Manual Komatsu PC8000 Full 14 12 16

FOLDING RETRACTABLE STAIRWAY
Manual for Komatsu PC8000 Excavator

FULL ACCESS SYSTEM GROUND LEVEL TO OPERATORS CAB
(FRS, FIXED STAIR & WALKWAYS)
Model No.:PSA-PC8000-RFS
Serial No.: PC8000-001-FULL to ~
Date Manufactured: Jan 2013
PSA PC8000- RFS 14-12-16

To suit Komatsu PC8000 Excavator
CONTENTS
Page 3 Section 1 Installation and Mounting Drawings
Stair Mountings
Tee Beam
Fixed Upper Stair
Mid Position Strut
Mounting Assembly
Bolting Plates
Mounting Frame and Isolator Boxes
Folding Stairs
Handrails
Top walkway & Access
Fixed Upper Stair
Handrails - Lower Stair
32 Section 2 Operating Procedure
33 Section 3 Recommended Maintenance Procedure
Section 4 Drawings and Repair Parts lists
34 4 Assembly Complete
36 4 Top Fixed stair Assembly

Parts List
38 4-1 Mounting Assembly

Parts List
40 4-2 Landing Assembly

Parts List
41 4-3 Stair Upper Assembly

Parts List
43 4-4 Stair Lower Assembly

Parts List
45 4-5 Pivot Assembly

Parts List
47 4-6 Hydraulic Cylinder Assembly

Parts List
Valve Diagram
50 4-7 Power Pack Assembly

Parts List
53 4-8 Electrical Controls

Wiring Diagrams
Optional Electrical Equipment
PSA PC8000- RFS 14-12-16 Pg2

Section 1. Installation Top Bolting Pads PS-24 771
NOTE
Follow all on-site/Mine lifting and safety procedures when installing
PSFS to Excavator.
PROCEDURE - See Drawing Page 4
After the RFS landing is fitted:

1. Fit the Cleats to the Cleat Template per View W and View Y
2. Measure up the corner of the electrical room from the height of the landing of the
Power Step RFS stair per Views W and Z, position the Cleat Template and tack
weld it in place.
3. Weld the Cleats to the corner of the electrical room per View V.
4. Mark the heights of the Bolting Pads per Views U and Zz.
5. Assemble the Bolting Pad Template and Bolting Pads to The Cleats at the corner
of the electrical room, per Views S, U and Zz.
6. Weld the Pads to the wall per View T.
PSA PC8000- RFS 14-12-16 Pg3

Section 1. Installation Top Bolting Pads PS-24 771
PSA PC8000- RFS 14-12-16 Pg4

Section 1. Installation Tee Beam PS-24 772

Procedure.
1. Bolt the Tee Beam and its' accessories to the Bolting Pads per View Z.
2. Fit the Top Strut to the Beam per View Y. Weld the Bolting Pad to the electrical
room wall, also per View Y. Use safer welding, lifting and general working
procedures at all times.
Welding: Cat SP to AS1554 Cat SP unless noted otherwise.

6 cfw uno.
VIEW Y
PSA PC8000- RFS 14-12-16 VIEW Z Pg5

Section 1. Installation Fixed Upper Stair PS-24 773 Sht. 1
NOTE
PSFS to Excavator.
PROCEDURE.
With the stair assembled per Drg 24 177A,the lower stair mountings installed per Drg 24186
and the top mountings assembled per Drg 24 772:
Fit the stair assembly to the excavator per View Z, with the bottom end fitted to the lower
mountings per View Y and the top end fitted to the top mountings per Views W & X.
(See Drawings Page 7)
This work is to be undertaken in conjunction with the instructions given on Drg 24 774.
Change the order of the various tasks to suit prevailing conditions, eg the
availability of crane/s.
NOTE
For Mounting Mid Position Strut
see Drawing PS-24775 - Pg 11
PSA PC8000- RFS 14-12-16 Pg6

VIEW W
VIEW X
VIEW Y
PSA PC8000- RFS 14-12-16 Pg7

Section 1. Installation Fixed Upper Stair PS-24 774
NOTE
PSFS to Excavator.
PROCEDURE.
1. With the fixed stair mounted to the excavator per Drg 24 773,check that the landing
at the top of the stair is located beside the lower level of the OEM cagin landing,
per Details V and W. If it is not, adjust the position of the whole fixed stairs by
moving it relative to the bottom mountings, per Detail X.
2. IF, when the position of the fixed stair is finally resolved per '1' above, the 100 x 10
flatbar slider attached under the channel frame of the landing does not continue
over the rubber cushions of the mountings, extend the slider per View S and weld
an additional Stiffener between inside the channels using the material provided.
3. Adjust the lateral position of the fixed stair so it is 25 - 40mm away from the lower
level cabin landing, per Detail W. Adjust the lateral position by loosening
clamping bolts and sliding the top and bottom mountings sideways on the SHS
beams.
4. Cut off the frame channels of the top stair landing where they extend past the top
mountings and relocate the Top End Panel so it is approximately aligned with the
centre line of the Tee Beam,per View W.
5. Re-install the OEM emergency escape ladder. Inspect the space around the
ladder - if, per View U, it is found that the outer clamp plate on the horizontal run
of the Tee Beam might snare the clothing of a person using the ladder, weld the
brackets to the beam per Detail T and permanently remove the outer clamp plates.
NOTE
Unless directed otherwise, welding must comply with AS1554 Cat SP.
PSA PC8000- RFS 14-12-16 Pg8


NOTE
PSFS to Excavator.
VIEW Z W
VIEW Y
DETAIL X
VIEW S
PSA PC8000- RFS 14-12-16 Pg9
Section 1. Installation Fixed Upper Stair PS-24774 Sht. 2
PSA PC8000- RFS 14-12-16 Pg10

Section 1. Installation Mid Position Strut PS-24775
PROCEDURE.
Fit the Mid Position Strut between the stair frame and the wall of the excavator house.
Locate the strut near the back wall of the fuel tank. Holes are provided in the stair frame
to bolt the isolator mounting to. If these cannot be used, for instance because the
strut would be obstructed by the fuel tank, drill holes to suit. Such holes should be
distanced at least 50mm from existing holes in the stair channel flange.
One end yoke is not fully welded to the strut pipe.

Cut length of the strut to suit and weld the end yoke fully.
Check the other end.
PSA PC8000- RFS 14-12-16 Pg11

Section 1. Installation Mounting Assembly PS-24376
PSA PC8000- RFS 14-12-16 Pg12

Section 1. Installation (1) Bolting Plates P30 377 & P30 378
NOTE
PSFS to Excavator.
PROCEDURE.
See drawing P30 377 (Page14)
1. Drill holes for Installation Bolts (shown View 1-1, location View2) in the top plate of
the outer beam (Beam 1) of the side walkway of the excavator - ~18 or ~19 holes.
2 Look at the part of the walkway beam structure shown by the arrow Y in Views 1-1
and 1-2.
- If the lower edge of the inner vertical plate of Beam 1 terminates at the level of
the bottom of the adjacent Beams 2 & 3 as shown in Detail Y-1, allowing the 10mm
fillet weld called for, proceed to '3'.
- If the lower edge of the inner vertical plate of Beam 1 terminates above the level
of the bottom of the adjacent Beams 2 & 3 as shown in the left side of Detail Y-2,
preventing the weld called for in Detail Y-1, fit the Repair Plate to the lower edge of
the vertical plate, full length between Beams 2 & 3.
3. Grind/cut the necessary weld preparations, and fit the Closer Plate under Beam 1
(shown in View 1-1, location View 2, weld prep details View 1-2). Temporarily
support the Closer Plate with the Installation Bolts and other means if required.
Weld the Closer Plate to the machine and remove the Installation Bolts.
4. Fit and weld the Closer Reinforcing Gussets and Closer Gusset Flange to the
Closer Plate and beam, (Views 1-1, 2 and Detail Z).
5. Fit and weld the Inner Isolator Bases under Beams of the walkway (Views 1-1, 1-2
and 2).
INSTRUCTIONS
See drawing P30 378 (Page15)
1. Per View 1 and Detail Z, fit the three inside Mounting Isolator Box Sides
underneath the Closer Plate, with the Side Pad Supports fitted and rubber elements
in place. Use appropriate thread locking compound on bolts and nuts attaching the
Side Pad Supports.
2. Using the Installation Carrier, sling the Stair Mounting Frame into place under the
machine walkway, with rubber elements sitting in place on top, per View 2 and
Detail Y.
3. Also per View 2, fit the two Inner Isolator Shells to their bolting pads but without any
rubber inside.
PSA PC8000- RFS 14-12-16 Pg13

Section 1. Installation (1) Bolting Plates P30 377
VIEW 2
DETAIL Y-2
DETAIL Y-1
DETAIL Z
VIEW 1-1
VIEW 1-2
PSA PC8000- RFS 14-12-16 Pg14

Section 1. Installation (2) Mounting Frame P30 378
VIEW Z
VIEW Y
VIEW 1
VIEW 2
PSA PC8000- RFS 14-12-16 Pg15

Section 1. Installation (2A) Isolator Boxes P30 384
NOTE
PSFS to Excavator.
See Drawing P30-384 (Page 11)
1. Per Drawing P30 376 and View 1 (Pg7),assemble the Outer Isolator components
on the Mounting Frame. Adjust the clearance or compression of the isolator
elements - the vertical isolator pads should be slightly compressed when initially
installed so assemble with spacer pads in the bottom of the isolator to achieve the
appropriate compression. Horizontally (in/out and forward/backward), initial
assembly can vary from 2mm compression to 2mm clearance. Position the
spacers in consistent positions in all three assemblies.
2. Per Views 2-1 & 2-2, tie the partly assembled isolator boxed in place on the
mounting beam. Use 6mm steel wire cable and a turnbuckle to tighten each box to
the beam. Note that the views do not show turnbuckles but they are required. The
required locations on the beam of the mounting frame is shown in View 3.
3. Per View 4, tie the Top Isolator End Stops and their isolator pads together with tape
- insulation tape, masking tape or duct tape etc.
4. Bolt the three taped-together assemblies to the underside of the box beam closer
plate, per View 5. The tape need not be removed.
NOTES.
1. USE SAFE WORKING PRACTICES.
2. Apply an appropriate thread-lock compound to all bolts & nuts.
3. Bolt selections are listed on Drg P30 376.
4. One 'Mounting Isolator End Stop P30 352' with a clearance hole cut in it is to be
fitted in the rearmost Outer Islator Mounting, see View 3.
PSA PC8000- RFS 14-12-16 Pg16

Section 1. Installation (2A) Isolator Boxes P30-384
VIEW 3
VIEW 2-2
VIEW 2-1
VIEW 5
VIEW 1
VIEW 4
PSA PC8000- RFS 14-12-16 Pg17

Section 1. Installation (3) Isolators P30 379
NOTE
PSFS to Excavator.
PROCEDURE
See Drawing P30 379
1. Per View 1, fit the Top Pad Stops to the closer plate above the beam of the
mounting frame, at each isolator box. If it is necessary to lower the mounting beam
to make space for hands and/or tools, keep the arms of the mounting beam
engaged in the inner isolator shells and lower the beam.
PLACE BLOCKS OF WOOD OR SIMILAR SPACERS BETWEEN THE MOUNTING BEAM
AND THE CLOSER PLATE OR THE WALKWAY STRUCTURE SO AS TO ELIMINATE
THE DANGER OF CRUSHING A HAND IF THE BEAM MOVES. See View 2.
2. Per Views 1 & 3, fit the the Mounting Isolator Floor Plates to the inner Isolator Box
Sides. Put the Mounting Isolator Elements between the Mounting Frame beam and
the Floor Plates, with 5mm Packing Sheets between the isolator elements per
View 4.
3. Per View 3, fit the Mounting Isolator Bottom Pad Stops to the Floor plates.
4. Per View 3, fit the outer Isolator Box Side with the Side Pad Support fitted and
isolator elements in place. Use thread locking compound on the bolts and nuts
attaching the Side Pad Suports.
5. Per View 3, fit the Mounting Isolator End Stops and Elements.
6. Remove the Inner Isolator Shells and fit the isolator elements, per View 5.
NOTES.
1. USE SAFE WORKING PRACTICES AT ALL TIMES.
2. The isolators must be correctly adjusted as regards clearance or compression on

the isolator pads. Insert/remove spacers in order to achieve the required results.
- the top and bottom isolators must hold the beam of the mounting frame firm
(vertically). Add/remove any spacers from UNDER the beam,- horizontally, a range
from a small clearance over the isolator pads (up to 2mm) through to a small
compression (up to 2mm) is acceptable.
Where required these spacers can be fitted only on one side of the isolator
assembly, that is, not shared in thickness front and back. Ensure that the spacers
are positioned in such a way that they cannot work free past the relevant
keeper/s.
3. Mounting Isolator End Stop P30 352 00S' with a clearance hole cut in it is to be
fitted in the rearmost Outer Isolator Mounting, see View 6.
PSA PC8000- RFS 14-12-16 Pg18

Section 1. Installation (3) Isolators P30 379
VIEW 2
VIEW 1
VIEW 4
VIEW 3
VIEW 5
PSA PC8000- RFS 14-12-16 Pg19

Section 1. Installation (3A Mounting Frame P30-385
NOTE
PSFS to Excavator.
PROCEDURE
See Drawing P30 385 (Page 21)
1. Per View 1, fit the Mounting Frame, fitted with Isolator Boxes, under the Closer
Beam and bolt in place.
2. Per View 2, fit and bolt the Inner Mounting Isolators to their bolting pads.
3. Remove the beams and bolts holding the isolator boxes to the mounting beam.
NOTES.
1. USE SAFE WORKING PRACTICES.
2. One 'Mounting Isolator End Stop P30 352' with a clearance hole cut in it is to be
fitted in the rearmost Outer Islator Mounting, see View 3.
PSA PC8000- RFS 14-12-16 Pg20

Section 1. Installation (3A) Mounting Frames P30-385
PSA PC8000- RFS 14-12-16 Pg21

Section 1. Installation 4 Mounting Braces P30 380
PSA PC8000- RFS 14-12-16 Pg22

Section 1. Installation Folding Stair P30 381
PROCEDURE.
1. Fit the stair set to the flanges of the mounting frame. Note, per View 2, that the top bolts in the
flanges must be inserted throught the hollow beam of the mounting frame.
2. Fit the stair's Power Unit in an appropriate place such as under the stair/ladder that leads from the
lower walkway up to the cabin and motor house roof. Pipe up the hydraulics etc. (Not shown.)
VIEW 2
VIEW 1
PSA PC8000- RFS 14-12-16 Pg23

Section 1. Installation
Mounting Braces + Handrails & Small Components - PS-24787
NOTE
PSFS to Excavator.
PROCEDURE - See Page 25
VARY THE ORDER OF THESE TASKS TO SUIT.
1. Fit the Inner Handrail 24 792 02 to the original toeboard of the excavator walkway,
either by drilling and bolting the toeboard or by welding on
Bolting Pads 24 792 04
2. Fit Outer Handrail Loop 24 792 01 by welding it to the dropper of the Inner
Handrail and by fitting and welding Mounting Bends 24 792 03 to the base of the
new handrail posts and the Outer Handrail Loop. Note that the attachment to the
outer handrail loop should not attach to the top rail, therby blocking free and safe
movement of hands along the rail. View 2 shows an approx height above the
walkway floor - actual installed height should match the outer handrail of the stair
landing.
3. P30 371 Mezzanine Stair Tread to the cleats on the closer plate. Weld the Floor
Extension P30 373 to the side of the border beam of the excavator walkway with its'
surface level with the floor of the walkway. Bolt the Toeboard P30 372 to the inside
edge of the RFS landing.
4. Fit the Fender Bar parts as shown in Detail Z. The purpose of the fender is to guide
the stair into the stowed position without catching on any fixed components if it is
distorted by an accident.
5. Cut the OEM walkway toeboard to dims on View 2. Remodel the OEM handrails to
suit, if necessary using straight pipe and bends supplied with the kit.
PSA PC8000- RFS 14-12-16 Pg24

Handrails and Small Components PS-24 787
See Procedure Pg. 24
VIEW 1
VIEW 2
VIEW 2
PSA PC8000- RFS 14-12-16 Pg25

Lower Stair Mountings & Handrails PS- 24788
PROCEDURE.
After fitting the RFS stair set to the excavator per
View Y and Detail Z:
- fit the Lower Mounting Beam and the

components shown in Views X-1 & X-2
- fit the RFS Landing Extension and Outer

Handrail per Views X-1 & X-2.
DETAIL Z
VIEW X-2
VIEW X-1
VIEW Y
PSA PC8000- RFS 14-12-16 Pg26

Section 1. Installation Top Walkway & Access PS-24 193
NOTE
PSFS to Excavator.
PROCEDURE.
See Drawing page 28
Refering to Views Y and Z-1 and Z-2:
1. Close off the opening in the handrails and toeboard that where the original ladder
emerged on to the walkway behind the cabin.
2. Cut away the original handrails beside the new stair to make an accessway to the
cabin walkway 600 - 700 mm wide.. Trim the sides of the opening to suit.
3. Make supports to suit and raise the floor of the walkway near the cabin door. Raise
the height of the toeboard bordering the raised floor using the material provided.
Cut the toeboard away, down to floor level, in the accessway to the fixed stair.
PSA PC8000- RFS 14-12-16 Pg27

Section 1. Installation Top Walkway & Access PS-24 193
VIEW Z-1
VIEW Y
Welding: all Cat SP to AS1554 unless directed otherwise.

VIEW Z-2 5mm continuous fillet weld unless noted otherwise.
PSA PC8000- RFS 14-12-16 Pg28

Section 1. Installation Fixed Upper Stair PS-24 190B
Fit Handrail Opening Loop, Mezzanine Stair Handrail and RFS Landing Back Toeboard
as shown and noted.
Use safe lifting and working procedures at all times.
Welding: Cat SP to AS1554 unless specifically directed

otherwise, 5 cfw uno.
PSA PC8000- RFS 14-12-16 Pg29

Section 1. Installation Lower Stile Handrails PS-24786
PROCEDURE
1. Fit Lower Stile Handrails per View Y.
2. Drill holes to suit for top post base.
3. Use Nut Strip per Detail Z to fit nuts for top post base in inaccessible space.
PSA PC8000- RFS 14-12-16 Pg30

Section 1. Installation General Arrangement P30 320
PSA PC8000- RFS 14-12-16 Pg31

Section 2 Operating Procedure
To Lower Stairway (from the machine)

Position excavator in a level, safe area, away from the work face, whenever possible.
Position the excavator body square to the tracks, lower bucket, apply park brake and
lower engine speed to idle.
Descend stairway behind cabin to lower walkway.
Check that the area below and behind the Folding Retractable Stairway (FRS) is clear of
people and obstacles, and lower stairway by operating the two position electrical switch
adjacent to the stairway, to the down position by pressing the switch down.
Hold the switch in the down position until stairway is fully extended and lowered.
If the excavator is parked on uneven ground, the bottom of the stairway may touch the
ground before the FRS is in the fully extended and lowered position.
Should this occur, descend the stairway with caution.
Bottom of stairway is designed to rest on the ground in the fully lowered and extended
position, but can be used in the fully lowered position without resting on the ground.
To Raise Stairway
Ascend the stairway onto the lower walkway of the excavator.
Ensure the area around the stairway is clear of people and standing to the side, clear of
the area the handrails and stairway raises into, operate the electrical switch to the raise
position (up).
Hold the switch in the up position until the stairway is in the fully raised position.
The stairway is now raised and stored.
Note:
The stairway is interlocked with the swing interlock of the excavator, and the machine will
not swing with the stairway out of the fully raised position.
Operation of the FRS mechanically extends the lower stair section as the stairway is
lowered by means of the link rods to the upper platform of the FRS.
There is no method of individual control of the upper and lower sections.
OPERATING NOTES
NOTE: FLOW CONTROL VALVE ADJUSTMENT:

The valve should be positioned to restrict the flow and speed of the Power Step when
lowering. Adjust the knob on top of the valve by turning left or right (clockwise) when the
step is being lowered, until it is lowering at a safe and reasonable speed.
When it is adjusted, lock the adjusting knob by tightening the grub screw located on the
side of the knob.
NOTE: MAGNETIC 'GO' SWITCH ADJUSTMENT:

The switch target trigger area is located on the opposite side and end from the cable entry
point on the switch. Once it is mounted to the switch bracket, adjust the switch in or out
from the stair steel trigger point, to be within 3mm - 10mm from touching each other when
the stair is in the desired rest position.
[DO NOT EXCEED 10MM DISTANCE BETWEEN THE SWITCH AND STRIKER PLATE].
Test by raising and lowering the Power Step a couple of times and adjust again if
necessary.
PSA PC8000- RFS 14-12-16 Pg32

Section 3 Recommended Maintenance Procedure
Daily
Visually check stairway and structure for damage, loose components,
handrails, etc.
Check for hydraulic oil leaks from hydraulic cylinders, plumbing and hoses.
Notify the appropriate supervisor for any observed damage or malfunction.
500 Hours
Grease all grease nipples. Lower or raise stairway for accessibility.
Check hydraulic oil level in power pack and top up as necessary. (Stairway in
lowered position).
Check main mounting bolts for torque.
Top up using same hydraulic oil as used in hydraulics of machine.

Thoroughly check all electrical wiring for damage, replace as necessary.
Repeat daily check as above.
5000 Hours
Change hydraulic oil in tank of hydraulic power pack (10.0 litres).
It is recommended that the same hydraulic oil be used in the power pack as the
hydraulics of the machine.
Grease all grease nipples. Lower or raise stairway for accessibility.
Retorque all main mounting bolts
Repeat daily check as above.
PSA PC8000- RFS 14-12-16 Pg33

Section 4 Assembly Complete

See Page 34
ITEM PART NO. PART NAME QTY
1 PS-24177A TOP FIXED STAIR ASSEMBLY 1
2 PS- 30 376A MOUNTING ASSEMBLY 1
3 PS-30 318A LANDING ASSEMBLY 1
4 PS-30 333A STAIR - UPPER - ASSEMBLY 1
6 PS- 30 301A STAIR - LOWER - ASSEMBLY 1
7 PS-63009-ASSY HYDRAULIC CYLINDER 1
8 PS-80104A-RFS HYDRAULIC - POWER UNIT - ASSEMBLY 1
PSA PC8000- RFS 14-12-16 Pg34

Section 4. Assembly Complete
PSA PC8000- RFS 14-12-16 Pg35

Section 4-1 Top Fixed Stair Assembly PS-24177A

See Parts List Page 37
PSA PC8000- RFS 14-12-16 Pg36

Section 4-1 Top Fixed Stair Assembly PS-24177A

See Drawing Page 36
Item Part No. Part Name Qty
1 PS-24172 FIXED STAIR FRAME 1

1A PS-24168 TOP LANDING FLOOR PANEL 1
2 PS-P30321 STAIR TREAD 16
3 PS-24755 TEE BEAM 1
4 PS-24161 LOWER MOUNTING BEAM 1
5 PS-24175 HANDRAILS - INNER 1
6 PS-24173 HANDRAILS - OUTER 1
7 PS-24758 MOUNTING CUSHION ASSEMBLY 1set
8 PS-24761 MOUNTING CUSHION SHELF (Incl clamp Pl.) 1
9 PS-24154-99 TEE BRACKET 2
10 PS-24763 TOP STRUT 1
11 PS-24160-03 CLAMP PLATE 2
11A PS-24160-00 LOWER MOUNTING BEAM BRACKET 2
12 PS-24766 MID POSITION STRUT 1
13 PS-24181 LIFTING LUG 4
14 PS-21930 BUSH ISOLATOR 6
15 PS-24183 ISOLATOR HALF 2
16
17 PS-24185 ISOLATOR PIN 2
18 PS-24765-02 ISOLATOR BOLTING PAD 1
19 CPS-M20X140ZP BOLT-M20 x 140 6
20 CPS-M12X150ZP BOLT-M12 x 150 16
21 CPS-M12X120ZP BOLT-M12 x 120 2
22 CPS-M12X40ZP BOLT-M12 x 40 12
25 CPS-M12NZP NUT-M12 148
26 CPS-M20WH WASHER-HARDENED-M20 6
PSA PC8000- RFS 14-12-16 Pg37

Section 4-1 Mounting Assembly PS- 30 376A

PSA PC8000- RFS 14-12-16 Pg38

Section 4-1 Mounting Assembly PS- 30 376A

(Includes all Items below excluding 14,15,&16)
See Drawing Page 38
1 PS-30365 MAIN MOUNTING BEAM 1

2 PS-30369 BOX BEAM CLOSER 1
2A PS-30375 FENDER BAR 1
3 PS-30366-01 MOUNTING ARM BRACE-ARM END TIE 1
4 PS-30366-02 MOUNTING ARM BRACE-DIAGONAL 1
5 PS-30358 INNER ISOLATOR SHELL 2
6 PS-30359 INNER ISOLATOR BASE 2
7 PS-30352 MOUNTING ISOLATOR END STOP 12
8 PS-30353 MOUNTING ISOLATOR-BOX SIDE 6
9 PS-30354 MOUNTING ISOLATOR-TOP PAD STOP 6
10 PS-30355 MOUNTING ISOLATOR-BOTTOM PAD STOP 6
11 PS-30356 MOUNTING ISOLATOR-FLOOR PLATE 3
12 PS-30357 MOUNTING ISOLATOR-SIDE PAD SUPPORT 6
13 PS-30367 MOUNTING ISOLATOR ELEMENT 1set
14 PS-30371 MEZZANINE STAIR TREAD 2
15 PS-30372 TOEBOARD 1
16 PS-30373 FLOOR EXTENSION 1
17 PS-M24X100ZP BOLT-M24 x 100 4
18 PS-M24X90ZP BOLT-M24 x 90 4
24 PS-M24NZP NUT-M24 8
27 CPS-M24WH WASHER - HARDENED- M24 16
Pg39
PSA PC8000- RFS 14-12-16
Section 4-2 Landing Assembly PS- 30 318A

1 PS-30318 LANDING FABRICATION 1
2 PS-24159 LANDING EXTENSION 1
3 PS-24162 LANDING TOEBOARD 1
4 PS-24784 HANDRAIL-LANDING 1
5 PS-30382 HANDRAIL-REPLACEMENT 1
6 PS-30312 LANDING-GRID 1
7 PS-63009-B BUSHES-CLEVIS 2
8 PS-P30382-04 BOLTING PAD 3
9 PS-M24X100ZP BOLT-M24 x 100 4
10 PS-M24X90ZP BOLT-M24 x 90 4
14 PS-M24NZ NUT-M24 8
15 CPS-M12NZ NUT-M12 28
PSA PC8000- RFS 14-12-16 Pg40

Section 4-3 Stair - Upper Assembly PS-30 333A

PSA PC8000- RFS 14-12-16 Pg41

Section 4-3 Stair Upper Assembly PS-30 333A

Parts List
See Drawing Page 41
1 PS-30333 STRINGER ASSEMBLY 1

1A PS-30323 TOP TREAD 1
2 PS-30321 TREAD STEP 7
3 PS-30307 BUSHING UPPER & CRANK PIVOT 4
4 PS-30308 BUSHING-CENTER-PIVOT 2
5 PS-30315 BUFFER-BRACKET 2
6 PS-40001 RUBBER STOP 4
7 PS-30334 BUFFER-FRAME-LOWER-STAIR 1
8 PS-30313 PIVOT-SHAFT-TOP 1
9 PS-32266-SAN NON-SLIP NOSING 7
10 PS-38998-C FRS-SPRING SET 1 Set of 2
11 CPS-M10X80PR ROLL-PIN-M10 x 80 2
12 PS-91107 WASHER-MACHINED 2
13 PS-30335 BUSHES-CLEVIS 2
Pg42
PSA PC8000- RFS 14-12-16
Section 4-4 Stair Lower Assembly PS-30 301A

Pg43
PSA PC8000- RFS 14-12-16
Section 4-4 Stair Lower Assembly PS-30 301A

Parts List
See Drawing Page 43
1 PS-30301L STAIR STRINGER-LH 1

2 PS-30301R STAIR STRINGER-RH 1
3 PS-30302L STAIR-EXTENSION-LH 1
4 PS-30302R STAIR-EXTENSION-RH 1
5 PS-30300L STAIR-STILE-CAP-LH 1
6 PS-30300R STAIR-STILE-CAP-RH 1
7 PS-30322 TREAD-STEP-NARROW 1
8 PS-30321 TREAD-STEP-STD 7
9 PS-24778 HANDRAIL-LOWER SECTION 1set
10 PS-32266-SAN NON-SLIP NOSING 8
11 PS-36021 TORQUE TUBE LINKAGE 1
PSA PC8000- RFS 14-12-16 Pg44

Section 4-5 Pivot Assembly

PSA PC8000- RFS 14-12-16 Pg45

Section 4-5 Pivot Assembly

Parts List
See Drawing Page 45
1 PS-30306 CRANK ASSY- PRIMARY 2

1A PS-30306-04 SHAFT - PRIMARY 1
2 PS-30303 CRANK ASSY - SECONDARY 2
2A PS-30303-01 SHAFT - SECONDARY 1
3 PS-30304 CRANK-REACTION-ARM 2
4 PS-30305 MECHANISM LINK 2
5 PS-30327 ROD-LINKAGE-(2041mm) 2
6 PS-29004 ROD END-LH 2
7 PS-29003 ROD END-RH 2
8 CPS-M10X80PR ROLL PIN 4
9 PS-M24X120ZP BOLT- M24 x 120 10.9 4
10 PS-M20X100ZP BOLT- M20 x 100 10.9 4
11 PS-M20X60ZP BOLT- M20 x 60 10.9 4
12 CPS-3/4”X4 1/2”UNF BOLT- 3/4”-x 4 1/2” Gr 8 2
13 PS-29004-N NUT- LOCKING-LH 2
14 PS-29003-N NUT- LOCKING-RH 2
15 PS-M24NN NUT- M24-NYLOC 4
16 PS-M20NN NUT- M20-NYLOC 8
17 CPS-3/4” N/L UNF NUT- NYLOC-3/4” 4
20 CPS-W3/4”X5” BOLT-3/4” x 5” Gr8 UNF 2
PSA PC8000- RFS 14-12-16 Pg46

Section 4-6 Hydraulic Cylinder Assembly PS-63009-ASSY

PSA PC8000- RFS 14-12-16 Pg47

Section 4-6 Hydraulic Cylinder Assembly PS-63009-ASSY

Parts List
See Drawing Page 47
CYLINDERS
1 PS-63009-A HYD CYLINDER 2 1/2” 2

2 PS-63009-C CYLINDER-BUSH-CLEVIS 8
3 PS-63009-TP PIN-CYLINDER-TOP 2
4 PS-63009-P PIN-CYL-BOTTOM+WASHER 2
5 CPS-M8x56ZP SPLIT PIN - M8 - CLEVIS PIN-TOP 6
- PS-63103-N SEAL KIT 1 NOT SHOWN
PLUMBING
PS61160-KIT HARD PLUMBING KIT Incl. all items listed below.

7 PS-61159 FITTING-ELBOW- 9/16”JIC x 1/4”BSPP 3
8 PS-61157 FITTING-O RING 1/4BSPP x 9/16”JIC 2
9 PS-61154 FITTING-ELBOW-O RING 1/4BSPP x 9/16”JIC 1
10 PS-61149 FITTING-TEE-9/16”JIC-M/M 1
11 PS-61148 FITTING-TEE-9/16”JIC / 1/4” BSPP 1
12 PS-63201 VALVE-PILOT OPERATED-LOCKING 1
13 PS-61158-5MM FITTING- 5mm RESTRICTION 90 DEG. 4
14 PS-61160 TUBES - 4off 110mm, 1 off 517mm .
15 PS-61147 FERRULES 10
16 PS-63202 FLOW CONTROL VALVE 1
17 PS-63202-B FITTING-JIC NIPPLE 1
18 PS-63202-C FITTING-JIC SWIVEL 1
19 PS-61163 FITTING-REDUCER-3/4”UNO-1/4”BSPP 4
20 PS-61006-1 FITTING-GREASE NIPPLE-90 2
21 PS-61166 FITTING-TEE 9/16” 2
PSA PC8000- RFS 14-12-16 Pg48

Section 4-6 Hydraulic Cylinders (Valve Diagram)
PSA PC8000- RFS 14-12-16 Pg49

Section 4-7 Power Pack Assembly PS-80104P (Not including Cradle)

Single Valve Power Pack PS-80104P-FRS (Including Cradle)
14 5
15 6
13
18
7
4
9
8 21
16
10
11
17
12
1
3 2
Pg50
PSA PC8000- RFS 14-12-16
Section 4-7 Power Pack Assembly PS-80104P (Not including Cradle)

Single Valve Power Pack PS-80104P-FRS (Including Cradle)
13
19 20
1 PS-514.9.154 PLASTIC TANK 1

2 PS-509.5.140 TANK FILLER CAP 1
3 PS-115.6.126 TANK PLUG 1
4 PS-147.900.724 PUMP & HOUSING ASSEMBLY 1
5 PS-147.481.311A 24V MOTOR 1
6 PS-114.4.951 DRIVE COUPLING 1
7 PS-106.936.308 EMERGENCY HAND PUMP 1
8 PS-131.2.19 CLOSED CENTRE (A1 VALVE) 1
9 PS-122.11.1258 MANUAL OVERRIDE BUTTON 1
10 PS-149.115.123 BASE PANEL (MANIFOLD) 1
11 PS-538.6.200 REAR BRACKET 1
12 PS-118.64 PUMP FILTER 1
13 PS-147.790.308 SINGLE VALVE COVER 1
14 PS-122.11.1276 COVER SWITCH 1
15 PS-149.990.991 COVER LIGHT 1
16 PS-541.3.126 PUMP PICK UP TUBE 1
17 PS-541.6.89 RELIEF TUBE 1
18 PS-122.11.357 BUZZER 1
19 PS-21613 MOUNTING CRADLE 1
20 PS-149.120.820 MASTER SWITCH 1
21 PS-506.4.254 O RING SEAL 5.34 x 101 1
PSA PC8000- RFS 14-12-16 Pg51

Section 4-7 Power Pack Assembly

Single Valve Power Pack - Electrical
BLUE BROWN
ORANGE WHITE
NOTE.
THE RELIEF PRESSURE OF THE POWERPACK IS TO BE SET TO 2800PSI.
IF THE POWERPACK IS REPLACED,THIS RELIEF PRESSURE WILL NEED TO BE
RESET USING INLINE GAUGES.
FAILURE TO DO SO MAY RESULT IN ACCIDENT OR INJURY.
PSA PC8000- RFS 14-12-16 Pg52

Section 4-8 Electrical Controls
Proximity Switch Assembly Control Pendant Switch

Mounted on Fixed Landing Mounted on Handrail
PS-77009-AR
HARNESS
5 4 2
1 PS-73013 CONTROL PENDANT SWITCH 1

2 PS-73013-B CONTROL PENDANT BRACKET 1
3 PS-77005 HAND RAIL SWITCH HARNESS 1
4 PS-77009-AR SWITCH HARNESS 1
5 PS-75430 PROXIMITY SWITCH 2
WARNING
LOW OR FAULTY BATTERIES WILL VOID
WARRANTY ON THE POWER PACK AND ALL
ELECTRICAL SWITCHES AND COMPONENTS
PSA PC8000- RFS 14-12-16 Pg53

Section 4-8 Electrical Controls Wiring Diagram 1
PSA PC8000- RFS 14-12-16 Pg54

PSA PC8000- RFS 14-12-16 Pg55

PSA PC8000- RFS 14-12-16 Pg56

Section 4-8 Electrical Controls
O P T I O N A L E X T R A O N LY
Raise/lower Transmitter Remote Control Unit PS-2394
PS-2393
1 2 3 4
1. AERIAL BULKHEAD
2. POWER ON LED
3. LADDER UP LED
4 LADDER DOWN LED
5. POWER/LOGIC PLUG
5
SUGGESTED WIRING FOR HYDRAULIC POWERSTEP STAIRWAY SYSTEM
PSA PC8000- RFS 14-12-16 Pg57

Emergency Lanyard Kit

O P T I O N A L E X T R A O N LY
PS-HITEX-L/YARD KIT
PSA PC8000- RFS 14-12-16 Pg58

Powerstep Emergency Circuit ( Ladder Down)
PSA PC8000- RFS 14-12-16 Pg59

Manual Komatsu PC8000 Full 14 12 16

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Manual Komatsu PC8000 Full 14 12 16

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FOLDING RETRACTABLE STAIRWAY

Manual for Komatsu PC8000 Excavator

PSA PC8000- RFS 14-12-16

32 Section 2 Operating Procedure

33 Section 3 Recommended Maintenance Procedure

Section 4 Drawings and Repair Parts lists

36 4 Top Fixed stair Assembly

38 4-1 Mounting Assembly

40 4-2 Landing Assembly

41 4-3 Stair Upper Assembly

43 4-4 Stair Lower Assembly

45 4-5 Pivot Assembly

47 4-6 Hydraulic Cylinder Assembly

50 4-7 Power Pack Assembly

53 4-8 Electrical Controls

PSA PC8000- RFS 14-12-16 Pg2

Section 1. Installation Top Bolting Pads PS-24 771

PROCEDURE - See Drawing Page 4

After the RFS landing is fitted:

6. Weld the Pads to the wall per View T.

PSA PC8000- RFS 14-12-16 Pg3

Section 1. Installation Top Bolting Pads PS-24 771

PSA PC8000- RFS 14-12-16 Pg4

Section 1. Installation Tee Beam PS-24 772

Welding: Cat SP to AS1554 Cat SP unless noted otherwise.

PSA PC8000- RFS 14-12-16 VIEW Z Pg5

Section 1. Installation Fixed Upper Stair PS-24 773 Sht. 1

PSA PC8000- RFS 14-12-16 Pg6

Section 1. Installation Fixed Upper Stair PS-24 773 Sht. 2

PSA PC8000- RFS 14-12-16 Pg7

Section 1. Installation Fixed Upper Stair PS-24 774

PSA PC8000- RFS 14-12-16 Pg8

Section 1. Installation Fixed Upper Stair PS-24 774 Sht. 1

Section 1. Installation Fixed Upper Stair PS-24774 Sht. 2

PSA PC8000- RFS 14-12-16 Pg10

Section 1. Installation Mid Position Strut PS-24775

One end yoke is not fully welded to the strut pipe.

PSA PC8000- RFS 14-12-16 Pg11

Section 1. Installation Mounting Assembly PS-24376

PSA PC8000- RFS 14-12-16 Pg12

PSA PC8000- RFS 14-12-16 Pg13

Section 1. Installation (1) Bolting Plates P30 377

PSA PC8000- RFS 14-12-16 Pg14

Section 1. Installation (2) Mounting Frame P30 378

PSA PC8000- RFS 14-12-16 Pg15

Section 1. Installation (2A) Isolator Boxes P30 384

See Drawing P30-384 (Page 11)

2. Apply an appropriate thread-lock compound to all bolts & nuts.

3. Bolt selections are listed on Drg P30 376.

PSA PC8000- RFS 14-12-16 Pg16

Section 1. Installation (2A) Isolator Boxes P30-384

PSA PC8000- RFS 14-12-16 Pg17

Section 1. Installation (3) Isolators P30 379

2. The isolators must be correctly adjusted as regards clearance or compression on

PSA PC8000- RFS 14-12-16 Pg18

Section 1. Installation (3) Isolators P30 379

PSA PC8000- RFS 14-12-16 Pg19

Section 1. Installation (3A Mounting Frame P30-385

1. USE SAFE WORKING PRACTICES.

PSA PC8000- RFS 14-12-16 Pg20

Section 1. Installation (3A) Mounting Frames P30-385

PSA PC8000- RFS 14-12-16 Pg21

Section 1. Installation 4 Mounting Braces P30 380