WMengine_EW6787

Super Performance
With Lasting
L ti Service
S i
fective April 1. 2010
Y MANUAL
NOTE
THIS WARRANTY MANUAL FOR FUJI HEAVY’S ROBIN ENGINES CONTAINS UP-DATED
WARRANTY POLICY, PROCEDURES AND NECESSARY INFORMATION.
UPON RECEIPT OF THIS NEW WARRANTY MANUAL, PLEASE DISPOSE OF
WARRANTY MANUAL PREVIOUSLY ISSUED FOR FUJI HEAVY’S ROBIN ENGINES.
CONTENTS
A. SERVICE POLICY for DISTRIBUTOR, OEM and PURCHASER . . . . . . . . . . . . . . . . . 1-1
B. LIMITED WARRANTY
SECTION 1. NEW ENGINE LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
SECTION 2. GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
C. CLAIM PROCEDURES
SECTION 1. PREPARATION of CLAIM FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SECTION 2. GENERAL CLAIM SUBMISSION INSTRUCTIONS . . . . . . . . . . . . . . . . . 1-7
SECTION 3. RETURNED or DENIED CLAIMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
SECTION 4. CREDITING PROCEDURE for APPROVED CLAIMS . . . . . . . . . . . . . . . 1-10
SECTION 5. HANDLING of CLAIM PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
FLAT RATE TIME SCHEDULE

EY08/15/20/23/28 - 4 cycle gasoline engine series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
EY35/40 - 4 cycle gasoline engine series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
EH025/035 - 4 cycle OHV gasoline engine series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
EH09/122 for rammer - 4 cycle OHV gasoline engine series . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
EH122/172/252/30/34 - 4 cycle OHV gasoline engine series . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
EH36/41 - 4 cycle OHV gasoline engine series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
EH63/64/65/72 - 4 cycle V-Twin cylinder OHV gasoline engine series . . . . . . . . . . . . . . . . . . . 2-37
EX13/17/21/27 - 4 cycle OHC gasoline engine series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
EX35/40 - 4 cycle OHC gasoline engine series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
DY232/272 - 4 cycle OHV diesel engine series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
DY30/35/41/42 - 4 cycle OHV diesel engine series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
A. SERVICE POLICY for DISTRIBUTOR, OEM and PURCHASER
All Robin Engines are manufactured from the finest materials with the latest engineering techniques and the most
advanced methods of quality control. in addition, each engine is thoroughly tested and proven to be functioning before
being delivered to the Distributors.
However, while the machine is still in the possession of the Distributor or while the Owner is using it, trouble with the
engine may develop.
Against this, the following are prepared for the purpose of clearing responsibility between Distributors and Fuji Heavy
Industries Ltd. (hereinafter referred to as "Company") about warranties and after-sales services for engines of the
Company, and making a continuous and profitable relationship among the purchaser, the Distributor and the Company.
Maintenance Service
To provide a prompt and efficient maintenance service for the engines manufactured by the Company, the Distributor
shall establish a service network, including service personnel, garages, facilities, tools and parts.
New Engine Preparation

The Distributor, upon receipt of new engines from the Company, shall make a thorough inspection for the presence of
anything unusual.
The Distributor shall deliver all new engines to purchasers only after thoroughly inspecting, adjusting and confirming its
completeness, and after giving him instructions concerning its maintenance in accordance with the Company’s
instructions.
Limited Warranty
The Distributor shall undertake the repairs, replacements and the other necessary services to warrant the engine to the
purchasers on behalf of the Company within the limited warranty of the Company, and shall report to the Company as
provided for herein.
The Distributor shall be reimbursed for the costs of warranty service carried out for the Company in accordance with the
Company’s regulations for payment.
Limited Warranty Period

The limited warranty period for engines Shall be ;
* Twenty-four (24) months after the date of sale to the original purchaser, or
* Thirty (30) months after the date of shipment from Japan whichever is sooner to expire.
Explanation of Purchaser’s Warranty Rights

It is important that the purchaser’s warranty rights shall be explained to the purchaser when he takes delivery of a new engine.
The purchaser shall understand thoroughly what is covered by the limited warranty.
Three (3) - Year Warranty

The engines which meet the following requirements can be applied 3-year warranty.
Model: EX* series and EH** series engines.
*Excluding the engines made in foreign countries other than Japan.
**Including the engines made by RMI and FCR, but excluding EH025 and EH035 engines.
Exception: (a) Except for the applications of engines which have heavy vibration such as rammers, plate compactors, concrete
cutters and so on, but not limited to the application which is judged to be applicable through our matching test.
(b) Except for warranty problems which is attributed to Carburetors, Ignition Coils and Clutches, because those
parts are difficult to judge whether or not it is covered by warranty.
Period: The period for the Engines shall be; Thirty-six (36) months after the date of sale to the original purchaser or
Forty-two (42) months after the date shipment from Japan, whichever is sooner to expire.
Execution: Effective from the engines to be shipped from Japan on and after the beginning of April 2008.
1-1
B. LIMITED WARRANTY
SECTION 1. NEW ENGINE LIMITED WARRANTY
The Company warrants each new engine Supplied, under the following conditions.
1. Each new Robin engine supplied by the Company is warranted against defects in material and workmanship, under
normal use and service, to the original retail purchaser by an authorized Distributor. During the warranty period, if
defects in material or workmanship are found in the component parts of the new engine and are recognized by the
Company, the Distributor’s service shop shall repair or replace such defective parts free of charge.
2. THE LIMITED WARRANTY DOES NOT APPLY

a ) In case the repair or replacement is performed outside of the authorized Distributor’s service shop and the causes of
defacts arise from it.
b ) In case the defect is due to use of parts which are not the Company’s genuine parts.
c ) If major remodeling which in any way affects the performance or reliability of the engine has been made without
any prior approval of the Company.
d ) In case the damage is due to accident, abuse, misuse, negligence or improper maintenance without observing proper
handling, operation, maintenance as described in the Company’s instruction manuals.
e ) In case the defect is due to the unauthorized attachments or accessories to the engine or due to troubles caused by
attachments or accessories to the engine.
f ) In case of natural calamity.
g ) In case of ordinary wear and tear.
h ) The following parts are expendable (not durable), so the limited warranty is inapplicable.
Expendable parts including but not limited to :
Spark plugs, packings, gaskets, rubber materials, washers, nuts, V-belt, engine fuel, engine oil, grease, paper
elements, brake shoes
i ) In case the engine is employed for powering an equipment to be operated in the aviation.
j ) In case the engine is operated for racing purpose or other competitive activities.
k ) In case, without any prior approval of the Company, the engine is employed for powering an equipment to be
operated on/in the water and is located where it gets easily exposed to water.
3. The Company’s liability is limited to the terms of the limited warranty and the limited warranty shall not be applied to
consequential damages or accidental liabilities; nor to the fitness of any engine for any particular purpose.
1-2
SECTION 2. GENERAL DESCRIPTION
1. Reimbursement of Claim
When a claim is honored, the Company shall compensate the Distributor for the price at (F.O.B. Japan) x (coefficient) of the
parts on which the claim was filed and the labor charge directly involved in the replacement of such parts. except labor
charge for removal and reinstallation of the engine. "Coefficient" shall be separately fixed, considering transportation
charge, etc.
In case of parts supplied upon request of the Distributor, the Company will bear the freight costs to the international
port or the destination country.
Other expenses afterwards such as the import tax and clearing charge shall be borne by the Distributor.
Generally, the remittance for the claim settlements shall be made after obtaining permission from Government of
Japan.
2. Calculation of Expenses of Parts and Labor

The reimbursement of expenses covered by a claim shall be calculated according to the agreed rates on labor and parts
to be determined separately by the company.
The calculation is based on "Flat Rate Time Schedule " and "Parts Price List" issued by the Company.
3. Handling of Claim Parts

Defective parts must be retained until approval of the claim. At the request of the Company, the parts must be exhibited
or shipped from the Distributor.
In the latter case, transportation charges shall be borne by the Company. Parts sent to the Company will not be returned
to the Distributor whether they are approved by the Company or not.
4. Judgement of Claim
The final judgement in all cases of claims rests with the Company.
1-3
C. CLAIM PROCEDURES
SECTION 1. PREPARATION of CLAIM FORM
1. Introduction and General Comments
The claim form is to be used by the Distributor to request reimbursement from the Company for qualified warranty
repairs. To qualify for reimbursement, warranty repairs must be carried out free of charge and in accordance with all
applicable terms and conditions as set forth in this manual.
It is Distributor’s responsibility to assure himself that every claim form submitted to the Company contains full and
valid information throughout, that the claim form is completely and accurately prepared, and that it is legible and
understandable.
2. Effective Period for Submitting Claims

It is the Distributor’s further responsibility to assure that the claim form is submitted to the Company promptly upon
completion of repairs and that it is received by the claim processing unit within 45 days from the date of completion of
repairs.
3. General Claim Preparation Instruction

Only one engine shall be listed on a claim form.
4. Detailed Steps in Claim Preparation

1. PAGE NO. PER ONE SET
Since one claim form will be ordinarily prepared for one claim, it shall be shown as 1/1.
If a claim form or claim forms are used (continued) with an ordinary claim form for identical repairs,
it shall be filled in as follows :
Serial No. of each page /Total No. of pages.
2. CLAIM NO.
Show the serial No. of the specific Distributor in order to check and correspond with each other between the
Distributor and the Company if necessary.
3. DATE
Show the date of application.
4. DISTRIBUTOR’S NAME and ADDRESS
Show the name and address of the Distributor.
5. DEALER’S OR OEM’S NAME and ADDRESS
Show the full name, city and country of the Dealer or the OEM.
6. OWNER’S NAME and ADDRESS
Show the owner’s full name and address.
7. MODEL AND SERIAL NO. OF ROBIN PRODUCT
Show the model and serial number such as EY20D-2605001
8. APPLICATION OF ENGINE
Show the application of engine (for example coupled with pump, generator etc.) when engine was found to be
defective.
1-4
9. DATE OF SALE
Show the date of sale of the engine to the original owner.
10. DATE OF TROUBLE

Show the date when trouble happened.
11. WORKING HOURS

Show No.or working hours when engine was found to be defective.
12. FREQUENCY OF TROUBLE

Show the frequency or the trouble for a certain period.
13. WHERE TROUBLE HAPPENED

Show the place where trouble happened.
14. DATE OF COMPLETION OF REPAIR

Show the date on which the repairs were actually completed.
15. TECHNICAL INFORMATION

The following items shall be clearly stated. If possible, attach photos or sketches to warranty claim.
a. The customer’s complaint.
b. Description of the trouble or exact cause. General terms such as defective, inoperative,broken etc. are inadequate.
c. Corrective works done to remedy the trouble.
If sufficient information is not given upon which to make a decision, the claim will be returned to the Distributor.
16. COEFFICIENT FOR. PART UNIT PRICE
17. WARRANTY LABOR RATE

Show the hourly Warranty Labor Rate approved by the Company for the Distributor.
18. PART NAME

Show the correct parts name as listed in the latest parts catalog from which parts orders are prepared.
19. PART NUMBER

Show the correct part No. as listed in the latest parts catalog from which parts orders are prepared. Part numbers shall be
checked to make sure that they are complete and accurate, and that they apply to the unit being repaired.
20. QUANTITY
Show the quantity of each part replaced and for which credit requested.
21. UNIT PRICE (F.O.B. x coefficient)

Show the price as found in the latest edition or revision of the applicable price list.
1-5
22. AMOUNT
Multiply the "Unit Price" column by the "Q’ty" column and show the resulting amount in the "Amount" column.
23. TOTAL PARTS

Add the amount appearing in the "Amount" column and show the total in the "Total Parts."
24. DESCRIPTION OF WORK

Show the work, classifying the specific work scheduled in the "Flat Rate Time Schedule" of the Company.
25. OPERATION NUMBER.

26. SCHEDULED TIME
Show the applicable "Operation Number" as given in the latest edition of the "Flat Rate Time Schedule" for the
engine being repaired, and show its corresponding time allowance in the "Scheduled Time" column.
If a labor operation is not published to cover the repairs performed, show the word "None" in the "Oper. No." column
and the actual time worked in the "Scheduled Time" column.
27. LABOR AMOUNT

Multiply the "Scheduled Time" column by the distributor’s approved hourly "Warranty Labor Rate" and show the
resulting amount in the "Labor Amount" column. All labor costs must be shown in U.S. dollar.
28. TOTAL LABOR

Show the total of the amount appearing in the "Labor Amount" column.
29. GRAND TOTAL

Add the amount appearing in the "Total Parts" and the "Total Labor" boxes and show the total amount in the "Grand
Total" box.
30. 31. 32. 33.

Do not fill these columns. These columns to be used by the Company.
34. SIGNATURE OF DISTRIBUTOR

The signature of the manager or director of the Distributor authorized by the Company.
1-6
SECTION 2. GENERAL CLAIM SUBMISSION INSTRUCTIONS
1. Disposition of Claim Form

One set of "Claim Form" is composed of 3 copies as follows.
Copy ①∼④ company copy - Accounting, Engineering
Copy ⑤ credit advice to Distributor
Copy ⑥ Distributor Copy to Follow-up
The first 2 copies of "Claim Form" shall be sent to the Company.
Copy ⑥ shall be retained in the distributor’s follow-up file for six months.
2. Mailing The Claim to The Company

The claim shall be mailed to the Company as soon as possible after repairs are completed and must be received by the
Claims Processing Unit within 45 days from the date of completion of repairs.
Claims must be mailed to the following address :
Customer Service Section.

Industrial Products Company.
Fuji Heavy Industries Ltd.
4-410 Asahi, Kitamoto-shi,
Saitama, 364-8511, Japan
Phone +81(48) 593-7896
Fax +81(48) 593-7965
Web site http://www.fhi.co.jp/robin/
Claims which are not completely or accurately prepared will be returned to the Distributor for necessary additional
information or correction.
1-7
SECTION 3. RETURNED or DENIED CLAIMS
1. Returned Claims
Occasionally, claims may be returned to the Distributor because they were incorrectly prepared or lacked certain
necessary information to permit normal processing by the Company.
Whenever this occurs, a code will be entered in the box titled "CLAIM RETURNED" which appears in the lower part
of the Claim Form. This code shall then be matched with the following list of codes to determine what additional
information or correction is necessary to permit processing of the claim for credit.
Returned claims shall not be replaced with new claims ; instead, they shall be corrected or completed as indicated by
the codes and shall be returned to the Claim Processing Unit with all supporting documents attached within 30 days
after being returned to the Distributor.
Upon receipt of corrected or completed claims by the Claim Processing Unit, they will be processed for credit in the
normal manner.
The following codes will be used for returning claims :
R-1 Distributor’s name is missing or incorrect.
R-2 Engine Model is missing or incorrect.
R-3 Engine serial No. is missing or incorrect.
R-4 "application of Engine" is missing or incorrect.
R-5 "Date of Sale" is missing or incorrect.
R-6 "Date of Completion of Repair" is missing or incorrect.
R-7 "Date of Trouble" is missing.
R-8 "Where trouble happened" is missing.
R-9 "Working hours" is missing or incorrect.
R - 10 "Description of Work" is missing.
R - 11 Technical Information is not clear or missing.
R - 12 Parts Name, Parts No. and/or Q’ty are missing, incorrect or incomplete.
R - 13 Parts Unit Price and/or Amount are missing or incorrect.
Parts Prices must be shown in F.O.B. Japan (¥) x Co-efficient
Recheck Price List.
R - 14 Parts Price incorrect.
R - 15 Works are not separated individually - refer to latest edition of applicable "Flat Rate Time Schedule."
R - 16 "Oper. No. " is missing or incorrect - refer to latest edition of applicable "Flat Rate Time Schedule."
R - 17 "Warranty Labor Rate" is incorrect.
R - 18 Parts and/or labor do not correspond to defect as claimed.
R - 19 Actual time seems excessive.
R - 20 Repair Order does not correspond with claim.
R - 21 Claim is received beyond 45 days limit - explain reason.
R - 22 "Signature of Distributor or OEM" is missing.
1-8
2. Denied Claim
When an entire claim is denied by the Company, all copies and all supporting documents will be returned to the
Distributor. The reason for denial will be indicated by a code which will be entered in the box titled "CLAIM
DENIED" which appears in the lower part of the Claim Form.
The following codes will be used for the denial of claims :
D-1 Claim is received beyond the time limit.
D-2 Duplication of warranty claims.
D-3 Duplication of repairs.
D-4 Repairs are considered pre-delivery responsibility of Distributor.
D-5 Expiration of warranty (out of warranty).
D-6 Normal maintenance service is not Company’s responsibility.
D-7 Shipping or transportation damage (include missing).
Submit shortage or damage report to carrier or insurer as appropriate.
D-8 Claim is not typewritten.
D-9 Parts and/or labor not substantiated by repair order.
D - 10 Normal service life of parts.
D - 11 Replacement of assemblies is not acceptable.
D - 12 Deletion parts is not the Company’s responsibility.
D - 13 Improvements are not covered by warranty.
D - 14 Others
If a claim is rejected in part, the parts which is rejected will be lined out and the remaining balance of the claim
will also be rejected.
1-9
SECTION 4. CREDITING PROCEDURE for APPROVED CLAIMS
Each claim approved for credit during any one month is listed, by individual claim number, on a Warranty Credit Memo
which is issued once a month.
The remittance for the claim settlement shall be made after obtaining necessary permission from Government of Japan.
In case that the reimbursement is made by parts supply, the Company will make a notice to the Distributor by issuing a
Shipping Advice.
1-10
SECTION 5. HANDLING of CLAIM PARTS
1. Identification of Claim Parts to be Held A warranty claim tag is shown as follows :
All claim parts must be cleaned upon removal from the
Engine, must be identified with a tag, and must be held
at the distributor, in suitable storage space for inspection, WARRANTY CLAIM TAG
approval, and disposition by the Company’s Service FUJI HEAVY INDUSTRIES LTD.
Engineer. NAME & ADDRESS of DISTRIBUTOR
NAME & ADDRESS of DEALER or OEM

In territories where the Company’s Service Engineer is not
available, Claim parts must be held at the distributor until
CLAIM NO. DATE
approval of the claim.
ENGINE MODEL and NO.
Parts that have been instructed approval of the claim, must DATE of SALE
be scrapped unless the Distributor has been instructed by DATE of TROUBLE
the Company to hold parts for an additional period. PART NO.
PART NAME
All descriptions shall be shown in the

space of a tag.
2. Sending Back of Claim Parts

When the Company requests the distributor to return the claim parts, all copies and supporting documents will be
returned indicating the letter "R" in a bottom on a Claim Form.
The distributor shall then ship the claim parts and re-submit the same claim along with the supporting documents such
as, all identifying information for shipment, including waybill number.
Upon receipt of these, the Company will judge the claim and inform the result to the distributor same as usual.
Parts which the distributor has been directed to return must be shipped with tag to :
Customer Service Section.

Industrial Products Company.
Fuji Heavy Industries Ltd.
4-410 Asahi, Kitamoto-shi,
Saitama, 364-8511, Japan
Phone +81(48) 593-7896
Fax +81(48) 593-7965
Web site http://www.fhi.co.jp/robin/
within 30 days after the date of receiving the direction.

If such parts are not shipped within 30 days, the Company will not accept the claim.
Any Expenses incurred in the shipment of part or parts when directed by the Company shall be indicated on the
respective claim form. When parts are forwarded on the Distributor’s own initiative, the incurred expense will be for
his account.
Claim parts must be drained of lubricant, and tagged prior to packing.
Claim parts must be packed to prevent damage during shipment and shipped separately, and no other material shall be
included in claim parts shipment.
Claim parts are to be shipped as freight collect.
1-11
ISSUE NO. EMD-RW0132
WARRANTY CLAIM
1. PAGE NO. PER SET
THIS CLAIM IS SUBJECT TO REJECTION

2. CLAIM NO.
IF PARTS PRICES ARE NOT SHOWN WITH
3. DATE OF ISSUE DAY MONTH YEAR
FOB JAPAN YEN x COEFFICIENT.
4. DISTRIBUTOR’S NAME ADDRESS
5. DEALER’S OR OEM’S NAME ADDRESS
6. OWNER’S NAME ADDRESS
7. MODEL and SERIAL NO. 8. APPLICATION OF ENGINE 9. DATE OF SALE 10. DATE OF TROUBLE
OF ROBIN PRODUCT
11. WORKING HOURS 12. FREQUENCY OF 13. WHERE TROUBLE 14. DATE OF COMPLETION
TROUBLE HAPPENED OF REPAIR
15. TECHNICAL INFORMATION
* SHOW THE UNIT PRICE WITH FOB JAPAN YEN x COEFFICIENT.

16. COEFFICIENT FOR PART UNIT PRICE 17. WARRANTY LABOR RATE
18. PART NAME 19. PART NO. 20. Q’TY 21. UNIT PRICE 22. AMOUNT 23. TOTAL PARTS
¥ ¥
¥ ¥
¥ ¥
¥ ¥
¥ ¥ ¥
24. DESCRIPTION WORK 25. OPER. NO. 26. SCHED TIME 27. LABOR AMOUNT 28. TOTAL LABOR
30. CLAIM PARTS HAVE TO BE SENT BACK 31. CLAIM APPROVED

BY DATE
32. CLAIM RETURN CODE NO. 33. CLAIM DENIED CODE NO.
CHECKED BY
WE HEREBY CERTIFY THAT THE INFORMATION MENTIONED
ABOVE IS TRUE AND CORRECT JUDGING FROM OUR KNOW- APPROVED
LEDGE AND EXPERIENCE
EXPORTER
34. SIGNATURE OF DISTRIBUTOR OR OEM
COMPANY COPY
FLAT RATE
TIME SCHEDULE
FLAT RATE SCHEDULED TIME
The flat rate scheduled time for a given service operation has been determined on the basis of a standard operation
performed under a specified condition, by an operator having an experience of specified term, at a normal efficiency.
1. The condition mentioned above is a competent service factory established for the purpose of performing maintenance
service operations on industrial engine, possessing adequate equipments, tools, and working knowledge for performing
the intended operations.
2. The operator having an experience of a specified term, as mentioned above, is one having three years experience in the
maintenance service for industrial engine.
3. The schedule times for overhauls or other operations similar to overhauls include allowance such as setting up time.
4. In case an engine is mounted on industrial machinery, the time for dismounting and remounting the engine is not
included in the scheduled time.
DEFINITIONS OF TERMS
1. Overhaul All the operations including the disassembling of an engine into its components, cleaning of the
disassembled parts, their inspection, measurement, replacement, reassembly, test run and complete
adjustments.
2. Replace A set of operations involved in replacing a certain part, including partial disassembly of a engine,
cleaning, reassembly, test run and functional adjustment.
3. Adjust All the operations required to adjust all the functions of a given part.
SCHEDULED TIME UNIT

The scheduled times are given in decimal hours, as given in the example below:
ex.
Model EY15/20 Replace piston rings. 1.6 h (1 hour 36 minutes)
Replace carburetor. 0.5 h ( 30 minutes)
CAUTIONS IN ENTERING SCHEDULED TIMES

When more than two parts are replaced in one engine, enter the longest time among the scheduled times of those parts
only, and not the total time (cumulative time).
ex.
When two parts, connecting rod and piston are replaced in a EY15/20 engine, the correct entry is as follows:
EY15/20 Replace Piston . . . . . . . . . . . . . . . . . 1.7 h
Replace connecting rod . . . . . . . . . . . 2.3 h
Entry . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 h
REVISION OF SCHEDULED TIME

The scheduled time are subject to revision when substantial changes are introduced in the operation time as the result of
revisions in design and other causes.
2-1
EY08/15/20/23/28 - 4 cycle gasoline engine series
A : Crankcase group
A 1
2 3
5 6
EY15
EY23
A OPERATION ITEM EY08 EY15-2B
EY28
EY20
1 Overhaul 4.0 4.7 5.0

2 Replace crankcase compl. 3.5 4.3 4.6
3 Replace bearing and oilseal of crankcase compl. 3.6 4.4 4.7
4 Replace main bearing cover 0.7 0.8 0.8
5 Replace bearing and oilseal of main bearing cover 0.7 1.0 1.0
6 Replace governor gear and sleeve 0.7 0.8 0.8
2-2
B : Cylinder and Valve group
2
4
EY15 EY23
B OPERATION ITEM EY08 EY15-2B
EY28
EY20
1 Replace cylinder head or head gasket (incl. Carbon cleaning) 0.7 0.8 0.8
2 Replace valves 1.4 1.7 1.8
3 Replace valve spring or spring retainer 1.4 1.7 1.8
4 Adjust valve clearance 1.4 1.7 1.8
5 Replace tappet cover or packing (tappet cover) 0.2 0.2 0.2
6 Replace valve guide 1.6 1.8 2.0
2-3
C : Piston, Crankshaft, Connecting rod, and Camshaft gears group
C 2
1 3
3
6
4
EY15 EY23
C OPERATION ITEM EY08 EY15-2B
EY28
EY20
1 Replace piston 1.5 1.7 1.8
2 Replace piston ring 1.4 1.6 1.7
3 Replace piston pin 1.4 1.6 1.7
4 Replace crankshaft compl. 3.5 4.2 4.6
5 Replace camgear or camshaft 1.8 2.1 2.1
6 Replace connecting rod 2.2 2.3 2.4
2-4
D : Air cleaner, Carburetor and Fuel system group
D 7
A
8
2 3
4 5 6
EY15 EY23
D OPERATION ITEM EY08 EY15-2B
EY28
EY20
1 Replace air cleaner element 0.2 0.2 0.2
2 Replace air cleaner compl. 0.2 0.2 0.2
3 Disassemble and clean air cleaner compl. 0.3 0.3 0.3
4 Replace carburetor compl. and packing 0.3 0.5 0.5
5 Disassemble and clean carburetor 1.2 1.3 1.3
6 Adjust carburetor 0.3 0.3 0.3
7 Clean fuel tank interior or replace fuel tank 0.4 0.4 0.5
8 Replace fuel strainer assy. 0.2 0.2 0.3
9 Replace fuel pipe 0.2 0.2 0.2
2-5
E : Muffler and Cover group
1 3
E
A
EY15 EY23
E OPERATION ITEM EY08 EY15-2B
EY28
EY20
1 Replace governor lever group 0.2 0.3 0.3
2 Replace governor shaft 0.8 0.8 0.8
3 Replace recoil starter and brower housing 0.3 0.3 0.3
4 Replace spiral spring or rope and reel of recoil starter 0.5 0.5 0.5
5 Replace ratchet of recoil starter 0.4 0.4 0.4
6 Replace muffler and clean carbon 0.2 0.3 0.3
2-6
F : Electric device group
7 6
4
1
8
5
2
5
3
EY15
EY23
F OPERATION ITEM EY08 EY15-2B
EY28
EY20
1 Replace flywheel magneto 0.4 0.4 0.5
2 Replace ring gear - - 0.8
3 Replace charge coil 0.6 0.4 0.7
4 Replace ignition coil 0.6 0.3 0.3
5 Replace rectifier or regurator and wiring - 0.2 0.2
6 Replace starting motor assy. - 0.2 0.4
7 Clean starting motor and replace brush - 0.5 1.0
8 Replace starter switch and wiring - 0.3 0.3
9 Replace oil level sensor unit - 0.5 0.5
2-7
EY35/40 - 4 cycle gasoline engine series
A : Crankcase group
A 1
2
EY35
A OPERATION ITEM
EY40
1 Overhaul 5.4
2 Replace crankcase compl. 4.8
3 Replace bearing and oilseal of crankcase compl. 4.9
4 Replace main bearing cover 0.9
5 Replace bearing and oilseal of main bearing cover 1.7
6 Replace governor lever group 0.3
7 Replace governor shaft and governor fork 1.0
2-8
2 4
B
1
6
3
EY35
B OPERATION ITEM
EY40
1 Replace cylinder head or head gasket (incl. Carbon cleaning) 1.3

2 Replace valves 1.8
3 Replace valve spring or spring retainer 2.0
4 Adjust valve clearance 2.0
5 Replace tappet cover or packing (tappet cover) 0.2
6 Replace valve guide 2.0
2-9
C 2
1 3
3
6
EY35
C OPERATION ITEM
EY40
1 Replace piston 2.8

2 Replace piston ring 2.7
3 Replace piston pin 2.7
4 Replace crankshaft compl. 4.6
5 Replace camgear or camshaft 4.6
6 Replace connecting rod 2.6
2-10
7 4
5 6
2 3
EY35
D OPERATION ITEM
EY40
1 Replace air cleaner element 0.2

2 Replace air cleaner compl. 0.2
3 Disassemble and clean air cleaner compl. 0.3
4 Replace carburetor compl. and packing 0.5
5 Disassemble and clean carburetor 1.3
6 Adjust carburetor 0.3
7 Clean fuel tank interior or replace fuel tank 0.5
8 Replace fuel strainer assy. 0.3
9 Replace fuel pipe 0.2
2-11
1
E
A
2
4
3
A 1
EY35
E OPERATION ITEM
EY40
1 Replace recoil starter and brower housing 0.3

2 Replace spiral spring or rope and reel of recoil starter 0.5
3 Replace ratchet of recoil starter 0.4
4 Replace muffler and clean carbon 0.3
2-12
9
F
4
7
6 3
1
5
2
10
EY35
F OPERATION ITEM
EY40
1 Replace flywheel magneto 0.5

2 Replace ring gear 0.8
3 Replace generator compl. 0.7
4 Replace ignition coil 0.7
5 Replace rectifier or regurator and wiring 0.2
6 Replace starting motor assy. 0.2
7 Clean starting motor and replace brush 0.5
8 Replace starter switch and wiring 0.3
9 Replace C.D.I. or K.T.R. unit 0.3
10 Replace oil level sensor unit 0.5
2-13
EH025/035 - 4 cycle OHV gasoline engine series
A : Crankcase group
2
A 4
3
3
EH025
A OPERATION ITEM
EH035
1 Overhaul 2.5
3 Replace bearing and oilseal of crankcase compl. (Replace crankshaft) 1.3
4 Replace cylinder (Replace crankcase compl.) 2.2
2-14
B 2
5
4
1
6
EH025
B OPERATION ITEM
EH035
1 Replace rocker cover or gasket 0.3

2 Replace rocker arm compl. 0.4
6 Replace push rod 0.4
2-15
3 1
4 6
EH025
C OPERATION ITEM
EH035

4 Replace crankshaft compl. (Inc. connecting rod) 1.3
5 Replace camgear or camgear shaft 0.7
6 Replace connecting rod (Inc. crankshaft) 1.3
2-16
D
1
3
2
4 5 6
9
8
EH025
D OPERATION ITEM
EH035
1 Replace air cleaner assy. 0.3

3 Disassemble and clean air cleaner assy. 0.2
4 Replace carburetor assy. 0.2
5 Disassemble and clean carburetor assy. 0.7
6 Adjust carburetor assy. 0.2
2-17
E : Muffler, Cover and Electric device group
E 5
2 4
EH025
E OPERATION ITEM
EH035
1 Replace recoil starter 0.3

2 Replace brower housing 0.4
2-18
F : Cluch system group
F 1
EH025
F OPERATION ITEM
EH035
1 Overhaul cluch system 0.3
2-19
EH09/122 - 4 cycle OHV gasoline engines for rammer
A : Crankcase group
A 1
2
5 6
4
EH09
A OPERATION ITEM
EH122
1 Overhaul 4.9
3 Replace bearing and oilseal of crankcase compl. 4.5
5 Replace bearing and oilseal of main bearing cover 1.0
6 Replace governor gear and sleeve 0.8
2-20
2 2
B 5 5
8
4 4
6
7
1
3
EH09
B OPERATION ITEM
EH122
1 Replace cylinder head or head gasket (incl. Carbon cleaning) 1.3

6 Replace rocker cover or gasket (rocker cover) 0.2
2-21
C : Piston, Crankshaft, Connecting rod and Camshaft gears group
C 2
1
3
EH09
C OPERATION ITEM
EH122

5 Replace camshaft 2.0
2-22
1
D 3
4
5
6
EH09
D OPERATION ITEM
EH122

4 Replace carburetor assy. and packing 0.5
2-23
1
E
A
2
6
4
EH09
E OPERATION ITEM
EH122
1 Replace or adjust governor lever group 0.3

2 Replace governor shaft 0.8
2-24
3
F
EH09
F OPERATION ITEM
EH122

3 Replace stop switch 0.2
2-25
EH122/172/252/30/34 - 4 cycle OHV gasoline engine series
A : Crankcase group
A 1
2 3
EH122 EH30
A OPERATION ITEM EH172
EH34
EH252
1 Overhaul 4.9 4.9
2 Replace crankcase compl. 4.4 4.4
3 Replace oilseal of crankcase compl. 4.5 4.5
4 Replace main bearing cover 0.8 0.9
5 Replace bearing and oilseal of main bearing cover 1.0 1.0
2-26
6 4
B A
B 2
5
B
8
7
1
3
EH122 EH30
B OPERATION ITEM EH172
EH34
EH252
1 Replace cylinder head or head gasket (incl. Carbon cleaning) 1.3 1.3
2 Replace rocker arm compl. 0.7 0.7
3 Replace valves 1.6 1.6
4 Replace valve spring or spring retainer 0.5 0.5
5 Adjust valve clearance 0.6 0.6
6 Replace rocker cover or gasket (rocker cover) 0.2 0.2
7 Replace push rod 0.7 0.7
8 Replace valve guide 1.6 1.8
2-27
C : Piston, Crankshaft, Connecting rod and Camshaft gears group
C 2
3 1
EH122 EH30
C OPERATION ITEM EH172
EH34
EH252
1 Replace piston 2.1 2.1
2 Replace piston ring 2.0 2.0
3 Replace piston pin 2.0 2.0
4 Replace crankshaft compl. 4.4 4.4
5 Replace cam gear or camshaft 2.0 2.0
6 Replace connecting rod 2.6 2.6
2-28
7
D
1
3
2
4
5
6
EH122 EH30
D OPERATION ITEM EH172
EH34
EH252
1 Replace air cleaner assy. 0.2 0.2
2 Replace air cleaner element 0.2 0.2
3 Disassemble and clean air cleaner assy. 0.3 0.3
4 Replace carburetor assy. and packing 0.5 0.5
5 Disassemble and clean carburetor assy. 1.3 1.3
6 Adjust carburetor assy. 0.3 0.3
7 Clean fuel tank interior or replace fuel tank 0.4 0.4
8 Replace fuel strainer assy. 0.2 0.2
9 Replace fuel pipe 0.2 0.2
2-29
E : Control lever, Muffler and Cover group
7 1
E
2
3
5
6
A
4
EH122 EH30
E OPERATION ITEM EH172
EH34
EH252
1 Replace or adjust governor lever group 0.3 0.3
2 Replace governor shaft 0.8 0.8
3 Replace governor gear compl. 0.8 0.8
4 Replace recoil starter and brower housing 0.3 0.3
5 Replace spiral spring or rope and reel of recoil starter 0.5 0.5
6 Replace ratchet of recoil starter 0.4 0.4
7 Replace muffler and clean carbon 0.3 0.3
2-30
6 7
F
1
4
8
5
EH122 EH30
F OPERATION ITEM EH172
EH34
EH252
1 Replace flywheel magneto 0.4 0.4
2 Replace ring gear 0.7 0.7
3 Replace generator compl. 0.5 0.5
4 Replace ignition coil 0.3 0.3
5 Replace rectifier and wiring 0.2 0.2
6 Replace starting motor assy. 0.2 0.2
7 Clean starting motor and replace brush 0.5 0.5
8 Replace starter switch and wiring 0.2 0.2
9 Replace oil level sensor and wiring 0.2 0.2
2-31
A : Crankcase group / B : Cylinder and Valve group
A 1
6
2 3
5
4
3
4
B
3 2 5
8
6
1
EH36 EH36
A OPERATION ITEM B OPERATION ITEM
EH41 EH41
1 Overhaul 5.2 1 Replace cylinder head or head gasket 1.9
(incl. Carbon cleaning)
3 Replace bearing and oilseal of 4.4
crankcase compl. 3 Replace valves 1.9
4 Replace main bearing cover 1.6 4 Replace valve spring or spring retainer 1.9
5 Replace bearing and oilseal of 1.8 5 Adjust valve clearance 0.9

main bearing cover
6 Replace rocker cover or gasket 0.3
6 Replace governor gear and sleeve 1.8
2-32
C : Piston, Crankshaft, Camshaft and Gears group
C 3
2
1
6
EH36
C OPERATION ITEM
EH41

2-33
7 1
D 3
4 5 6
EH36
D OPERATION ITEM
EH41

2-34
6 1
E
A
2 B
3
4
5
B
EH36
E OPERATION ITEM
EH41

2-35
8
F
2
3
4
9
6 7
EH36
F OPERATION ITEM
EH41

5 Replace rectifier and wiring 0.2
9 Replace oil level sensor unit 0.2
2-36
EH63/64/65/72 - 4 cycle, V-Twin Cylinder OHV gasoline engine series
6 2
A 1
5
3
5
B 7
2 5 6
8
7
3 1
EH63 EH63
EH64 EH64
A OPERATION ITEM EH65 B OPERATION ITEM EH65
EH72 EH72
(For both cylinders / (For both cylinders /
For each cylinder) For each cylinder)
1 Overhaul 7.0 Replace cylinder head or head
1 3.0 / 2.4
gasket (incl. Carbon cleaning)
2 Replace rocker arm compl. 3.0 / 2.4
Replace bearing of
3 5.9 3 Replace valves 3.0 / 2.4
crankcase compl.
4 Replace main bearing cover 2.0 4 Replace valve spring 3.0 / 2.4
or spring retainer
Replace bearing and oilseal
5 2.2 5 Adjust valve clearance 1.0 / 0.8
of main bearing cover
6 Replace governor gear CP 2.2 6 Replace rocker cover or 0.5 / 0.4
gasket (rocker cover)
7 Replace push rod 1.0 / 0.8
8 Replace valve guide 3.3 / 2.6
2-37
C : Piston, Crankshaft, Camshaft and gears group
C
3 2
6
1 7
EH63
EH64
C OPERATION ITEM EH65
EH72
(For both cylinders / For each cylinder)
1 Replace piston 4.4 / 3.5
2 Replace piston ring 4.4 / 3.5
3 Replace piston pin 4.3 / 3.4
6 Replace connecting rod 4.2 / 3.4
7 Replace oil pump assy. 1.7
8 Replace oil filter 0.2
2-38
1 4
D 3 5
6
2 10
10
8
9
10
7
EH63
EH64
D OPERATION ITEM EH65
EH72
8 Replace fuel pump assy. 0.2
9 Disassemble and clean fuel pump 0.6
2-39
1
E
EH63
EH64
E OPERATION ITEM EH65
EH72
2-40
F 4
3
1
8
4
6 7 9
EH63
EH64
F OPERATION ITEM EH65
EH72
4 Replace ignition coil 0.5 / 0.4
5 Replace regulator and wiring 0.2
9 Replace oil lpressure switch 0.2
2-41
EX13/17/21/27 - 4 cycle OHC gasoline engine series
2
A 1 3
6
5
3
5
4
B 4
2 5
3 7
EX13 EX13
EX17 EX17
EX21 EX21
EX27 EX27
1 Overhaul 4.8 Replace cylinder head or head gasket
1 2.4
Replace bearing and oilseal of
3 4.2 3 Replace valves 2.4
crankcase compl.
Replace bearing and oilseal of 5 Adjust valve clearance 0.4
5 1.6
main bearing cover
Replace rocker cover or gasket
6 Replace governor gear compl. 1.6 6 0.3
(rocker cover)
2-42
C : Piston, Crankshaft, Connecting rod, Camshaft and Gears group / D : Chain group
1 2
5
3
4
2
D
1
EX13 EX13
EX17 EX17
C OPERATION ITEM D OPERATION ITEM
EX21 EX21
EX27 EX27
1 Replace piston 2.9 1 Replace timing chain 1.8

2 Replace piston ring 2.8 2 Replace chain guide 1.9
3 Replace crankshaft compl. 3.2 3 Replace tensioner 1.4
2-43
E : Air cleaner, Carburetor and Fuel system group
7 1
E 3
10
5 6
EX13
EX17
E OPERATION ITEM EX21
EX27
7 Replace fuel strainer or replace fuel tank assy. 0.4
9 Replace and clean fuel cup 0.1
2-44
F : Control lever, Muffler and Cover group
6 1
F
5 4
EX13
EX17
F OPERATION ITEM EX21
EX27
4 Replace spiral spring or rope of recoil starter 0.5
2-45
G : Electric device group
G 1
6 7 2
4
8
EX13
EX17
G OPERATION ITEM EX21
EX27
Replace flywheel magneto (STD) 0.5
1
Replace flywheel magneto (with starting motor) 0.6
5 Replace regulator or rectifier and wiring 0.2
7 Disassemble and clean starting motor 1.2
8 Replace oil sensor (incl. control unit) 1.1
2-46
EX35/40 - 4 cycle OHC gasoline engine series
A 1
2
6
3
5
5
4 3
B 1 2 5
3 7
4 6
EX35 EX35
EX40 EX40
1 Overhaul 5.2 Replace cylinder head or head gasket

1 2.5
Replace bearing and oil seal of
3 4.7 3 Replace valves 2.7
crankcase compl.
Replace bearing and oil seal of 5 Adjust valve clearance 0.4
5 1.6
main bearing cover
Replace rocker cover or gasket
6 Replace governor gear compl. 1.6 6 0.3
(rocker cover)
2-47
C : Piston, Crankshaft, Connecting rod, Camshaft and Gears group / D : Chain group
C 1 3
2
6
3 7
4 5
2
D
1
EX35 EX35
C OPERATION ITEM D OPERATION ITEM
EX40 EX40
1 Replace piston 3.1 1 Replace timing chain 1.8
2 Replace piston ring 3.0 2 Replace chain guide 1.9
3 Replace piston pin 3.0 3 Replace tensioner 1.5
7 Replace balancer shaft 1.4
2-48
E : Air cleaner, Carburetor and Fuel system group
6 1 3
E
8
7
5
7
EX35
E OPERATION ITEM
EX40

6 Replace fuel tank assy. 0.3
8 Replace and clean fuel strainer 0.3
2-49
F : Control lever, Muffler and Cover group
7
F
2 4
5
EX35
F OPERATION ITEM
EX40
4 Replace spiral spring or rope of recoil starter 0.5
8 Replace recoil bracket 0.4
2-50
G 3 1
6 7
2
8
9
4
10
EX35
G OPERATION ITEM
EX40
Replace flywheel magneto (STD) 0.5
1
Replace flywheel magneto (with starting motor) 0.6
5 Replace regulator 0.2
7 Disassemble and clean starting motor 1.2
8 Replace oil sensor (incl. control unit) 1.3
9 Replace stop switch 0.3
2-51
DY232/272 - 4 cycle OHV diesel engine series
A : Crankcase group
A 1
2
4 7
8
6
DY23-2
A OPERATION ITEM
DY27-2
1 Overhaul 6.3
4 Replace bearing (P.T.O. side) 1.2
5 Replace oil seal (crankcase side) 5.9
6 Replace oil seal (main bearing cover side) 1.2
7 Replace oil seal (governor shaft) 1.8
8 Replace governor gear compl. 1.2
2-52
B : Cylinder group
5
B
7 4
2
DY23-2
B OPERATION ITEM
DY27-2
1 Replace cylinder head compl. 1.9

4 Replace valve springs and retainer 1.6
5 Replace rocker cover and gasket (rocker cover) 0.2
6 Replace push rod compl. 0.6
2-53
C : Piston, Crankshaft and Connecting rod group
2
C
1 3
3
5
6
4
DY23-2
C OPERATION ITEM
DY27-2

5 Replace connecting rod compl. (Including bearing) 3.8
6 Replace large end bearing metal 3.8
2-54
D : Flywheel, Cooling blower and Reduction unit group / E : Camshaft and Fuel control group
3
1 2
DY23-2 DY23-2
D OPERATION ITEM E OPERATION ITEM
DY27-2 DY27-2
1 Replace flywheel compl. 0.8 1 Replace camshaft compl. 1.6

2 Replace ring gear 1.2 2 Dismount and remount camshaft gear 2.0
3 Replace governor lever compl. 1.8
4 Replace control link compl. 0.3
5 Replace control panel compl. 0.3
2-55
F : Fuel and Lubrication group
10
F
8
B
9
A
ON
OFF
OFF
8
4
A
7 5 6
3
1 2
DY23-2
F OPERATION ITEM
DY27-2
1 Replace oil pump assy. 1.5

2 Overhaul oil pump 0.3
3 Clean oil filter element assy. 0.2
4 Replace fuel filter 0.3
5 Replace fuel injection pump assy. 0.3
6 Clean injection pump 1.25
7 Replace high pressure pipe compl. 0.2
8 Dismount and remount fuel pipe compl. 0.3
9 Replace nozzle compl. 0.3
10 Replace fuel tank compl. 0.4
2-56
1 2
3
8
6
5
7
DY23-2
G OPERATION ITEM
DY27-2

3 Replace coil compl. 0.6
4 Replace rectifier compl. 0.3
5 Replace switch compl. 0.3
6 Replace wiring unit 0.4
7 Replace oil level sensor (unit) 0.2
8 Replace solenoid assy (for oil sensor) 0.3
9 Replace oil pressure switch 0.2
2-57
H : Blower housing, Intake and Exhaust pipes, and Air cleaner group
2
H
DY23-2
H OPERATION ITEM
DY27-2
1 Dismount and remount intake pipe complete 0.3

2 Replace muffler compl. 0.2
3 Replace air cleaner assy 0.2
2-58
DY30/35/41/42 - 4 cycle OHV diesel engine series
A : Crankcase group
A 1
6 2
3
4
DY30
DY35
A OPERATION ITEM DY41
DY42
1 Overhaul 7.2
3 Replace gear case cover compl. 2.6
Replace crankcase bottom cover
4 0.3
(Oil pan and/or packing)
5 Replace Bearing housing compl. (Including oil seal) 0.8
6 Replace main bearing (Crankcase, rear) 5.7
2-59
B : Cylinder group
6
B
5
A
10
3 9
10 A
7
1
8
B 4
DY30
DY35
B OPERATION ITEM DY41
DY42
1 Replace cylinder 2.6
2 Replace cylinder head compl. 2.7
5 Replace valve springs 2.5
6 Replace rocker cover and gasket 0.2
7 Dismount and remount decomp 0.5
8 Replace push rod compl. 0.5
10 Replace push rod guide O ring 2.1
2-60
C : Piston, Crankshaft and Connecting rod group
2
C
1 3
5
3
6
7
4
6
DY30
DY35
C OPERATION ITEM
DY41
DY42
5 Replace connecting rod compl. (Including large end bearing) 3.9
6 Replace large end bearing metal 3.9
7 Replace ball bearing 6.0
2-61
D : Flywheel, Cooling blower and Reduction unit group
DY30
DY35
D OPERATION ITEM DY41
DY42
1 Replace flywheel compl. 0.3
3 Replace reduction unit 0.5
2-62
E : Camshaft and Fuel control group
E
7
6 8
9
3 5
4
1 2
DY30
DY35
E OPERATION ITEM DY41
DY42
2 Replace spiral spring, starting pulley and Recoil cover 0.5
3 Replace camshaft compl. 2.2
4 Dismount and remount camshaft gear 2.5
5 Replace governor sleeve and plate compl. 2.5
6 Replace governor lever or shaft compl. 2.6
7 Replace governor spring 2.3
8 Replace governor yoke 2.3
9 Replace control link 2.4
2-63
F : Fuel and Lubrication group
8
F 7
6
C
C
6
B
3 4 2
DY30
DY35
F OPERATION ITEM DY41
DY42
1 Clean oil filter element assy. 0.3
2 Dismount clean and remount fuel filter 0.3
3 Replace fuel injection pump assy. 0.3
4 Clean injection pump 1.25
5 Replace high pressure pipe compl. 0.2
6 Dismount and remount fuel pipe compl. 0.3
7 Replace nozzle compl. 0.3
8 Replace fuel tank compl. 0.5
2-64
3
G
7
9 5
1 2
DY30
DY35
G OPERATION ITEM DY41
DY42
2 Replace starting motor assy. (Inc. wiring) 0.3
4 Replace rectifier compl. (Inc. wiring) 0.2
5 Replace switch compl. (Inc. wiring) 0.3
6 Replace glow lamp compl. (Inc. wiring) 0.3
7 Replace glow plug assy (Inc. wiring) 0.2
8 Replace solenoid assy (for oil sensor) 0.3
9 Replace oil pressure switch (Inc. wiring) 0.4
2-65
H : Blower housing, Intake, Exhaust pipes and Air cleaner group
H
1
DY30
DY35
H OPERATION ITEM DY41
DY42
1 Replace muffler compl. 0.3
2-66
ISSUE EMD-EW6787
2010.04

WMengine_EW6787

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WMengine_EW6787

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Super Performance

fective April 1. 2010

FLAT RATE TIME SCHEDULE

New Engine Preparation

Limited Warranty Period

Explanation of Purchaser’s Warranty Rights

Three (3) - Year Warranty

2. THE LIMITED WARRANTY DOES NOT APPLY

2. Calculation of Expenses of Parts and Labor

3. Handling of Claim Parts

2. Effective Period for Submitting Claims

3. General Claim Preparation Instruction

4. Detailed Steps in Claim Preparation

10. DATE OF TROUBLE

11. WORKING HOURS

12. FREQUENCY OF TROUBLE

13. WHERE TROUBLE HAPPENED

14. DATE OF COMPLETION OF REPAIR

15. TECHNICAL INFORMATION

16. COEFFICIENT FOR. PART UNIT PRICE

17. WARRANTY LABOR RATE

18. PART NAME

19. PART NUMBER

21. UNIT PRICE (F.O.B. x coefficient)

23. TOTAL PARTS

24. DESCRIPTION OF WORK

25. OPERATION NUMBER.

27. LABOR AMOUNT

28. TOTAL LABOR

29. GRAND TOTAL

30. 31. 32. 33.

34. SIGNATURE OF DISTRIBUTOR

1. Disposition of Claim Form

2. Mailing The Claim to The Company

Customer Service Section.

Engineer. NAME & ADDRESS of DISTRIBUTOR

NAME & ADDRESS of DEALER or OEM

be scrapped unless the Distributor has been instructed by DATE of TROUBLE

the Company to hold parts for an additional period. PART NO.

All descriptions shall be shown in the

2. Sending Back of Claim Parts

Customer Service Section.

within 30 days after the date of receiving the direction.

THIS CLAIM IS SUBJECT TO REJECTION

4. DISTRIBUTOR’S NAME ADDRESS

5. DEALER’S OR OEM’S NAME ADDRESS

6. OWNER’S NAME ADDRESS

15. TECHNICAL INFORMATION

* SHOW THE UNIT PRICE WITH FOB JAPAN YEN x COEFFICIENT.

30. CLAIM PARTS HAVE TO BE SENT BACK 31. CLAIM APPROVED

SCHEDULED TIME UNIT

CAUTIONS IN ENTERING SCHEDULED TIMES

REVISION OF SCHEDULED TIME

1 Overhaul 4.0 4.7 5.0

1 Replace cylinder head or head gasket (incl. Carbon cleaning) 1.3

1 Replace piston 2.8

1 Replace air cleaner element 0.2

1 Replace recoil starter and brower housing 0.3

1 Replace flywheel magneto 0.5

1 Replace rocker cover or gasket 0.3

1 Replace piston 1.4

1 Replace air cleaner assy. 0.3

1 Replace recoil starter 0.3

1 Overhaul cluch system 0.3