Matricule Name

№ 1 2 3
Number of Number of
Hiring date Time defect time defect time
defects Not defects Not
pes pes
detected detected

130 ABDELLAH DERKAOUI #N/A 66 4 2 86 3 1 60

1614 SAID BLILITA #N/A 76 4 0 68 3 0 64
4852 REDA TABERKANT 6/23/2014 120 4 1 92 3 0 82
1269 AKENSOUS MOHAMMED 11/26/2012 110 4 1 76 3 0 70
1444 EL MTIOUY ABDELGHANI 10-DEC-2012 96 4 0 82 3 0 66
1683 ZALOUL IMANE 24-DEC-2012 120 5 2 76 3 0 54
1701 FOUILA HASNAA 24-DEC-2012 130 5 1 90 3 0 66
1782 HANNAD TARIK 1/8/2013 120 5 1 110 3 0 74
1839 HAIMED NABIL 1/14/2013 90 5 0 86 3 0 60
2201 ET-TAHRI SLIMAN 3/11/2013 120 5 0 73 3 0 64
4843 SALAH IDOUBAHA 6/23/2014 99 5 1 65 3 0 54
2507 BELABBESS FATIMA 7/1/2013 186 5 3 102 3 0 69
2065 ELLIAS MHIER 18-FEV-2013 98 4 1 66 3 0 70
2526 EL BAKHTI EL HASSANIA 7/1/2013 180 5 0 98 2 0 75
2569 BENJI SOUKAINA 7/1/2013 98 4 1 68 3 0 99
2849 AMNAI IKRAM 9/9/2013 130 5 0 55 3 0 64
4635 ZOUBAA JAOUAD 6/2/2014 66 4 0 64 3 0 60
4868 Marouane Bouyaqd 7/1/2014 96 4 0 75 3 0 54
3048 GHIZLANE CHIHEB 11/1/2013 98 4 0 66 3 0 68
3441 EL HAMRI ALI 1/2/2014 137 3 2 102 3 0 64
3482 ZANFOUKH KHALID 1/6/2014 167 5 0 120 3 0 69
3584 CHADLI ABDESLAM 03-FEV-2014
4083 ABDERRAHIM OUCHEMOU 3/19/2014
4297 SIHAM EL MALHI 4/8/2014
4154 NAWAL MEFTAH 3/27/2014
4633 Lachhab adnane 6/2/2014
 3779 FATIMA ELGHAZI 17-FEV-2014
4698 Rhouazi rachid 6/9/2014
4687 RMIKI NABIL 6/2/2014
4692 ARROUB MAROUANE 6/2/2014
4957 el kettani redouane 7/3/2014
6062 TALBI AZIZ 7/23/2014
6553 ESSADKI SOUMIA 10/17/2014
6534 SLAHOU SAIDYASSIN 10/17/2014
6418 AL FAHIM ABDESSAMAD 10/1/2014
6430 EL HACHIMI MOHCINE 10/1/2014
6470 EL GOURCHE MOHAMMED 10/17/2014
6662 AMMOUTA AICHA 11/3/2014
6520 MARMOU CHAIMAE 10/17/2014
6421 BOULAHOUAN WAFAE 10/1/2014
6565 HIMMI SARA 10/17/2014
4832 HOUSSNI ABDELGHANI 6/23/2014
6657 Esserrar meriem 11/3/2014
6574 BELFARCHI KHADIJA 10/27/2014
6543 touzouz ramiae 10/17/2014
6641 el mchemech fatima 11/3/2014
2008 youssef rouaouna 04-FEV-2013
2051 khmiri siham 11-FEV-2013
4024 chaibat FATIMAZAHRA 3/13/2014
6449 el hattab hasnae 10/14/2014
864 HNAIGLA WAFAE 10/1/2012
1089 el hatimi rachid 11/5/2012
1600 QASSMI SALAHEDDINE 17-DEC-2012
1927 ID-EL-OUAD omar 1/28/2013
2053 bendriss mouhamed 11-FEV-2013
2732 NAKOUBI MERYEM 7/22/2013
4054 rkia bourich 3/19/2014
4638 JADDI FATIMA 6/2/2014
6087 RABAB LAHLOU 01-AOU-2014

①no fiber ②Fibers out of order ③abnormal fibers lenght ④crimping not deep enough ⑤crimping on PVC ⑥Seal damaged ⑦no seal ⑧Seal posi
⑨Seal inversed ⑩Burr defect ⑪damaged terminal head ⑫openned terminal head ⑬Folding down ⑭folding up ⑮patilla deformed ⑯external term
crimping ⑰no superior trempetta ⑱no inferior trempetta ⑲superior part cut ⑳terminal witness too long ㉑witness folded ㉒Terminal damaged ㉓
openned ㉔no terminal ㉕Rolled ㉖Terminal deformed
 Average Detection Rank Notes
rate
Total
Number of
defect defect Ancienneté Date du Shift Certification Total Total Time
defects Not
pes not dans le poste test (processus) defect pes
detected
detected
3 0 71 3 #N/A 70% E 1/26/2015 MORNING cutting operator 10 212
3 0 69 0 #N/A 100% C MORNING cutting operator 10 208
3 0 98 1 10 90% D MORNING cutting operator 10 294
3 0 85 1 11 90% D MORNING cutting operator 10 256
3 0 81 0 11 100% C MORNING cutting operator 10 244
2 0 83 2 11 80% E MORNING cutting operator 10 250
2 0 95 1 11 90% D MORNING cutting operator 10 286
2 0 101 1 11 90% D MORNING cutting operator 10 304
2 0 79 0 11 100% C MORNING cutting operator 10 236
2 0 86 0 11 100% C MORNING cutting operator 10 257
2 0 73 1 10 90% D MORNING cutting operator 10 218
2 0 119 3 11 70% E MORNING cutting operator 10 357
3 0 78 1 #VALUE! 90% D MORNING cutting operator 10 234
3 0 118 0 11 100% C MORNING cutting operator 10 353
3 0 88 1 11 90% D MORNING cutting operator 10 265
2 0 83 0 11 100% C MORNING cutting operator 10 249
3 0 63 0 10 100% C MORNING cutting operator 10 190
3 0 75 0 10 100% C MORNING cutting operator 10 225
3 0 77 0 10 100% C MORNING cutting operator 10 232
4 0 101 2 10 80% E MORNING cutting operator 10 303
2 0 119 0 10 100% C MORNING cutting operator 10 356
#DIV/0! 0 #VALUE! 100% #DIV/0! MORNING cutting operator 0 0
#DIV/0! 0 10 100% #DIV/0! MORNING cutting operator 0 0
#DIV/0! 0 10 100% #DIV/0! MORNING cutting operator 0 0
#DIV/0! 0 10 100% #DIV/0! MORNING cutting operator 0 0
#DIV/0! 0 10 100% #DIV/0! MORNING cutting operator 0 0
#DIV/0! 0 #VALUE! 100% #DIV/0! MORNING cutting operator 0 0
#DIV/0! 0 10 100% #DIV/0! MORNING cutting operator 0 0
#DIV/0! 0 10 100% #DIV/0! MORNING cutting operator 0 0
#DIV/0! 0 10 100% #DIV/0! MORNING cutting operator 0 0
#DIV/0! 0 10 100% #DIV/0! MORNING cutting operator 0 0
#DIV/0! 0 10 100% MORNING cutting operator 0 0
#DIV/0! 0 9 100% MORNING cutting operator 0 0
#DIV/0! 0 9 100% MORNING cutting operator 0 0
#DIV/0! 0 10 100% MORNING cutting operator 0 0
#DIV/0! 0 10 100% MORNING cutting operator 0 0
#DIV/0! 0 9 100% MORNING cutting operator 0 0
#DIV/0! 0 9 100% MORNING cutting operator 0 0
#DIV/0! 0 9 100% MORNING cutting operator 0 0
#DIV/0! 0 10 100% MORNING cutting operator 0 0
#DIV/0! 0 9 100% MORNING cutting operator 0 0
#DIV/0! 0 10 100% MORNING cutting operator 0 0
#DIV/0! 0 9 100% MORNING cutting operator 0 0
#DIV/0! 0 9 100% MORNING cutting operator 0 0
#DIV/0! 0 9 100% MORNING cutting operator 0 0
#DIV/0! 0 9 100% MORNING cutting operator 0 0

#DIV/0! 0 #VALUE! 100% MORNING cutting operator 0 0

#DIV/0! 0 #VALUE! 100% MORNING cutting operator 0 0

#DIV/0! 0 10 100.00% MORNING cutting operator 0 0

#DIV/0! 0 9 100.00% MORNING cutting operator 0 0

#DIV/0! 0 12 100.00% MORNING cutting operator 0 0

#DIV/0! 0 11 100.00% MORNING cutting operator 0 0

#DIV/0! 0 11 100.00% MORNING cutting operator 0 0

#DIV/0! 0 11 100.00% MORNING cutting operator 0 0

 #DIV/0! 0 #VALUE! 100.00% MORNING cutting operator 0 0

#DIV/0! 0 11 100.00% MORNING cutting operator 0 0

#DIV/0! 0 10 100.00% MORNING cutting operator 0 0

#DIV/0! 0 10 100.00% MORNING cutting operator 0 0

#DIV/0! 0 #VALUE! 100.00% MORNING cutting operator 0 0

⑥Seal damaged ⑦no seal ⑧Seal position NOK

ng up ⑮patilla deformed ⑯external terminal
㉑witness folded ㉒Terminal damaged ㉓Terminal
 Type of defects⇒ 1) Trompeta a l'envers 2) Tete de terminal deformee 3) terminal inclinè vers le bas

Matricule 1 2 3 Total
Name
№ defect pes defect pes defect pes defect pes
1 3 4 3 10
2 3 4 3 10
3 3 4 3 10
4 4 2 4 10
5 2 3 5 10
6 3 3 4 10
7 3 3 4 10
8 4 2 4 10
9 3 3 4 10
10 3 4 3 10
11 4 3 3 10
12 5 2 3 10
13 3 4 3 10
14 3 4 3 10
15 4 3 3 10
16 3 3 4 10
17 4 3 3 10
18 3 3 4 10
19 3 4 3 10
20 4 3 3 10
21 4 4 2 10
22 3 4 3 10
23 3 4 3 10
24 3 4 3 10
25 4 3 3 10
26 3 5 2 10
27 3 4 3 10
28 3 4 3 10
29 3 4 3 10
30 3 3 4 10
31 3 3 4 10
TOTAL 102 106 102 310
 Production QA Responsible
remplissage automatique, mais nécessité de réaranger en

Fourth visual test control fonction de ceux qui ont détecté 100% avec le moins de
temps
plus d'explications par la suite

Operators ranking
Defects
Name Matricule № average detection Rank
Trompeta a Tete de terminal terminal inclinè (per second) rate
l'envers deformee vers le bas

66 86 60 71 70% E
100% detected
76 68 64 69 100% C in more than 61
120 92 82 98 90% D seconds
110 76 70 85 90% D
96 82 66 81 100% C couldn't detect 1
defect
120 76 54 83 80% E
130 90 66 95 90% D
120 110 74 101 90% D
couldn't detect 2
90 86 60 79 100% C defects or more
120 73 64 86 100% C
99 65 54 73 90% D
186 102 69 119 70% E
98 66 70 78 90% D
98 75 87 100% C
68 99 84 90% D
55 64 60 100% C
64 60 62 100% C
75 54 65 100% C
66 68 67 100% C
102 64 83 80% E
120 69 95 100% C
0 0 0 100% #DIV/0!
0 0 0 100% #DIV/0!
0 0 0 100% #DIV/0!
0 0 0 100% #DIV/0!
0 0 0 100% #DIV/0!
0 0 0 100% #DIV/0!
0 0 0 100% #DIV/0!
0 0 0 100% #DIV/0!
0 0 0 100% #DIV/0!
0 0 0 100% #DIV/0!
 DATE 12/19/2012

Fourth visual control test's result

1. Content of the test
Item 1 2 3

name of the defect： Trompeta a l'envers Tete de terminal terminal inclinè

number of defects： deformee vers le bas

Actual photo

abnormality Trompeta a l'envers Tete de terminal terminal inclinè

deformee vers le bas

what happens if the defects goes Terminal head distorsion the two sides are not
till the car？ symmetrical

2. Detection rate and time

First test Concerned： 6 persons
1 2 3

name of defect： Trompeta a l'envers Tete de terminal deformee

terminal inclinè
number of defects： vers le bas

detection rate（Average） 0% 0% 0%

control time（Average） 0 0 0

Deuxième teste （repèchage） personnes

1 2 3

name of defect：
number of defects：

detection rate（Average）

control time（Average）

3. Notes
* Operators do not use the magnifying glass or lampe
* Operators way of holding the lot of wires is not correct (they do not use their thumbs)
* Operators do not check the top part of the terminal
* Operators way of isolating found defect while checking other files is not correct ( each time they
find defect they put it on the table one by one)
* Operators do not check the micrometer before using it based on the work instruction
4. what counter-measures for next time?
Re-train operators about :
* Importance of magnifying glass and lampe * Correct way of holding wires * which parts of the
terminal and how to check * the method of isolating found defect * First level check of the equipment

5. Top3 of the control test

First rank 0
second rank 0

Third rank 0

11 / 52 ページ
 Type of defects⇒ 2) Tete de terminal deformee 3) terminal inclinè vers le bas

1 2 3

Name defect Number of defect Number of defect

Hiring Date Time time time
pes not defects pes defects pes

1 4249 ERRAMI ABDESSAMAD 4/8/2014 49 2 0 64 4 0 50 4

2 4702 NAIM YOUSSEF #N/A 88 3 0 42 4 0 12 3
3 1395 RAHAL LATIFA 03-DEC-2012 47 4 1 85 3 0 87 3
4 3792 RAJAE ELYAHYAOUI 17-FEV-2014 60 3 0 70 3 0 60 4
5 1842 JOUAMAA ABDESSAMAD 1/14/2013 120 2 1 178 3 1 173 3
6 1855 BENCHRIFA MOHAMED 1/21/2013 110 0 2 50 4 0 62 4
7 2174 BRICHI THAMI 3/11/2013 61 0 3 77 3 0 187 4
8 2176 EJ-JIRARI MOHAMED 3/11/2013 114 0 4 120 3 0 89 0
9 2263 GRICHAT AYOUB 4/1/2013 45 1 2 72 2 2 65 3
10 2465 EL BADI SAFAA 6/24/2013 162 2 1 138 3 0 127 4
11 2477 KAS ZINEB 6/24/2013 186 0 5 156 2 1 120 1
12 2718 JOUBIR LAMIAE 7/22/2013 64 3 0 97 3 0 70 4
13 4521 NAJIM HALLOUCH 5/14/2014 76 3 0 65 4 0 65 3
14 3128 ELYAZRI SOUKAINA 11/18/2013 39 0 4 71 0 3 65 0
15 3275 HAMDI HANANE 09-DEC-2013 103 0 4 93 3 0 62 0
16 4301 Meryem el alaoui 4/10/2014 47 0 4 110 3 0 87 0
17 3528 AIT ABD EL MOUMANE AHMED 1/20/2014 45 3 0 100 5 0 56 2
18 3582 TIBARI MOUNIR 03-FEV-2014 106 3 0 100 5 0 112 2
19 3601 TALAL FAHD 03-FEV-2014 120 3 0 85 2 1 76 4
20 3694 YOUNESS ZENASNI 04-FEV-2014 108 3 0 66 3 0 103 3
21 3903 RAJAE OUISSADEN 3/4/2014 107 3 0 60 3 0 74 3
22 3914 DOHA BSILA 3/4/2014 82 0 3 31 2 2 66 3
23 4634 TAAZISTE FOUAD 6/2/2014 80 0 3 76 3 0 80 4
24 4720 THAJT AISSAM 6/9/2014 117 3 0 45 4 0 70 3
25 4636 Ahbouchat youness 6/2/2014 100 3 0 60 3 0 120 0
26 4640 HAKAMAT ISMAHANE 6/2/2014 180 4 0 174 5 0 67 1
27 1314 TOUIL SOMAYA 11/26/2012 90 3 0 76 4 0 93 3
28 6057 MANKOUB RAMI 7/21/2014 180 3 0 60 1 2 120 4
29 6145 Tazi ali 01-AOU-2014 127 3 0 66 4 0 80 0
30 6066 KAAOUANE ABDELOUAHAB 7/23/2014 56 0 3 72 3 1 120 1
31 6576 bel farchi khadija #N/A 127 3 0 120 3 1 115 2
32 4714 el aissi saida 6/9/2014 59 3 0 83 3 1 127 3
33 6590 bennani nabila 10/27/2014 127 0 4 80 3 0 120 0
34 6593 bouassria fatima zahra #N/A 0 0
35 6417 AKHEDDAR ABDERRAHMANE 10/1/2014 0 0
36 6646 jihane el massari 11/3/2014 107 118
37 6664 tanani khadija 11/3/2014 0 0
38 4955 Hairoub mustapha 7/3/2014 0 0
39 2719 EL KHAL SAMIHA 7/22/2013 0 0
40 6641 MCHEMECH FATIMA ZAHRA 11/3/2014 0 0
41 6645 Bentaleb meriem 11/3/2014 0 0
42 6658 TOURI OUARDA 11/3/2014 0 0
43 6661 LAARAICHI HAKIMA 11/3/2014 0 0
44 1294 garouani mostapha 11/26/2012 0 0
45 6378 IMAN AISSAOUI 10/1/2014 0 0
46 4022 laila ben malek 3/13/2014 0 0
47 2482 lahlil mounia 6/24/2013 0 0
48 718 dagdag mhamed 9/10/2012 0 0
49 646 EN-NASRI 27-AOU-2012 0 0
50 667 TRARI NADIA 27-AOU-2012 0 0
51 1353 mustapha boudaya 03-DEC-2012 0 0
52 2484 LAKRAA SAIDA 6/24/2013 0 0
53 3927 ouballa maryam 3/4/2014 0 0
54 4518 azeroual aziz 5/14/2014 0 0
55 6361 ETTAHIRI FADMA 10/1/2014 0 0
56 6652 abahamo imane 11/3/2014 0 0
3 Notes
Total Detection
Number of Average defect Rank Date du Certification Total defect
Total pes rate Shift Total Time
not defects not test (processus) not detected
detected
0 54 10 0 100% B soir Cutting 163 0
0 47 10 0 100% A soir Cutting 142 0
0 73 10 1 90% D soir Cutting 219 1
0 63 10 0 100% C soir Cutting 190 0
0 157 8 2 84% E soir Cutting 471 2
0 74 8 2 84% E soir Cutting 222 2
0 108 7 3 79% E soir Cutting 325 3
3 108 3 7 79% E soir Cutting 323 7
0 61 6 4 76% E soir Cutting 182 4
0 142 9 1 91% D soir Cutting 427 1
1 154 3 7 79% E soir Cutting 462 7
0 77 10 0 100% C soir Cutting 231 0
0 69 10 0 100% C soir QA 206 0
3 58 0 10 100% E soir Cutting 175 10
3 86 3 7 79% E soir Cutting 258 7
3 81 3 7 79% E soir Cutting 244 7
0 67 10 0 100% C soir QA 201 0
0 106 10 0 100% C soir Cutting 318 0
0 94 9 1 91% D soir Cutting 281 1
1 92 9 1 91% D soir Cutting 277 1
1 80 9 1 91% D soir Cutting 241 1
0 60 5 5 75% E soir Cutting 179 5
0 79 7 3 79% E soir Cutting 236 3
0 77 10 0 100% C soir Maintenance 232 0
4 93 6 4 76% E soir Manual Crimp 280 4
0 140 10 0 100% C soir Manual Crimp 421 0
0 86 10 0 100% C soir Manual Crimp 259 0
0 120 8 2 84% E soir Manual Crimp 360 2
3 91 7 3 79% E soir Manual Crimp 273 3
2 83 4 6 76% E soir Manual Crimp 248 6
1 121 8 2 84% E soir Manual Crimp 362 2
0 90 9 1 91% D soir QA 269 1
3 109 3 7 79% E soir Team Leader 327 7
0 #DIV/0! 0 0 100% 0 0
0 #DIV/0! 0 0 100% 0 0
105 #DIV/0! 0 330 100% 0 330
0 #DIV/0! 0 0 100% 0 0
0 #DIV/0! 0 0 100% 0 0
0 #DIV/0! 0 0 100% 0 0
0 #DIV/0! 0 0 100% 0 0
0 #DIV/0! 0 0 100% 0 0
0 #DIV/0! 0 0 100% 0 0
0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0
0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0

0 #DIV/0! 0 0 100% 0 0
 Type of defects⇒ 1) Trompeta a l'envers 2) Tete de terminal deformee 3) terminal inclinè vers le bas

Matricule 1 2 3 Total
Name
№ defect pes defect pes defect pes defect pes
1 3 4 3 10
2 3 4 3 10
3 4 3 3 10
4 3 3 4 10
5 3 4 3 10
6 2 4 4 10
7 3 3 4 10
8 4 3 3 10
9 3 4 3 10
10 3 3 4 10
11 5 3 2 10
12 3 3 4 10
13 3 4 3 10
14 4 3 3 10
15 4 3 3 10
16 4 3 3 10
17 3 5 2 10
18 3 5 2 10
19 3 3 4 10
20 3 3 4 10
21 3 3 4 10
22 3 4 3 10
23 3 3 4 10
24 3 4 3 10
25 3 3 4 10
26 4 5 1 10
27 3 4 3 10
28 3 3 4 10
29 3 4 3 10
30 3 4 3 10
31 3 4 3 10
32 3 4 3 10
33 4 3 3 10
0
0
Total 107 118 105 330
 Production QA Responsible

Fourth visual test control

Operators ranking
Defects
Name Matricule № average detection Rank
Trompeta a Tete de terminal terminal inclinè (per second) rate
l'envers deformee vers le bas

ERRAMI ABDESSAMAD Err:509 49 64 50 54 100% B

NAIM YOUSSEF Err:509 88 42 12 47 100% A 100% detected in
more than 61
RAHAL LATIFA Err:509 47 85 87 73 90% D seconds
RAJAE ELYAHYAOUI Err:509 60 70 60 63 100% C
JOUAMAA ABDESSAMAD Err:509 120 178 173 157 84% E couldn't detect 1
BENCHRIFA MOHAMED Err:509 110 50 62 74 84% E defect

BRICHI THAMI Err:509 61 77 187 108 79% E

EJ-JIRARI MOHAMED Err:509 114 120 89 108 79% E
couldn't detect 2
GRICHAT AYOUB Err:509 45 72 65 61 76% E defects or more
EL BADI SAFAA Err:509 162 138 127 142 91% D
KAS ZINEB Err:509 186 156 120 154 79% E
JOUBIR LAMIAE Err:509 64 97 70 77 100% C
NAJIM HALLOUCH Err:509 76 65 65 69 100% C
ELYAZRI SOUKAINA Err:509 39 71 65 58 100% E
HAMDI HANANE Err:509 103 93 62 86 79% E
Meryem el alaoui Err:509 47 110 87 81 79% E
AIT ABD EL MOUMANE AHMED Err:509 45 100 56 67 100% C
TIBARI MOUNIR Err:509 106 100 112 106 100% C
120 85 76 94 91% D
108 66 103 92 91% D
107 60 74 80 91% D
82 31 66 60 75% E
80 76 80 79 79% E
117 45 70 77 100% C
100 60 120 93 76% E
180 174 67 140 100% C
90 76 93 86 100% C
180 60 120 120 84% E
127 66 80 91 79% E
56 72 120 83 76% E
127 120 115 121 84% E
59 83 127 90 91% D
bennani nabila Err:509 127 80 120 109 79% E
 DATE 12/19/2012

Fourth visual control test's result

1. Content of the test
Item 1 2 3

name of the defect： Trompeta a l'envers Tete de terminal deformee terminal inclinè
number of defects： vers le bas

Actual photo

abnormality Trompeta a l'envers Tete de terminal deformee terminal inclinè

vers le bas

what happens if the defects goes Terminal head distorsion the two sides are not
till the car？ symmetrical

2. Detection rate and time

First test Concerned： 8 persons
1 2 3

name of defect： Trompeta a l'envers Tete de terminal deformee

terminal inclinè
number of defects： vers le bas

detection rate（Average） 0% 0% 0%

control time（Average） 0 0 0

Deuxième teste （repèchage） personnes

1 2 3

name of defect：
number of defects：

detection rate（Average）

control time（Average）

3. Notes
* Operators do not use the magnifying glass or lampe
* Operators way of holding the lot of wires is not correct (they do not use their thumbs)
* Operators do not check the top part of the terminal
* Operators way of isolating found defect while checking other files is not correct ( each time they
find defect they put it on the table one by one)
* Operators do not check the micrometer before using it based on the work instruction
4. what counter-measures for next time?
Re-train operators about :
* Importance of magnifying glass and lampe * Correct way of holding wires * which parts of the
terminal and how to check * the method of isolating found defect * First level check of the equipment

5. Top3 of the control test

First rank ERRAMI ABDESSAMAD

second rank NAIM YOUSSEF
Third rank RAHAL LATIFA

22 / 52 ページ
 Type of defects⇒ 2) Tete de terminal deformee 3) terminal inclinè vers le bas

1 Number of 2 Number of 3 Number of

Name defect defects not defect defects not defect defects not
Hiring Date
Time pes detected time pes detected time pes detected
1 761 AZIZ EL OUDKI 9/17/2012 60 3 0 50 3 0 50 4 0
2 1216 RACHID BENNAJI 11/20/2012 50 3 0 55 3 0 53 4 0
3 1223 OUSSAMA CHEIKH 11/20/2012 123 2 1 60 3 0 60 2 2
4 1247 HANANE JNIKHAR 11/20/2012 130 3 0 100 3 0 120 4 0
5 1338 KHADIJA AMMARA 03-DEC-2012 240 3 0 176 3 0 120 2 2
6 1401 LAMIAA SABER 03-DEC-2012 190 1 3 158 2 1 170 3 0
7 1841 ZOUHIR BABA 1/14/2013 163 4 0 120 3 0 110 3 0
8 1844 ISSAM AIT ALHOUCINE 1/14/2013 120 4 0 45 3 0 45 3 0
9 1928 IMAD ROUGGANI 1/28/2013 146 4 0 140 2 1 65 2 1
10 2230 YASSINE SOUGRI 4/1/2013 92 0 3 152 1 2 110 2 2
11 2265 MANSOUR HRIMECH 4/1/2013 180 3 0 180 5 0 150 2 0
12 2581 AZIZA ENNAJAR 7/8/2013 120 3 0 180 3 2 150 2 0
13 2715 IKRAM ELFETTAT 7/22/2013 70 1 2 40 5 0 71 2 0
14 3186 SOUFIAN SKIKRA 02-DEC-2013 90 0 3 96 5 0 46 2 0
15 3353 JILALI SMOUNI 16-DEC-2013 63 0 3 71 0 5 71 1 1
16 4749 MED AMYNE SEFFAH #N/A 180 0 5 174 2 1 130 1 1
17 3527 MOHAMED BOUIOUINE 1/20/2014 124 3 2 155 3 0 120 2 0
18 3787 CHAIMAE OUAHABI 17-FEV-2014 93 0 5 123 0 3 133 1 1
19 3782 MERIEM LAZRAK 17-FEV-2014 64 3 0 56 3 0 60 4 0
20 3747 IMANE NAH 11-FEV-2014 67 0 3 75 3 0 74 3 1
21 3743 FATIMA ELMARZOUKI 11-FEV-2014 80 0 3 70 0 3 77 4 0
22 4472 AL ATTAR SAID 4/30/2014 79 0 3 40 3 0 60 4 0
23 2777 OUAFAA KHRIT 9/2/2013 57 1 2 50 0 4 67 1 2
24 2994 FATIMA ELKHALFI 10/7/2013 50 3 0 67 4 0 65 3 0
25 3373 ZAKARIA LAMSAQ 16-DEC-2013 57 3 0 33 0 4 30 3 0
26 3759 HAJAR LMRABET 14-FEV-2014 45 1 2 76 2 2 110 3 0
27 3781 SARA FERNAOUI 17-FEV-2014 39 0 3 76 1 2 60 3 1
28 4782 YOUSEF OUAZIZ 6/16/2014 117 1 2 60 3 0 70 3 1
29 4826 IMAD EL ASSRI 6/23/2014 73 3 0 70 3 0 65 3 1
30 4367 REGUI ABDELALI #N/A 40 0 3 52 3 0 120 3 1
6013 KOWACH KAMAL 7/14/2014 40 0 0 52 3 0 120 3 -3
4858 ZOUHIR Bziza #N/A 40 0 100 52 3 0 120 3 93
4750 ERRAHMAOUI KAMAL 6/16/2014 40 0 0 52 3 0 120 3 -3
6483 EL AASRI MOHAMMED 10/17/2014 40 0 0 52 3 1 120 3 -3
6499 MASLOUHI MED ZAKARIA 10/17/2014 40 0 0 52 3 1 120 3 -3
6545 LAKHAL LOUBNA 10/17/2014 40 0 0 52 3 1 120 3 -3
6540 EL OUJDI FATIMA 10/17/2014 40 0 0 52 3 1 120 3 -3
6558 LAALIOUI HOUDA 10/17/2014 40 0 0 52 3 0 120 3 -3
6294 RACHDI HANANE 9/4/2014 40 0 0 52 3 0 120 3 -3
4966 Errehimi idris 7/3/2014 40 0 0 52 3 0 120 3 -3
3940 SALIMA ABBA 3/4/2014 40 0 0 52 3 0 120 3 -3
6023 Azentou Hamza 7/14/2014 40 0 0 52 3 -3 120 3 -3
6483 EL AASSRI MOHAMMED 10/17/2014 40 0 0 52 3 101 120 3 -3
6327 irfedene nissrine 9/10/2014 40 0 0 52 3 -3 120 3 -3
6560 taji ihssane 10/17/2014 40 0 0 52 3 -3 120 3 -3
3735 AL ASSAL LATIFA 11-FEV-2014 40 0 0 52 3 -3 120 3 -3
4585 REGUI ABDLALLI 6/2/2014 40 0 0 52 3 -3 120 3 -3
383 mustapha lachhab 5/8/2012 40 0 0 52 3 -3 120 3 -3
888 BOTI HANANE 10/8/2012 40 0 0 52 3 -3 120 3 -3
1397 nawal rami 03-DEC-2012 40 0 0 52 3 -3 120 3 -3
1995 laareg abdelkader 04-FEV-2013 40 0 0 52 3 -3 120 3 -3
2740 FELLOUSS FATIMAZAHRA 7/22/2013 40 0 0 52 3 -3 120 3 -3
4320 idhoussine FATIMAZAHRA 4/10/2014 40 0 0 52 3 -3 120 3 -3
6599 CHAKROUNI JAOUAD 10/31/2014 40 0 0 52 3 -3 120 3 -3
6674 KHADIJA BOURBO 11/3/2014 40 0 0 52 3 -3 120 3 -3
6660 CHAKER KHADIJA 11/3/2014 40 0 0 52 3 -3 120 3 -3
1714 farki khadija 24-DEC-2012 40 0 0 52 3 -3 120 3 -3
6331 CHAIMAE ERROUGUI 9/10/2014 40 0 0 52 3 -3 120 3 -3
 Total of Notes
Average Total Detection Rank
defect pes number of rate Date du Shift Certification Total Time Total defect
defects test (processus) not detected
53 10 0 100% B 12/23/2013 Nuit QA 160 0
53 10 0 100% B 12/23/2013 Nuit Cutting 158 0
81 7 3 70% E 12/23/2013 Nuit Cutting 243 3
117 10 0 100% C 12/23/2013 Nuit Cutting 350 0
179 8 2 80% E 12/23/2013 Nuit Cutting 536 2
173 6 4 60% E 12/23/2013 Nuit Cutting 518 4
131 10 0 100% C 12/23/2013 Nuit Cutting 393 0
70 10 0 100% C 12/23/2013 Nuit Cutting 210 0
117 8 2 80% E 12/23/2013 Nuit Cutting 351 2
118 3 7 30% E 12/23/2013 Nuit Cutting 354 7
170 10 0 100% C 12/23/2013 Nuit Cutting 510 0
150 8 2 80% E 12/23/2013 Nuit Cutting 450 2
60 8 2 80% E 12/23/2013 Nuit Cutting 181 2
77 7 3 70% E 12/23/2013 Nuit Cutting 232 3
68 1 9 10% E 12/23/2013 Nuit Cutting 205 9
161 3 7 30% E 12/24/2013 Nuit Cutting 484 7
133 8 2 80% E 12/23/2013 Nuit Cutting 399 2
116 1 9 10% E 12/23/2013 Nuit Cutting 349 9
60 10 0 100% B 12/24/2013 Nuit Cutting 180 0
72 6 4 60% E 12/24/2013 Nuit Cutting 216 4
76 4 6 40% E 12/24/2013 Nuit Cutting 227 6
60 7 3 70% E 12/24/2013 Nuit Cutting 179 3
58 2 8 20% E 12/24/2013 Nuit Manual Crimp 174 8
61 10 0 100% C 12/24/2013 Nuit Manual Crimp 182 0
40 6 4 60% E 12/24/2013 Nuit Manual Crimp 120 4
77 6 4 60% E 12/24/2013 Nuit Manual Crimp 231 4
58 4 6 40% E 12/24/2013 Nuit Manual Crimp 175 6
82 7 3 70% E 12/24/2013 Nuit Manual Crimp 247 3
69 9 1 90% D 12/24/2013 Nuit Manual Crimp 208 1
71 6 4 60% E 12/24/2013 Nuit Manual Crimp 212 4
71 6 -3 60% 0% 12/25/2013 Nuit Manual Crimp 212 -3
71 6 193 60% E 12/26/2013 Nuit Manual Crimp 212 193
71 6 -3 60% 0% 12/27/2013 Nuit Manual Crimp 212 -3
71 6 -2 60% 0% 12/28/2013 Nuit Manual Crimp 212 -2
71 6 -2 60% 0% 12/29/2013 Nuit Manual Crimp 212 -2
71 6 -2 60% 0% 12/30/2013 Nuit Manual Crimp 212 -2
71 6 -2 60% 0% 12/31/2013 Nuit Manual Crimp 212 -2
71 6 -3 60% 0% 1/1/2014 Nuit Manual Crimp 212 -3
71 6 -3 60% 0% 1/2/2014 Nuit Manual Crimp 212 -3
71 6 -3 60% 0% 1/3/2014 Nuit Manual Crimp 212 -3
71 6 -3 60% 0% 1/4/2014 Nuit Manual Crimp 212 -3
71 6 -6 #DIV/0! 0% 1/5/2014 Nuit Manual Crimp 212 -6
71 6 98 2% E 1/6/2014 Nuit Manual Crimp 212 98
71 6 -6 #DIV/0! 0% 1/7/2014 Nuit Manual Crimp 212 -6
71 6 -6 #DIV/0! 0% 1/8/2014 Nuit Manual Crimp 212 -6
71 6 -6 #DIV/0! 0% 1/9/2014 Nuit Manual Crimp 212 -6
71 6 -6 #DIV/0! 0% 1/10/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/11/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/12/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/13/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/14/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/15/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/16/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/17/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/18/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/19/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/20/2014 Nuit Manual Crimp 212 -6

71 6 -6 #DIV/0! 0% 1/21/2014 Nuit Manual Crimp 212 -6

 Type of defects⇒ 1) Trompeta a l'envers 2) Tete de terminal deformee 3) terminal inclinè vers le bas

Matricule 1 2 3 Total
Name
№ defect pes defect pes defect pes defect pes
1 3 3 4 10
2 3 3 4 10
3 3 3 4 10
4 3 3 4 10
5 3 3 4 10
6 4 3 3 10
7 4 3 3 10
8 4 3 3 10
9 4 3 3 10
10 3 3 4 10
11 3 5 2 10
12 3 5 2 10
13 3 5 2 10
14 3 5 2 10
15 3 5 2 10
16 5 3 2 10
17 5 3 2 10
18 5 3 2 10
19 3 3 4 10
20 3 3 4 10
21 3 3 4 10
22 3 3 4 10
23 3 4 3 10
24 3 4 3 10
25 3 4 3 10
26 3 4 3 10
27 3 3 4 10
28 3 3 4 10
29 3 3 4 10
30 3 3 4 10
0
Total 100 104 96 300
 Production QA Responsible

Fourth visual test control

Defects
Name average detection Rank
Trompeta a Tete de terminal terminal inclinè (per second) rate
l'envers deformee vers le bas

60 50 50 53 100% B
50 55 53 53 100% B 100% detected in
more than 61
123 60 60 81 70% E seconds
130 100 120 117 100% C
240 176 120 179 80% E couldn't detect 1
190 158 170 173 60% E defect

163 120 110 131 100% C

120 45 45 70 100% C
couldn't detect 2
146 140 65 117 80% E defects or more
92 152 110 118 30% E
180 180 150 170 100% C
120 180 150 150 80% E
70 40 71 60 80% E
90 96 46 77 70% E
63 71 71 68 10% E
180 174 130 161 30% E
124 155 120 133 80% E
93 123 133 116 10% E
64 56 60 60 100% B
67 75 74 72 60% E
80 70 77 76 40% E
79 40 60 60 70% E
57 50 67 58 20% E
50 67 65 61 100% C
57 33 30 40 60% E
45 76 110 77 60% E
SARA FERNAOUI 39 76 60 58 40% E
YOUSEF OUAZIZ 117 60 70 82 70% E
IMAD EL ASSRI 73 70 65 69 90% D
REGUI ABDELALI 40 52 120 71 60% E
 DATE 12/19/2012

Fourth visual control test's result

1. Content of the test
Item 1 2 3

name of the defect： Trompeta a l'envers Tete de terminal deformee terminal inclinè
number of defects： vers le bas

Actual photo

abnormality Trompeta a l'envers Tete de terminal deformee terminal inclinè

vers le bas

what happens if the defects goes Terminal head distorsion the two sides are not
till the car？ symmetrical

2. Detection rate and time

First test Concerned： 8 persons
1 2 3

name of defect： Trompeta a l'envers Tete de terminal deformee

terminal inclinè
number of defects： vers le bas

detection rate（Average） 0% 3% 3%

control time（Average） 40 52 120

Deuxième teste （repèchage） personnes

1 2 3

name of defect：
number of defects：

detection rate（Average）

control time（Average）

3. Notes
* Operators do not use the magnifying glass or lampe
* Operators way of holding the lot of wires is not correct (they do not use their thumbs)
* Operators do not check the top part of the terminal
* Operators way of isolating found defect while checking other files is not correct ( each time they
find defect they put it on the table one by one)
* Operators do not check the micrometer before using it based on the work instruction
4. what counter-measures for next time?
Re-train operators about :
* Importance of magnifying glass and lampe * Correct way of holding wires * which parts of the
terminal and how to check * the method of isolating found defect * First level check of the equipment

5. Top3 of the control test

First rank 0
second rank 0
Third rank 0

32 / 52 ページ
 Type of defects⇒ 1) Trompeta a l'envers 2) Tete de terminal deformee

Name Matricule №
Number of
Time defect defects
1
2
3 180 2 1
4 184 4 0
5 80 0 2
6 60 3 0
7 60 3 0
8 60 0 4
9 46 0 3
10 120 3 0
11 64 0 4
12 106 5 0
13 142 2 1
14 360 2 1
15 300 3 1
16 166 1 2
17 144 1 3
18 110 0 3
19 148 0 3
20 82 4 0
21 56 4 0
22 104 1 2
23 127 3 0
24 92 3 0
25 44 0 4
26 57 0 3
27 117 3 0
28 120 3 0
29 130 2 1
30 80 2 1
31 65 3 0
32 49 2 1
33 88 3 0
34 47 0 4
35 60 3 0
36 120 2 1
37 110 0 2
38 61 0 3
39 114 0 4
40 45 1 2
41 162 2 1
42 186 0 5
43 64 3 0
44 76 3 0
45 39 0 4
46 103 0 4
47 47 0 4
48 45 3 0
49 106 3 0
50 120 3 0
51 108 3 0
52 107 3 0
53 82 0 3
54 80 0 3
55 117 3 0
56 100 3 0
57 180 4 0
58 90 3 0
59 180 3 0
60 127 3 0
61 56 0 3
62 127 3 0
63 59 3 0
64 127 0 4
65 60 3 0
66 50 3 0
67 123 2 1
68 130 3 0
69 240 3 0
70 190 1 3
71 163 4 0
72 120 4 0
73 146 4 0
74 92 0 3
75 180 3 0
76 120 3 0
77 70 1 2
78 90 0 3
79 63 0 3
80 180 0 5
81 124 3 2
82 93 0 5
83 64 3 0
84 67 0 3
85 80 0 3
86 79 0 3
87 57 1 2
88 50 3 0
89 57 3 0
90 45 1 2
91 39 0 3
92 117 1 2
93 73 3 0
94 40 0 3
41
42
54 0.1
Types of defects
①no fiber ②Fibers out of order ③abnormal fibers lenght ④crimping not deep enough ⑤crimping on PVC
⑨Seal inversed ⑩Burr defect ⑪damaged terminal head ⑫openned terminal head ⑬Folding down ⑭fold
⑰no superior trempetta ⑱no inferior trempetta ⑲superior part cut ⑳terminal witness too long ㉑witnes
terminal ㉕Rolled ㉖Terminal deformed
3) terminal inclinè vers le bas

2 3
Detection
Average rate
Number of Number of
time defect defects time defect defects
180 1 1 180 90%
1 82 2 1 82 70%
189 0 4 100 2 1 156 40%
126 2 0 77 4 0 129 100%
73 0 3 60 5 0 71 50%
119 2 1 180 4 0 120 90%
60 3 0 55 4 0 58 100%
54 2 0 96 4 0 70 60%
60 0 3 54 4 0 53 40%
85 4 0 53 3 0 86 100%
88 3 0 136 3 0 96 60%
90 2 0 80 3 0 92 100%
235 3 1 180 2 1 186 70%
235 3 1 180 2 1 258 70%
130 1 2 360 0 3 263 40%
183 3 0 120 2 2 156 60%
97 3 0 120 2 1 120 60%
90 3 0 100 4 0 100 70%
115 0 4 93 1 2 119 10%
107 3 0 100 3 0 96 100%
80 4 0 70 2 0 69 100%
100 3 1 60 2 1 88 60%
120 4 0 70 3 0 106 100%
120 4 0 70 3 0 94 100%
50 3 0 65 1 2 53 40%
54 5 0 60 2 0 57 70%
67 4 0 70 3 0 85 100%
96 4 0 65 3 0 94 100%
110 3 1 70 3 0 103 80%
93 3 0 162 2 2 112 70%
85 3 0 76 4 0 75 100%
64 4 0 159 0 3 91 60%
115 0 4 123 3 0 109 60%
85 0 3 87 3 0 73 30%
70 3 0 60 4 0 63 100%
178 3 1 173 3 0 157 80%
50 4 0 62 4 0 74 80%
77 3 0 187 4 0 108 70%
120 3 0 89 0 3 108 30%
72 2 2 65 3 0 61 60%
138 3 0 127 4 0 142 90%
156 2 1 120 1 1 154 30%
97 3 0 70 4 0 77 100%
65 4 0 65 3 0 69 100%
71 0 3 65 0 3 58 0%
93 3 0 62 0 3 86 30%
110 3 0 87 0 3 81 30%
100 5 0 56 2 0 67 100%
100 5 0 112 2 0 106 100%
85 2 1 76 4 0 94 90%
66 3 0 103 3 1 92 90%
60 3 0 74 3 1 80 90%
31 2 2 66 3 0 60 50%
76 3 0 80 4 0 79 70%
45 4 0 70 3 0 77 100%
60 3 0 120 0 4 93 60%
174 5 0 67 1 0 140 100%
76 4 0 93 3 0 86 100%
60 1 2 120 4 0 120 80%
66 4 0 80 0 3 91 70%
72 3 1 120 1 2 83 40%
120 3 1 115 2 1 121 80%
83 3 1 127 3 0 90 90%
80 3 0 120 0 3 109 30%
50 3 0 50 4 0 53 100%
55 3 0 53 4 0 53 100%
60 3 0 60 2 2 81 70%
100 3 0 120 4 0 117 100%
176 3 0 120 2 2 179 80%
158 2 1 170 3 0 173 60%
120 3 0 110 3 0 131 100%
45 3 0 45 3 0 70 100%
140 2 1 65 2 1 117 80%
152 1 2 110 2 2 118 30%
180 5 0 150 2 0 170 100%
180 3 2 150 2 0 150 80%
40 5 0 71 2 0 60 80%
96 5 0 46 2 0 77 70%
71 0 5 71 1 1 68 10%
174 2 1 130 1 1 161 30%
155 3 0 120 2 0 133 80%
123 0 3 133 1 1 116 10%
56 3 0 60 4 0 60 100%
75 3 0 74 3 1 72 60%
70 0 3 77 4 0 76 40%
40 3 0 60 4 0 60 70%
50 0 4 67 1 2 58 20%
67 4 0 65 3 0 61 100%
33 0 4 30 3 0 40 60%
76 2 2 110 3 0 77 60%
76 1 2 60 3 1 58 40%
60 3 0 70 3 1 82 70%
70 3 0 65 3 1 69 90%
52 3 0 120 3 1 71 60%
 #DIV/0!
#DIV/0!
33 0.3 49 0.6 #DIV/0! 71%

p enough ⑤crimping on PVC ⑥Seal damaged ⑦no seal ⑧Seal position NOK
head ⑬Folding down ⑭folding up ⑮patilla deformed ⑯external terminal crimping
al witness too long ㉑witness folded ㉒Terminal damaged ㉓Terminal openned ㉔no
 Notes

Rank Date du Certification Total defect

Shifte Total Time not
test (processus)
detected

D 12/25/2013 MORNING cutting 180 1

E 12/25/2013 MORNING cutting 82 2
E 12/25/2013 MORNING cutting 469 6
C 12/25/2013 MORNING cutting 387 0
E 12/25/2013 MORNING cutting 213 5
D 12/25/2013 MORNING cutting 359 1
C 12/25/2013 MORNING cutting 175 0
E 12/25/2013 MORNING cutting 210 4
E 12/25/2013 MORNING cutting 160 6
C 12/25/2013 MORNING cutting 258 0
E 12/25/2013 MORNING cutting 288 4
C 12/26/2013 MORNING cutting 276 0
E 12/25/2013 MORNING cutting 557 3
E 12/25/2013 MORNING cutting 775 3
E 12/25/2013 MORNING cutting 790 6
E 12/25/2013 MORNING cutting 469 4
E 12/25/2013 MORNING cutting 361 4
E 12/25/2013 MORNING cutting 300 3
E 12/25/2013 MORNING cutting 356 9
C 12/25/2013 MORNING cutting 289 0
C 12/27/2013 MORNING Manual Crimp 206 0
E 12/27/2013 MORNING Manual Crimp 264 4
C 12/27/2013 MORNING Manual Crimp 317 0
C 12/27/2012 MORNING Manual Crimp 282 0
E 12/27/2013 MORNING Manual Crimp 159 6
E 12/27/2013 MORNING Manual Crimp 171 3
C 12/27/2013 MORNING Manual Crimp 254 0
C 12/27/2013 MORNING Manual Crimp 281 0
E 12/27/2013 MORNING Manual Crimp 310 2
E 12/27/2013 MORNING QA 335 3
C 12/27/2013 MORNING Team Leader 226 0
E 12/25/2013 soir Cutting 272 4
E 12/25/2013 soir Cutting 326 4
E 12/25/2013 soir Cutting 219 7
C 12/25/2013 soir Cutting 190 0
E 12/25/2013 soir Cutting 471 2
E 12/25/2013 soir Cutting 222 2
E 12/25/2013 soir Cutting 325 3
E 12/25/2013 soir Cutting 323 7
E 12/25/2013 soir Cutting 182 4
D 12/25/2013 soir Cutting 427 1
E 12/25/2013 soir Cutting 462 7
C 12/25/2013 soir Cutting 231 0
C 12/25/2013 soir Cutting 206 0
E 12/25/2013 soir Cutting 175 10
E 12/26/2013 soir Cutting 258 7
E 12/27/2013 soir Cutting 244 7
C 12/27/2013 soir Cutting 201 0
C 12/27/2013 soir Cutting 318 0
D 12/27/2013 soir Cutting 281 1
D 12/27/2013 soir Cutting 277 1
D 12/27/2013 soir Cutting 241 1
E 12/27/2013 soir Cutting 179 5
E 12/27/2013 soir Cutting 236 3
C 12/27/2013 soir Cutting 232 0
E 12/27/2013 soir Manual Crimp 280 4
C 12/27/2013 soir Manual Crimp 421 0
C 12/27/2013 soir Manual Crimp 259 0
E 12/27/2013 soir Manual Crimp 360 2
E 12/27/2013 soir Manual Crimp 273 3
E 12/27/2013 soir Manual Crimp 248 6
E 12/27/2013 soir Manual Crimp 362 2
D 12/27/2013 soir QA 269 1
E 12/27/2013 soir Team Leader 327 7
C 12/23/2013 Nuit Cutting 160 0
C 12/23/2013 Nuit Cutting 158 0
E 12/23/2013 Nuit Cutting 243 3
C 12/23/2013 Nuit Cutting 350 0
E 12/23/2013 Nuit Cutting 536 2
E 12/23/2013 Nuit Cutting 518 4
C 12/23/2013 Nuit Cutting 393 0
C 12/23/2013 Nuit Cutting 210 0
E 12/23/2013 Nuit Cutting 351 2
E 12/23/2013 Nuit Cutting 354 7
C 12/23/2013 Nuit Cutting 510 0
E 12/23/2013 Nuit Cutting 450 2
E 12/23/2013 Nuit Cutting 181 2
E 12/23/2013 Nuit Cutting 232 3
E 12/23/2013 Nuit Cutting 205 9
E 12/31/2013 Nuit Cutting 484 7
E 12/23/2013 Nuit Cutting 399 2
E 12/23/2013 Nuit Cutting 349 9
C 12/24/2013 Nuit Cutting 180 0
E 12/24/2013 Nuit Cutting 216 4
E 12/24/2013 Nuit Cutting 227 6
E 12/24/2013 Nuit Cutting 179 3
E 12/24/2013 Nuit Manual Crimp 174 8
C 12/24/2013 Nuit Manual Crimp 182 0
E 12/24/2013 Nuit Manual Crimp 120 4
E 12/24/2013 Nuit Manual Crimp 231 4
E 12/24/2013 Nuit Manual Crimp 175 6
E 12/24/2013 Nuit Manual Crimp 247 3
D 12/24/2013 Nuit Manual Crimp 208 1
E 12/24/2013 Nuit Manual Crimp 212 4
【TOTAL】 Production QA Responsable

Fourth visual test control

Operators ranking
Defects
Name Matricule № average detection Rank
Trompeta a Tete de terminal terminal inclinè (per second) rate
l'envers deformee vers le bas

0 0 60 119 180 120 90% D

0 0 184 126 77 129 100% C 100% detected
in more than 61
0 0 80 73 60 71 50% E seconds
0 0 120 85 53 86 100% C
0 0 60 54 96 70 60% E
couldn't detect 1
0 0 60 60 55 58 100% C defect
0 0 106 90 80 92 100% C
0 0 142 235 180 186 70% E
0 0 0 0 180 60 90% D couldn't detect 2
0 0 64 88 136 96 60% E defects or more

0 0 0 0 82 27 70% E
0 0 180 189 100 156 40% E
0 0 46 60 54 53 40% E
0 0 360 235 180 258 70% E
0 0 300 130 360 263 40% E
0 0 166 183 120 156 60% E
0 0 144 97 120 120 60% E
0 0 110 90 100 100 70% E
0 0 148 115 93 119 10% E
0 0 82 107 100 96 100% C
0 0 56 80 70 69 100% C
0 0 104 100 60 88 60% E
0 0 127 120 70 106 100% C
0 0 92 120 70 94 100% C
0 0 44 50 65 53 40% E
0 0 57 54 60 57 70% E
0 0 117 67 70 85 100% C
0 0 120 96 65 94 100% C
0 0 130 110 70 103 80% E
0 0 80 93 162 112 70% E
0 0 65 85 76 75 100% C
0 0 49 64 159 91 60% E
0 0 88 115 123 109 60% E
0 0 47 85 87 73 30% E
0 0 60 70 60 63 100% C
0 0 120 178 173 157 80% E
0 0 110 50 62 74 80% E
0 0 61 77 187 108 70% E
0 0 114 120 89 108 30% E
0 0 45 72 65 61 60% E
0 0 162 138 127 142 90% D
0 0 186 156 120 154 30% E
0 0 64 97 70 77 100% C
0 0 76 65 65 69 100% C
0 0 39 71 65 58 0% E
0 0 103 93 62 86 30% E
0 0 47 110 87 81 30% E
0 0 45 100 56 67 100% C
0 0 106 100 112 106 100% C
0 0 120 85 76 94 90% D
0 0 108 66 103 92 90% D
0 0 107 60 74 80 90% D
0 0 82 31 66 60 50% E
0 0 80 76 80 79 70% E
0 0 117 45 70 77 100% C
0 0 100 60 120 93 60% E
0 0 180 174 67 140 100% C
0 0 90 76 93 86 100% C
0 0 180 60 120 120 80% E
0 0 127 66 80 91 70% E
0 0 56 72 120 83 40% E
0 0 127 120 115 121 80% E
0 0 59 83 127 90 90% D
0 0 127 80 120 109 30% E
0 0 60 50 50 53 100% C
0 0 50 55 53 53 100% C
0 0 123 60 60 81 70% E
0 0 130 100 120 117 100% C
0 0 240 176 120 179 80% E
0 0 190 158 170 173 60% E
0 0 163 120 110 131 100% C
0 0 120 45 45 70 100% C
0 0 146 140 65 117 80% E
0 0 92 152 110 118 30% E
0 0 180 180 150 170 100% C
0 0 120 180 150 150 80% E
0 0 70 40 71 60 80% E
0 0 90 96 46 77 70% E
0 0 63 71 71 68 10% E
0 0 180 174 130 161 30% E
0 0 124 155 120 133 80% E
0 0 93 123 133 116 10% E
0 0 64 56 60 60 100% C
0 0 67 75 74 72 60% E
0 0 80 70 77 76 40% E
0 0 79 40 60 60 70% E
0 0 57 50 67 58 20% E
0 0 50 67 65 61 100% C
0 0 57 33 30 40 60% E
0 0 45 76 110 77 60% E
0 0 39 76 60 58 40% E
0 0 117 60 70 82 70% E
0 0 73 70 65 69 90% D
0 0 40 52 120 71 60% E
 DATE 12/19/2012

Fourth visual control test's result

1. Test content
Item 1 2 3

name of the defect： Tete de terminal terminal inclinè

Trompeta a l'envers
number of defects： deformee vers le bas

Actual photo

Tete de terminal terminal inclinè

abnormality Trompeta a l'envers
deformee vers le bas

what happens if the defects goes Terminal head distorsion the two sides are not
till the car？ symmetrical

2. Detection rate and time

First test Concerned： 14 persons
1 2 3

name of defect： Trompeta a l'envers Tete de terminal deformee

terminal inclinè
number of defects： vers le bas

detection rate（Average） 100% 100% 100%

control time（Average） 86 sec 98 sec 99 sec

second test : personnes

1 2 3

name of defect：
number of defects：

detection rate（Average）

control time（Average）

3. Notes
* Operators do not use the magnifying glass or lampe
* Operators way of holding the lot of wires is not correct (they do not use their thumbs)
* Operators do not check the top part of the terminal
* Operators way of isolating found defect while checking other files is not correct ( each time they
find defect they put it on the table one by one)
* Operators do not check the micrometer before using it based on the work instruction

51 / 52 ページ
 DATE 12/19/2012

Fourth visual control test's result

4. what counter-measures for next time?
Re-train operators about :
* Importance of magnifying glass and lampe * Correct way of holding wires * which parts of the
terminal and how to check * the method of isolating found defect * First level check of the equipment

5. Top3 of the control test

First rank 0
second rank 0
Third rank 0

52 / 52 ページ