2 3 456789
Fig. 9-14 Curve of maf^nitudc and pha.'^c .sliift of 1/(1 -\- jwr) versus
fr('(|U('iicv.
782 SERVOMECHANISM FUNDAMENTALS
crosses tlic iSO-deji; point is called tlie phase crossover.^ The
difference between ISO des and the phase sliift or ( ISO deg ± (f>)
log 6
^Phase margin
(negative in this case)
Fig. 9-16 Graph of log IGI and <^ versus log co.
Amplifier
ond
servo motor
G - = - G
Log\G\
Log 4/—^
margin
o—wv\ R
o
R
vvw
6in C —r- ^out 6in ^out
X
Log\G\
184
PERFORMANCE IMPROVERS 785
fv
186 SERVOMECHANISM FUNDAMENTALS
Then for the over-all transfer funetion
G' = D
A
Substituting, D = CGi
A = B + C
G' =
1 + G^G2
G" - (l/GQGA
1 + G1G2
Amplifier
and
seruo-motor
R,
Output
Frequency^*-
\AAAA^
Output
Frequency ^*-
—VsAA/v-
&//! 6out Output
Frequency^^'
Output
Frequency -
Feedback
voltage
filter network \
in antihunt sy.stems.
To understand how an RC circuit affects a waveshape
applied to us see the voltage and current changes which
it, let
occur when a d-c voltage is applied to the system. Generally,
most RC circuits are reducil)le to a circuit containing a
battery, a capacitor, and a resistor as illustrated in Fig. 9-32.
The diagram shows a series circuit consisting of a battery, a
switch, a capacitor, and a resistor.
If the switch is clo.sedand zero charge is a.ssumed on the
capacitor plates, there are three methods of determining the
instantaneous values of voltage acro.ss the components of RC
circuits. The first is a rough estimate from the exponential
curve shown in Fig. 9-33. The second method is a close
194 SERVOMECHANISM FUNDAMENTALS
approximation from a very accurate exponential curve drawn
on a universal time-constant chart. This type of chart is
illustrated in Fig. 9-84. The
third method involves solving
the equation for the curve.
In the circuit under discussion,
^R
the necessary equation for the
voltage across the resistor is
PERFORMANCE IMPROVERS 195
Solution:
Cr = Kbt.{\ - €-"«^) volts
= 200
/ 2 X lO-'' \
e,
1 - ^"P [- 10^ xlo^V
\()ltS
Cc = 172.94 volts
Example 2: Using the same circuit and values, hnd the resistor
voltage.
Solution:
er = EM.e-'i"''
200exp(^--— X---j^j
/ 200 10-«\
e. = .,.-„
Cr = 27.06 volts
Example 3: In the .same circuit, using the same values except that
the time is unknown, find the time it will take for the resistor voltage
to drop to 120 volts.
Solution:
Transposing, we obtain
/.'
196 SERVOMECHANISM FUNDAMENTALS
Invcrtiiifj; {^ives
+tiRa
RC = '"
Uj
t = RC ^In
QUESTIONS
1. Define viscous friction, coulomb friction, and static friction.
2. If a slight overshoot is permitted, what is the value of the damp-
ing factor most commonly used? Whj^?
3. What methods are used to introduce friction into the system?
4. Illustrate and explain the operation of a mechanical friction
device.
5. Illustrate and explain the operation of an electromechanical
damping device.
6. tachometer generator in a system. AVhat
Illustrate the use of a
purpose?
is its
1.50
1.25
1.0
0.75
0.50
0.25
METHODS FOR MEASUREMENT J99
E
202 SERVOMECHANISM FUNDAMENTALS
fiXHiuency. The output voltage from the dummy-diroctor
synchro no. produces a sine-wave error at the input
1
Servo iMj\
motor /
V ^"-S ^ Oxis'^''
A
= sin"
B
That is, the phase shift is the angle in degrees whose sine is
204 SERVOMECHANISM FUNDAMENTALS
the ratio of .1 and B. The various patterns ilhistrating phase
rehitionships from to 3()0 deg are .shown in Fig. 10-5.
A much more accurate way of measuring phase differences
between two voltages is the null method, which incorporates
the use of a phase-shifting
network. In this method, the
test voltage is applied to the
vertical input terminals of the
oscilloscope, and a standard
voltage whose phase can be
0-deg phase varied is applied to the hori-
zontal terminals. The phase
of this standard voltage is
varied until a straight line ap-
pears on the scope screen.
] 80-c/eg phase 270-deg phase Since the phase of this stand-
ard voltage is known, the
phase of the test voltage is
also known.
The circuit of Fig. 10-6a is
foJ (b)
Fig. 10-6 (a) Phase-shift network and (6) relationships.
METHODS FOR MEASUREMENT 205
tan d = j^
• c
Examples of Servos
and Servosystems
Feedback bop
Phose- Resistance
Voltoge Phose Power
shifting summing
amplifier inverter omplifier
network
Output
^1 ^^ Error
sigrtol
s Output
From shaft
gyroscope
gimbal
500
GOcps
error Voltage Voltage Voltage Phase Power 250
signal amplifier amplifier amplifier inverter omplifier
input
from
synchro
Feedback
receiver To control
0. selector
selec
phase of
servo motor
Output from
^
.
A AA
d-c tachometer^
coupled witfi
servomotor
60-cps error a a . * a a
'^T^NA^-j^.^Aq^
i
5igr,alfrom
synchro error I
I I
detector \ -r -r
{Controller
amplifier
Antenna
motor
Control
Servo E omplifier
motor p^
600
rpm
D* !zi
Error signal
Error
EXAMPLES OF SERVOS AND SERVOSYSTEMS 213
1 1 -4 Servocontroller System
plate voltage of one section and out of phase with the other
plate voltage. The section of the twin triode in which the
instantaneous plate and grid potentials are in phase has a
higher average plate current than the other section of the
tube, and this difference causes a voltage difference between
the grids of the d-c amplifiers. As the sign of the servo erroi-
reverses, the sign of this voltage difference also reverses
because of this reversal in the synchro output voltage.
The average current through each thyratron is a function
of the length of its conduction period during each cycle of
alternating potential. This conduction period is frequently
referred to as the conduction angle and is expressed as degrees
of the anode alternating-voltage cycle. The best way of
controlling the conduction angle is to vary the potential of
the thyratron control grids. For any particular grid-bias
potential there exists a minimum value of plate voltage
necessary to start conduction in a thyratron. During con-
duction periods the grid loses control and the normal potential
drops between the thyratron plate and cathode. When the
plate voltageis reduced below this value, the tube ceases to
nnn nmrsw^
^ H
^^|-i^AA^AA/VHl
217
218 SERVOMECHANISM FUNDAMENTALS
voltajj;emust drop to zero l)efore the tube cuts off. It is also
assumed that the load in the thyratron circuit is a pure
resistance. The waveform of the thyratron current is shown
for three possil^le values of grid bias, which corresponds to the
initial plate voltage required to operate the thyratron. This
voltage is sometimes known as the firing voltage. The three
values are denoted on the diagram as Ea, Eb, and Ec. As the
firing voltage is varied from Ea to Ec by changing the control-
grid voltage, the angle of conduction varies from 90 to 180 deg.
In the servocontroUer, the firing time of each thyratron
during the positive half cycle of its plate voltage is a function
of both the output voltages from the d-c amplifiers and an
exponentially decreasing voltage which is superimposed on
the signal from these d-c amplifiers, plus the back voltages of
the servomotor. The thyratron plate voltages from trans-
former T2 are 180 deg out of phase. During the negative
half cycle of the plate voltage of each thyratron, a rectified
voltage is produced across the RC combinations {R3C3 and
Rid) by the selenium rectifiers which are connected in series
with the low-voltage secondary windings on transformer T2.
The polarity of the rectified voltages across the RC combina-
tion is such that the control grids are driven negative by the
rectified voltages. During the positive half cycle of the plate
voltages, these RCcombinations in the control-grid circuits
discharge exponentially. The control-grid voltage of each
thyratron, therefore, consists of a d-c component produced by
the d-c amplifiers and the exponentially decreasing voltage
resulting from the discharge of the RC combinations in each
control-grid circuit. The bias-control potentiometer Pi is
f.i-
D-c
generator
Filter
network
° /to volts
Load ° D-c
^AA^ -r-
Error signal
output
Stick-off voltage
mechanism. The
(hita tiansmission system sliown in Fifj;.
11-11 utihzes two synchros of tlie control-transformer type
operatinfj; at 'M') speed and at single speed. A switching relay,
controlled by the output of the single-speed synchro, switches
control of the system between the single-speed and the 30-
speed synchro to maintain correct system synchronization.
There is a provision to insert a small alternating voltage,
.Speed Rotation-
(a) A
0>)
(r)
11-6 Servocontroller
at any one instant the grid and plate voltages of one rectifier
are in phase while the voltages in the other rectifier are in
phase opposition. When the error reverses, the phase of each
grid voltage reverses. If the servo error is zero, the rectified
voltages across Ri and R> and therefore the grid voltages are
equal. If a servo error produces in-phase grid-to-plate
voltages in Ti, the rectified voltage across /?, increases. Since
the grid and plate voltages in the other detector are then out
of phase, the rectified voltage across R-, decreases. Under
Fo armature of
d-c servomotor
2. Rapid operation —
warmup time for tul)es is eliminated.
3. No moving j)arts little or no maintenance is re(juired.
AB
^^ \^D-c point
of operation
H
Magnetizing
force
^At-A
Fig. A-1 B-H curve. Fig. A-2 B-H curve of the satura-
ble reactor.
AH
CE = At
=
AB
DE At
DE
= ^^ =
AB/M
Mope of curve (1)
^j^j^^
B
230 SERVOMECHANISM FUNDAMENTALS
Load Line
(4)
E' = {IR,y + {E,y (5)
{IRlY E.
E'
+ =^
.
= 1 (6)
— -u ^ = 1
{AiLrRL
PG =
{MeYRr)
where II = load current
Ic = control current
Re = control resistance
Rl = load resistance
MAGNETIC AMPLIFIERS 231
{MrVRr
(J)00^-J«)0)^103 ^ ^
(50 - 10)M0-' "'
^^'^
r -
Appendix B
Direct-current Motors
b = K 7 rpm
can be expressed as
T = KriA
The voltaso from a power }:;eiierator is generally applied to the
armature of the d-e motor, whose field is excited with a
constant direct current. In this manner tlie motor is the
load to the generator, and thus their combined characteristics
must l)e considered.
eo'K.vif
Gout
e R \ -\- Lp/R
Let p^ = a
R ^
^^ ""
Then
e 1 + Tp
The expression just determined is the transfer function of the
generator with the motor open-circuited. If the motoi- is
included in the circuit, then the above equation must be
revised as follows: Let
Rt = R, + Rm
_ dia
Co — T?
-K/Za
J
,
-\- Lit
J,
a:
ia
^ 1
e (1 -\- Tp) R„{\ -f Ttp)
Co _ ot
e ~ 1 + Tp
ea.
or Co
1 + Tp
^"
{R, + L,p)ia 1 + Tp
Thus, with algebraic manipulation,
ia OL 1
e/ffj
Dota transmisson Amplifier controller
(rl n
mj
# System and error
meosuring means
ond
servomotor
Load (J)
^
Fig. C-1
Nomenclature
6,(t) = input angle (radians) as function of time
d„{t) = output angle (radians) as function of time
t{t) = angular error in radians = di{t) — do(l)
Proportional Control
J ^" + r
^+ kd„ = kd, + Tj^ (3)
J
dh . dt .
, rd'-d, ,
do, rp /.x
t)
,(0 = 4>i for / ^
(5)
and
^
mA ^ —r ± y/r"^ — AiJk r if r \- k
m,] 2J = 27 ± \\2j) - J ^^^
Case I
k r
ih)' J 2 VJk
This case is {hvfrirliondl, or orcrddiupcd, case.
Case II
r \- k T ^
Case III
(r \^ k f
w ^j "' 2vrk
^
'
r r
~ 2 \/lk ~ ^crit
Wr = \/y/LC; therefore,
Wi = —ax
< ai < a2 (12)
m-i = —a2
Fig. C-3
The transient solution consists of
decaying exponentials and Eq. (7) becomes
equations
A +B 0,
(14)
aiA + a-iB
from which
— «2</>t
A = — Oti OC-l
e,w
.4 = - 0,
B= -70,
so that the solution is
nil r
m2 27
±j ^-{6)^ -^±^"'
242 SERVOMECHANISM FUNDAMENTALS
where we define
r
7 27
dBo
dt
e ^'[ — Coji sin coj/ + Deo coscoi< Cy cos oi\t
From this, it is seen that tlie error between do and </>, lias the
form of a damped sinusoid of fretiuency coi/27r. The output
shaft overshoots the correspondence position and hunts back
Fig. C-8
5 = -'"— = ^
we have
(23)
Wrt = —- ^
Vi - 52
we have
rj = e Vi^' (25)
A. Symbols
rm
rr
2A6 SERVOMECHANISM FUNDAMENTALS
B. Analogies
MECHANICAL, ACOUSTIC, AND ELECTRICAL SYSTEMS 247
dx ^
smce '^ ^ hJ
U =
f' (4)
=
.
I (5)
Therefore, since Eqs. (4) and (o) are identical, the solution of
one will be the solution of the other, with one stipulation for
the mechanical circuit — that is, providing Hooke's law holds
for the spring. [Hooke's law: If stress (f„,/A) does not exceed
the elastic limit, then the strain (x/l) is proportional to
stress.]
Now let us deal with mechanical resistance. Friction
force between two bodies completely separated by a fluid is
nearly independent of the load and the nature of the surfaces
and is dependent on the relative velocities of the bodies and
the nature of the fluid. Energy will be changed to heat by
motion opposed to friction, or velocity is maintained by a
mechanical force (/„) against resistance (r,„). We shall
assume that frictional force is proportional to velocity, which
is approximately true. The reasons for this assumption are:
1. To make our analogy with the electrical system hold.
controlling parameter.
Bibliography
INDEX 2S7
•
••c\
"§::] :uM[il
72774